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MAYUR UNIQUOTERS LIMITEDManufacturer of Artificial Leather
Mayur Uniquoters Limited is the largest manufacturer of artificial leather, using the'Release Paper Transfer Coating Technology' in India. Mayur has come a long way inthe past two decades from a meager production of 0.25 million linear mtrs/month, to an astonishing 3.75 million linear mtrs/month, through its 6 coating lines. The latest addition is the PU plant at Morena with an initial capacity of 5 million mtrs/annum and a total expandable capacity 20 million mtrs/annum.
The guiding principle of the organization has always been fulfillment of customerrequirement and progressive thinking. This is now the culture of the organizationand ensures that both domestic and international customers are satisfied.
We have been certified with ISO 9001 :2002 (Quality Management System) since 2005 which isdemonstrative of our commitment towards designing and manufacturing ofartificial leather through effective implementation of quality systems and continualimprovement in all our processes.
ABOUT US
PVC Division-• 1.85 Million LM/Month • 2 Coating Machine• 4 Printing Machines• 2 Embossing Machines• 1 Perforation M/c• 12 Inspection M/cs• 4 Laboratory • Employees: 400+
Textile Division-• 1.72 Million LM / Month• 37 Knitting M/cs• 1Each–Slitting,Dying and
Stenter M/c• 2 Gumming M/cs• Employees : 100+
• 1.90 Million LM / Month• 4 Coating Machine• 3 Printing Machine• 1 Vacuum Embossing Mach• 1 Each Foam Lamination, Sueding and Dry Tumbling • 12 Inspection M/cs• Laboratory • Employees: 700+
PLANT-1 Jaitpura PLANT-2 Dhodsar
MAYUR MANUFACTURING UNITS
Non- Automotive Centric Plant Automotive Centric Plant
PU PLANT-MORENA
• Latest established PU plant at Morena(Madhya Pradesh) • Initial capacity of 5 million linear mtrs/annum• Expandable capacity of 20 million linear mtrs/annum• Produces 100 % PU products• Product applications are Automotive, Footwear, Leather Goods & Furnishing.• Comply with REACH / Calprop 65 specifications
PU Plant- at Morena (Madhya Pradesh) near Gwalior
MILESTONES
VisionTo be a value creator for Customers,Suppliers,
Employees, Shareholders,Statutory & Regulatory Bodies and Society through
continuous improvisation and innovation in all our processes.
InnovationThink fast, ThinkNew, Think ahead
Values
EmployeeCultureRecruit, Train,Develop & Grow
Close Knit
Values of Mayur have been woven around seven major aspects, which are evidently visible in all the activities
performed by the company.
EnvironmentResponsible actionsfor a sustainable future.
CSR CommitmentHolistic Approach
VISION & VALUES
MissionDrive profitable growth by providing
an excellent customer experience through consistency, high quality products and
services,with great stakeholder relationships, in a sustainable manner.
CustomerService &Satisfaction is key
QualityHigh Performance,High Assurance
SUSTAINABILITY
Mayur has a clear policy of "AVOID, REDUCE & REUSE" that governs business practices with a strong emphasis on natural resource conservation. Incorporating new systems & technologies, we have always endeavored to be sensitive towards nature and its resources.Rain Water Harvesting :
To arrest ground water decline and to augment water table, we have implemented a rain water harvesting system in all manufacturing units.
ü Effluent Water Treatment in ETP- To treat process effluent. ü Water Recycling- by using ETP and RO plantü No water Discharge (Dhodsar plant is ZLD - Zero Liquid Discharge Plant )Fossil Fuel & Energy Conservation :
Mayur has taken the following measures to curb energy consumption.
ü Hot air is recycled at the oven in the coating line to reduce energy consumption.ü Transparent sheets have been fixed in the roof-lines to increase incoming natural
light.ü 100 % Compliance of legal requirements related to environment.
IATF/TS 16949:2016Quality Management System
ISO 14001: 2015Environmental Management
System
ISO 9001:2015Quality Management System
OHSAS 18001: 2007Occupational Health & Safety
Management System
Company follows the GermanAutomotive Guideline forProcess as per VDA 6.3.
TPM practices to achieve excellence inall activities with improved workingculture initiated by 5S & Kaizen.
POLICY & CERTIFICATE
AUTOMOTIVE PLANT
TEXTILE DIVISION OF AUTOMOTIVE PLANT
RESEARCH & DEVELOPMENT CAPABILITIES
• R&D and Design lab capable of producing proto type product with right colour, Grain, Gloss, Touch & Feel.
• R&D testing lab fully equipped to test 99% of the requirement, (except for Anti Squeak Test) to confirm performance, strength and durability. • Testing equipment include Xenon, QUV, Environmental
FOG, Seam fatigue, Seam Strength, Tensile, Abrasion etc.
• New analytical capability with FTIR & GCMS
R&D Testing Lab R&D Testing Lab
Our design team works round the clock tocreate new textures, patterns & colourtrends interpreting customerrequirement & offering an innovative andcost sensitive product suitable for varioussegment application.
Mayur has developed a range of leathertextures & colours that are inspired fromour day-to-day products, nature, fauna &flora.
DESIGN ABILITY & SCOPE
PRODUCTS- LEATHER GOODS
PRODUCTS- FOOTWEAR
PRODUCTS- AUTOMOTIVES
Instrument Panel Car Seat
Door Panel Steering WheelGear Knob
Nappa Suede Yong-Buck
Tumble Powder BurnishOil-Pullup
PU PRODUCT LINE
Foil Lamination Mirror Finish Pull Up
PU FINISHES
Hot Stamping Polishing Burnishing
PU FINISHES
AUTOMOTIVE OEM CUSTOMERS
CAPACITY GROWTH
0.60
1.15 1.15 1.151.15 1.151.15
2.3
0.00
0.50
1.00
1.50
2.00
2.50
2015 2016 2017 2018 2019 2020 2021Automotive Current Capacity Future Plan Automotive
3698
3283
3995
4328
3562
0
500
1000
1500
2000
2500
3000
3500
4000
4500
2015-16 2016-17 2017-18 2018-19 2019-20
Indi
an R
upee
s (M
illio
ns)
Financial Year (1st April to 31st March)
Domestic Sales
-11%
22%
8%
-18%
DOMESTIC-FINANCIAL PERFORMANCE
1322
1413
1454
1338
1537
1200
1250
1300
1350
1400
1450
1500
1550
2015-16 2016-17 2017-18 2018-19 2019-20
Indi
an R
upee
s (M
illio
ns)
Financial Year 1st April to 31st March)
Export Sales
7%
3%
-8%
8%
EXPORT-FINANCIAL PERFORMANCE
Ø Demonetization & Introduction of GSTØ In sports shoe segment, Artificial leather is replaced by fabricØ Penetration of Chinese PU in footwear industries also resulted in sales dropØ Less Automotive Demand in Q1ØCovid-19 Impact in Q4
GLOBAL PRESENCE