Manuales de Camiones Off-highway Trucks

8/18/2019 Manuales de Camiones Off-highway Trucks

1/80

Caterpillar: Confidential Green

1

768B TRACTOR & 769B TRUCK

99F2413-UP, 79S1-UP, 35W1-UP

SENR7097-02

Contents for

Service Manual SENR7086

Section Title Form No. Rev. Dl

NeBinder SENR2300 14.2Binder Label SENR7087 .3Safety SENR7733 08 .5Service Manual Contents SENR7097 02 .3Torque Specifications SENR3130 06 2.9

Engine Index Tab SENR2870 .3

Specifications 5.4” Bore, Six Cylinder VehicleEngine

REG01547 5.6

Systems Operation, Testing & Adjusting 5.4” Bore, Six Cylinder VehicleEngine

REG00570 04 5.6

Disassembly & Assembly 768B & 769B Engine SENR7462 13.4

Power Train Index Tab SENR2871 .3

Specifications Power Train REG01691 01 5.6Systems Operation, Testing & Adjusting Power Train REG01098 01 8.6Testing & Adjusting Torque Divider & Range

Transmission (79S1-78, 99F2413-3521)

REG01689 2.9

Testing & Adjusting Torque Divider & RangeTransmission (79S79-Up, 99F3522-Up)

REG01690 2.9

Disassembly & Assembly Power Train SENR7463 13.4

Systems Index Tab SENR2872 .3

Specifications Steering System REG01347 02 2.9Systems Operation, Testing & Adjusting Steering System REG01346 01 2.9Service Manual Air Dryer SENR7474 05 2.9Specifications Air System & Brakes SENR7023 01 2.9Systems Operation, Testing & Adjusting Air System & Brakes REG00709 03 5.6Specifications Suspension Cylinder REG01407 03 2.9Systems Operation, Testing & Adjusting Suspension Cylinder REG00767 06 2.9Specifications Hydraulic System REG01382 01 2.9Systems Operation, Testing & Adjusting Hydraulic System REG01381 01 2.9Disassembly & Assembly Vehicle Systems SENR7464 5.6Service Manual Tu-Flo Compressors REG00914 03 8.6

Maintenance Index Tab SENR2874 .3

Lubrication & Maintenance Guide 768 Tractors SEBU5388 01 16.2Lubrication & Maintenance Guide 769 Trucks SEBU5445 16.2

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available forinsertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for

insertion into this manual. The form is not a standard part of the manual.


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2

768C Tractor & 769C Truck

1X1-2875, 2X1-349

Manual Form SENR7801

TITLE FORM NO. DLR.

NET Safety SENR7733 N/CService Manual Contents SENR7803 .30


3408 Engine Specifications SENR7804 5.503408 Engine Sys. Oper. Testing & Adjusting SENR7805 8.403408 Engine Disassembly & Assembly SENR7806 21.95


768C & 769C Power Train Specifications SENR7807 5.50768C & 769C Power Train Sys. Oper. Testing & Adjusting SENR7808 8.40768C & 769C Power Shift Transmission Testing & Adjusting SENR7809 5.50768C & 769C Power Train Disassembly & Assembly SENR7810 21.95


768C & 769C Steering System Specifications SENR7811 2.90768C & 769C Steering System Sys. Oper. Testing & Adjusting SENR7812 2.90

Air Dryer Service Manual SENR7474 2.90768C & 769C Air System & Brakes Specifications SENR7813 2.90768C & 769C Air System & Brakes Sys. Oper. Testing & Adjusting SENR7814 5.50768C & 769C Suspension Cylinder Specifications SENR7815 2.90768C & 769C Suspension Cylinders Sys. Oper. Testing & Adjusting SENR7816 2.90768C & 769C Hydraulic System Specifications SENR7817 2.90768C & 769C Hydraulic System Sys. Oper. Testing & Adjusting SENR7818 2.90769C Machine Systems Disassembly & Assembly SENR7819 21.95Bendix-Westinghouse Air Compressors REG00914 8.40768C & 769C Air & Hydraulic Schematics SENR7820 2.90

Electrical System & Operator's Station Index Tab SENR2996 .30

768C & 769C Electrical Schematic (1X1966-2875,2X341-349) SENR2316 2.90768C & 769C Operator's Station SENR7821 5.50769C Operator's Station Disassembly & Assembly SENR7580 8.40


768C & 769C L&M Guide SEBU5863 15.75Binder SENR2300 13.45Binder Label SENR7802 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for


NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is

available for insertion into this manual. The form is not a standard part of the manual.


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3


Volume I

1x2876-6599, 2X350-399


TITLE FORM NO. DLR.

NET

Safety SENR7733 N/CService Manual Contents SENR2932 .30Torque Specifications SENR3130 2.90


3408 Engine Specifications SENR7804 5.503408 Engine Sys. Oper. Testing & Adjusting SENR7805 8.403408C Engine Specifications SENR6475 8.403408C Engine Sys. Oper. Testing & Adjusting SENR6476 8.403408C Engine Disassembly & Assembly SENR6571 12.653408 Engine Disassembly & Assembly SENR7806 21.95


768C & 769C Power Train Specifications SENR2933 5.50768C & 769C Power Train Systems Operation SENR2934 8.40768C & 769C Power Train Testing & Adjusting SENR2935 8.40Power Train Electrical System Testing & Adjusting SENR3018 12.65Power Train Electrical System Schematic SENR3019 2.90Electronic Programmable Transmission Control II SENR9122 8.40

Automatic Electronic Traction Aid SENR2986 8.40Off-Highway Truck Actual Gear Indicator SENR4252 2.90Electronic Neutral Start Control SENR3889 2.90768C & 769C Power Train Disassembly & Assembly SENR2936 21.95Binder SENR2300 13.45Binder Label SENR2931 .30


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4


Volume II

1X2876-6599, 2X350-399


TITLE FORM NO. DLR.

NETSafety SENR7733 N/CService Manual Contents SENR5153 .30Torque Specifications SENR3130 2.90


768C & 769C Steering System Specifications SENR2937 2.90768C & 769C Steering System Sys. Oper. Testing & Adjusting SENR2938 2.90768C & 769C Air System & Brakes Specifications (1X2876-5473,2X350-367) SENR2939 2.90768C & 769C Air System & Brakes Sys. Oper. Testing & Adjusting (1X2876-5473,

2X350-367)SENR2940 8.40

768C & 769C Air System & Brakes Specifications (1X5474-6599,2X368-399) SENR4762 2.90768C & 769C Air System & Brakes Sys. Oper. Testing & Adjusting (1X5474-6599,

2X368-399)SENR4763 8.40

Air Dryer Service Manual SENR7474 2.90Bendix Westinghouse Air Compressor REG00914 8.40768C & 769C Suspension Cylinders Specifications SENR7815 2.90768C & 769C Suspension Cylinders Sys. Oper. Testing & Adjusting SENR7816 2.90768C & 769C Hydraulic System Specifications (1X2876-5473,2X350-367) SENR2941 2.90768C & 769C Hydraulic System Sys. Oper. Testing & Adjusting (1X2876-5473,

2X350-367)SENR2942 2.90

768C & 769C Hydraulic System Schematic (1X2876-5473,2X350-367) SENR2978 2.90768C & 769C Hydraulic System Specifications (1X5474-6599,2X368-399) SENR4780 2.90768C & 769C Hydraulic System Sys. Oper. Testing & Adjusting (1X5474-6599,

2X368-399)SENR4781 5.50

768C & 769C Hydraulic System Schematic (1X5474-6599,2X368-399) SENR4782 2.90768C & 769C Machine Systems Disassembly & Assembly SENR2944 21.95


768C & 769C Electrical System Schematic (1X2876-5473,2X350-367) SENR2948 5.50768C & 769C Electrical System Schematic (1X5474-6000,2X368-370) SENR4793 12.65768C & 769C Electrical System Schematic (1X6001-6599,2X371-399) SENR6395 19.60768C & 769C Operator's Station SENR2946 8.40Electronic Monitoring System SENR2945 12.65Starting & Charging Systems SENR2947 5.50768C & 769C Operator's Station Disassembly & Assembly SENR2949 8.40


768C Tractor & 769C Truck Operation & Maintenance (1X2876-5473,2X350-370) SEBU6309 15.75768C Tractor & 769C Truck Operation & Maintenance (1X5474-6599,2X371-399) SEBU6368 15,75Binder SENR2300 13.45Binder Label SENR5154 .30






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5

768C TRACTOR & 769C TRUCK

01X6600-UP, 02X400-UP

SENR6837-05

Contents for


Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assemblyinstructions, see the 768C Tractor & 769C Truck Disassembly and Assembly Manual, SENR6850.


Ne

Binder SENR2300 14.2Binder Label SENR6836 .3Safety SENR7733 .5Service Manual Contents SENR6837 .3Torque Specifications SENR3130 2.9


Specifications 3408C Engine SENR6475 8.6Systems Operation, Testing & Adjusting 3408C Engine SENR6476 8.6Service Manual Engine Overspeed Indicator SENR4263 2.9Service Manual Variable Speed Fan Clutch SENR8603 22.6


Specifications Power Train SENR6867 8.6Systems Operation Power Train SENR6868 52.0Testing & Adjusting Power Train SENR6869 8.6Service Manual Electronic Programmable

Transmission Control IISENR9122 8.6

Service Manual Automatic Retarder Control System SENR5683 2.9Service Manual Automatic Electronic Traction Aid SENR2986Service Manual Electronic Neutral Start Control SENR3889Service Manual Off-Highway Truck Actual Gear

IndicatorSENR4252


Specifications Steering System SENR6870 11.6Systems Operation, Testing & Adjusting Steering System SENR6871 5.6Specifications Air System & Brakes SENR6881 13.4Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 13.4Specifications Suspension Cylinders SENR6872Systems Operation, Testing & Adjusting Suspension Cylinders SENR6873Specifications Hydraulic System SENR6883 8.6Systems Operation, Testing & Adjusting Hydraulic System SENR6884Schematic Hydraulic System SENR6838Service Manual Tu-Flo Air Compressors REG00914Service Manual Contour Series Seat SENR6615Service Manual Air Dryer for Air Systems SENR7474

Electrical System & Operator’s Station Index Tab SENR2996

Schematic Electrical System SENR6839Service Manual Electronic Monitoring System SENR2945Service Manual Starting & Charging Systems SENR2947


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6

768C TRACTOR & 769C TRUCK (cont’d)

01X6600-UP, 02X400-UP

SENR6837-05

Contents for



Ne


Operation & Maintenance Manual SEBU6747 0.00.00.0

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, isavailable for insertion into the manual. The form is not a standard part of the manual.


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7


01X6600-UP, 02X400-UP

SENR6852-01

Contents for


Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 768C Tractor & 769CTruck Service Manual, SENR6835.


Ne



Disassembly & Assembly 3408C Engine SENR6571 15.5Disassembly & Assembly Supplement 3408 Engine SENR6848 9.9

Power Train Index Tab SENR2871 .3Disassembly & Assembly Power Train SENR6853 15.5


Disassembly & Assembly Machine Systems SENR6854 26.0


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8

769D TRUCK & 771D QUARRY TRUCK

VOLUME I (Engine, Power Train)

5TR1-UP, 6JR1-UP

SENR8607-03

Contents for



NeBinder SENR2300 13.8Binder Label SENR8606 01 .3Safety SENR7733 08 .5Service Manual Contents SENR8607 03 .3Torque Specifications SENR3130 06 2.9


Specifications 3408E & 3412E Engines SENR1017 8.4Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.4Schematic 3408E & 3412E Engines - Electrical

SystemSENR1026 2.9

Troubleshooting 3408E & 3412E Engines SENR1062 01 21.9Service Manual Exhaust Diverter SENR1424 5.5

Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.0Disassembly & Assembly Supplement 3408E Engine SENR8621 13.0


Specifications Power Train SENR8610 01 5.5Systems Operation, Testing & Adjusting Power Train SENR8611 01 13.0Service Manual Electronic Programmable

Transmission ControlSENR9122 02 8.4



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9


VOLUME II (Systems, Electrical & Operator’s Station,

Maintenance)

5TR1-UP, 6JR1-UP

SENR1427-01

Contents for


Section Title Form No. Rev. DlNe

Binder SENR2300 13.8Binder Label SENR1426 01 .3Safety SENR7733 08 .5Service Manual Contents SENR1427 01 .3Torque Specifications SENR3130 06 2.9


Specifications Steering System SENR8613 2.9Systems Operation, Testing & Adjusting Steering System SENR8614 2.9Specifications Air System & Brakes SENR8615 2.9Systems Operation, Testing & Adjusting Air System & Brakes SENR8616 8.4Service Manual Automatic Retarder Control System SENR5683 02 5.5

Service Manual Automatic Electronic Traction Aid SENR2986 05 8.4Service Manual Air Dryer SENR7474 05 2.9Service Manual Tu-Flo Air Compressors REG00914 03 8.4Specifications Suspension Cylinders SENR8617 2.9Systems Operation, Testing & Adjusting Suspension Cylinders SENR8618 2.9Specifications Hydraulic System SENR8619 2.9Systems Operation, Testing & Adjusting Hydraulic System SENR8620 5.5Schematic Hydraulic System SENR8608 5.5Systems Operation, Testing & Adjusting Truck Payload Measurement System

(With Real Time Clock)SENR4733 02 8.4


Electrical System & Operator’s Station Index Tab SENR2996 .3

Schematic Electrical System SENR8609 02 13.0

Service Manual Caterpillar Monitoring System SENR6717 05 13.0Service Manual Contour Series Seat SENR6615 04 8.4Service Manual R-134a Heating & Air Conditioning

SystemsSENR5664 04 8.4


Operation & Maintenance 769D Truck & 771D Quarry Truck SEBU6902 01 15.7

Note: Form SEHS9992, 769D Truck & 771D Quarry Truck Assembly Procedure, Special Instruction, is availablefor insertion into this manual. The form is not a standard part of the manual.


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1



5SS1-UP, 6YS1-UP

SENR1543-03

Contents for



Ne

Binder SENR2300Binder Label RENR2671Safety SENR7733Service Manual Contents SENR1543Torque Specifications SENR3130

Engine Index Tab SENR2870

Specifications 3408E & 3412E Engines SENR1017Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018Schematic 3408E & 3412E Engines – Electrical

SystemSENR1026

Troubleshooting 3408E & 3412E Engines SENR1062Disassembly & Assembly 3408E & 3412E Engines SENR1013Disassembly & Assembly Supplement 3408E Engine SENR1547

Power Train Index Tab SENR2871

Specifications Power Train SENR1548Systems Operation Power Train SENR1549Testing & Adjusting Power Train SENR1550Disassembly & Assembly Power Train SENR1551Systems Operations, Testing & Adjusting Power Train Electronic Control

SystemRENR2668

Service Manual Traction Control System (TCS) SENR2986


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12

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK


BCA1-UP, BBB1-UP

RENR3387-01

Contents for

Service Manual RENR338


Ne

Binder SENR2300 14.2Binder Label RENR3389 .3Safety SENR7733 .6Service Manual Contents RENR3387 .3Torque Specifications SENR3130 3.4


Schematic 3408E Engine SENR1026 3.4Specifications 3408E Engine SENR1017 15.5Systems Operation, Testing & Adjusting 3408E Engine SENR1018 15.5Troubleshooting 3408E Engine SENR1062 26.0

Disassembly & Assembly 3408E Engine RENR2336 6.5Disassembly & Assembly Supplement 3408E Engine RENR3392 26.0


Specifications Power Train SENR1548 6.5Systems Operation Power Train SENR1549 9.9Testing & Adjusting Power Train SENR1550 9.9Disassembly & Assembly Power Train SENR1551 26.0Systems Operation, Troubleshooting,Testing & Adjusting

Electronic Control System RENR2668 15.5


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13

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK

VOLUME II (Systems, Electrical & Operator’s Station, Maintenance)

BCA1-UP, BBB1-UP

RENR3388-05

Contents for



NeBinder SENR2300 14.2Binder Label RENR3390 .3Safety SENR7733 .6Service Manual Contents RENR3388 .3Torque Specifications SENR3130 2.9


Specifications Suspension Cylinder SENR1556 3.4Systems Operation, Testing & Adjusting Suspension Cylinder SENR1557 3.4Specifications Hydraulic System SENR1558 3.4Systems Operation, Testing & Adjusting Hydraulic System SENR1559 6.5Schematic Hydraulic System (BCA1-172, BBB1-

221)RENR3383 10.0

Schematic Hydraulic System (BCA173-Up,BBB222-Up)

RENR6505

Specifications Steering System RENR3393 3.4Systems Operation, Testing & Adjusting Steering System RENR3394 6.5Specifications Air System & Brakes RENR3395 6.5Systems Operation, Testing & Adjusting Air System & Brakes RENR3396 9.9Specifications, Systems Operation Oil Evacuation System RENR3391 3.4Systems Operation, Troubleshooting, Testing & Adjusting

Brake Electronic Control System SENR1503 26.0

Systems Operation, Testing & Adjusting Truck Payload Measurement System(With Real Time Clock)

SENR4733 9.9

Service Manual Tu-Flu Air Compressors REG00914 9.9Service Manual Air Dryer for Vehicle Air Systems SENR7474 3.4

Disassembly & Assembly Machine Systems SENR1561 39.7Electrical System & Operator’s Station Index Tab SENR2996 .3

Schematic Electrical System (BCA1-172, BBB1-221)

RENR3381 13.4

Schematic Electrical System (BCA173-233,BBB222-325)

RENR9580 13.4

Schematic Electrical System (BCA234-326,BBB326-474)

RENR8393 13.4

Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717 15.5

Service Manual Contour Series Seat SENR6615 9.9Service Manual R-134a Heating & Air Conditioning

SystemsSENR5664 15.5


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14

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK (cont’d)


BCA1-UP, BBB1-UP

RENR3388-05

Contents for



Ne


Operation & Maintenance Manual SEBU7589 16.2

Form REHS0386, 769D Off-Highway Truck & 771D Quarry Truck Field Assembly Procedure Special Instruction, isavailable for insertion into this manual. The form is not a standard part of the manual.


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15

771C & 775B QUARRY TRUCKS

3BJ1-199, 7XJ1-199

SENR5637-03

Contents for



Ne

Binder SENR2300Binder Label SENR5636Safety SENR7733Service Manual Contents SENR5637Torque Specifications SENR3130


Specifications 3408 Engine SENR7804Systems Operation, Testing & Adjusting 3408 Engine SENR7805Specifications 3408C Engine SENR6475Systems Operation, Testing & Adjusting 3408C Engine SENR6476

Specifications 3412 Engine SENR5143Systems Operation, Testing & Adjusting 3412 Engine SENR5144Specifications 3412C Engine SENR6576Systems Operation, Testing & Adjusting 3412C Engine SENR6577


Specifications 771C SENR5638Systems Operation 771C SENR5639Testing & Adjusting 771C SENR5640Specifications 775B SENR5658Systems Operation 775B SENR5659Testing & Adjusting 775B SENR5660Service Manual Electronic Programmable

Transmission Control IISENR9122

Service Manual Automatic Electronic Traction Aid SENR2986Service Manual Electronic Neutral Start Control SENR3889Service Manual Off-Highway Actual Gear Indicator SENR4252


Schematic 771C & 775B Hydraulic System SENR5650Specifications 771C & 775B Hydraulic System SENR5648Systems Operation, Testing & Adjusting 771C & 775B Hydraulic System SENR5649Specifications 771C & 775B Steering System SENR5642Systems Operation, Testing & Adjusting 771C & 775B Steering System SENR5643Specifications 771C & 775C Air System & Brakes SENR5644Systems Operation, Testing & Adjusting 771C & 775B Air System & Brakes SENR5645Specifications 771C & 775B Suspension Cylinder SENR5646Systems Operation, Testing & Adjusting 771C Suspension Cylinder SENR5647

Service Manual Air Dryer SENR7474Service Manual Tu-Flo Air Compressors REG00914Service Manual Automatic Retarder Control System SENR5683

.3


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16

771C & 775B QUARRY TRUCKS (cont’d)

3BJ1-199, 7XJ1-199

SENR5637-03

Contents for



Ne


Schematic 771C Electrical System SENR5652Schematic 775B Electrical System SENR5667Systems Operation, Testing & Adjusting Starting & Charging System SENR2947Service Manual Electronic Monitoring System SENR2945

Maintenance Index Tab SENR2874

Operation & Maintenance Manual 771C SEBU6452Operation & Maintenance Manual 775B SEBU6458

Form SENR3334, Air Conditioning & Heating Service Manual, is available for insertion into this manual. The form is noa standard part of the manual.

Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into thismanual. The form is not a standard part of the manual.


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17

771C & 775B Quarry Trucks

Volume I

3BJ200-Up, 7XJ200-Up


TITLE FORM NO. DLR.



3408C Engine Specifications SENR6475 8.403408C Engine Sys. Oper. Testing & Adjusting SENR6476 8.403412C Engine Specifications SENR6576 8.403412C Engine Sys. Oper. Testing & Adjusting SENR6577 8.40Engine Overspeed Indicator SENR4263 2.90Variable Speed Fan Clutch SENR8603 5.50


771C Power Train Specifications SENR6885 5.50

771C Power Train Systems Operation SENR6886 8.40771C Power Train Testing & Adjusting SENR6887 8.40775B Power Train Specifications SENR6888 5.50775B Power Train Systems Operation SENR6889 8.40775B Power Train Testing & Adjusting SENR6890 8.40

Actual Gear Indicator SENR4252 2.90Electronic Programmable Transmission Control II SENR9122 8.40

Automatic Retarder Control System SENR5683 5.50 Automatic Electronic Traction Aid SENR2986 8.40


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18


Volume II

3BJ200-Up, 7XJ200-Up


TITLE FORM NO. DLR.

NETSafety SENR7733 N/C Service Manual Contents RENR2539 .30 Torque Specifications SENR3130 2.90


771C & 775B Steering System Specifications SENR6891 2.90 771C & 775B Steering System Sys. Oper. Testing & Adjusting SENR6892 5.50 771C & 775B Air System & Brakes Specifications SENR6893 2.90 771C & 775B Air System & Brakes Sys. Oper. Testing & Adjusting SENR6894 8.40

Air Dryer Service Manual SENR7474 2.90

TU-FLO Air Compressors REG00914 8.40 771C & 775B Suspension Cylinder Specifications SENR6895 2.90 771C & 775B Suspension Cylinder Sys. Oper. Testing & Adjusting SENR6896 2.90

771C & 775B Hydraulic System Specifications SENR6897 2.90 771C & 775B Hydraulic System Sys. Oper. Testing & Adjusting SENR6898 5.50 771C Hydraulic System Schematic SENR6838 8.40 775B Hydraulic System Schematic SENR6843 8.40 Contour Series Seat Installation & Repair SENR6615 8.40


771C Electrical System Schematic SENR6839 13.05 775B Electrical System Schematic SENR6844 13.05 Electronic Monitoring System SENR2945 13.05 Starting & Charging Systems SENR2947 5.50


771C Operation & Maintenance SEBU6749 15.75 775B Operation & Maintenance SEBU6750 15.75

Binder SENR2300 13.85 Binder Label RENR2538 .30



NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly

instructions, see the 771C & 775B Quarry Truck Disassembly and Assembly Manual, Form SENR5655.


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19


(Disassembly & Assembly)

3BJ1-Up, 7XJ1-Up


TITLE FORM NO. DLR.



3408 Engine Disassembly & Assembly SENR7806 21.953408C Engine Disassembly & Assembly SENR6571 13.053408 Engine Disassembly & Assembly Supplement SENR6848 8.403412 Engine Disassembly & Assembly SENR7860 21.953412C Engine Disassembly & Assembly SENR6578 13.053412 Engine Disassembly & Assembly Supplement SENR6849 8.40


771C Power Train Disassembly & Assembly SENR5641 13.05

775B Power Train Disassembly & Assembly SENR6858 13.05


771C Machine Systems Disassembly & Assembly SENR5651 13.05775B Machine Systems Disassembly & Assembly SENR5671 13.05Binder SENR2300 13.45Binder Label SENR5656 .30

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 771C & 775B

Quarry Truck Manuals, Forms SENR5635 & SENR6845.


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2

772 Tractor & Coal Hauler

10S1-Up, 11S1-Up


TITLE FORM NO. DLR.

NET

Service Manual Contents SENR7151 .30


5.4" Bore, 60ø V8 Engine Specifications SENR7205 5.505.4" Bore, 60ø V8 Engine Sys. Oper. Testing & Adjusting SENR7204 8.40772 Tractor Engine Disassembly & Assembly REG00967 13.05


772 Power Train Specifications SENR7075 5.50772 Power Train Sys. Oper. Testing & Adjusting SENR7073 8.40772 Power Shift Transmission Testing & Adjusting SENR7074 2.90772 Power Train Disassembly & Assembly REG00986 8.40


772 Steering System Specifications SENR7077 2.90772 Steering System Sys. Oper. Testing & Adjusting SENR7076 2.90

Air Dryer Service Manual SENR7474 2.90772 Air System & Brakes Specifications SENR7079 2.90772 Air System & Brakes Sys. Oper. Testing & Adjusting SENR7078 5.50772 Suspension Cylinder Specifications SENR7081 2.90772 Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7080 2.90772 Hydraulic System Specifications SENR7083 2.90772 Hydraulic System Sys. Oper. Testing & Adjusting SENR7082 2.90772 Wagon Specifications SENR7085 2.90772 Wagon Sys. Oper. Testing & Adjusting SENR7084 2.90772 Machine Systems Disassembly & Assembly REG00987 5.50Bendix-Westinghouse Compressors REG00914 8.40


768 & 772 Tractors & Coal Hauler L&M Guide SEBU5227 15.75

Binder SENR2300 13.45Binder Label SENR7071 .30






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21

772 Tractor & 773 Truck

63G1-Up, 80S1-Up

Manual Form REG00690

TITLE FORM NO. DLR.

NET

Engine Index Tab SENR2870 .30 5.4" Bore, 60ø V8 Engine Sys. Oper. Testing & Adjusting SENR7204 8.405.4" Bore, 60ø V8 Engine Specifications SENR7205 5.50


772 & 773 Power Train Sys. Oper. Testing & Adjusting REG00891 8.40772 & 773 Power Shift Transmission Testing & Adjusting (80S1-50, 63G1-339) SENR7138 2.90772 & 773 Power Shift Transmission Testing & Adjusting (80S51-Up, 63G340-Up) SENR7139 2.90772 & 773 Power Train Specifications SENR7137 5.50


772 & 773 Steering System Sys. Oper. Testing & Adjusting REG00755 2.90772 & 773 Steering System Specifications REG01345 2.90

Air Dryer Service Manual SENR7474 2.90772 & 773 Air System & Brakes Sys. Oper. Testing & Adjusting REG00709 5.50

772 & 773 Air System & Brake Specifications SENR7023 2.90772 & 773 Suspension Cylinder Sys. Oper. Testing & Adjusting REG00767 2.90772 & 773 Suspension Cylinder Specifications REG01407 2.90772 & 773 Hydraulic System REG00754 2.90

Disassembly & Assembly Index Tab SENR2875 .30

General Instructions REG00684 2.90Bendix-Westinghouse Compressors REG00914 8.40772 & 773 Engine Disassembly & Assembly REG00967 13.05772 & 773 Power Train Disassembly & Assembly REG00986 8.40772 & 773 Machine Systems Disassembly & Assembly REG00987 5.50


769 & 773 Trucks L&M Guide SEBU5445 15.75768 & 772 Tractors L&M Guide SEBU5388 15.75

Binder SENR2300 13.45Binder Label REG01042 .30





NOTE: Form SEHS9364, (63G) Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special

Instruction is available for insertion into this manual. The form is not a standard part of the manual.


22/80


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23

772B Tractor & 773B Truck

Volume I (Engine, Power Train)

63W1221-4199, 64W168-299


TITLE FORM NO. DLR.



3412 Engine Specifications SENR5143 8.403412 Engine Sys. Oper. Testing & Adjusting SENR5144 8.40


Power Train Specifications SENR2953 5.50Power Train Systems Operation SENR2954 8.40Power Train Testing & Adjusting SENR2955 8.40Power Train Electrical System Testing & Adjusting SENR3018 13.05Power Train Electrical System Schematic SENR3019 2.90

Electronic Programmable Transmission Control II SENR9122 8.40 Automatic Electronic Traction Aid SENR2986 8.40Electronic Neutral Start Control SENR3889 2.90Off-Highway Truck Actual Gear Indicator SENR4252 2.90Binder SENR2300 13.45Binder Label SENR2951 .30


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24

772B Tractor & 773B Truck

Volume II (Systems, Electrical, Maintenance)

63W1221-4199, 64W168-299


TITLE FORM NO. DLR.

NETSafety SENR7733 N/CService Manual Contents RENR3314 .30Torque Specifications SENR3130 2.90


Steering System Specifications SENR2957 2.90Steering System Sys. Oper. Testing & Adjusting SENR2958 2.90

Air System & Brakes Specifications (63W1221-3295,64W168-180) SENR2959 2.90 Air System & Brakes Sys. Oper. Testing & Adjusting (63W1221-3295,64W168-180) SENR2960 8.40 Air System & Brakes Specifications (63W3296-4199,64W181-299) SENR4762 2.90 Air System & Brakes Sys. Oper. Testing & Adjusting (63W3296-4199,64W181-299) SENR4763 8.40 Air Dryer Service Manual SENR7474 2.90Tu-Flo Air Compressors REG00914 8.40

Suspension Cylinder Specifications SENR7869 2.90Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7870 2.90Hydraulic System Specifications (63W1221-3295,64W168-180) SENR2961 2.90Hydraulic System Sys. Oper. Testing & Adjusting (63W1221-3295,64W168-180) SENR2962 2.90Hydraulic System Schematic (63W1221-3295,64W168-180) SENR2978 2.90Hydraulic System Specifications (63W3296-4199,64W181-299) SENR4780 2.90

Hydraulic System Sys. Oper. Testing & Adjusting (63W3296-4199,64W181-299) SENR4781 5.50Hydraulic System Schematic (63W3296-4199,64W181-299) SENR4782 2.90


Electrical Schematic (63W1221-3295,64W168-180) SENR2926 5.50Electrical Schematic (63W3296-3732,64W181-189) SENR4764 13.05Electrical Schematic (63W3733-4199,64W190-299) SENR6396 19.60Operator's Station SENR2946 8.40Electronic Monitoring System SENR2945 13.05Starting & Charging Systems SENR2947 5.50


Operation & Maintenance (63W1221-3296,64W168-180) SEBU6308 15.75Operation & Maintenance (63W3297-4199,64W181-299) SEBU6372 15.75Binder SENR2300 13.45Binder Label RENR3315 .30



NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, isavailable for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly

instructions, see the 772B Tractor & 773B Truck Disassembly and Assembly Manual, Form SENR5140.


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63W1221-4199, 64W168-299

SENR5139

Contents for



Binder SENR2910 6.9Binder Label SENR5141 .3Safety SENR7733 08 .5Service Manual Contents SENR5139 .3Torque Specifications SENR3130 06 2.9


Disassembly & Assembly 3412 Engine SENR7860 22.6




Disassembly & Assembly Machine Systems SENR2964 22.6Operator’s Station Index Tab SENR2873 .3

Disassembly & Assembly Operator’s Station SENR2949 8.6


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26


63W4200-UP, 64W300-UP

SENR6842-04

Contents for


NOTE: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly

instructions, see the 772B Tractor & 773B Truck Disassembly and Assembly Service Manual, SENR6855.


Ne

Binder SENR2300 14.2Binder Label SENR6841 .3Safety SENR7733 08 .5Service Manual Contents SENR6842 04 .3Torque Specifications SENR3130 06 2.9


Specifications 3412 Engine SENR5143 8.6Systems Operation, Testing & Adjusting 3412 Engine SENR5144 8.6Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.9Service Manual Variable Speed Fan Clutch SENR8603 02 5.6



Transmission Control IISENR9122 02 8.6

Service Manual Automatic Retarder Control System SENR5683 02 5.6Service Manual Automatic Electronic Traction Aid SENR2986 05 8.6Service Manual Electronic Neutral Start Control SENR3889 2.9Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 2.9


Specifications Steering System SENR6877 2.9Systems Operation, Testing & Adjusting Steering System SENR6878 2.9Specifications Air System & Brakes SENR6881 2.9Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 8.6Service Manual Air Dryer SENR7474 05 2.9Service Manual Tu-Flo Air Compressors REG00914 03 8.6Specifications Suspension Cylinders SENR6879 2.9Systems Operation, Testing & Adjusting Suspension Cylinders SENR6880 2.9Specifications Hydraulic System SENR6883 2.9Systems Operation, Testing & Adjusting Hydraulic System SENR6884 5.6Schematic Hydraulic System SENR6843 8.6Service Manual Contour Series Seat SENR6615 04 8.6


Schematic Electrical System SENR6844 13.4Service Manual Electronic Monitoring System SENR2945 01 2.9Service Manual Starting & Charging Systems SENR2947 01 2.9


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28



63W4200-UP, 64W300-UP

SENR6857

Contents for


NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 772B Tractor & 773B

Truck Service Manual, SENR6840.


Ne



Disassembly & Assembly 3412 Engine SENR7860 22.60Disassembly & Assembly Supplement 3412 Engine SENR6849 13.44

Power Train Index Tab SENR2871 .30Disassembly & Assembly Power Train SENR6858 13.44




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29


6KR1-UP, 7ER1-UP

SENR1402-03

Contents for



instructions, see the 773D Truck & 775D Quarry Truck Disassembly and Assembly Manual, Form SENR1405.


Ne



Specifications 3408E & 3412E Engines SENR1017 8.65Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65Schematic 3408E & 3412E Engines Electrical

SystemSENR1026 2.98

Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60Service Manual Exhaust Diverter SENR1424 5.66


Specifications Power Train SENR1406 01 5.66Systems Operation, Testing & Adjusting Power Train SENR1407 01 13.44Service Manual Electronic Programmable



Specifications Steering System SENR1409 2.98Systems Operation, Testing & Adjusting Steering System SENR1410 2.98Specifications Air System & Brakes SENR1411 2.98

Systems Operation, Testing & Adjusting Air System & Brakes SENR1412 8.65Service Manual Automatic Retarder Control System SENR5683 02 5.66Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65Service Manual Air Dryer SENR7474 05 2.98Service Manual Tu-Flo Air Compressors REG00914 03 8.65Specifications Suspension Cylinder SENR1413 2.98Systems Operation, Testing & Adjusting Suspension Cylinder SENR1414 2.98Specifications Hydraulic System SENR1415 2.98Systems Operation, Testing & Adjusting Hydraulic System SENR1416 5.66Schematic Hydraulic System SENR8608 5.66Service Manual Truck Payload Measurement System



Schematic Electrical System SENR1418 01 13.44Service Manual Caterpillar Monitoring System SENR6717 05 13.44Service Manual Contour Series Seat SENR6615 02 8.65


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3

773D TRUCK & 775D QUARRY TRUCK (cont.)

6KR1-UP, 7ER1-UP

SENR1402-03

Contents for



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Operation & Maintenance Manual SEBU6968 01 16.22



NOTE: Form SEHS9993, 773D Truck & 775D Quary Truck Assembly Procedure Special Instruction, is available for



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31



6KR1-UP, 7ER1-UP

SENR1404

Contents for


NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics , see the 773D Truck & 775D

Quarry Truck Service Manual, SENR1400.


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Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44


Disassembly & Assembly Power Train SENR1420 22.60Systems Index Tab SENR2872 .30



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32



7CS1-UP, 8AS1-UP

SENR1566-02

Contents for



NeBinder SENR2300 13.85Binder Label RENR2673 .30Safety SENR7733 08 .50Service Manual Contents SENR1566 01 .30Torque Specifications SENR3130 06 2.90


Specifications 3408E & 3412E Engines SENR1017 8.40Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.40Schematic 3408E & 3412E Engines Electrical

SystemSENR1026 2.90

Troubleshooting 3408E & 3412E Engines SENR1062 01 21.95Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.05

Disassembly & Assembly Supplement 3408E & 3412E Engines SENR1570 01 13.05Power Train Index Tab SENR2871 .30

Specifications Power Train SENR1571 5.50Systems Operation Power Train SENR1572 8.40Testing & Adjusting Power Train SENR1573 8.40Disassembly & Assembly Power Train SENR1574 21.95Systems Operations, Testing & Adjusting Power Train Electronic Control

SystemRENR2668 02 8.40



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33



7CS1-UP, 8AS1-UP

SENR1568-03

Contents for



Binder SENR2300 14.26Binder Label RENR2674 .30Safety SENR7733 08 .51Service Manual Contents SENR1568 02 .30Torque Specifications SENR3130 06 2.98


Specifications Steering System SENR1575 2.98Systems Operation, Testing & Adjusting Steering System SENR1576 5.66Specifications Air System & Brakes SENR1577 5.66Systems Operation, Testing & Adjusting Air System & Brakes SENR1578 01 8.65Systems Operation, Troubleshooting,

Testing & Adjusting

Brake Electronic Control System SENR1503 03 13.44

Service Manual Air Dryer SENR7474 05 2.98Service Manual Tu-Flo Air Compressors REG00914 03 8.65Specifications Suspension Cylinder SENR1579 2.98Systems Operation, Testing & Adjusting Suspension Cylinder SENR1580 2.98Specifications Hydraulic System SENR1581 2.98Systems Operation, Testing & Adjusting Hydraulic System SENR1582 5.66Schematic Hydraulic System SENR1583 5.66Service Manual Truck Payload Measurement System




Schematic Electrical System SENR1585 13.44

Service Manual Caterpillar Monitoring System SENR6717 05 13.44Service Manual Contour Series Seat SENR6615 02 8.65Service Manual R-134a Heating & Air Conditioning

SystemsSENR5664 05 13.44



NOTE: Form REHS0387, 773D Truck & 775D Quarry Truck Assembly Procedure Special Instruction, is available fo



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34

773E & 775E OFF-HIGHWAY TRUCKS


BDA1-UP, BEC1-UP

RENR3399-06

Contents for



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Binder SENR2300Binder Label RENR6501Safety SENR7733Service Manual Contents RENR3399Torque Specifications SENR3130


Schematic 3408E & 3412E Engines SENR1026Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018Troubleshooting 3408E & 3412E Engines SENR1062Disassembly & Assembly 3408E & 3412E Engines RENR2336

Disassembly & Assembly Supplement 3412E Engine RENR6504


Specifications Power Train RENR6507Systems Operation Power Train RENR6508Testing & Adjusting Power Train RENR6509Disassembly & Assembly Power Train SENR1574Systems Operation, Troubleshooting,Testing & Adjusting

Power Train - Electronic ControlSystem

RENR2668


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35

773E & 775E OFF-HIGHWAY TRUCKS


BDA1-UP, BEC1-UP

RENR6569-08

Contents for



NeBinder SENR2301Binder Label RENR6570Safety SENR7733Service Manual Contents RENR6569Torque Specifications SENR3130


Schematic Hydraulic System (BDA1-258, BEC1-201)

RENR6517

Schematic Hydraulic System (BDA259-Up,BEC202-Up)

RENR6506

Specifications Hydraulic System RENR6515Systems Operation, Testing & Adjusting Hydraulic System RENR6516

Specifications Steering Systems RENR6510Systems Operation, Testing & Adjusting Steering Systems RENR6511Specifications Air System & Brakes RENR6512Systems Operation, Testing & Adjusting Air System & Brakes RENR6513Specifications, Systems Operation, Testing& Adjusting

Oil Evacuation System RENR3391

Specifications, Systems Operation, Testing& Adjusting

Suspension Cylinder RENR6514

Systems Operation, Troubleshooting, Testing & Adjusting

Brake Electronic Control System SENR1503

Systems Operation, Testing & Adjusting Truck Payload Measurement System(with Real Time Clock)

SENR4733

Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390

Service Manual Tu-Flo Air Compressors REG00914Service Manual Automatic Electronic Traction Aid SENR2986Service Manual Air Dryer for Air Systems SENR7474Disassembly & Assembly Machine Systems SENR1584


Schematic Electrical System (BDA1-258, BEC1-201)

RENR6518

Schematic Electrical System (BDA259-485,BEC202-308)

RENR9581

Schematic Electrical System (BDA486-727,BEC309-467)

RENR8394

Schematic Electrical System (BDA728-Up,BEC468-Up)

RENR9854

Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717Service Manual 134a Heating & Air Conditioning

SystemsSENR5664

Service Manual Contour Series Seat SENR6615


Operation & Maintenance Manual SEBU7590

NOTE: Form REHS1145, 773E & 775E Off-Highway Trucks Assembly Procedure Special Instruction, is available


36/80


36

for insertion into this manual. The form is not a standard part of the manual.

776 Tractor, 776 Coal Hauler & 777 Truck

84A1-1283, 14H1-205, 14W1-Up


TITLE FORM NO. DLR.NET

Service Manual Contents SENR7155 .30


5.4", 60ø V12 Engine Specifications REG01561 8.405.4", 60ø V12 Engine Sys. Oper. Testing & Adjusting REG00616 8.40776 & 777 Engine Disassembly & Assembly SENR7156 21.95


776 & 777 Power Train Specifications SENR7157 5.50776 & 777 Power Train Sys. Oper. Testing & Adjusting SENR7158 8.40776 & 777 Power Shift Transmission Testing & Adjusting SENR7159 5.50776 & 777 Power Train Disassembly & Assembly SENR7160 21.95


776 & 777 Steering System Specifications SENR7161 2.90776 & 777 Steering System Sys. Oper. Testing & Adjusting SENR7162 2.90

Air Dryer Service Manual SENR7474 2.90776 & 777 Air System & Brakes Specifications SENR7163 2.90776 & 777 Air System & Brakes Sys. Oper. Testing & Adjusting SENR7164 5.50776 & 777 Suspension Cylinder Specifications SENR7165 2.90776 & 777 Suspension Cylinder Sys. Oper. Testing & Adjusting SENR7166 2.90776 & 777 Hydraulic System Specifications SENR7167 2.90776 & 777 Hydraulic System Sys. Oper. Testing & Adjusting SENR7168 2.90777 Machine Systems Disassembly & Assembly SENR7169 21.95776 Wagon Specifications SENR7403 2.90776 Wagon Sys. Oper. Testing & Adjusting SENR7404 2.90Bendix-Westinghouse Air Compressors REG00914 8.40

776 & 777 Truck Hydraulic System Schematic SENR7222 2.90776 & 777 Air System Schematics SENR7466 2.90


776 & 777 Electrical Schematic (14H1-135,84A1-559) SENR7221 2.90776 & 777 Electrical Schematic (14H136-158,84A560-868) SENR2070 2.90776 & 777 Electrical Schematic (14H159-Up,84A869-Up) SENR2318 5.50777 Operator's Station Disassembly & Assembly SENR7580 8.40


777 Truck L&M Guide SEBU5266 15.75776 Coal Hauler Maintenance SEBU5391 15.75Binder SENR2300 13.45Binder Label SENR7154 .30






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37

776 TRACTOR & 777 TRUCK

84A1284-UP, 14H206-UP

SENR2967-01

Contents for



Ne



Specifications 5.4” Bore, 60 Degree V12 VehicularEngine

REG01561 8.65

Systems Operation, Testing & Adjusting 5.4” Bore, 60 Degree V12 VehicularEngine

REG00616 8.65

Disassembly & Assembly D348 Vehicular Engine SENR7156 2.98Power Train Index Tab SENR2871 .30

Specifications Power Train SENR2968 8.65Systems Operation Power Train SENR2969 52.00Testing & Adjusting Power Train SENR2970 8.65Testing & Adjusting Power Train Electrical System SENR3018 8.65Schematic Power Train Electrical System SENR3019 2.98Service Manual Automatic Electronic Traction Aid SENR2986Disassembly & Assembly Power Train SENR2971


Schematic Steering System SENR2972 11.63Systems Operation, Testing & Adjusting Steering System SENR2973 13.44Specifications Air System & Brakes SENR2974 13.44Systems Operation, Testing & Adjusting Air System & Brakes SENR2975 8.65Specifications Suspension Cylinder SENR7165Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166Specifications Hydraulic System SENR2976Systems Operation, Testing & Adjusting Hydraulic System SENR2977Schematic Hydraulic System SENR2978Disassembly & Assembly Machine Systems SENR2979Service Manual Tu-Flo Air Compressors REG00914Service Manual Air Dryer for Air Systems SENR7474


Schematic Electrical System SENR2982 16.22Service Manual Electronic Monitoring System SENR2945Service Manual Operator’s Station SENR2946

Disassembly & Assembly Operator’s Station SENR2949




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38

776 TRACTOR & 777 TRUCK (cont’d)

84A1284-UP, 14H206-UP

SENR2967-01

Contents for


NOTE: SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into

the manual. The form is not a standard part of the manual.

NOTE: SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion

into the manual. The form is not a standard part of the manual.


39/80


39



4YC1-UP, 6JC1-UP

SENR3137-10

Contents for



Ne


Engine Index Tab SENR2870

Specifications 3500 Engine SENR4620Systems Operations, Testing & Adjusting 3500 Engine SENR4621

Disassembly & Assembly 3508 Engine SENR3140

Service Manual Automatic Ether injection System SENR4705Service Manual Engine Overspeed Indicator SENR4263Service Manual Caterpillar 3161 Governor SENR3028


Specifications Power Train SENR3141Systems Operation Power Train SENR3142Testing & Adjusting Power Train SENR3143Schematic Electrical System (4YC1-590, 6JC1-

69)SENR3144

Schematic Electrical System (4YC591-Up,6JC70-Up)

SENR4289

Disassembly & Assembly Power Train SENR3145Service Manual Automatic Electronic Traction Aid SENR2986

Service Manual Electronic Neutral Start Control SENR3889Service Manual Actual Gear Indicator SENR4252


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4



4YC1-UP, 6JC1-UP

SENR8576-02

Contents for



Ne


Systems Index Tab SENR2872

Specifications Steering System SENR3146Systems Operation, Testing & Adjusting Steering System SENR3147Specifications Air System & Brakes SENR3148Systems Operation, Testing & Adjusting Air System & Brakes SENR3149

Specifications Suspension Cylinder SENR7165Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166Specifications Hydraulic System SENR3150Systems Operation, Testing & Adjusting Hydraulic System SENR3151Schematic Hydraulic System SENR3152Disassembly & Assembly Machine Systems SENR3153Service Manual Truck Payload Measurement System SENR3537Service Manual Truck Payload Measurement System

(with Real Time Clock)SENR4733

Service Manual Air Dryer for Air Systems SENR7474Service Manual Tu-Flo Air Compressors REG00914


Schematic Electrical System SENR3154

Schematic Electrical System (with Neutral StartControl, Actual Gear Indicator &Payload Measurement System)

SENR4253

Schematic Electrical System (4YC1384-1638,6JC84-97)

SENR4796

Schematic Electrical System (4YC1639-Up,6JC98-Up)

SENR5665

Service Manual Electronic Monitoring System SENR2945Service Manual Starting & Charging Systems SENR2947



NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available fo

insertion into the manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available

for insertion into the manual. The form is not a standard part of the manual.


41/80


41


2TK1-UP, 4XJ1-UP

SENR5602-06

Contents for



instructions, see the 776C Tractor & 777C Truck Disassembly and Assembly Manual, SENR8625.


Ne



Specifications 3508 EUI Engine SENR5189 8.65Systems Operation, Testing & Adjusting 3508 EUI Engine SENR5190 8.65Electronic Troubleshooting 3508 EUI Engine SENR5191 22.60Service Manual Engine Overspeed Indicator SENR4263 13.44



Transmission Control IISENR9122 8.65

Service Manual Automatic Retarder Control System SENR5683Service Manual Automatic Electronic Traction Aid SENR2986Service Manual Electronic Neutral Start Control SENR3889Service Manual Actual Gear Indicator SENR4252 2.98


Specifications Steering System SENR5607 11.63Systems Operation, Testing & Adjusting Steering System SENR5608 5.66Specifications Air System & Brakes SENR5609 13.44Systems Operation, Testing & Adjusting Air System & Brakes SENR5610 13.44Specifications Suspension Cylinder SENR5611Systems Operation, Testing & Adjusting Suspension Cylinder SENR5612Schematic Hydraulic System SENR5613Specifications Hydraulic System SENR5614Systems Operation, Testing & Adjusting Hydraulic System SENR5615Service Manual Tu-Flo Compressors REG00914Service Manual Air Dryer for Air Systems SENR7474Service Manual Truck Payload Measurement System

(with Real Time Clock)SENR4733


Schematic Electrical System SENR5617Service Manual Electronic Monitoring System SENR2945Service Manual Starting & Charging Systems SENR2947


42/80


42

776C TRACTOR & 777C TRUCK (cont’d)

2TK1-UP, 4XJ1-UP

SENR5602-06

Contents for



Ne




insertion into the manual. The form is not a standard part of the manual.


for insertion into the manual. The form is not a standard part of the manual.


43/80


43



2TK1-UP, 4XJ1-UP

SENR8627

Contents for


For Specifications, Systems Operation, Testing & Adjusting and Schematics , see the 776C Tractor & 777C TruckService Manual, SENR5600.


Ne



Disassembly & Assembly 3508 EUI Engine SENR5192 01 13.44




Disassembly & Assembly Machine Systems SENR5616 13.44Disassembly & Assembly Supplement Front Brake (Oil Cooled Disc Brakes) SENR5693 5.66


44/80


44

776D TRACTOR & 777D TRUCK


3PR1-UP, 5ER1-UP

SENR6904-02

Contents for



Ne



Specifications 3500B Engines SENR1122 03 5.50Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.40Troubleshooting 3500B Engine SENR1128 03 21.95

Service Manual Exhaust Diverter SENR1424 5.50Disassembly & Assembly 3500B Engine SENR1126 21.95Disassembly & Assembly Supplement 3508B Engine SENR6927 13.05




Disassembly & Assembly Power Train RENR3366 21.95


45/80


45

776D TRACTOR & 777D TRUCK


Maintenance)

3PR1-UP, 5ER1-UP

SENR6923-03

Contents for



Ne



Specifications Steering System SENR6914 2.98Systems Operation, Testing & Adjusting Steering System SENR6915 2.98

Specifications Air System & Brakes SENR6916 5.66Systems Operation, Testing & Adjusting Air System & Brakes SENR6917 13.44Service Manual Automatic Retarder Control System SENR5683 02 5.66Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65Service Manual Air Dryer SENR7474 05 2.98Service Manual Tu-Flo Air Compressors REG00914 03 8.65Specifications Suspension Cylinder SENR6918 2.98Systems Operation, Testing & Adjusting Suspension Cylinder SENR6919 2.98Specifications Hydraulic System SENR6920 2.98Systems Operation, Testing & Adjusting Hydraulic System SENR6921 5.66Schematic Hydraulic System SENR6909 8.65Service Manual Truck Payload Measurement System




Schematic Electrical System SENR6910 13.44Service Manual Caterpillar Monitoring System SENR6717 05 13.44Service Manual Contour Series Seat SENR6615 04 8.65

Maintenance Index Tab SENR2874 01 16.22





46/80


46

777D TRUCK


2YW1-UP

SENR1509-01

Contents for



Ne



Specifications 3500B Engines SENR1122 03 5.66Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65Troubleshooting 3500B Electronic Engines SENR1128 03 22.60

Service Manual Exhaust Diverter SENR1424 5.66Disassembly & Assembly 3500B Engines SENR1126 22.60Disassembly & Assembly Supplement 3500B Engines SENR6927 13.44




Disassembly & Assembly Power Train RENR3366 22.60


47/80


47

777D OFF-HIGHWAY TRUCK


Maintenance)

2YW1-UP

SENR1511-02

Contents for



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Specifications Steering System SENR6914 2.98Systems Operation, Testing & Adjusting Steering System SENR6915 2.98

Specifications Air System & Brakes SENR6916 5.66Systems Operation, Testing & Adjusting Air System & Brakes SENR6917 13.44Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65Service Manual Air Dryer SENR7474 2.98Service Manual Tu-Flo Air Compressors REG00914 03 8.65Specifications Suspension Cylinder SENR6918 2.98Systems Operation, Testing & Adjusting Suspension Cylinder SENR6919 2.98Specifications Hydraulic System SENR6920 2.98Systems Operation, Testing & Adjusting Hydraulic System SENR6921 5.66Schematic Hydraulic System SENR6909 8.65Service Manual Truck Payload Measurement System

( With Real Time Clock)SENR4733 02 8.65


Electrical System & Operator’s Station Index Tab SENR2996 .30Schematic Electrical System SENR1507 13.44Service Manual Monitoring System SENR6717 05 13.44Service Manual Contour Series Seat SENR6615 04 8.65


Operation & Maintenance Manual SEBU7114 16.22




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48

776D WHEEL TRACTOR & 777D TRUCK


AFS1-UP, AGC1-UP, AGY1-UP (HAA)

RENR3331-02

Contents for



NeBinder SENR2300 14.26Binder Label RENR3332 .30Safety SENR7733 08 .51Service Manual Contents RENR3331 .30Torque Specifications SENR3130 06 2.98


Specifications 3500B Engine SENR1122 03 5.66Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65Troubleshooting 3500B Engine SENR1128 03 22.60Disassembly & Assembly 3500B Engine SENR1126 22.60Disassembly & Assembly Supplement 3508B & 3512B Engines RENR3367 13.44Service Manual Oil Renewal System RENR2223

Power Train Index Tab SENR2871 .30Specifications Power Train RENR3318 5.66Systems Operation Power Train RENR3319 5.66Testing & Adjusting Power Train RENR3320 8.65Disassembly & Assembly Power Train RENR3366 13.44Service Manual Electronic Programmable

Transmission ControlRENR2668 02 8.65



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49

776D TRACTOR & 777D OFF-HIGHWAY TRUCK


AFS1-UP, AGC1-UP, AGY1-UP (HAA)

RENR3333-05

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Binder SENR2301 14.26Binder Label RENR3334 .30Safety SENR7733 08 .60Service Manual Contents RENR3333 01 .30Torque Specifications SENR3130 06 3.40


Specifications Steering System RENR3321 3.40Systems Operation, Testing & Adjusting Steering System RENR3322 6.50Specifications Air System & Brakes RENR3323 01 6.50Systems Operation, Testing & Adjusting Air System & Brakes RENR3324 01 15.50

Systems Operation, Troubleshooting,Testing & Adjusting


Service Manual Air Dryer SENR7474 05 3.40Service Manual Tu-Flo Air Compressor REG00914 03 9.90Specifications Suspension Cylinders RENR3325 3.40Systems Operation, Testing & Adjusting Suspension Cylinders RENR3326 3.40Specifications Hydraulic System RENR3327 3.40Systems Operation, Testing & Adjusting Hydraulic System RENR3328 6.50Schematic Hydraulic System RENR3329 13.40Disassembly & Assembly Machine Systems RENR3365 26.00


Schematic Electrical System (AGC1-1301, AFS1-81)

RENR3363 23.20

Schematic Electrical System (AGC1302-Up, AFS82-Up)

RENR8392

Schematic Electrical System (AGY1-Up) RENR3364 23.20Systems Operation Electronic Systems Guide RENR3371 6.50Service Manual Truck Measurement System (With

Real Time Clock)SENR4733 02 9.90

Service Manual Air Conditioning & Heating SystemsWith R-134a Refrigerant

SENR5664 05 15.50

Service Manual Caterpillar Monitoring System SENR6717 05 15.50


Operation & Maintenance SEBU7261 04 16.2203 16.22

NOTE: Form REHS0563, 776D Tractor & 777D Truck Assembly Procedure Special Instruction, is available for



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5

785 TRUCK


8GB1-UP

SENR4001-13

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Service Manual Automatic Ether Injection System SENR4705 02 8.65Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98Specifications 3500 Engines SENR4620 01 8.65Systems Operation, Testing & Adjusting 3500 Engines SENR4621 01 8.65

Service Manual 3161 Governor SENR3028 02 5.66Disassembly & Assembly 3512 Engine (96Z1-Up) SENR4004 01 22.60


Specifications Power Train (8GB1-222) SENR4005 01 5.66Specifications Power Train (8GB223-Up) SENR3588 02 5.66Systems Operation Power Train SENR4006 01 8.65Testing & Adjusting Power Train (3YB1-598) SENR4008 01 22.60Testing & Adjusting Power Train (3YB599-Up) SENR3980 22.60Schematic Power Train Electrical System (8GB1-

222)SENR4009 2.98

Schematic Power Train Electrical System(8GB223-Up)

SENR3429 2.98

Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65

Service Manual Electronic Neutral Start Control SENR3889 2.98Service Manual Actual Gear Indicator SENR4252 2.98Service Manual Rear Axle Hydraulic System SENR1476 01 2.98Disassembly & Assembly Power Train SENR4010 13.44


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51

785 TRUCK


8GB1-UP

SENR4648-02

Contents for


Section Title Form No.


Systems Index Tab SENR2872

Specifications Steering System SENR4011Systems Operation, Testing & Adjusting Steering System SENR4012Specifications Air System & Brakes SENR4013Systems Operation, Testing & Adjusting Air System & Brakes SENR4014

Service Manual Air Dryer SENR7474Service Manual Tu-Flo Air Compressors REG00914Specifications Suspension Cylinders SENR4015Systems Operation, Testing & Adjusting Suspension Cylinders SENR4016Specifications Hydraulic System (8GB1-222) SENR4017Specifications Hydraulic System (8GB223-Up) SENR3586Systems Operation, Testing & Adjusting Hydraulic System (8GB1-222) SENR4018Systems Operation, Testing & Adjusting Hydraulic System (8GB223-Up) SENR3587Schematic Hydraulic System (8GB1-222) SENR4019Schematic Hydraulic System (8GB223-Up) SENR3563Service Manual Truck Payload Measurement System SENR3537Service Manual Truck Payload Measurement System

(With Real Time Clock)SENR4733

Disassembly & Assembly Machine Systems SENR4020Electrical System & Operator’s Station Index Tab SENR2996

Service Manual Fir Suppression System SENR3234Service Manual Automatic Lubrication System SENR4724Schematic Electrical System (8GB1-222) SENR3097Schematic Electrical System (8GB223-417) SENR3419Schematic Electrical System (8GB418-Up) SENR4285Service Manual Starting & Charging Systems SENR2947Service Manual Electronic Monitoring System SENR2945Service Manual Contour Series Seat SENR6615


Operation & Maintenance Manual 8GB223-Up SEBU6092






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52



5RK1-UP, 6HK1-UP

SENR6302-11

Contents for


Section Title Form No. Re

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Specifications 3512 & 3516 EUI Engines SENR5595 5.5Systems Operations, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596 8.4Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597 02 21.9Service Manual Automatic Ether Injection System SENR4705 02 8.4Service Manual Engine Overspeed Indicator SENR4263 03 2.9

Service Manual Variable Speed Fan Clutch SENR8603 02 5.5Service Manual Variable Speed Fan Drive RENR2634Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439 13.0Disassembly & Assembly Supplement 785B Truck Engine (4WJ) SENR5662 8.4Disassembly & Assembly Supplement Air Starter SENR1075 2.9


Specifications Power Train SENR6305 01 8.4Systems Operation Power Train SENR6306 01 8.4Testing & Adjusting Power Train SENR6307 01 13.0Service Manual Electronic Programmable

Transmission Control IISENR9122 02 8.4

Service Manual Electronic Neutral Start Control SENR3889 2.9Service Manual Actual Gear Indicator SENR4252 2.9

Service Manual Rear Axle Hydraulic System SENR1476 01 2.9Disassembly & Assembly 785B Truck Power Train SENR5677 13.0


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53


VOLUME II (Systems)

5RK1-UP, 6HK1-UP

SENR5681-06

Contents for


Section Title Form No. Rev.

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Specifications Steering System SENR6308 01 2.9Systems Operation, Testing & Adjusting Steering System SENR6309 01 5.5Specifications Air System & Brakes SENR6310 01 5.5Systems Operation, Testing & Adjusting Air System & Brakes SENR6311 01 8.4

Service Manual Automatic Retarder Control System SENR5683 02 5.5Service Manual Automatic Electronic Traction Aids SENR2986 05 8.4Service Manual Air Dryer For Vehicle Air Systems SENR7474 05 2.9Service Manual Tu-Flo Air Compressors REG00914 03 8.4Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.5Specifications Suspension Cylinders SENR6312 01 2.9Systems Operation, Testing & Adjusting Suspension Cylinders SENR6313 01 2.9Specifications Hydraulic System SENR6314 01 2.9Systems Operation, Testing & Adjusting Hydraulic System SENR6303 01 5.5Schematic Hydraulic System SENR6304 5.5Service Manual Truck Payload Measurement System


Service Manual Contour Series Seat SENR6615 04 8.4Disassembly & Assembly Machine Systems SENR5678 13.0


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54


VOLUME III (Electrical & Operator’s Station, Maintenance)

5RK1-UP, 6HK1-UP

RENR2537

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Binder SENR2300 13.8Binder Label RENR2536 .3Safety SENR7733 08 .0Service Manual Contents RENR2537 .3Torque Specifications SENR3130 06 2.9


Schematic Electrical System (6HK1-478) SENR5672 19.6Schematic Electrical System (6HK479-522) SENR8577 11.3Schematic Electrical System (6HK523-Up) SENR1513 13.0Service Manual Automatic Lubrication System SENR4724 03 2.9Service Manual Starting & Charging Systems SENR2947 01 2.9

Service Manual Electronic Monitoring System SENR2945 01 2.9Service Manual Vital Information Management

System (VIMS)SENR6059 06 33.5



NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R12 Refrigerant, is available for insertion

into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for



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55

784C TRACTOR & 785C OFF-HIGHWAY TRUCK


1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP

SENR1482-09

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Binder SENR2300 14.2Binder Label RENR2666 01 .3Safety SENR7733 08 .5Service Manual Contents SENR1482 06 .3Torque Specifications SENR3130 06 2.9


Specifications 3500B Engine SENR1122 03 5.6Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.6Troubleshooting 3500B Engine SENR1128 03 22.6Disassembly & Assembly 3500B Engine SENR1126 22.6Disassembly & Assembly Supplement 3512B & 3516B Engine SENR1486 01 22.6

Service Manual Oil Renewal System RENR2223Service Manual Variable Speed Fan Drive RENR2634


Specifications Power Train SENR1487 01 8.6Systems Operation Power Train SENR1488 01 8.6Testing & Adjusting Power Train SENR1489 01 13.4Systems Operation, Testing & Adjusting Power Train Electronic Control

SystemSENR1502 01 13.4

Disassembly & Assembly Power Train SENR1490 02 22.6Service Manual Traction Control System (TCS) SENR2986


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56

784C TRACTOR & 785C OFF-HIGHWAY TRUCK

VOLUME II (Systems)

1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP

SENR1484-06

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Binder SENR2300 14.2Binder Label RENR2667 01 .3Safety SENR7733 08 .5Service Manual Contents SENR1484 04 .3Torque Specifications SENR3130 06 2.9


Specifications Steering System SENR1491 01 2.9Systems Operation, Testing & Adjusting Steering System SENR1492 01 5.6Specifications Air System & Brakes SENR1493 01 5.6Systems Operation, Testing & Adjusting Air System & Brakes SENR1494 01 13.4Systems Operation, Troubleshooting,

Testing & Adjusting


Service Manual Air Dryer SENR7474 05 2.9Service Manual Tu-Flo Air Compressors (2PZ, APX) REG00914 03 8.6Service Manual Tu-Flo 550/750 Air Compressors

(1HW, 5AZ)SENR6455 5.6

Specifications Suspension Cylinder SENR1495 01 2.9Systems Operation, Testing & Adjusting Suspension Cylinder SENR1496 01 2.9Specifications Hydraulic System SENR1497 02 5.6Systems Operation, Testing & Adjusting Hydraulic System SENR1498 01 5.6Schematic Hydraulic System (1HW, APX1-450,

2PZ1-105, 5AZ1-399)SENR1499 5.6

Schematic Hydraulic System (APX1-Up, (ARC) APX451-Up, 5AZ1-Up, (ARAC)

5AZ400-Up)

RENR8123

Disassembly

Documents

Manuales de Camiones Off-highway Trucks