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SURPASS hiX 5622 R2.8 IP-DSLAM Install G200 2G/G200S 2G

Manuale DSLAM Nokia El.1

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Page 1: Manuale DSLAM Nokia El.1

SURPASS hiX 5622 R2.8

IP-DSLAM

Install G200 2G/G200S 2G

Page 2: Manuale DSLAM Nokia El.1

2

Install G200 2G/G200S 2G

Id:0900d805805d01e1

The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Nokia Siemens Networks customers only for the purposes of the agreement under which the document is submitted, and no part of it may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Nokia Siemens Networks. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes customer comments as part of the process of continuous development and improvement of the documentation.

The information or statements given in this documentation concerning the suitability, capacity, or performance of the mentioned hardware or software products are given "as is" and all liability arising in connection with such hardware or software products shall be defined conclusively and finally in a separate agreement between Nokia Siemens Networks and the customer. However, Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions contained in the document are adequate and free of material errors and omissions. Nokia Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which may not be covered by the document.

Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO EVENT WILL Nokia Siemens Networks BE LIABLE FOR ERRORS IN THIS DOCUMENTA-TION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDI-RECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION IN IT.

This documentation and the product it describes are considered protected by copyrights and other intellectual property rights according to the applicable laws.

The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of Nokia Corporation. Siemens is a registered trademark of Siemens AG.

Other product names mentioned in this document may be trademarks of their respective owners, and they are mentioned for identification purposes only.

Copyright © Nokia Siemens Networks 2009. All rights reserved

f Important Notice on Product Safety Elevated voltages are inevitably present at specific points in this electrical equipment. Some of the parts may also have elevated operating temperatures.

Non-observance of these conditions and the safety instructions can result in personal injury or in property damage.

Therefore, only trained and qualified personnel may install and maintain the system.

The system complies with the standard EN 60950 / IEC 60950. All equipment connected has to comply with the applicable safety standards.

The same text in German:

Wichtiger Hinweis zur Produktsicherheit

In elektrischen Anlagen stehen zwangsläufig bestimmte Teile der Geräte unter Span-nung. Einige Teile können auch eine hohe Betriebstemperatur aufweisen.

Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Körperverlet-zungen und Sachschäden führen.

Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die Anlagen installiert und wartet.

Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Angeschlossene Geräte müssen die zutreffenden Sicherheitsbestimmungen erfüllen.

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Table of ContentsThis document has 95 pages.

Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.1 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.2 Used Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.3 General Notes on Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.4 Wire Color Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.5 Document Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2 Protective Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.2 Protection Against Excessive Contact Voltage . . . . . . . . . . . . . . . . . . . 142.3 Protection Against Escaping Laser Light . . . . . . . . . . . . . . . . . . . . . . . . 152.4 Protection Against Fire in Racks or Housings . . . . . . . . . . . . . . . . . . . . 152.5 Protection Against Hot Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.6 Components Subject to Electrostatic Discharge . . . . . . . . . . . . . . . . . . 162.7 Handling Modules (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.8 Handling Optical Fiber Connectors and Cables. . . . . . . . . . . . . . . . . . . 182.9 RoHS Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182.10 Declaration of CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192.11 WEEE Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4 Prepare the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214.1 Tools and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214.2 Supplemental Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5 Install the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235.1 Notes on Infrastructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235.2 Set up the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245.3 Equip the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245.3.1 Install the Fuse and Terminal Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 255.3.2 Install the Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255.3.3 Install the Splitter Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265.3.4 Install the AC/DC Converter hiX PS 48/30. . . . . . . . . . . . . . . . . . . . . . . 27

6 Equip the Subrack with Plug-in Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7 Cable the Rack Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307.1 Cable the External DC Power to the Fuse Panel. . . . . . . . . . . . . . . . . . 307.2 Connect the AC/DC Converter hiX PS 48/30. . . . . . . . . . . . . . . . . . . . . 317.2.1 Connect the DC Fuse Panel and AC/DC Converter . . . . . . . . . . . . . . . 317.2.2 Connect the AC/DC Converter and AC Power Fuse Panel . . . . . . . . . . 317.2.3 Connect the AC Fuse Panel to AC Mains . . . . . . . . . . . . . . . . . . . . . . . 327.2.4 Connect the Control Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8 Cable the CXU and PM Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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8.1 Connect the Uplink Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348.1.1 Overview CXU Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348.1.2 Connect the Optical Interfaces to Distributor . . . . . . . . . . . . . . . . . . . . . 348.1.3 Connect the Base-T Ethernet Interfaces to Distributor . . . . . . . . . . . . . . 358.2 Install a CWDM Ring Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358.3 Connect the Outband Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388.4 Connect the Interfaces of Power Modules . . . . . . . . . . . . . . . . . . . . . . . 388.4.1 Overview of PM Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398.4.2 Connect the Alarm Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398.4.3 Connect the Test- and Control Interfaces . . . . . . . . . . . . . . . . . . . . . . . . 408.5 Connect the External Reference Clock. . . . . . . . . . . . . . . . . . . . . . . . . . 43

9 Cable the Subscriber Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449.1 Interface Unit IU_VDSL24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459.1.1 Connector Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459.1.2 Pre-fabricated Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469.1.3 Connect IU_VDSL24 and MDF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469.1.4 Connect IU_VDSL24 and Splitter Board. . . . . . . . . . . . . . . . . . . . . . . . . 469.1.5 Connect Splitter Board and MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479.1.6 Cabling Diagram of Shielded MDF Cable . . . . . . . . . . . . . . . . . . . . . . . . 489.1.7 Cabling Diagram of Unshielded MDF Cable . . . . . . . . . . . . . . . . . . . . . . 499.2 Interface Unit IU_VDSL48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509.2.1 Connector Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509.2.2 Pre-fabricated Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519.2.3 Connect IU_VDSL48 and MDF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519.2.4 Connect IU_VDSL48 and Splitter Board. . . . . . . . . . . . . . . . . . . . . . . . . 519.2.5 Connect Splitter Board and MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529.2.6 Cabling Diagram of Shielded MDF Cable . . . . . . . . . . . . . . . . . . . . . . . . 539.2.7 Cabling Diagram of Unshielded MDF Cable . . . . . . . . . . . . . . . . . . . . . . 549.3 Interface Unit IU_SHDSL48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559.3.1 Connector Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559.3.2 Pre-fabricated Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569.3.3 Connect IU_SHDSL48 and MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569.3.4 Connect IU_SHDSL48 and Dummy Splitters . . . . . . . . . . . . . . . . . . . . . 569.3.5 Cabling Diagram of Shielded MDF Cable . . . . . . . . . . . . . . . . . . . . . . . . 579.4 Interface Unit IU_ADSL72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 589.4.1 Connector Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 589.4.2 Pre-fabricated Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599.4.3 Connect IU_ADSL72 and MDF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599.4.4 Connect IU_ADSL72 and Splitter Chassis . . . . . . . . . . . . . . . . . . . . . . . 599.4.5 Connect Splitter Board and MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609.4.6 Cabling Diagram of Shielded MDF Cables . . . . . . . . . . . . . . . . . . . . . . . 619.4.7 Cabling Diagram of Unshielded MDF Cable . . . . . . . . . . . . . . . . . . . . . . 64

10 Connect the Subrack to DC Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . 66

11 Finish the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6711.1 Insert the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6711.2 Examine the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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11.3 Power on the IP-DSLAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

12 Maintain the Fan Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6812.1 Replace the Fan Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6812.2 Replace the Dust Filter Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

13 Assembly Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7113.1 DSL Mounting Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7113.2 Pre-fabricated MDF Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7113.2.1 MDF Cables for 72-Port Interface Units. . . . . . . . . . . . . . . . . . . . . . . . . 7213.2.2 MDF Cables for 24/48-Port Interface Units . . . . . . . . . . . . . . . . . . . . . . 7713.3 Assembly of EPT Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7913.3.1 Prepare the Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7913.3.2 Mount the EPT Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

14 Components for Projects with hiX 5622. . . . . . . . . . . . . . . . . . . . . . . . . 8414.1 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8414.2 Power Modules and Fan Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514.3 Central Switching Units CXU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514.4 SFP Modules for Uplink Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8614.5 Interface Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8614.6 Splitter Chassis and Splitter Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 8714.7 CWDM Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8914.7.1 Optical Distribution Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8914.7.2 CWDM Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8914.8 MDF Cables and Mounting Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9014.9 Racks and Fuse Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9214.10 Blank Panels and Dust Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

15 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

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List of FiguresFigure 1 IP-DSLAM hiX 5622 in Subrack G200 2G . . . . . . . . . . . . . . . . . . . . . . . 11Figure 2 Power Rating Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Figure 3 High Leakage Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Figure 4 Warning Label According to IEC 60825/EN 60825. . . . . . . . . . . . . . . . . 15Figure 5 Warning Label for Class 1 Laser Equipment . . . . . . . . . . . . . . . . . . . . . 15Figure 6 Symbol Label for Hot Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 7 Text on Label for Hot Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 8 ESD Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 9 Prohibition Label According to DIN 4844-2. . . . . . . . . . . . . . . . . . . . . . . 17Figure 10 Subrack G200 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Figure 11 Dimensions of ETSI rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 12 Protective Earth Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Figure 13 Fuse and Terminal Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Figure 14 Mounting Holes to Fix the Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Figure 15 Mounting the Cable Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Figure 16 Splitter Chassis-4 with 19”/ETSI Adapters . . . . . . . . . . . . . . . . . . . . . . . 27Figure 17 19” Arrangements of AC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . 27Figure 18 G200 2G Slot Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Figure 19 G200S 2G Slot Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Figure 20 Locking Screws and Handle Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 29Figure 21 External Cabling of DC Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Figure 22 AC/DC Converter hiX PS 48/30 (without Front Panel) . . . . . . . . . . . . . . 31Figure 23 AC Fuse Panel (Output Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Figure 24 AC Power Fuse Panel (Feeding Side) . . . . . . . . . . . . . . . . . . . . . . . . . . 33Figure 25 CXU Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Figure 26 SFP Module for Gigabit-Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Figure 27 CWDM Ring Configuration of two IP-DSLAM . . . . . . . . . . . . . . . . . . . . . 36Figure 28 CWDM Pigtail Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Figure 29 ODF with Splice Cassette and CWDM Device . . . . . . . . . . . . . . . . . . . . 37Figure 30 RJ45-Connector “MGMT “ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Figure 31 Power Modules PM_UPL 2G and PM_1R 2G . . . . . . . . . . . . . . . . . . . . 39Figure 32 Power Module PM_ONU 2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Figure 33 72-Pin Front Connector on Interface Unit Cards. . . . . . . . . . . . . . . . . . . 44Figure 34 Interface Unit IU_VDSL24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Figure 35 Cabling the IU_VDSL24 to VDSL Splitter within Subrack. . . . . . . . . . . . 47Figure 36 Cabling the IU_VDSL24 to Splitter Chassis . . . . . . . . . . . . . . . . . . . . . . 47Figure 37 Interface Unit IU_VDSL48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Figure 38 Cabling the IU_VDSL48 to Splitter Chassis . . . . . . . . . . . . . . . . . . . . . . 52Figure 39 Interface Unit IU_SHDSL48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Figure 40 Interface Unit IU_ADSL72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Figure 41 Cabling the IU_ADSL72 to Splitter Chassis . . . . . . . . . . . . . . . . . . . . . . 60Figure 42 Internal Cabling the DC Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Figure 43 Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Figure 44 Fan Air Stream Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Figure 45 Replacement of Dust Filter Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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Figure 46 DSL Mounting Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Figure 47 72-Pin Connector, Cable Exit at Pin1 . . . . . . . . . . . . . . . . . . . . . . . . . . 72Figure 48 72-Pin Connector, Cable Exit at Pin24 . . . . . . . . . . . . . . . . . . . . . . . . . 72Figure 49 Preparing an LF Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Figure 50 Bar Equipped with Insulating Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Figure 51 Bar in the Assembly Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Figure 52 Positioning of the Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Figure 53 Single Wire in the Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Figure 54 Attach the Single Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Figure 55 Labeling of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

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List of TablesTable 1 Wire Color Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Table 2 Subrack Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Table 3 Tools and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Table 4 Supplemental Documents for Installation . . . . . . . . . . . . . . . . . . . . . . . 22Table 5 Contacts of RFI connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Table 6 Pinout “MGMT “ Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Table 7 LED Signaling of the Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 39Table 8 Pinout of Alarm Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Table 9 PM_ONU 2G: Pinout of Alarm Interface . . . . . . . . . . . . . . . . . . . . . . . . 40Table 10 Pinout “TAP” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Table 11 Pinout “ENV.SENSOR” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Table 12 Pinout “TAP” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Table 13 Pinout “HEX/PWM” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Table 14 Pinout “HEX/I2C” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Table 15 Pinout “CLI” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Table 16 Pinout Ethernet Ports# 1 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Table 17 Pinout “CLK1”/”CLK2” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Table 18 Pinout of IU_VDSL24 Connector “LINE 1-24” . . . . . . . . . . . . . . . . . . . . 45Table 19 Pre-fabricated Cables for IU_VDSL24 . . . . . . . . . . . . . . . . . . . . . . . . . . 46Table 20 Cabling Diagram IU_VDSL24/Splitter Board --> MDF (Shielded) . . . . . 48Table 21 Cabling Diagram VDSL2-Splitter Board --> MDF (Unshielded) . . . . . . . 49Table 22 Pinout of IU_VDSL48 Connectors “LINE 1-24” and “LINE 25-48 . . . . . 50Table 23 Pre-fabricated Cables for IU_VDSL48 . . . . . . . . . . . . . . . . . . . . . . . . . . 51Table 24 Cabling Diagram IU_VDSL48/Splitter Board --> MDF (Shielded) . . . . . 53Table 25 Cabling Diagram VDSL2-Splitter Board --> MDF (Unshielded) . . . . . . . 54Table 26 Pinout of IU_SHDSL48 Connectors “LINE 1-24” and “LINE 25-48 . . . . 55Table 27 Pre-fabricated Cables for IU_SHDSL48 . . . . . . . . . . . . . . . . . . . . . . . . 56Table 28 Cabling Diagram IU_SHDSL48 --> MDF (Shielded) . . . . . . . . . . . . . . . 57Table 29 Pinout of IU_ADSL72 Connectors “LINE 1-36” and “LINE 37-72” . . . . . 58Table 30 Pre-fabricated Cables for IU_ADSL72 . . . . . . . . . . . . . . . . . . . . . . . . . . 59Table 31 Cabling IU_ADSL72/Splitter Board --> MDF (Shielded Cable 1) . . . . . . 61Table 32 Cabling IU_ADSL72/Splitter Board --> MDF (Shielded Cable 2) . . . . . . 62Table 33 Cabling Diagram Splitter Board --> MDF (Unshielded) . . . . . . . . . . . . . 64Table 34 MDF Cables for 72-Port Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 72Table 35 Type1 of Shielded MDF Cables for 72-Port Interface Units . . . . . . . . . . 73Table 36 Type2 of Shielded MDF Cables for 72-Port Interface Units . . . . . . . . . . 74Table 37 Wiring of Unshielded MDF Cables for 72-Port Interface Units . . . . . . . . 76Table 38 MDF Cables for 24/48-Port Interface Units . . . . . . . . . . . . . . . . . . . . . . 77Table 39 Wiring of Shielded MDF Cables for 24/48-Port Interface Units . . . . . . . 78Table 40 Wiring of Unshielded MDF Cables for 24/48-Port Interface Units . . . . . 79Table 41 Chassis 5622 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Table 42 Power Modules and Fan Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Table 43 Central Switching Units CXU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Table 44 SFP Modules for Uplink Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Table 45 Interface Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

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Table 46 Splitter Chassis and Splitter Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Table 47 Optical Distribution Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Table 48 CWDM Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Table 49 MDF Cables for 72-Port Interface Unit/36-Port Splitter Board . . . . . . . 90Table 50 MDF Cables for 24/48-Port Interface Unit/24-Port Splitter Board . . . . . 91Table 51 Mounting Sets, Cable Guides, and Other Cabling Materials . . . . . . . . 92Table 52 Racks and Fuse Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Table 53 Blank Panels and Dust Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

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Change History

Change History3rd Issue (2009/08/25)Power module PM_ONU 2G added

2nd Issue (2009/07/20)1. Update

1st Issue (2009/06/30)Initial release

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1 IntroductionThis manual provides required guidelines and information needed for installation, cabling, and maintenance of an IP-DSLAM hiX 5622 basing on the subracks G200 2G and G200S 2G.

Figure 1 IP-DSLAM hiX 5622 in Subrack G200 2G

1.1 AudienceThe document is intended for technicians responsible for the mechanical and electrical installation of the product family SURPASS hiX 5622/25/30/35 R2.8. It assumes basic working knowledge and adequate experience of the following:

• Installing telecommunication equipment • Techniques of cabling in particular splicing fibers, wiring of copper lines • Requirements regarding Electro Magnetic Compatibility (EMC) • General safety precautions.

1.2 Used SymbolsThroughout the manual, these symbols are used to highlight important information optically for the reader:

f DANGER:

This warning alerts a circumstance which can led to a risk of personal injury, a damage of system components, or the loss of data.

The admonishments flagged by use of the triangular alert icon must be followed at all times!

g NOTE:

A note contains information which require an especially observation or it refers to other information sources for a specific mounting step.

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1.3 General Notes on Document • The manual cannot include each conceivable configuration of the hiX 5622. It

describes the guidelines to install the G200 2G using the example ETSI rack. But these instructions may be transferred simply and performed for a specific housing as well.

• Pictures and drawings clarify the installation of system components or show their dimensions. Unless otherwise noted, they do not present mandatory rules of config-uration. Detailed information about a particular configuration are available in the appropriate project-specific documentation.

• Depending on the project-specific delivery or last product alterations, the illustra-tions or pictures, showing the hiX 5622 equipment or single components, may differ in minor details to the supplied system.

• If not particularly mentioned, the following installation instructions apply for both subrack variants G200 2G and G200S 2G, and the designations “G200 2G” and “subrack” always stand for both types.

1.4 Wire Color CodeTable 1 contains the used standard abbreviations for colors of wire insulation.

Used abbreviation (IEC) Color

wh WH white

og OG orange

bu BU blue

gn GN green

tq TQ turquoise

vt VT violet

bn BN brown

ye YE yellow

bk BK black

rd RD red

gy GY gray

Table 1 Wire Color Code

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1.5 Document StructureIntroduction General information on this installation manual.

Protective measures Safety precautions to be observed, handling of system components and dangers with their assembly.

Overview Overview about the subrack design.

Prepare the Installation Checking the delivery. Information on tools, aid materials, and additional documents that are needed for installation.

Install the Rack Setting up and equipping the ETSI rack.

Equip the Subrack with Plug-in Units

Slot allocation of subracks G200 2G and G200S 2G; equipping with plug-in units.

Cable the Rack Power Supply Connecting the rack to an external DC (AC) power supply.

Cable the CXU and PM Interfaces Connecting the uplink line (including CWDM devices), alarm lines, and outband lines.

Cable the Subscriber Interfaces Connecting xDSL subscriber lines direct to MDF and via splitter boards.

Connect the Subrack to DC Fuse Panel

Connecting the power supply modules and the rack’s DC fuse panel.

Finish the Installation Inserting fuses, checking the installation, and power on the system.

Maintain the Fan Unit Replacing the fan unit and dust filter.

Assembly Documents Additional information on pre-fabricated MDF cables, DSL mounting sets, and the assembly of IDC connectors.

Components for Projects with hiX 5622

List of components, cables, and further assembly materials that are avail-able for the IP-DSLAM hiX 5622 based on subracks G200 2Gand G200S 2G.

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Protective Measures

2 Protective Measures

2.1 General NotesThis Section contains requirements with regard to protection of people, equipment and environment.

All assembly, installation, operation and repair work may only be undertaken by service personnel.

In the event of any injury (e.g. burns and acid burns) being sustained, seek medical help immediately. Generally, to avoid danger, the operator is instructed to read the desig-nated manual before beginning e.g. a maintenance task.

2.2 Protection Against Excessive Contact VoltageWhen dealing with the power supply, observe the safety measures described in the specifications of the European Norm EN 50110, Part 1 and Part 2 (operation of electrical installations) and the valid applicable national standards as VDE 0105 (operation of high-voltage equipment) Part 1, Section 9.3 (safety measures to be carried out) at all times. Be sure to follow local national regulations regarding the handling of high-voltage equipment.

Figure 2 shows the label on the subrack with information on the subrack power supply (limits for battery voltage and load current). ** Numerical values for load current. Check the power rating label for the actual value.

Figure 2 Power Rating Label

!The system can have several power supplies. Note that to switch off the power supply completely, you also have to switch off the redundant power supply. Switch off all con-cerned devices!

!Please pay attention also to the high leakage current.

A ground connection is essential before connecting the system to the telecommunica-tion network.

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Figure 3 shows the label on the front side of the subrack with information that a high leakage current can occur if the subrack is not grounded.

Figure 3 High Leakage Current

2.3 Protection Against Escaping Laser LightIn order to avoid health risks, take care to ensure that any laser light escaping is not directed towards the eyes. Plug-in units equipped with laser light units may carry the laser symbol, but it is not required, see Figure 4. For operation in closed systems the laser light units comply with Laser class 1. Such units can be identified by an adhesive label as well as by a warning label, see Figure 5.

Figure 4 Warning Label According to IEC 60825/EN 60825

Figure 5 Warning Label for Class 1 Laser Equipment

2.4 Protection Against Fire in Racks or HousingsIf subracks are used in housing, the subracks must comply with the conditions for fire protection housing according to DIN EN 60950-1.

To comply with fire protection standards as defined in DIN EN 60950-1, a protective plate (C42165-A320-C684) must be fitted into the floor of ETSI and 19-inch standard racks. The rack must also meet the requirements of fire-resistant housing as defined in DIN EN 60950-1.

!Never look directly into the beam, not even with optical instruments.

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2.5 Protection Against Hot SurfacesIf temperatures higher than 70°C can be present on components inside the transmission equipment, following labels are attached to this equipment, see Figure 6 and Figure 7.

Figure 6 Symbol Label for Hot Surfaces

Figure 7 Text on Label for Hot Surfaces

2.6 Components Subject to Electrostatic Discharge

Figure 8 ESD Symbol

When packing, unpacking, touching, pulling out, or plugging in plug-in units bearing the ESD symbol, it is essential to wear a grounding bracelet. This ensures that the plug-in units are not subject to electrostatic discharge.

Under no circumstances should you touch the printed conductors or components of plug-in units. Take hold of plug-in units by the edge only.

Once removed, place the plug-in units in the conductive plastic sleeves intended for them. Keep or dispatch them in the special boxes or transport cases bearing the ESD symbol.

!Plug-in units bearing the symbol shown in Figure 8, are equipped with components subject to electrostatic discharge (ESD). Adhere to the relevant safety provisions.

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Treat defective plug-in units with the same degree of care as new ones in order to avoid further damage.

Plug-in units in a closed and intact housing are protected in any case.

European Norm EN 50082-1 provides information on the proper handling of compo-nents which are subject to electrostatic discharge.

2.7 Handling Modules (General)To pull out or plug in plug-in units, use the front-mounted levers.

In shelters fans are used for cooling. To indicate positions where there is a danger of being caught up in a fan, following label is attached, see Figure 9.

Figure 9 Prohibition Label According to DIN 4844-2

When working with modules (plug-in units, subracks and shelters) the following points should be noted: • Existing ventilation equipment must not be changed. To ensure a sufficient air circu-

lation, the flow of air must not be obstructed.

• All slide-in units can be removed or inserted with the power still applied. To remove and insert the units you should use the two locking screws fitted to the front of the unit. A type label is fixed on the handhold above the locking screw on the bottom of the board providing information on the hardware and software version of the unit.

• A label with the words “HOT AREA” is fixed to hot surfaces. This indicates severe danger of injury.

• Shelters with a front door may only be operated when this door is closed.

You should therefore remove the front door before doing the necessary work and replace it once you have finished your work.

• When inserting and removing subracks and when transporting them, take their weight into consideration.

• Cables may never be disconnected by pulling on the cable. Disconnection/connec-tion may only be undertaken by pushing in/pulling out the connector involved.

!Beware of rotating parts.

!There is a danger of injury if the door is left open.

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Protective Measures

2.8 Handling Optical Fiber Connectors and CablesOptical connectors are precision-made components and must be handled accordingly. To ensure faultless functioning, the following points must be observed: • Install protective caps on unplugged optical connectors under all circumstances to

protect against physical damage and dirt. • Before making connections, use isopropyl alcohol and non-fibrous cellulose to clean

the faces of the connectors. • Avoid impact stresses when handling connectors.

Physical damage to the faces of optical connections impair transmission quality (higher attenuation).

• Avoid a bend radius less than 30 mm for fiber optic links. • Mechanical damage to the surfaces of optical connectors impairs transmission

quality by higher attenuation.– For this reason, do not expose the connectors to impact and tensile load.– Once the protective dust caps have been removed, you must check the surfaces

of the optical fiber connectors to ensure that they are clean, and clean them if necessary. For cleaning, the C42334-A380-A926 optical fiber cleaning tool or a clean, lint-free cellulose cloth or a chamois leather is suitable. Isopropyl alcohol can be used as a cleaning fluid.

2.9 RoHS RequirementsNokia Siemens Networks considers the protection of the environment and the preserva-tion of natural resources as a major duty and thus undertakes great efforts to design its products to be environmental friendly. Therefore, as of July 1st, 2006, all contract products of Nokia Siemens Networks

• to which the RoHS (Restriction of Hazardous Substances) directive applies to • and which are put on the market within the countries where the RoHS requirements

are transposed into national law

are in compliance with the requirements of the RoHS.

Nokia Siemens Networks reserves the right to apply the exemptions to the RoHS requirements as set out in the Annex to the RoHS directive, in particular lead in solders for network infrastructure equipment for switching, signaling, transmission as well as network management for telecommunication.

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2.10 Declaration of CE Conformityg The CE (Conformité Européenne) Declaration of Conformity for the product is ful-

filled only if all construction and cabling is undertaken in accordance with the manual and the documentation listed therein, e.g. installation instructions, cabling lists, etc.

2.11 WEEE RequirementsNokia Siemens Networks considers the protection of the environment and the preserva-tion of natural resources as a major duty.

This includes waste recovery with a view to reducing the quantity of waste for disposal and saving natural resources, in particular by treatment, recycling and recovering energy from waste electrical and electronic equipment (WEEE). Therefore Nokia Siemens Networks complies with its obligations as “producer” in terms of the WEEE directive for all its products

• to which the WEEE directive applies to • and which are put on the market within the countries where the WEEE requirements

are transposed into national law,

unless any deviant allocation of such obligations have been agreed between Nokia Siemens Network’s and its contractual partners. According to WEEE-requirements since August 13, 2005 such products are marked with the symbol of a crossed out wheeled bin with bar, indicating separate collection for electrical and electronic equip-ment, as shown below.

!Deviations from the specifications or unstipulated changes during construction, e.g. the use of cable types with lower shielding values is a violation of the CE requirements. In such cases, the conformity declaration is invalidated and the manufacturer is refused from responsibility. All liability passes immediately to those persons undertaking any unauthorized deviations.

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Overview

3 Overview To meet different mounting conditions, the subracks addressed in this document may be installed physically in indoor-racks as well as outdoor-shelters. Using specific brack-ets, the subrack G200 2G fulfills both ETSI and 23” rack requirements, but the G200S 2G (small-size fan unit) may only be adapted for 19” rack application.

The subracks consist of a chassis with 5 slots to be horizontally aligned by default.

Figure 10 Subrack G200 2G

All external interfaces are led through on the front panels of the plug-in units to be acces-sible easily via connectors.

A fan unit (G200 2G: optional with filter pad) supports forced heat management.

Dimensions in mm G200 2G G200S 2G

Height 124 124

Wide (incl. brackets) 495.4 (532.6) 445.5 (482.7)

Depth (incl. front cabling) 266 (320) 266 (320)

Slot size 25 25

Table 2 Subrack Dimensions

Power modules PM

Interface units IU

Central switching unit CXUFan unit

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4 Prepare the Installation

1. Unpack the delivery and check it for completeness.The delivery contains the system components as specified in project-specific docu-ments. See Section 14 Components for Projects with hiX 5622 to get detailed infor-mation on the supplied parts.

2. Make sure that additional to the ordinary standard technician tools, the tools and accessories are available as specified in Table 3. Documents mentioned in Table 4 should be also at hand.

3. Before starting the installation process, or before carrying out any maintenance pro-cedures, read carefully all sections of this manual which provide information on installation of components appropriated in the specific project.

4. Consider the current release notes of the IP-DSLAM (if available). If this document provides more or differing information on the installation of system components compared with this manual, then follow the release notes.

4.1 Tools and AccessoriesFollowing tools and accessories are not included in the items supplied.

!Observe the information provided in Section Protective measures in particular the guide-lines required to protect the assemblies and components against electrostatic discharge (ESD).

Designation Application

Tool case H89999-B511 (available via Nokia Siemens Networks Service)

Installing the subrack

Splicer for optical fibers e.g.FUSION SPLICER, thermal splicer, S46999-M7-A60

Splicing fiber optic cables

IDC hand tool for 72-pin connector(IDC hand tool order number 894-305 )

Mounting cables to ept connectors with IDC contacts.Not necessary if only pre-fabricated cables are used.

Cable ties 4.8 x 186 Mounting the optical fibers in the splice cassette

Paper tissues and isopropyl alcohol Cleaning the glass fibers

Table 3 Tools and Accessories

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4.2 Supplemental Documents

Designation Application

Installation instructions for ept-connectors with IDC contacts (supplied with IDC hand tool)

ept connector assembly

Transport systems installation documents. internationalA42020-S178-H1-*-7431 (* = issue number)

Various installation instructions

Operating instructions for FUSION SPLICER S46999-M7-B60 Splicing of optical fibers; enclosed with splicer

Stations plans (project-specific documents) Project-specific installation

System description SURPASS hiX 5622/25/30/35 R2.8 Information on components and features of the SURPASS IP-DSLAM family.

Table 4 Supplemental Documents for Installation

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5 Install the RackThe place of installing the rack is to be situated at a location providing an infrastructure which is characterized by defined environmental conditions and typical technical equip-ment. This is normally a central office.

5.1 Notes on InfrastructureSee Figure 11 for the dimensions of the 300 mm ETSI rack.

Figure 11 Dimensions of ETSI rack

g Observe the following hints:

• Voltage range of DC input power (backup battery): 40.5 V to 72.0 V • If several racks are to be installed, they may be arranged in a row or rear-to-rear. • The weight of a full-equipped rack must not be over 530 kg.

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Install the Rack

• A rack door cannot be used. • Additional components may be needed to adapt the rack on the existing infra-

structure.

5.2 Set up the Rackg Refer to the project-specific documents which provide information where the rack is

to be set up and how it has to be secured.

If applicable, see the “Transport systems assembly documents international” (A42020-S178-H1-*-7431) to get additional information may be helpful for this purpose.

To construct the rack:

1. Erect and secure the rack.2. Ground the rack to protective earth.

In buildings without meshed protective earthing system, the rack has to be grounded so that it is connected to a known good earth ground at all times. Protective earth sources are indicated with the symbol shown in Figure 12.

Figure 12 Protective Earth SymbolBe sure that the rack is tightly fastened with the provided mounting set!

5.3 Equip the RackAfter the rack has been constructed, it may be equipped with fuse panel, subracks, and splitter chassis. Therefor, observe the following hints:

• The maximum number of subracks a rack may be fitted with depends on the existing infrastructure. Consult the project-specific documents.

• The subrack may be installed in the ETSI rack without the need of additional mounting brackets. For 23” rack installation, the specific brackets are included the delivery.

• The splitter chassis require additional mounting brackets at both sides (preferred variant).

!The ETSI rack has a tare weight of about 35 kg.

!The rack must always be grounded for protection against electric shock in case of a fault. The grounded rack itself secures all equipped components. Refer to the appropriate EN standards and state/local codes for details on grounding requirements.

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• Between two subracks as well as between the highest subrack and the fuse and terminal panel, a minimum distance of 200 mm has to be kept.

• Between subrack and splitter chassis installed above, the distance has to be at least 125 mm.

• If the splitter chassis is installed under the subrack, there must be a space of at least 100 mm.

• Subrack and splitter chassis are grounded via the screwed fastening to the rack.

g Planning the positions of components within the rack, keep in mind the need of cable routes.

Cables must not obstruct the air inlet and outlet points, to ensure proper airflow.

5.3.1 Install the Fuse and Terminal Panel The fuse and terminal panel connects the rack with central DC power supply (AC mains) and distributes the feeding to the fitted subracks (AC/DC converter). Depending on whether a redundant power supply module is to be used or not, a DC fuse panel with two breakers or one breaker has to be installed in the rack head as shown in Figure 11:

1. Install the terminal panel at the top of the rack.2. Remove the fuse panel’s cover.3. Install the DC fuse panel.4. Install the AC fuse panel V39118-Z4005-A302 (only necessary if an AC/DC con-

verter is used).

Figure 13 shows the equipped fuse and terminal panel (example).

Figure 13 Fuse and Terminal Panel

5.3.2 Install the Subrack 1. If a 23” rack is used, mounting brackets have to be fixed at the subrack. Tighten

screws through the subrack's mounting angles into the press-in nuts of the brackets.2. Determine the position where the subrack is to be installed in the rack. 3. Insert cage nuts in the rail holes at desired position.

!Ensure that components installed in the rack are tightly fastened.

A stand-alone subrack must be connected separately to a protective earth termina-tion!

200

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Install the Rack

g If necessary (e.g. for mounting a cable holder), two additional cage nuts may be inserted in the rail holes at position of the two lower key holes (see Figure 14) and attached with screws (without washers) to hook the subrack and hold it in position during the installation.

Figure 14 Mounting Holes to Fix the Subrack4. Place the cable holder at the right side as shown in Figure 15 to fix it together with

the subrack.

Figure 15 Mounting the Cable Holder5. Insert the screws (with washers) through the holes into the cage nuts and tighten

them.

5.3.3 Install the Splitter ChassisThis section describes the installation of splitter chassis-4 (see Figure 16) as an example.

g The installation of splitter chassis in an ETSI rack, requires a additional rack mounting kit (19” to ETSI adapters). See Section 14.6 Splitter Chassis and Splitter Boards for detailed information.

1. Tighten cable holders together with the adapters at the splitter chassis.2. Determine the position where the splitter chassis is to be installed in the rack. 3. Insert cage nuts in the rail holes at desired position (vertical spacing 5u).4. Place the chassis, insert the screws and tighten them.5. Equip the chassis with splitter boards. Tighten the locking screws.

100 G200S 2G G200 2G

101.

6

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Figure 16 Splitter Chassis-4 with 19”/ETSI Adapters

5.3.4 Install the AC/DC Converter hiX PS 48/30g These installation steps are optional.

Two AC/DC converters hiX PS 48/30 may be installed providing an output voltage of 55 VDC to feed the installed equipment.

g Note that the AC/DC converter hiX PS 48/30 is heavy (7 kg)!

1. Verify that all CAN bus address switches (on top of the enclosure) are in OFF position (address 0, delivery status).

2. Determine the position where the AC/DC converter is to be installed in the rack. 3. Supplementary instructions for change ETSI to 19”:

• Remove the ETSI brackets and front panel. • Choose the arrangement of the converter according to position top, middle or

bottom.

Figure 17 19” Arrangements of AC/DC Converter • Mount the 19” adapter brackets and front panel.

4. Insert cage nuts in the rail holes at desired position.5. Place the converter, insert the screws and tighten them.

xDSL LINE POTS/ISDN

Bottom Middle Top

Front panel19" Bracket 4 Screws with inside Torx M3*5

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Equip the Subrack with Plug-in Units

6 Equip the Subrack with Plug-in UnitsThe shelf is supplied only with installed fan unit. After the rack installation has been fin-ished, the shelf can be equipped with plug-in units according to the project-specific doc-uments.

Figure 18 and Figure 19 show how the slots are allocated to the plug-in units.

Figure 18 G200 2G Slot Allocation

Figure 19 G200S 2G Slot Allocation

Depending on particular hiX 5622 application, the shared plug-in place for slot 204 and slot 205 may be equipped with power supply modules as follows:

• Slot 204: PM_UPL 2G or PM_ONU 2G • Slot 205: PM_1R 2G or if empty, covered by blank front panel C50117-A230-B427.

The optional PM_1R 2G will be used if power supply redundancy is required.

It is imperative that the central switching unit CXU is inserted in slot 203. Two interface units (IU) which provide the services to subscribers may be equipped in slots 201 and slot 202.

The splitters to support additionally narrowband services over PSTN are normally located on splitter boards in a separate chassis or they are part of the main distribution frame (MDF). Instead of a second 24-port interface unit IU_VDSL24, slot 201 may also be used for a VDSL2 splitter board (S50028-Q2057-A1).

Slot 201 IU#1/VDSL2 splitter

Slot 202 IU#2

CXUSlot 203

PM_UPL 2G/PM_ONU 2GSlot 204 Slot 205 PM_1R 2G

ESD jack

Slot 201 IU#1/VDSL2 splitter

Slot 202 IU#2

CXUSlot 203

PM_UPL 2G/PM_ONU 2GSlot 204 Slot 205 PM_1R 2G

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To install a plug-in unit: 1. Remove frontal sheet metal from the subrack.2. Take the plug-in unit at its handles/ejectors out of the protective package.3. Insert the plug-in unit carefully. Make sure, the unit slides correctly into the slot

guides until it locks into position. 4. Secure the plug-in unit with two locking screws, see Figure 20.

Figure 20 Locking Screws and Handle Elements

!Important notes on equipping:Pay attention to observe the guidelines required to protect the assemblies and compo-nents against electrostatic discharge (ESD).Use an ESD bracelet connected to the ESD jack at the subrack.

To preserve EMC, an empty slot must be always covered with blank front panel!

Additionally, plug-in units must always be secured by the locking screws. Make sure they are screwed tight enough!

Central switching unit CXU

Interface units, power modules PM Handle

Locking screw

Ejector

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Cable the Rack Power Supply

7 Cable the Rack Power SupplyPerform the following steps to connect the rack to power supply of station.

7.1 Cable the External DC Power to the Fuse Panel

To connect the DC terminal panel to power supply:

1. Route the DC power supply cable to the rack.2. Connect the station power supply (-48/60 VDC) to central feed point of the DC fuse

panel, see Figure 21 (back side view).

Figure 21 External Cabling of DC Fuse Panel

!Make sure the DC circuit breakers are switched OFF!

( + )

Feed pointFeed point for the

second power supply

( - ) ( + ) ( - )

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7.2 Connect the AC/DC Converter hiX PS 48/30 If the rack is DC-supplied, this section may be skipped.

g The rack has to be equipped with an AC fuse panel (V39118-Z4005-A302).

7.2.1 Connect the DC Fuse Panel and AC/DC ConverterTo connect DC fuse panel and AC/DC converter:

1. Dismantle the converter’s front panel.2. Connect the DC cable (S50028-B4000-S13) to central feed point of the DC fuse

panel (the brown wire to the “+” pole), see Figure 21.3. Guide the cable through the rack. Secure it with adequate insulation materials at the

rack.4. Connect the cable to “DC” connector at the AC/DC converter, see Figure 22.

Figure 22 AC/DC Converter hiX PS 48/30 (without Front Panel)

7.2.2 Connect the AC/DC Converter and AC Power Fuse PanelTo connect the AC/DC converter to AC fuse panel:

1. Connect the AC cable (S50028-B4000-S12) to “AC” connector at the AC/DC con-verter, see Figure 22.

2. Mount the front panel.3. Guide the cable through the rack. Secure it with adequate insulation materials at the

rack.4. Connect the cable to AC fuse panel, see Figure 23.

g The AC/DC converter must be fused through a breaker with rated nominal current of 16 A and C-characteristic.

!Make sure AC/DC converter and AC breaker are switched OFF!

533515

50 74

430

CAN bus address switch

AC input ON/OFF switch

Signal contacts DC output"Main"/"Fault"RFILEDs

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Figure 23 AC Fuse Panel (Output Side)

7.2.3 Connect the AC Fuse Panel to AC Mains

To connect the AC fuse panel to AC power supply of station:

1. Route the AC mains cable to the rack.2. Cut the cable to length and prepare the wires.3. Connect the cable to feed point of the AC fuse panel, see Figure 24.

BNwire “L” of

the cable to the AC/DC converter

wire “L” of the cable to the

second AC/DC converter

wire “PE” of the cables to the AC/DC converters

wire “N” of the cables to the AC/DC converters

BNBU GN/YE

!When installing electrical equipment, basic safety precautions should always be fol-lowed. Connecting the rack to AC electrical power is a task requires an electrician.

Make sure all connections made are in accordance with the appropriated European Norm (EN) standards and any state/local regulations.

!Be sure that the external AC power supply is switched OFF!

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Figure 24 AC Power Fuse Panel (Feeding Side)

7.2.4 Connect the Control Interface The RFI connector provides the following signals and relay contacts:

To connect the external alarm signals, see Section 8.4.2 Connect the Alarm Lines.

Feed point for the AC power supply

Contact Designation

1 free

2 PT 1000; ground; L+

3 PT 1000

4 free

5 Control line for parallel operation

6 TTL input, battery test mode (BTM)

7 TTL input, enhanced charge mode (ECM)

8 Ground; L+

9 Relays contact 2 (Mains failure)

10 Relays contact 1 (Failure 48 V voltage)

11 free

12 Common connection for relay contacts 1 and 2

Table 5 Contacts of RFI connector

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Cable the CXU and PM Interfaces

8 Cable the CXU and PM InterfacesAfter equipping the shelf, the uplink ports on CXU and the interfaces located on power supply modules may be connected..

8.1 Connect the Uplink LineThe CXU is the central aggregation, control, and management unit of system. It connects the IP-DSLAM to the broadband access network.

8.1.1 Overview CXU Interfaces The CXU provides 4 cages for 1-GE uplink interfaces which can be equipped with up to four electrical or optical SFP modules as well as a mix of both types (see Figure 25).

Figure 25 CXU Interfaces

8.1.2 Connect the Optical Interfaces to DistributorShort and long haul versions of SFP modules to connect the subrack to optical distribu-tor are available from different manufacturers.

1) The “LNK" LEDs display the line link status of ports 1 to 4: Link Up -> LED ON Link Down -> LED OFF

2) The “ACT" LEDs show whether a transmit or receive activity is present on the Ethernet line. The LED function is configurable, the default setting is to drive on the LED both for receive and transmit activity presence.

optical/electrical GE-ports 1 to 4LED indication

power

minor alarm

major alarm

critical alarm

error

status of CXU

(green)

(yellow)

(red)

(red)

(red)

(green)

Color:

ACT-LED (yellow)2)

Console RS232TMN 10/100Base-T

CRIT

MAJ

MIN

PWR

RUN

ERR

LED:

LNK-LED (green)1)optical SFP modules

Meaning:

!Observe always the protective measures during installation of components escaping laser light.

Never look directly into an un-terminated fiber cable or connector. Exposure to invisible laser radiation may cause serious retinal damage or even blindness.

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Figure 26 SFP Module for Gigabit-Ethernet

To install the fiber optical connection to CXU:

1. Slide the SFP module into the slot until it locks into position (if not already installed).

2. Cut the fiber optic cables to length.3. Attach the duplex LC connectors.4. Label and mark the cables.5. Route and stow the cable in the rack.6. Plug the LC connectors in the SFP on CXU.7. Guide the fiber optic cable to the ODF and connect it according to the project-

specific documents.

8.1.3 Connect the Base-T Ethernet Interfaces to DistributorTo install a 100/1000 Base-T Ethernet connection between CXU and MDF, use a pre-fabricated cable or assemble the cable as follows:

1. Cut the cable to length.2. Crimp the RJ45 connector.3. Label and mark the cable.4. Route and stow the cable in the rack.5. Plug the cable into the SFP on CXU.6. Connect the cable to the distributor according to the project-specific documents.

8.2 Install a CWDM Ring ConfigurationUp to eight IP-DSLAMs may be connected in a ring topology if single channels are cou-pled/uncoupled via optical splitter with different wavelengths. This configuration uses the technique of Coarse Wavelength Division Multiplexing (CWDM). Figure 27 illustrates the principle.

SFP module

Rubber plug

Optical LC connectors

!Do not remove the rubber plug from the SFP module until connecting the fiber optic cable.

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Figure 27 CWDM Ring Configuration of two IP-DSLAM

The used CWDM devices comprise two filters with LC connectors. Figure 28 provides information about pigtail labeling on the LC connector boots of the devices.

Figure 28 CWDM Pigtail Labeling

Figure 29 shows the example of a configuration connecting an IP-DSLAM to CWDM ring.

Port2Port1

Port3

Port2’Port3’

Port1’ with wavelength 2

CWDM devicewith wavelength1

CWDM device

IP-DSLAM 1CXU-SFP wavelength 1

IP-DSLAM 2CXU-SFP wavelength2

Port2Port1

Port3

Port2’Port3’

Port1’

Port1 - Com in Port2 - DropPort3 - Refl out Multifiber buffer tube

Port1’ - Com out (Common)Port2’ - Add Port3’ - Refl in (Reflection)

FO patch cord

Demultiplexer Multiplexer

Port PortLabel LabelCom InDropRefl out

DCODYYDUP

Com OutAddRefl in

MCOMYYMUP

YY = 47 (1471 nm), 49 (1491 nm),

55 (1551 nm), 57 (1571 nm), 59 (1591 nm), 61 (1611 nm)

51 (1511 nm), 53 (1531 nm),

Com in Drop

Refl out

Com out Add

Refl in

Optical configuration

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Figure 29 ODF with Splice Cassette and CWDM Device

For the time being, do not fasten the optical distribution frame (ODF) to the rack.

To splice the fiber optic cables:1. Route the multifiber buffer tube in the rack.

g Cutting back the cable to length, at least 1600 mm should be added on to secure the fibers.

2. Prepare the multifiber buffer tube (cut back the fiber buffers to min. 1600 mm, separate the optical fibers, and clean them if necessary).

3. Fasten the multifiber buffer tube with cable ties at the strain relief of the splice cas-sette. Insert the fiber reserve into the splice cassette.

4. Prepare the pigtails.5. Secure the pigtails to the splice cassette and insert the fiber reserve.6. Splice the fibers and pigtails.

g To minimize optical link budget losses, refer to the fiber manufacturers recom-mended fiber splicing techniques.

7. Check the splices and secure the fiber splicing point carefully into the center of the splice organizer.

8. Close the ready spliced cassette, fix it on the ODF.9. Connect the LC cable plugs to the ODF patch field (rear side). 10. Secure the multifiber buffer tube with cable ties at the strain relief of ODF.

To install the CWDM devices:

1. Fix each CWDM device with two clamps at the required position on mounting plate from ODF.

Strain relief forpigtails

Strain relief forpatch cord

Pigtail

Port 1’Port 3’Port 1Port 3

Port 2’

Port 2

Patch cord toCXU uplink port

Holding clamps

CWDM device

Strain relief formultifiber buffer tube

2 Splice cassettes, stacked

Mounting plateKnurled nut

Strain relief for multifiber buffer

Loose tube andpigtail reserve

Splicing organizer

Patch field LC/LC

tube

!Use caution when routing fiber optic cables and pigtails. Make sure the fibers are not overstretched or compressed. Avoid severe bending and routing over sharp edges. Use cable guiding material when possible to avoid wear on cable insulation.

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Cable the CXU and PM Interfaces

2. Insert the CWDM fiber reserves in the second splice cassette and fix the splice cassette on the ODF.

3. Connect the fibers to the patch field.4. Install the ODF in the rack.5. Connect the patch cord. Secure it with cable ties at the ODF.6. Guide the patch cord to the CXU and connect it.

g The wavelengths of the two CWDM devices and the SFP module on the con-nected CXU, must be identical. Observe the color marking on the optical com-ponents.

8.3 Connect the Outband InterfaceTo connect the 10/100Base-T outband TMN interface use a pre-fabricated CAT5 cable or assemble the cable as follows:

1. Cut the CAT5 cable to length.2. Crimp the RJ45 plugs on the cable.3. Label and mark the cable.4. Route and stow the cable in the rack.5. Connect the cable ends to the LCT (Local Craft Terminal) connector “MGMT” at the

CXU and the FE port of management system.

Figure 30 RJ45-Connector “MGMT “

8.4 Connect the Interfaces of Power ModulesThis section provides information about the interfaces on the user plane of power modules PM_UPL (2G) and PM_ONU 2G.

Pin Signal

1 LCT_TD+ Transmit data+

2 LCT_TD- Transmit data-

3 LCT_RD+ Receive data+

4 NC --

5 NC --

6 LCT_RD- Receive data-

7 NC --

8 NC --

Table 6 Pinout “MGMT “ Connector

7654321 8

Status LED "ACT" Status LED "LINK"

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8.4.1 Overview of PM InterfacesFigure 31 and Figure 32 show the interfaces located on the power modules PM_UPL 2G and PM_1R 2G.

Figure 31 Power Modules PM_UPL 2G and PM_1R 2G

Instead of the PM_UPL 2G, the subrack may also be equipped with the power module PM_ONU 2G.

Figure 32 Power Module PM_ONU 2G

LED Signaling

8.4.2 Connect the Alarm LinesThe alarm signals are transmitted via RJ45 connectors on the user plane of power module PM_UPL (2G) and PM_ONU 2G.

Power Module PM_UPL/PM_UPL 2GThe alarm inputs are electrical decoupled by opto-couplers, alarm outputs are potential-free relay contacts.

LED Signal

PWR1 Power supply MUP1 is present on PM_1R 2G (if equipped)

PWR2 Power supply MUP2 is present on PM_UPL 2G

FAN Fan failure or fan supply unit error

Table 7 LED Signaling of the Power Modules

DC Power feeding Test interfaces Alarm interfaces

Test bus

Environment sensorAlarm interface

Power supply 48/60 V/max.40 AEthernet switch

I2C Heat exchanger

CLI console

CLK2 CLK1PWMSync. clock

Pin IN1-4 IN5-8 OUT1-3

1 ALARM_IN1 ALARM_IN5 ALARM_OUT1_A

2 ALARM_IN2 ALARM_IN6 ALARM_OUT1_B

Table 8 Pinout of Alarm Inputs and Outputs

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To install the alarm cables:

1. Label and mark the cables.2. Route and stow the cables in the rack.3. Connect the cables to the corresponding connectors :

• “IN1-4” and “IN5-8”: alarm-triggering sensors • “OUT1-3”: devices processing alarms from IP-DSLAM.

4. Connect the cables accordingly the project-specific documents to those devices that trigger/process the alarms.

Power Module PM_ONU 2GThe alarm signals of a remote alarm collector (ALCO) are transferred via I2C. The ALCO contains 1 and 2-wire alarm contacts which can be defined either closed-active or open-active. The voltage MUP is used as the return conductor for ground related alarm signals. The low active signal PRES_ALCO is used for signaling an installed cable con-nection to the ALCO.

8.4.3 Connect the Test- and Control InterfacesUse the following information to connect particular test and control interfaces according to the project-specific documents.

Power Module PM_UPL/PM_UPL 2G

• Over the RJ45 connector “TAP” (Test Access Point) may be accessed an internal 2-wire test-bus interconnecting all slots of the interface units. The TAP may be used

3 ALARM_IN3 ALARM_IN7 ALARM_OUT2_A

4 ALARM_IN4 ALARM_IN7 ALARM_OUT2_B

5 -- -- ALARM_OUT3_A

6 -- -- ALARM_OUT3_B

7 -- -- --

8 GND GND GND

Pin AL IF

1 P3V3_EXT

2 GND

3 I_DAT_ALCO

4 I_CLK_ALCO

5 PRES_ALCO

6 --

7 GND

8 MUP

Table 9 PM_ONU 2G: Pinout of Alarm Interface

Pin IN1-4 IN5-8 OUT1-3

Table 8 Pinout of Alarm Inputs and Outputs (Cont.)

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to check the status of subscriber lines. Note that the TAP interface does not have an overvoltage protection.

Power Module PM_ONU 2G

• At the connector “ENV.SENSOR”, a remote analog sensor measuring the ambient humidity may be connected (e.g. S50028-H100-S7). The sensor’s power feeding (<100 mA) is provided over this connector.

• Connector “TAP” (see above):

• The “HEX/PWM” interface may be used in ONU application to control a heat exchanger based on pulse-width modulation.

Pin Signal

1 TAP_A

2 TAP_B

3-8 --

Table 10 Pinout “TAP” Connector

Pin Signal

1 P5V_EXT

2 ANA_IN_1

3 ANA_IN_2

4 ANA_IN_3

5 --

6 --

7 --

8 GND

Table 11 Pinout “ENV.SENSOR” Connector

Pin Signal

1 TAP_A

2 TAP_B

3-8 --

Table 12 Pinout “TAP” Connector

Pin Signal

1 PWM_FAN_IN

2 PWM_FAN_OUT

3 GND

4 HEX_FAN_AL1_IN

Table 13 Pinout “HEX/PWM” Connector

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• The “HEX/I2C” interface may be used in ONU application to control a heat exchanger over I2C bus (for future use):

• Connector “CLI” (Command Line Interface) is a serial RS232 (TL1) interface that may be accessed for outband connections. It is connected internally to the active CXU. The interface can be connected to a dial-back modem for initial commissioning of the IP-DSLAM.

• 4-port 10/100 Base-T Ethernet switch

5 HEX_FAN_AL2_IN

6 HEX_FAN_AL1_OUT

7 HEX_FAN_AL2_OUT

8 PRES_HEX_PWM

Pin Signal

1 P3V3_EXT

2 GND

3 I_DAT_HEX

4 I_CLK_HEX

5 PRES_HEX

6 --

7 GND

8 --

Table 14 Pinout “HEX/I2C” Connector

Pin Signal

1 CON1_TL1

2 CON2_TL1

3 CLI_TX

4 GND

5 GND

6 CLI_RX

7 CON2_TL1

8 CON1_TL1

Table 15 Pinout “CLI” Connector

Pin Signal

1 TX+

Table 16 Pinout Ethernet Ports# 1 to 4

Pin Signal

Table 13 Pinout “HEX/PWM” Connector (Cont.)

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8.5 Connect the External Reference Clockg The connectors (RJ45) for external clock synchronization of an IP-DSLAM in 2G-

subrack are located on power module PM_ONU 2G.

For ANSI application, the interfaces “CLK1” and “CLK2” (BITS ) support dedicated non traffic carrying DS1/E1 or T3 clock signal (Sync1 or Sync2). The required clock mode for external synchronization is selected by coding the EOC_0…4 and LOOP signals.

Connect “CLK1”/“CLK2” to source generating the clock signal.

2 TX-

3 RX+

4 --

5 --

6 RX-

7 --

8 --

Pin Signal

Table 16 Pinout Ethernet Ports# 1 to 4 (Cont.)

Pin Signal

1 BITS1_A BITS2_A

2 BITS1_B BITS2_B

3-8 -- --

Table 17 Pinout “CLK1”/”CLK2” Connector

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Cable the Subscriber Interfaces

9 Cable the Subscriber InterfacesBefore starting the subrack cabling, pay attention on the following guidelines: • When fully equipped, the cables from one plug-in unit can pass in front of another

one above or below it. Be sure to leave enough reserve in the cables so that the cables may be pushed aside when a plug-in unit has to be pulled from the subrack.Otherwise, the obstructing cables have to be temporarily disconnected while a problem plug-in unit is replaced, thereby interrupting broadband services to other customers.

• By constructional, thermal, and wire-technical reasons, all cables towards the MDF take course always over the top of rack.

• Air-inlet and air-outlet of the subrack must have a distance of at least 25 mm to installed neighboring components. This may be achieved e.g. through cable holders (C50165-A230-D8). Clearance is especially important when a fan unit is used with dust filter and measuring the air flow resistance.

• The cables should be routed in the left or right side of the rack. To cable evenly dis-tributed, the number of cables within the cable reservoirs on both sides of the rack should be approximately equal over all.

• Wherever applicable, the cables should be tied together and secured at the rack as well as cable holders mounted at subracks and splitter chassis.

• Avoid severe bending and routing over sharp edges. All cables are positively managed to a 30 mm minimum bend radius.

• The direction (pin1 or pin24) a cable exits the plug depends on the location where the splitters are installed. Section 13.2 Pre-fabricated MDF Cables contains infor-mation on design of used cables.

g Regarding the transmission characteristics and over-voltage protection, all types of IU_ADSL72, IU_VDSL24, and IU_VDSL48 are optimized to be used with splitters. The cabling of particular splitter boards installed in the rack is described together with the related xDSL interface unit. Otherwise, it is assumed that the splitters are located in the MDF.

The pin assignment of 72-pin connectors at interface unit cards shows the figure below.

Figure 33 72-Pin Front Connector on Interface Unit Cards

abc

1 24

!

Make sure pins of the connector are not bent when the cable is plugged in.

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9.1 Interface Unit IU_VDSL24The information in this section refer to the installation of the VDSL2 interface card IU_VDSL24 including the 24-port VDSL2 splitter board that is connected with it.

9.1.1 Connector Pin Assignment

Figure 34 Interface Unit IU_VDSL24

Connector for subscriber lines 1- 24Status LED

PinConnector LINE 1-24

A B C

1 NC NC NC

2 NC NC NC

3 NC NC NC

4 NC NC NC

5 NC NC NC

6 NC NC NC

7 NC NC NC

8 NC NC NC

9 BB_b24 BB_b23 BB_b22

10 BB_a24 BB_a23 BB_a22

11 BB_b21 BB_b20 BB_b19

12 BB_a21 BB_a20 BB_a19

13 BB_b18 BB_b17 BB_b16

14 BB_a18 BB_a17 BB_a16

15 BB_b15 BB_b14 BB_b13

16 BB_a15 BB_a14 BB_a13

17 BB_b12 BB_b11 BB_b10

18 BB_a12 BB_a11 BB_a10

19 BB_b9 BB_b8 BB_b7

20 BB_a9 BB_a8 BB_a7

21 BB_b6 BB_b5 BB_b4

22 BB_a6 BB_a5 BB_a4

23 BB_b3 BB_b2 BB_b1

24 BB_a3 BB_a2 BB_a1

Table 18 Pinout of IU_VDSL24 Connector “LINE 1-24”

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9.1.2 Pre-fabricated CablesTable 19 contains a matrix with order numbers of pre-fabricated cables that may be used for the connections between IU_VDSL24, splitter chassis and MDF. The star (*) at the number’s end stands for the cable length in meters that may be delivered. Further infor-mation on these cables can be found in the Sections 13.2 Pre-fabricated MDF Cables and 14.8 MDF Cables and Mounting Sets.

9.1.3 Connect IU_VDSL24 and MDFUse a pre-fabricated shielded MDF cable (S50028-B1147-S*) and adjust the cable length, see Section 13.2.1 MDF Cables for 72-Port Interface Units:

1. Cut the cable to length.2. Attach connector for MDF side (splitter) to the cable.3. Label and mark the cable.4. Route and stow the cable in the rack towards the MDF.5. Plug the cable into the IU_VDSL24 connector “LINE 1-24”.6. Connect the cable to the MDF splitter (Table 20, project-specific documents).

9.1.4 Connect IU_VDSL24 and Splitter BoardThe IU_VDSL24 connector “LINE 1-24” can be connected to connector “xDSL 1-24” of the VDSL2 splitter board via pre-fabricated 1:1 cable as follows:

• If the splitter board is integrated in the subrack, use the DSL mounting set 1 (S50028-B1121-S8). g The splitter board must be plugged in the slot over the IU_VDSL24 to be con-

nected with it. Figure 35 shows the cabling with DSL mounting set 1.

IU_VDSL24LINE 1-24

Splitter boardin subrack

Splitter board in splitter chassis

MDF Broadband

MDF Narrowband

IU_VDSL24LINE 1-24

-- S50028-B1121-S8 S50028-B1130-S13 S50028-B1147-S*(Pin24)

--

Splitter boardin subrack

S50028-B1121-S8 -- -- S50028-B1147-S*(Pin24)

S50028-B1148-S*(S50028-B1147-S*)

(Pin24)

Splitter board in splitter chassis

S50028-B1130-S13 -- -- S50028-B1145-S*(Pin1)

S50028-B1146-S*(S50028-B1145-S*)

(Pin1)

MDF Broadband

S50028-B1147-S*(Pin24)

S50028-B1147-S*(Pin24)

S50028-B1145-S*(Pin1)

-- --

MDF Narrowband

-- S50028-B1148-S*(S50028-B1147-S*)

(Pin24)

S50028-B1146-S*(S50028-B1145-S*)

(Pin1)

-- --

Table 19 Pre-fabricated Cables for IU_VDSL24

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Figure 35 Cabling the IU_VDSL24 to VDSL Splitter within Subrack • If the splitter board is located in a separate splitter chassis, use the

DSL mounting set 13 (S50028-B1130-S13) for the rack cabling.Figure 36 shows an example of cabling with these DSL mounting sets.

Figure 36 Cabling the IU_VDSL24 to Splitter Chassis

9.1.5 Connect Splitter Board and MDFg When installing (preparing) cables, consider the position of cable exit regarding the

connector’s pinout:

• If both splitter board and IU_VDSL24 are equipped in the subrack, use an MDF cable with cable exit at Pin24 position, see Figure 35.

• If the splitter board is located in a separate splitter chassis, use an MDF cable with cable exit at Pin1 position, see Figure 36.

Use a shielded MDF cable to connect the broadband lines (“LINE 1-24”). To cable the connector “POTS/ISDN 1-24” to the MDF, unshielded cable may be used:

1. Cut the cables to length.2. Label and mark the cables.3. Route and stow the cables in the rack towards the MDF.4. Plug the broadband cable into connector “LINE 1-24” at the VDSL2 splitter board.

LINE 1-24

LINE 1-24POTS/ISDN 1-24xDSL 1-24

Subrack

Mounting set S50028-B1121-S8

towards MDF

Rack

Cable types and lengths according to:- S50028-B1147-S*- S50028-B1148-S*

1

2

LINE 1-24

LINE 1-24

LINE 1-24POTS/ISDN 1-24 xDSL 1-24

LINE 1-24POTS/ISDN 1-24 xDSL 1-24 1

2

3

4

12

LINE 1-24POTS/ISDN 1-24 xDSL 1-24

LINE 1-24POTS/ISDN 1-24 xDSL 1-24

Cable types and lengthsaccording to:- S50028-B1145-S*- S50028-B1146-S*

towards MDF

Mounting set:S50028-B1130-S13

Splitter chassis-8

Subrack

Rack

5...

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5. Plug the narrowband cable into connector “POTS/ISDN 1-24” at the VDSL2-splitter board.

6. Connect the cables to the MDF (Table 21, Table 20, project-specific documents).

9.1.6 Cabling Diagram of Shielded MDF CableTable 20 contains the cabling diagram to be used for the direct connection between IU_VDSL24 and MDF (splitters), and cabling the splitter board with MDF.

The shielded cables may also be used for narrowband-connections between VDSL2-splitter board (“POTS/ISDN 1-24”) and MDF.

Cable 09YS(St)CH 24x2x0.4/0.8 ConnectorLine 1-24

MDF BroadbandSubscriber lines 1-24

Unit Color of insulation a b

a-Wire b-Wire a-Wire b-Wire

Unit 1rd

1 wh bu C24 C23 BB_a1 BB_b1

tq vt B24 B23 BB_a2 BB_b2

2 wh og A24 A23 BB_a3 BB_b3

tq vt C22 C21 BB_a4 BB_b4

3 wh gn B22 B21 BB_a5 BB_b5

tq vt A22 A21 BB_a6 BB_b6

4 wh bn C20 C19 BB_a7 BB_b7

tq vt B20 B19 BB_a8 BB_b8

Unit 2wh

5 wh bu A20 A19 BB_a9 BB_b9

tq vt C18 C17 BB_a10 BB_b10

6 wh og B18 B17 BB_a11 BB_b11

tq vt A18 A17 BB_a12 BB_b12

7 wh gn C16 C15 BB_a13 BB_b13

tq vt B16 B15 BB_a14 BB_b14

8 wh bn A16 A15 BB_a15 BB_b15

tq vt C14 C13 BB_a16 BB_b16

Unit 3bn

9 wh bu B14 B13 BB_a17 BB_b17

tq vt A14 A13 BB_a18 BB_b18

10 wh og C12 C11 BB_a19 BB_b19

tq vt B12 B11 BB_a20 BB_b20

11 wh gn A12 A11 BB_a21 BB_b21

tq vt C10 C9 BB_a22 BB_b22

12 wh bn B10 B9 BB_a23 BB_b23

tq vt A10 A9 BB_a24 BB_b24

Shielding continuity wire and braided shield Ground Ground

Table 20 Cabling Diagram IU_VDSL24/Splitter Board --> MDF (Shielded)

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9.1.7 Cabling Diagram of Unshielded MDF CableTable 21 contains the cabling diagram to be used for the unshielded narrowband con-nection between VDSL2-splitter board (“POTS/ISDN 1-24”) and MDF.

Cable S-Y(St)H 25x2x0.4 ConnectorPOTS/ISDN 1-24

MDF NarrowbandSubscriber lines 1-24

Color of insula-

tion

Unit Colors of paira b

a-Wire b-Wire a-Wire b-Wire

wh 1 bu bu C24 C23 NB_a1 NB_b1

bu ye B24 B23 NB_a2 NB_b2

bu gn A24 A23 NB_a3 NB_b3

bu bn C22 C21 NB_a4 NB_b4

bu bk B22 B21 NB_a5 NB_b5

2 ye bu A22 A21 NB_a6 NB_b6

ye ye C20 C19 NB_a7 NB_b7

ye gn B20 B19 NB_a8 NB_b8

ye bn A20 A19 NB_a9 NB_b9

ye bk C18 C17 NB_a10 NB_b10

3 gn bu B18 B17 NB_a11 NB_b11

gn ye A18 A17 NB_a12 NB_b12

gn gn C16 C15 NB_a13 NB_b13

tq bn B16 B15 NB_a14 NB_b14

gn bk A16 A15 NB_a15 NB_b15

4 bn bu C14 C13 NB_a16 NB_b16

bn ye B14 B13 NB_a17 NB_b17

bn gn A14 A13 NB_a18 NB_b18

bn og C12 C11 NB_a19 NB_b19

bn bk B12 B11 NB_a20 NB_b20

5 bk bu A12 A11 NB_a21 NB_b21

bk ye C10 C9 NB_a22 NB_b22

bk gn B10 B9 NB_a23 NB_b23

bk bn A10 A9 NB_a24 NB_b24

bk bk NC NC

Shielding continuity wire Ground Ground

Table 21 Cabling Diagram VDSL2-Splitter Board --> MDF (Unshielded)

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9.2 Interface Unit IU_VDSL48The information in this section refer to the installation of the VDSL2 interface card IU_VDSL48 including the 24-port VDSL2 splitter boards that are connected with it.

9.2.1 Connector Pin Assignment

Figure 37 Interface Unit IU_VDSL48

Connector forsubscriber lines 25-48

Connector forsubscriber lines 1-24Status LED

LINE 25-48

IUV

DS

L_48LINE 1-24

PinConnector LINE 1-24 Connector LINE 25-48

A B C A B C

1 NC NC NC NC NC NC

2 NC NC NC NC NC NC

3 NC NC NC NC NC NC

4 NC NC NC NC NC NC

5 NC NC NC NC NC NC

6 NC NC NC NC NC NC

7 NC NC NC NC NC NC

8 NC NC NC NC NC NC

9 BB_b24 BB_b23 BB_b22 BB_a48 BB_a47 BB_a46

10 BB_a24 BB_a23 BB_a22 BB_b48 BB_b47 BB_b46

11 BB_b21 BB_b20 BB_b19 BB_a45 BB_a44 BB_a43

12 BB_a21 BB_a20 BB_a19 BB_b45 BB_b44 BB_b43

13 BB_b18 BB_b17 BB_b16 BB_a42 BB_a41 BB_a40

14 BB_a18 BB_a17 BB_a16 BB_b42 BB_b41 BB_b40

15 BB_b15 BB_b14 BB_b13 BB_a39 BB_a38 BB_a37

16 BB_a15 BB_a14 BB_a13 BB_b39 BB_b38 BB_b37

17 BB_b12 BB_b11 BB_b10 BB_a36 BB_a35 BB_a34

18 BB_a12 BB_a11 BB_a10 BB_b36 BB_b35 BB_b34

19 BB_b9 BB_b8 BB_b7 BB_a33 BB_a32 BB_a31

20 BB_a9 BB_a8 BB_a7 BB_b33 BB_b32 BB_b31

21 BB_b6 BB_b5 BB_b4 BB_a30 BB_a29 BB_a28

22 BB_a6 BB_a5 BB_a4 BB_b30 BB_b29 BB_b28

23 BB_b3 BB_b2 BB_b1 BB_a27 BB_a26 BB_a25

24 BB_a3 BB_a2 BB_a1 BB_b27 BB_b26 BB_b25

Table 22 Pinout of IU_VDSL48 Connectors “LINE 1-24” and “LINE 25-48

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9.2.2 Pre-fabricated CablesTable 23 contains a matrix with order numbers of pre-fabricated cables that may be used for the connections between IU_VDSL48, splitter chassis and MDF. The star (*) at the number’s end stands for the cable length in meters that may be delivered. Further infor-mation on these cables can be found in the Sections 13.2 Pre-fabricated MDF Cables and 14.8 MDF Cables and Mounting Sets.

9.2.3 Connect IU_VDSL48 and MDFUse two pre-fabricated shielded MDF cables (S50028-B1147-S*) and adjust the cable lengths, see Section 13.2.1 MDF Cables for 72-Port Interface Units:

1. Cut the cables to length.2. Attach connectors for MDF side (splitters) to the cables.3. Label and mark the cables.4. Route and stow the cables in the rack towards the MDF.5. Plug the cables into IU_VDSL48 connectors “LINE 1-24” and “LINE 25-48”.6. Connect the cables to the MDF splitters (Table 24, project-specific documents).

9.2.4 Connect IU_VDSL48 and Splitter BoardThe IU_VDSL48 connectors “LINE 1-24” and “LINE 25-48” can be connected 1:1 each to the connector “xDSL 1-24” of its appropriate VDSL2-splitter board via the DSL mounting set 13 (S50028-B1130-S13).

Figure 38 shows an example of cabling with DSL mounting set 13.

IU_VDSL48LINE 1-24/LINE25-48

Splitter chassis MDF Broadband

MDF Narrowband

IU_VDSL48LINE 1-24/LINE 25-48

-- S50028-B1130-S13 S50028-B1147-S*(Pin24)

--

Splitter chassis S50028-B1130-S13 -- S50028-B1145-S*(Pin1)

S50028-B1146-S*(S50028-B1145-S*)

(Pin1)

MDF Broadband

S50028-B1147-S*(Pin24)

S50028-B1145-S*(Pin1)

-- --

MDF Narrowband

-- S50028-B1146-S*(S50028-B1145-S*)

(Pin1)

-- --

Table 23 Pre-fabricated Cables for IU_VDSL48

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Figure 38 Cabling the IU_VDSL48 to Splitter Chassis

1. Label and mark the cables.2. Route and stow the cables in the rack towards the splitter chassis.3. Plug the cables into IU_VDSL48 connectors “LINE 1-24” and “LINE 25-48”.4. Plug the other cable sides into connectors “xDSL 1-24” at the splitter boards which

belong to the IU_VDSL48.

9.2.5 Connect Splitter Board and MDFUse shielded MDF cables to connect the broadband lines (“LINE 1-24”). To cable the connectors “POTS/ISDN 1-24” to the MDF, unshielded cables may be used:

1. Cut the cables to length.2. Label and mark the cables.3. Route and stow the cables in the rack towards the MDF.4. Plug the broadband cable into connector “LINE 1-24” at the VDSL2-splitter board.5. Plug the narrowband cable into connector “POTS/ISDN 1-24” at the VDSL2-splitter

board.6. Connect the cables to the MDF (Table 25, Table 24, project-specific documents).

LINE 1-24

LINE 1-24

LINE 1-24POTS/ISDN 1-24 xDSL 1-24

LINE 1-24POTS/ISDN 1-24 xDSL 1-24 1

2

3

4

12

LINE 1-24POTS/ISDN 1-24 xDSL 1-24

LINE 1-24POTS/ISDN 1-24 xDSL 1-24

Cable types and lengthsaccording to:- S50028-B1145-S*- S50028-B1146-S*

towards MDF

Mounting set:S50028-B1130-S13

Splitter chassis-8

Subrack

Rack

LINE 25-48

LINE 25-48

5...

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9.2.6 Cabling Diagram of Shielded MDF CableTable 24 contains the cabling diagram to be used for the connections between IU_VDSL48 and MDF (splitters), and cabling the VDSL2-splitter boards with MDF.

The shielded cables may also be used for narrowband-connections between the splitter boards (“POTS/ISDN 1-24”) and MDF.

Cable 09YS(St)CH 24x2x0.4/0.8 ConnectorLine 1-24/Line 25-48

MDF BroadbandSubscriber lines 1-24

MDF BroadbandSubscriber lines 25-48

Unit Color of insulation a b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Unit 1rd

1 wh bu C24 C23 BB_a1 BB_b1 BB_a25 BB_b25

tq vt B24 B23 BB_a2 BB_b2 BB_a26 BB_b26

2 wh og A24 A23 BB_a3 BB_b3 BB_a27 BB_b27

tq vt C22 C21 BB_a4 BB_b4 BB_a28 BB_b28

3 wh gn B22 B21 BB_a5 BB_b5 BB_a29 BB_b28

tq vt A22 A21 BB_a6 BB_b6 BB_a30 BB_b30

4 wh bn C20 C19 BB_a7 BB_b7 BB_a31 BB_b31

tq vt B20 B19 BB_a8 BB_b8 BB_a32 BB_b32

Unit 2wh

5 wh bu A20 A19 BB_a9 BB_b9 BB_a33 BB_b33

tq vt C18 C17 BB_a10 BB_b10 BB_a34 BB_b34

6 wh og B18 B17 BB_a11 BB_b11 BB_a35 BB_b35

tq vt A18 A17 BB_a12 BB_b12 BB_a36 BB_b36

7 wh gn C16 C15 BB_a13 BB_b13 BB_a37 BB_b37

tq vt B16 B15 BB_a14 BB_b14 BB_a38 BB_b38

8 wh bn A16 A15 BB_a15 BB_b15 BB_a39 BB_b39

tq vt C14 C13 BB_a16 BB_b16 BB_a40 BB_b40

Unit 3bn

9 wh bu B14 B13 BB_a17 BB_b17 BB_a41 BB_b41

tq vt A14 A13 BB_a18 BB_b18 BB_a42 BB_b42

10 wh og C12 C11 BB_a19 BB_b19 BB_a43 BB_b43

tq vt B12 B11 BB_a20 BB_b20 BB_a44 BB_b44

11 wh gn A12 A11 BB_a21 BB_b21 BB_a45 BB_b45

tq vt C10 C9 BB_a22 BB_b22 BB_a46 BB_b46

12 wh bn B10 B9 BB_a23 BB_b23 BB_a47 BB_b47

tq vt A10 A9 BB_a24 BB_b24 BB_a48 BB_b48

Shielding continuity wire and braided shield Ground Ground Ground

Table 24 Cabling Diagram IU_VDSL48/Splitter Board --> MDF (Shielded)

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9.2.7 Cabling Diagram of Unshielded MDF CableTable 25 contains the cabling diagram to be used for the unshielded narrowband con-nection between the two VDSL2 splitter boards (“POTS/ISDN 1-24”) and MDF.

Cable S-Y(St)H 25x2x0.4 ConnectorPOTS/ISDN 1-24

MDF NarrowbandSubscriber lines 1-24

MDF NarrowbandSubscriber lines 25-48

Color of insula-

tion

Unit Colors of paira b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

wh 1 bu bu C24 C23 NB_a1 NB_b1 NB_a25 NB_b25

bu ye B24 B23 NB_a2 NB_b2 NB_a26 NB_b26

bu gn A24 A23 NB_a3 NB_b3 NB_a27 NB_b27

bu bn C22 C21 NB_a4 NB_b4 NB_a28 NB_b28

bu bk B22 B21 NB_a5 NB_b5 NB_a29 NB_b29

2 ye bu A22 A21 NB_a6 NB_b6 NB_a30 NB_b30

ye ye C20 C19 NB_a7 NB_b7 NB_a31 NB_b31

ye gn B20 B19 NB_a8 NB_b8 NB_a32 NB_b32

ye bn A20 A19 NB_a9 NB_b9 NB_a33 NB_b33

ye bk C18 C17 NB_a10 NB_b10 NB_a34 NB_b34

3 gn bu B18 B17 NB_a11 NB_b11 NB_a35 NB_b35

gn ye A18 A17 NB_a12 NB_b12 NB_a36 NB_b36

gn gn C16 C15 NB_a13 NB_b13 NB_a37 NB_b37

tq bn B16 B15 NB_a14 NB_b14 NB_a38 NB_b38

gn bk A16 A15 NB_a15 NB_b15 NB_a39 NB_b39

4 bn bu C14 C13 NB_a16 NB_b16 NB_a40 NB_b40

bn ye B14 B13 NB_a17 NB_b17 NB_a41 NB_b41

bn gn A14 A13 NB_a18 NB_b18 NB_a42 NB_b42

bn og C12 C11 NB_a19 NB_b19 NB_a43 NB_b43

bn bk B12 B11 NB_a20 NB_b20 NB_a44 NB_b44

5 bk bu A12 A11 NB_a21 NB_b21 NB_a45 NB_b45

bk ye C10 C9 NB_a22 NB_b22 NB_a46 NB_b46

bk gn B10 B9 NB_a23 NB_b23 NB_a47 NB_b47

bk bn A10 A9 NB_a24 NB_b24 NB_a48 NB_b48

bk bk NC NC

Shielding continuity wire Ground Ground Ground

Table 25 Cabling Diagram VDSL2-Splitter Board --> MDF (Unshielded)

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9.3 Interface Unit IU_SHDSL48The information in this section refer to the installation of the SHDSL interface card IU_SHDSL48.

g To meet existing configurations in which SHDSL is to be installed as next technol-ogy generation after ADSL, the running cables may further be used together with IU_SHDSL48 and two dummy-splitters.

9.3.1 Connector Pin Assignment

Figure 39 Interface Unit IU_SHDSL48

Connector forsubscriber lines 25-48

Connector forsubscriber lines 1-24Status LED

LINE 25-48

IUSH

DSL48LINE 1-24

PinConnector LINE 1-24 Connector LINE 25-48

A B C A B C

1 NC NC NC NC NC NC

2 NC NC NC NC NC NC

3 NC NC NC NC NC NC

4 NC NC NC NC NC NC

5 NC NC NC NC NC NC

6 NC NC NC NC NC NC

7 NC NC NC NC NC NC

8 NC NC NC NC NC NC

9 BB_b24 BB_b23 BB_b22 BB_a48 BB_a47 BB_a46

10 BB_a24 BB_a23 BB_a22 BB_b48 BB_b47 BB_b46

11 BB_b21 BB_b20 BB_b19 BB_a45 BB_a44 BB_a43

12 BB_a21 BB_a20 BB_a19 BB_b45 BB_b44 BB_b43

13 BB_b18 BB_b17 BB_b16 BB_a42 BB_a41 BB_a40

14 BB_a18 BB_a17 BB_a16 BB_b42 BB_b41 BB_b40

15 BB_b15 BB_b14 BB_b13 BB_a39 BB_a38 BB_a37

16 BB_a15 BB_a14 BB_a13 BB_b39 BB_b38 BB_b37

17 BB_b12 BB_b11 BB_b10 BB_a36 BB_a35 BB_a34

18 BB_a12 BB_a11 BB_a10 BB_b36 BB_b35 BB_b34

19 BB_b9 BB_b8 BB_b7 BB_a33 BB_a32 BB_a31

20 BB_a9 BB_a8 BB_a7 BB_b33 BB_b32 BB_b31

21 BB_b6 BB_b5 BB_b4 BB_a30 BB_a29 BB_a28

22 BB_a6 BB_a5 BB_a4 BB_b30 BB_b29 BB_b28

23 BB_b3 BB_b2 BB_b1 BB_a27 BB_a26 BB_a25

Table 26 Pinout of IU_SHDSL48 Connectors “LINE 1-24” and “LINE 25-48

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9.3.2 Pre-fabricated CablesTable 27 contains a matrix with order numbers of pre-fabricated cables that may be used for the connections between IU_SHDSL48, MDF and (if necessary) splitter chassis con-taining dummies. The star (*) at the number’s end stands for the cable length in meters that may be delivered. Further information on these cables can be found in the Sections 13.2 Pre-fabricated MDF Cables and 14.8 MDF Cables and Mounting Sets.

9.3.3 Connect IU_SHDSL48 and MDFUse two pre-fabricated shielded MDF cables (S50028-B1147-S*) and adjust the cable lengths, see Section 13.2.1 MDF Cables for 72-Port Interface Units:

1. Cut the cables to length.2. Label and mark the cables.3. Route and stow the cables in the rack towards the MDF.4. Plug the cables into the IU_SHDSL48 connectors “LINE 1-24” and “LINE 25-48”.5. Connect the cables to the MDF (Table 28, project-specific documents).

9.3.4 Connect IU_SHDSL48 and Dummy SplittersUse two mounting sets (S50028-B1130-S13):

1. Label and mark the cables.2. Route and stow the cables in the rack.3. Plug the cables into the IU_SHDSL48 connectors “LINE 1-24” and “LINE 25-48”.4. Connect the cables to dummy splitter boards.

24 BB_a3 BB_a2 BB_a1 BB_b27 BB_b26 BB_b25

PinConnector LINE 1-24 Connector LINE 25-48

A B C A B C

Table 26 Pinout of IU_SHDSL48 Connectors “LINE 1-24” and “LINE 25-48 (Cont.)

IU_SHDSL48LINE 1-24/LINE25-48

MDF Splitter chassis (dummy splitter)

IU_SHDSL48LINE 1-24/LINE 25-48

-- S50028-B1147-S*(Pin24)

S50028-B1130-S13

MDF S50028-B1147-S*(Pin24)

-- --

Splitter chassis (dummy splitter)

S50028-B1130-S13 -- --

Table 27 Pre-fabricated Cables for IU_SHDSL48

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9.3.5 Cabling Diagram of Shielded MDF CableTable 28 contains the cabling diagram to be used for the direct cable connections between IU_SHDSL48 and MDF.

Cable 09YS(St)CH 24x2x0.4/0.8 ConnectorLine 1-24/Line 25-48

MDF BroadbandSubscriber lines 1-24

MDF BroadbandSubscriber lines 25-48

Unit Color of insulation a b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Unit 1rd

1 wh bu C24 C23 BB_a1 BB_b1 BB_a25 BB_b25

tq vt B24 B23 BB_a2 BB_b2 BB_a26 BB_b26

2 wh og A24 A23 BB_a3 BB_b3 BB_a27 BB_b27

tq vt C22 C21 BB_a4 BB_b4 BB_a28 BB_b28

3 wh gn B22 B21 BB_a5 BB_b5 BB_a29 BB_b28

tq vt A22 A21 BB_a6 BB_b6 BB_a30 BB_b30

4 wh bn C20 C19 BB_a7 BB_b7 BB_a31 BB_b31

tq vt B20 B19 BB_a8 BB_b8 BB_a32 BB_b32

Unit 2wh

5 wh bu A20 A19 BB_a9 BB_b9 BB_a33 BB_b33

tq vt C18 C17 BB_a10 BB_b10 BB_a34 BB_b34

6 wh og B18 B17 BB_a11 BB_b11 BB_a35 BB_b35

tq vt A18 A17 BB_a12 BB_b12 BB_a36 BB_b36

7 wh gn C16 C15 BB_a13 BB_b13 BB_a37 BB_b37

tq vt B16 B15 BB_a14 BB_b14 BB_a38 BB_b38

8 wh bn A16 A15 BB_a15 BB_b15 BB_a39 BB_b39

tq vt C14 C13 BB_a16 BB_b16 BB_a40 BB_b40

Unit 3bn

9 wh bu B14 B13 BB_a17 BB_b17 BB_a41 BB_b41

tq vt A14 A13 BB_a18 BB_b18 BB_a42 BB_b42

10 wh og C12 C11 BB_a19 BB_b19 BB_a43 BB_b43

tq vt B12 B11 BB_a20 BB_b20 BB_a44 BB_b44

11 wh gn A12 A11 BB_a21 BB_b21 BB_a45 BB_b45

tq vt C10 C9 BB_a22 BB_b22 BB_a46 BB_b46

12 wh bn B10 B9 BB_a23 BB_b23 BB_a47 BB_b47

tq vt A10 A9 BB_a24 BB_b24 BB_a48 BB_b48

Shielding continuity wire and braided shield Ground Ground Ground

Table 28 Cabling Diagram IU_SHDSL48 --> MDF (Shielded)

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9.4 Interface Unit IU_ADSL72The information in this section refer to the installation of ADSL2+-interface cards IU_ADSL72 including the 36-port splitter boards that is connected with it.

9.4.1 Connector Pin Assignment

Figure 40 Interface Unit IU_ADSL72

Connector forsubscriber lines 37-72

Connector forsubscriber lines 1-36Status LED

LINE 37-72

IUAD

SL_72LINE 1-36

PinConnector LINE 1 - 36 Connector LINE 37 - 72

A B C A B C

1 BB_b36 BB_b35 BB_b34 BB_b72 BB_b71 BB_b70

2 BB_a36 BB_a35 BB_a34 BB_a72 BB_a71 BB_a70

3 BB_b33 BB_b32 BB_b31 BB_b69 BB_b68 BB_b67

4 BB_a33 BB_a32 BB_a31 BB_a69 BB_a68 BB_a67

5 BB_b30 BB_b29 BB_b28 BB_b66 BB_b65 BB_b64

6 BB_a30 BB_a29 BB_a28 BB_b66 BB_b65 BB_b64

7 BB_b27 BB_b26 BB_b25 BB_b63 BB_b62 BB_b61

8 BB_a27 BB_a26 BB_a25 BB_a63 BB_a62 BB_a61

9 BB_b24 BB_b23 BB_b22 BB_b60 BB_b59 BB_b58

10 BB_a24 BB_a23 BB_a22 BB_a60 BB_a59 BB_a58

11 BB_b21 BB_b20 BB_b19 BB_b57 BB_b56 BB_b55

12 BB_a21 BB_a20 BB_a19 BB_a57 BB_a56 BB_a55

13 BB_b18 BB_b17 BB_b16 BB_b54 BB_b53 BB_b52

14 BB_a18 BB_a17 BB_a16 BB_a54 BB_a53 BB_a52

15 BB_b15 BB_b14 BB_b13 BB_b51 BB_b50 BB_b49

16 BB_a15 BB_a14 BB_a13 BB_a51 BB_a50 BB_a49

17 BB_b12 BB_b11 BB_b10 BB_b48 BB_b47 BB_b46

18 BB_a12 BB_a11 BB_a10 BB_a48 BB_a47 BB_a46

19 BB_b9 BB_b8 BB_b7 BB_b45 BB_b44 BB_b43

20 BB_a9 BB_a8 BB_a7 BB_a45 BB_a44 BB_a43

21 BB_b6 BB_b5 BB_b4 BB_b42 BB_b41 BB_b40

22 BB_a6 BB_a5 BB_a4 BB_a42 BB_a41 BB_a40

23 BB_b3 BB_b2 BB_b1 BB_b39 BB_b38 BB_b37

24 BB_a3 BB_a2 BB_a1 BB_b39 BB_b38 BB_b37

Table 29 Pinout of IU_ADSL72 Connectors “LINE 1-36” and “LINE 37-72”

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9.4.2 Pre-fabricated CablesTable 30 contains a matrix with order numbers of pre-fabricated cables and the DSL mounting set that may be used for the connections between IU_ADSL72, splitter chassis and MDF. The star (*) at the number’s end stands for the cable length in meters that may be delivered. Further information on these cables can be found in the Sections 13.2 Pre-fabricated MDF Cables and 14.8 MDF Cables and Mounting Sets.

g The MDF cables S50028-B1140-S* and S50028-B1142-S* may be delivered with two different types of stranding, wire color codes, and the shielding material.

9.4.3 Connect IU_ADSL72 and MDFUse two pre-fabricated shielded MDF cables (S50028-B1142-S*) and adjust the cable lengths, see Section 13.2.1 MDF Cables for 72-Port Interface Units:

1. Cut the cables to length.2. Attach connectors for MDF side (splitters) to the cables.3. Label and mark the cables.4. Route and stow the cables in the rack towards the MDF.5. Plug the cables into the IU_ADSL72 connectors “LINE 1-36” and “LINE 37-72”.6. Connect the cables to the MDF splitter (Table 31/Table 32, project-specific docu-

ments).

9.4.4 Connect IU_ADSL72 and Splitter ChassisThe IU_ADSL72 connectors “LINE 1-36” and “LINE 37-72” can be connected each to the connector “xDSL 1-36” of its appropriate ADSL2-splitter board via the DSL mounting set 13 (S50028-B1130-S13).

Figure 41 shows an example of cabling between IU_ADSL72 and splitter chassis-8 and further towards the MDF.

IU_ADSL72LINE 1-36/LINE 37-72

Splitter xDSL 1-36

SplitterLINE 1-36

SplitterPOTS/ISDN 1-36

MDF Broadband

MDF Narrowband

IU_ADSL72LINE 1-36/LINE 37-72

-- S50028-B1130-S13

S50028-B1142-S* (Pin24)

--

SplitterxDSL 1-36

S50028-B1130-S13

-- -- -- -- --

Splitter LINE 1-36

-- -- -- -- S50028-B1140-S* (Pin1)

--

Splitter POTS/ISDN 1-36

-- -- -- -- -- S50028-B1141-S*S50028-B1140-S*

(Pin1)

MDF Broadband

S50028-B1142-S* (Pin24)

-- S50028-B1140-S* (Pin1)

-- -- --

MDF Narrow-band

-- -- -- S50028-B1141-S*S50028-B1140-S*

(Pin1)

-- --

Table 30 Pre-fabricated Cables for IU_ADSL72

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Figure 41 Cabling the IU_ADSL72 to Splitter Chassis

1. Label and mark the cables.2. Route and stow the cables in the rack towards the splitter chassis.3. Plug the cables into IU_ADSL72 connectors “LINE 1-36” and “LINE 37-72”.4. Plug the other cable sides into connectors “xDSL 1-36” at the splitter boards which

belong to the IU_ADSL72.

9.4.5 Connect Splitter Board and MDFTo connect splitter board and MDF, use a shielded MDF cable (S50028-B1140-S*) for the broadband signals and a unshielded MDF cable (S50028-B1141-S*) for the narrow-band signals, see Section 13.2.1 MDF Cables for 72-Port Interface Units.

1. Cut the cables to length.2. Label and mark the cables.3. Route and stow the cables in the rack towards the MDF.4. Plug the broadband cable into connector “LINE 1-36” at the splitter board.5. Connect the cable to the MDF (Table 31/Table 32, project-specific documents)6. Plug the narrowband cable into connector “POTS/ISDN 1-36” at the splitter board.7. Connect the cable to the MDF (Table 33, project-specific documents).

LINE 1-36

LINE 1-36POTS/ISDN 1-36 xDSL 1-36

Splitter chassis-8

LINE 37-72

LINE 1-36LINE 37-72

LINE 1-36POTS/ISDN 1-36 xDSL 1-36

LINE 1-36POTS/ISDN 1-36 xDSL 1-36

LINE 1-36POTS/ISDN 1-36 xDSL 1-36 12

3

4

5

6

7

8

1

2

MDF cable types and lengths according to:- S50028-B1140-S*- S50028-B1141-S*

Mounting set:S50028-B1130-S13Subrack

Rack

towards MDF

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9.4.6 Cabling Diagram of Shielded MDF CablesTable 31 contains the cabling diagram to be used for the direct cable connection between IU_ADSL72 and MDF (splitters), and to cable the 36-port splitter board with MDF.

The shielded cables may also be used for narrowband-connections between splitter board (“POTS/ISDN 1-36”) and MDF.

Shielded MDF Cable - Wire Colors 1

Cable 09YS(St)CH 36x2x0.4/0.8 ConnectorLine 1-36/Line 37-72

MDFSubscriber lines 1-36

MDF Subscriber lines 37-72

Unit Color of paira b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Unit 1rd

1 wh bu C24 C23 BB_a1 BB_b1 BB_a37 BB_b37

tq vt B24 B23 BB_a2 BB_b2 BB_a38 BB_b38

2 wh og A24 A23 BB_a3 BB_b3 BB_a39 BB_b39

tq vt C22 C21 BB_a4 BB_b4 BB_a40 BB_b40

3 wh gn B22 B21 BB_a5 BB_b5 BB_a41 BB_b41

tq vt A22 A21 BB_a6 BB_b6 BB_a42 BB_b42

4 wh bn C20 C19 BB_a7 BB_b7 BB_a43 BB_b43

tq vt B20 B19 BB_a8 BB_b8 BB_a44 BB_b44

Unit 2wh

5 wh bu A20 A19 BB_a9 BB_b9 BB_a45 BB_b45

tq vt C18 C17 BB_a10 BB_b10 BB_a46 BB_b46

6 wh og B18 B17 BB_a11 BB_b11 BB_a47 BB_b47

tq vt A18 A17 BB_a12 BB_b12 BB_a48 BB_b48

7 wh gn C16 C15 BB_a13 BB_b13 BB_a49 BB_b49

tq vt B16 B15 BB_a14 BB_b14 BB_a50 BB_b50

8 wh bn A16 A15 BB_a15 BB_b15 BB_a51 BB_b51

tq vt C14 C13 BB_a16 BB_b16 BB_a52 BB_b52

Unit 3bn

9 wh bu B14 B13 BB_a17 BB_b17 BB_a53 BB_b53

tq vt A14 A13 BB_a18 BB_b18 BB_a54 BB_b54

10 wh og C12 C11 BB_a19 BB_b19 BB_a55 BB_b55

tq vt B12 B11 BB_a20 BB_b20 BB_a56 BB_b56

11 wh gn A12 A11 BB_a21 BB_b21 BB_a57 BB_b57

tq vt C10 C9 BB_a22 BB_b22 BB_a58 BB_b58

12 wh bn B10 B9 BB_a23 BB_b23 BB_a59 BB_b59

tq vt A10 A9 BB_a24 BB_b24 BB_a60 BB_b60

Table 31 Cabling IU_ADSL72/Splitter Board --> MDF (Shielded Cable 1)

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Shielded MDF Cable - Wire Colors 2

Unit 4ye

13 wh bu C8 C7 BB_a25 BB_b25 BB_a61 BB_b61

tq vt B8 B7 BB_a26 BB_b26 BB_a62 BB_b62

14 wh og A8 A7 BB_a27 BB_b27 BB_a63 BB_b63

tq vt C6 C5 BB_a28 BB_b28 BB_a64 BB_b64

15 wh gn B6 B5 BB_a29 BB_b29 BB_a65 BB_b65

tq vt A6 A5 BB_a30 BB_b30 BB_a66 BB_b66

16 wh bn C4 C3 BB_a31 BB_b31 BB_a67 BB_b67

tq vt B4 B3 BB_a32 BB_b32 BB_a68 BB_b68

SingleQuad 1

17 wh rt A4 A3 BB_a33 BB_b33 BB_a69 BB_b69

tq vt C2 C1 BB_a34 BB_b34 BB_a70 BB_b70

SingleQuad 2

18 wh ye B2 B1 BB_a35 BB_b35 BB_a71 BB_b71

tq vt A2 A1 BB_a36 BB_b36 BB_a72 BB_b72

Shielding continuity wire and braided shield

Ground

Cable 09YS(St)CH 36x2x0.4/0.8 ConnectorLine 1-36/Line 37-72

MDFSubscriber lines 1-36

MDF Subscriber lines 37-72

Unit Color of paira b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Table 31 Cabling IU_ADSL72/Splitter Board --> MDF (Shielded Cable 1) (Cont.)

Cable S-2Y(St)(St)H 36x2x0.4/0.7 ConnectorLine 1-36/Line 37-72

MDFSubscriber lines 1-36

MDF Subscriber lines 37-72

Pair Wire colora b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Unit 1wh

1 wh bu C24 C23 BB_a1 BB_b1 BB_a37 BB_b37

2 wh ye B24 B23 BB_a2 BB_b2 BB_a38 BB_b38

3 wh bn A24 A23 BB_a3 BB_b3 BB_a39 BB_b39

4 wh bk C22 C21 BB_a4 BB_b4 BB_a40 BB_b40

5 wh gn B22 B21 BB_a5 BB_b5 BB_a41 BB_b41

6 wh og A22 A21 BB_a6 BB_b6 BB_a42 BB_b42

7 wh gy C20 C19 BB_a7 BB_b7 BB_a43 BB_b43

8 wh vt B20 B19 BB_a8 BB_b8 BB_a44 BB_b44

Unit 2bu

1 wh bu A20 A19 BB_a9 BB_b9 BB_a45 BB_b45

2 wh ye C18 C17 BB_a10 BB_b10 BB_a46 BB_b46

3 wh bn B18 B17 BB_a11 BB_b11 BB_a47 BB_b47

4 wh bk A18 A17 BB_a12 BB_b12 BB_a48 BB_b48

5 wh gn C16 C15 BB_a13 BB_b13 BB_a49 BB_b49

6 wh og B16 B15 BB_a14 BB_b14 BB_a50 BB_b50

7 wh gy A16 A15 BB_a15 BB_b15 BB_a51 BB_b51

8 wh vt C14 C13 BB_a16 BB_b16 BB_a52 BB_b52

Table 32 Cabling IU_ADSL72/Splitter Board --> MDF (Shielded Cable 2)

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Unit 3ye

1 wh bu B14 B13 BB_a17 BB_b17 BB_a53 BB_b53

2 wh ye A14 A13 BB_a18 BB_b18 BB_a54 BB_b54

3 wh bn C12 C11 BB_a19 BB_b19 BB_a55 BB_b55

4 wh bk B12 B11 BB_a20 BB_b20 BB_a56 BB_b56

5 wh gn A12 A11 BB_a21 BB_b21 BB_a57 BB_b57

6 wh og C10 C9 BB_a22 BB_b22 BB_a58 BB_b58

7 wh gy B10 B9 BB_a23 BB_b23 BB_a59 BB_b59

8 wh vt A10 A9 BB_a24 BB_b24 BB_a60 BB_b60

Unit 4bn

1 wh bu C8 C7 BB_a25 BB_b25 BB_a61 BB_b61

2 wh ye B8 B7 BB_a26 BB_b26 BB_a62 BB_b62

3 wh bn A8 A7 BB_a27 BB_b27 BB_a63 BB_b63

4 wh bk C6 C5 BB_a28 BB_b28 BB_a64 BB_b64

5 wh gn B6 B5 BB_a29 BB_b29 BB_a65 BB_b65

6 wh og A6 A5 BB_a30 BB_b30 BB_a66 BB_b66

7 wh gy C4 C3 BB_a31 BB_b31 BB_a67 BB_b67

8 wh vt B4 B3 BB_a32 BB_b32 BB_a68 BB_b68

SinglePair

9 rd bu A4 A3 BB_a33 BB_b33 BB_a69 BB_b69

SinglePair

10 rd ye C2 C1 BB_a34 BB_b34 BB_a70 BB_b70

SinglePair

11 rd bn B2 B1 BB_a35 BB_b35 BB_a71 BB_b71

SinglePair

12 rd bk A2 A1 BB_a36 BB_b36 BB_a72 BB_b72

Shielding continuity wire and shield foils Ground

Cable S-2Y(St)(St)H 36x2x0.4/0.7 ConnectorLine 1-36/Line 37-72

MDFSubscriber lines 1-36

MDF Subscriber lines 37-72

Pair Wire colora b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Table 32 Cabling IU_ADSL72/Splitter Board --> MDF (Shielded Cable 2) (Cont.)

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9.4.7 Cabling Diagram of Unshielded MDF CableTable 33 contains the cabling diagram to be used for the unshielded narrowband con-nection between splitter board and MDF.

Cable S-Y(St)H 36x2x0,4 ConnectorPOTS/ISDN 1-36

MDFSubscriber lines 1-36

MDF Subscriber lines 37-72

Color of insula-

tion

Unit Color of pair a b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

wh 1 bu bu C24 C23 NB_a1 NB_b1 NB_a37 NB_b37

bu ye B24 B23 NB_a2 NB_b2 NB_a38 NB_b38

bu gn A24 A23 NB_a3 NB_b3 NB_a39 NB_b39

bu bn C22 C21 NB_a4 NB_b4 NB_a40 NB_b40

bu bk B22 B21 NB_a5 NB_b5 NB_a41 NB_b41

2 ye bu A22 A21 NB_a6 NB_b6 NB_a42 NB_b42

ye ye C20 C19 NB_a7 NB_b7 NB_a43 NB_b43

ye gn B20 B19 NB_a8 NB_b8 NB_a44 NB_b44

ye bn A20 A19 NB_a9 NB_b9 NB_a45 NB_b45

ye bk C18 C17 NB_a10 NB_b10 NB_a46 NB_b46

3 gn bu B18 B17 NB_a11 NB_b11 NB_a47 NB_b47

gn ye A18 A17 NB_a12 NB_b12 NB_a48 NB_b48

gn gn C16 C15 NB_a13 NB_b13 NB_a49 NB_b49

gn bn B16 B15 NB_a14 NB_b14 NB_a50 NB_b50

gn bk A16 A15 NB_a15 NB_b15 NB_a51 NB_b51

4 bn bu C14 C13 NB_a16 NB_b16 NB_a52 NB_b52

bn ye B14 B13 NB_a17 NB_b17 NB_a53 NB_b53

bn gn A14 A13 NB_a18 NB_b18 NB_a54 NB_b54

bn bn C12 C11 NB_a19 NB_b19 NB_a55 NB_b55

bn bk B12 B11 NB_a20 NB_b20 NB_a56 NB_b56

5 bk bu A12 A11 NB_a21 NB_b21 NB_a57 NB_b57

bk ye C10 C9 NB_a22 NB_b22 NB_a58 NB_b58

bk gn B10 B9 NB_a23 NB_b23 NB_a59 NB_b59

bk bn A10 A9 NB_a24 NB_b24 NB_a60 NB_b60

bk bk C8 C7 NB_a25 NB_b25 NB_a61 NB_b61

Table 33 Cabling Diagram Splitter Board --> MDF (Unshielded)

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gy 6 bu bu B8 B7 NB_a26 NB_b26 NB_a62 NB_b62

bu ye A8 A7 NB_a27 NB_b27 NB_a63 NB_b63

bu gn C6 C5 NB_a28 NB_b28 NB_a64 NB_b64

bu bn B6 B5 NB_a29 NB_b29 NB_a65 NB_b65

bu bk A6 A5 NB_a30 NB_b30 NB_a66 NB_b66

7 ye bu C4 C3 NB_a31 NB_b31 NB_a67 NB_b67

ye ye B4 B3 NB_a32 NB_b32 NB_a68 NB_b68

ye gn A4 A3 NB_a33 NB_b33 NB_a69 NB_b69

ye bn C2 C1 NB_a34 NB_b34 NB_a70 NB_b70

ye bk B2 B1 NB_a35 NB_b35 NB_a71 NB_b71

8 gn bu A2 A1 NB_a36 NB_b36 NB_a72 NB_b72

Shielding continuity wire Ground

Cable S-Y(St)H 36x2x0,4 ConnectorPOTS/ISDN 1-36

MDFSubscriber lines 1-36

MDF Subscriber lines 37-72

Color of insula-

tion

Unit Color of pair a b

a-Wire b-Wire a-Wire b-Wire a-Wire b-Wire

Table 33 Cabling Diagram Splitter Board --> MDF (Unshielded) (Cont.)

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Connect the Subrack to DC Fuse Panel

10 Connect the Subrack to DC Fuse Panel g Be sure that the DC circuit breakers are switched to OFF (or not installed in the DC

fuse panel S42024-P123-A1)!

Depending on whether a redundant power module PM_1R 2G is used or not, a DC fuse panel with two breakers or one breaker is mounted.

Use the DC power cable S50028-B1108-S1 to connect the subrack to DC fuse panel:

1. Plug the cable into the power supply connector at PM_UPL 2G (PM_ONU 2G) and if necessary, connect a second cable to PM_1R 2G.

2. Guide the cable through the rack. Secure it with suitable insulation materials at the rack.

3. Connect the cable (two cables) to the DC fuse panel (red wire to „+“-terminal).Figure 42 shows as an example the wiring of redundant DC power supply.

4. Mount the fuse panel’s enclosure.

Figure 42 Internal Cabling the DC Fuse Panel

Cable Destination

BU

RD

BU

RD Power connector

Power connector S50028-B1108-S1

S50028-B1108-S1PM_UPL 2G

PM_1R 2G

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11 Finish the InstallationTo finish the installation perform the following tasks.

11.1 Insert the FusesThis step is only necessary if the DC fuse panel S42024-P123-A1 is installed.

1. Insert the DC circuit breaker(s) in the fuse panel. 2. Label the fuse panel accordingly.

11.2 Examine the InstallationThe whole mechanical and electrical installation of the subrack has to be checked before power-on the system:

• System rack, subrack, and plug-in units are installed properly. • The cooling air may circulate freely, air-inlet/air-outlet of the subrack are not

obstructed. • Screws, grounding the system rack and subrack to earth, are tightly fastened. • All cables are labeled and correctly connected or plugged. • The DC power supply (if used an AC/DC converter) is connected properly to the

subrack. • The operation voltage at the DC power input connector is within allowed range. • Cleanliness within the rack (no tools, installation garbage etc.).

11.3 Power on the IP-DSLAM1. Switch ON the circuit breaker to turn power-on the subrack (if installed, switch on the

AC/DC converter).2. The system performs a power on self-test. If the IP-DSLAM passes the self-test, it

boots. The “PWR” LEDs on plug-in units should be solid green to indicate that they are ready (PWR1 on PM_UPL 2G will only be illuminated if PM_1R 2G is installed).

Now, the IP-DSLAM based on described subrack is ready to be commissioned.

Further information are provided by the particular documents.

!The rated nominal current of the breaker depends on the power consumption of plug-in units the subrack is equipped with, see “System description SURPASS hiX 5622/25/30/35 R2.8”.

The circuit breaker to be used for this subrack may have a maximal rated nominal current of 10 A (G200) or 16 A (G400).

!Before installing a circuit breaker, verify the DC power is OFF (fuse removed, breaker tipped). Make sure each circuit breaker to be installed is also switched OFF.

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Maintain the Fan Unit

12 Maintain the Fan UnitThe fan unit prevents excessive heat buildup and ultimately product failure. Information exchanged between subrack’s power supply module and fan unit are:

• Alarm information • Shelf temperature information to control the digital potentiometer of the fan unit in a

range from +10 V up to +27 V.

If the primary power supply module PM_UPL of a system equipped with PM_1R 2G is removed for any reason, the fans will be driven with the maximum rotation speed.

g The lifetime of the fans depends on the ambiance temperature. A faulty fan indicates itself by increasing the bearing noise level and a gradual rise of the temperature inside the subrack. To avoid an interruption of services, the replacement of the suspect fan is recommended when those symptoms occur.

If the hiX 5622 detects a fan unit problem, the operator may be alerted by one of the following alarms: • CardTemperatureWarning (triggered by CXU):

The configured temperature threshold is exceeded • CardTemperaturePowerDown (triggered by CXU):

The temperature of plug-in unit exceeds the 70°C threshold • FanAlarm0: Fan control defective • FanAlarm1: Fan defective • FanAlarm2: Dust filter service required.

12.1 Replace the Fan UnitIf the fan unit fails, it may be replaced without the necessity to switch-off the hiX 5622 before.

!Normally, the replacement of fan unit does not affect the services. However, if the fan unit is out of service too long, the subrack begins to overheat and the CXU shuts down subscriber line cards. This interrupts broadband service, but not narrowband service.

So take care to let the subrack without cooling only as long as it is absolutely necessary.

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Figure 43 Fan Replacement

To replace the fan unit, see Figure 43 (small-size fan unit of G200S 2G as example):

1. Untighten the unit’s locking screws. 2. Pull out the fan unit at the handle.3. Push in the replacement fan unit carefully until it engages in.4. Tighten the locking screws evenly.

To replace a fan only:

1. Open the attachment screws fixing the cover, see Figure 45.2. Remove the cable tie and disconnect the fan cable. 3. Untighten the 4 screws and lift the fan from the unit, see Figure 45.4. Place the new fan and fix its screws with the appropriate torque.

g Take care on the correct air stream direction according to the arrow on the fan frame, see Figure 44 (fan unit G200 2G as example).

5. Connect and tie the fan cable, fasten the cover.

Figure 44 Fan Air Stream Direction

12.2 Replace the Dust Filter Padg The procedure described is only necessary for fan unit (S50028-B3181-A2)

equipped with dust filter.

It is not recommend to clean the filter pad since it has not been designed for clean-ing!

Handle

Locking screw

Locking screw

Mounting direction

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Maintain the Fan Unit

A replacement of the filter pad is required if the resistance of the filter limits the required airflow or if the pad is damaged. The acceptable filter end is dependent on the particular environmental conditions and application.

A sensor detects the difference of air pressure on both sides of the dust filter. This dif-ference is a measure of the pollution of the dust filter.

g Make always sure that the air inlets/outlets of subrack are not blocked by cables or other installation materials.

Figure 45 Replacement of Dust Filter Pad

The new dust filter has to be installed as follows:

1. Untighten the attachment screws fixing the cover.2. Remove the used dust filter pad.3. Take the new filter pad out of the packaging and check it visually. 4. Place the new dust filter.

g Ensure the correct sequence and compact assembly of filter pad, filter protector, and fan unit.

5. Tighten the attachment screws.

Dust filter pad

Filter protector

Attachment screws

4 Attachmentscrews

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13 Assembly DocumentsNokia Siemens Networks offers a line of pre-fabricated MDF cables and DSL mounting sets. This section contains additional information may be used to adjust and assemble these cables. In any case, use always the cables that are suitable and approved for the particular application.

13.1 DSL Mounting SetsDSL mounting sets are shielded 1:1 cables used to connect xDSL interface units to splitter boards. They have attached IDC plugs at both ends.

Figure 46 shows the cable design.

Figure 46 DSL Mounting Set

The following DSL mounting sets are available:

• DSL Mounting Set 1 (S50028-B1121-S8)This set will be used to connect a VDSL2 interface unit to its splitter board if both are plugged in the same subrack.Cable exits: Pin x = 1, Pin y = 24, see Figure 46

• DSL Mounting Set 13 (S50028-B1130-S13)This set may be used if interface units (24/48/72-ports) are to be connected to separate splitter chassis.Cable exits: Pin x = 24, Pin y = 24

13.2 Pre-fabricated MDF CablesThe cable lengths of pre-fabricated MDF cable may be adapted as needed for the specific installation project. The following cables are available:

• MDF Cables for 72-Port Interface Units • MDF Cables for 24/48-Port Interface Units.

g In the following sections, the star (*) in part numbers stands for available cable lengths in meters. Further information about these cables are provided in Section 14.8 MDF Cables and Mounting Sets.

Use the information provided in the tables below and Section 13.3 Assembly of EPT Plug Connectors to attach connectors on MDF side.

Observe always the position of cable exit regarding connection side of plug, see Figure 47 and Figure 48:

The 72-pin plug connector can be installed in both directions into the housing, according to the requirements of the rack wiring.

LF cable

Bonded label

S......

Pin x Pin y

Plug kit(cover side view)Plug kit

(bottom side view)

IDC (Insulation Displacement Connector)

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1. Shielding braid and parallel wire according to installation instruction 2. Cable exit (direction)

Figure 47 72-Pin Connector, Cable Exit at Pin1

Figure 48 72-Pin Connector, Cable Exit at Pin24

See Table 34 and Table 38 for application information.

13.2.1 MDF Cables for 72-Port Interface UnitsTable 34 contains the MDF cables that can be used to connect 72-port interface units and 36-port splitter boards to the MDF. These cables have attached a 72-pin IDC-con-nector at one side.

g There are two variants of shielded MDF cables S50028-B1140-S* and S50028-B1142-S* (different bundling, wire color codes, shielding materials).

1) Shielded braid and parallel wire2) Cable exit (direction)

72-core Shielded Unshielded

S50028-B1140-S* S50028-B1142-S* S50028-B1141-S*

Connection Splitter BB -> MDF IU BB-> MDF Splitter NB -> MDF

Cable exit Pin1 Pin24 Pin1

Table 34 MDF Cables for 72-Port Interface Unit

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Shielded MDF Cables - Type1

Cable 09YS(St)CH 36x2x0.4/0.8 72-Pin DIN Connector

Unit Unit Wire color a b

Pin a-Wire Pin b-Wire

Unit 1rd

1 wh bu C24 C23

tq vt B24 B23

2 wh og A24 A23

tq vt C22 C21

3 wh gn B22 B21

tq vt A22 A21

4 wh bn C20 C19

tq vt B20 B19

Unit 2wh

5 wh bu A20 A19

tq vt C18 C17

6 wh og B18 B17

tq vt A18 A17

7 wh gn C16 C15

tq vt B16 B15

8 wh bn A16 A15

tq vt C14 C13

Unit 3bn

9 wh bu B14 B13

tq vt A14 A13

10 wh og C12 C11

tq vt B12 B11

11 wh gn A12 A11

tq vt C10 C9

12 wh bn B10 B9

tq vt A10 A9

Unit 4ye

13 wh bu C8 C7

tq vt B8 B7

14 wh og A8 A7

tq vt C6 C5

15 wh gn B6 B5

tq vt A6 A5

16 wh bn C4 C3

tq vt B4 B3

SingleQuad 1

17 wh rd A4 A3

tq vt C2 C1

Table 35 Type1 of Shielded MDF Cables for 72-Port Interface Units

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Shielded MDF Cables - Type2

SingleQuad 2

18 wh ye B2 B1

tq vt A2 A1

Shielding continuity wire and braided shield Ground

Cable S-2Y(St)(St)H 36x2x0.4/0.7 72-Pin DIN Connector

Pair Wire colora b

a-Wire b-Wire

Unit 1wh

1 wh bu C24 C23

2 wh ye B24 B23

3 wh bn A24 A23

4 wh bk C22 C21

5 wh gn B22 B21

6 wh og A22 A21

7 wh gy C20 C19

8 wh vt B20 B19

Unit 2bu

1 wh bu A20 A19

2 wh ye C18 C17

3 wh bn B18 B17

4 wh bk A18 A17

5 wh gn C16 C15

6 wh og B16 B15

7 wh gy A16 A15

8 wh vt C14 C13

Unit 3ye

1 wh bu B14 B13

2 wh ye A14 A13

3 wh bn C12 C11

4 wh bk B12 B11

5 wh gn A12 A11

6 wh og C10 C9

7 wh gy B10 B9

8 wh vt A10 A9

Table 36 Type2 of Shielded MDF Cables for 72-Port Interface Units

Cable 09YS(St)CH 36x2x0.4/0.8 72-Pin DIN Connector

Unit Unit Wire color a b

Pin a-Wire Pin b-Wire

Table 35 Type1 of Shielded MDF Cables for 72-Port Interface Units (Cont.)

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Unit 4bn

1 wh bu C8 C7

2 wh ye B8 B7

3 wh bn A8 A7

4 wh bk C6 C5

5 wh gn B6 B5

6 wh og A6 A5

7 wh gy C4 C3

8 wh vt B4 B3

SinglePair

9 rd bu A4 A3

SinglePair

10 rd ye C2 C1

SinglePair

11 rd bn B2 B1

SinglePair

12 rd bk A2 A1

Shielding continuity wire and shield foils Ground

Cable S-2Y(St)(St)H 36x2x0.4/0.7 72-Pin DIN Connector

Pair Wire colora b

a-Wire b-Wire

Table 36 Type2 of Shielded MDF Cables for 72-Port Interface Units (Cont.)

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Unshielded MDF Cables

Cable S-Y(St)H 36x2x0.4 72-Pin DIN Connector

Wire color

Unit Ring color a b

Pin a-Wire Pin b-Wire

wh 1 bu bu C24 C23

bu ye B24 B23

bu gn A24 A23

bu bn C22 C21

bu bk B22 B21

2 ye bu A22 A21

ye ye C20 C19

ye gn B20 B19

ye bn A20 A19

ye bk C18 C17

3 gn bu B18 B17

gn ye A18 A17

gn gn C16 C15

tq bn B16 B15

gn bk A16 A15

4 bn bu C14 C13

bn ye B14 B13

bn gn A14 A13

bn og C12 C11

bn bk B12 B11

5 bk bu A12 A11

bk ye C10 C9

bk gn B10 B9

bk bn A10 A9

bk bk C8 C7

Table 37 Wiring of Unshielded MDF Cables for 72-Port Interface Units

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13.2.2 MDF Cables for 24/48-Port Interface UnitsTable 38 contains the MDF cables that may be used to connect 24/48-port interface units and 24-port splitter boards to the MDF. These cables have attached a 72-pin IDC-connector at one side.

gy 6 bu bu B8 B7

bu ye A8 A7

bu gn C6 C5

bu bn B6 B5

bu bk A6 A5

7 ye bu C4 C3

ye ye B4 B3

ye gn A4 A3

ye bn C2 C1

ye bk B2 B1

8 gn bu A2 A1

Shielding continuity wire Ground

Cable S-Y(St)H 36x2x0.4 72-Pin DIN Connector

Wire color

Unit Ring color a b

Pin a-Wire Pin b-Wire

Table 37 Wiring of Unshielded MDF Cables for 72-Port Interface Units (Cont.)

48-core Shielded Unshielded

S50028-B1145-S* S50028-B1147-S* S50028-B1146-S* S50028-B1148-S*

Connection Splitter BB -> MDF IU BB -> MDFSplitter BB-> MDF

Splitter NB -> MDF Splitter NB -> MDF

Cable exit Pin1 Pin24 Pin1 Pin24

Table 38 MDF Cables for 24/48-Port Interface Units

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Shielded MDF Cable

Cable 09YS(St)CH 24x2x0.4/0.8 72-Pin DIN Connector

Unit Unit Wire colora b

Pin a-Wire Pin b-Wire

Unit 1rd

1 wh bu C24 C23

tq vt B24 B23

2 wh og A24 A23

tq vt C22 C21

3 wh gn B22 B21

tq vt A22 A21

4 wh bn C20 C19

tq vt B20 B19

Unit 2wh

5 wh bu A20 A19

tq vt C18 C17

6 wh og B18 B17

tq vt A18 A17

7 wh gn C16 C15

tq vt B16 B15

8 wh bn A16 A15

tq vt C14 C13

Unit 3bn

9 wh bu B14 B13

tq vt A14 A13

10 wh og C12 C11

tq vt B12 B11

11 wh gn A12 A11

tq vt C10 C9

12 wh bn B10 B9

tq vt A10 A9

Shielding continuity wire and braided shield Ground

Table 39 Wiring of Shielded MDF Cables for 24/48-Port Interface Units

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Unshielded MDF Cable

13.3 Assembly of EPT Plug Connectors The following sections describe steps need to be performed in order to attach the EPT plug connectors (IDC variant) on 72-core/48-core LF cables.

13.3.1 Prepare the CableFigure 49 shows the required information to prepare the shielded LF cables.

Cable S-Y(St)H 25x2x0.4 72-Pin DIN Connector

Wire color

Unit Ring color a b

Pin a-Wire Pin b-Wire

wh 1 bu bu C24 C23

bu ye B24 B23

bu gn A24 A23

bu bn C22 C21

bu bk B22 B21

2 ye bu A22 A21

ye ye C20 C19

ye gn B20 B19

ye bn A20 A19

ye bk C18 C17

3 gn bu B18 B17

gn ye A18 A17

gn gn C16 C15

tq bn B16 B15

gn bk A16 A15

4 bn bu C14 C13

bn ye B14 B13

bn gn A14 A13

bn og C12 C11

bn bk B12 B11

5 bk bu A12 A11

bk ye C10 C9

bk gn B10 B9

bk bn A10 A9

bk bk NC NC

Shielding continuity wire Ground

Table 40 Wiring of Unshielded MDF Cables for 24/48-Port Interface Units

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Figure 49 Preparing an LF Cable

g To get information on how the wires of a specific LF cable are grouped into bundle units and how the units are marked by colored foil strip see the previous section.

1. Strip 150 mm of insulation from the end of the LF cable. 2. Fold back the inner side of the braided shield and the drain wire and cut the braided

shield to a length of 7 ±1 mm. Remove cable fillers and protection foils. 3. Fix the folded-back braided shield with copper foil. 4. Cut the wires to a length of 90 mm.

13.3.2 Mount the EPT Plug Connector The single wires are attached to the single contacts in the insulating body of the IDC connector with the help of the IDC assembly tool (IDC hand tool product number 894-305). Contact is made according to the principle of the cut-and-clamp technology.

The 72-pin connector has the following insulating bodies: – 2-row insulating body 181-3200 – 1-row insulating body 181-3100

The following bars are for use with the IDC assembly tool: – 2-row bar 72 pin – 1-row bar 72 pin

The single wires are attached to the contacts row by row:

A: Standard length see parts list1) remove cable filler and foils, braided shield and drain wire inside out2) MA =0.37 Nm +20% -10% for the 72-pin connector 3) Cable reducing parts adapting at cable outside diameter

3)

2)3 ±1

IDC-variant

1) 1) 150150

7 ±1

Braided shieldA Cable preparation for IDC-variant

Drain wire

Copper foil

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Connect the WiresThe single wires are attached to the contacts row by row. However, depending on wire colors of the shielded cables delivered, there are differences in the order attaching the contact into the rows:

• Cables consisting of 4 bundle units with four single quads (unit 1 to 4) in which single wires are included with the colors turquoise and violet (e.g. S50028-B1142-S*, type1).– Make a note which of these individual wires belongs to which quad cable (by

marking the individual wires, for example). – Begin with row B. – Then attach the row C and row A wires. Remove the markings (if used).

• Other cable types, begin with row A. Then attach the wires of the other two rows.

1. Position the insulating body of the 72-pin connector in the proper bar (72 pin). It is important to press the insulating body completely into the bar.

Figure 50 Bar Equipped with Insulating BodyShould the insulating body not be completely pressed into the bar it could be damaged by the assembly tool.

2. Insert the bar equipped with the insulating body into the tool guide, see Figure 51.

Figure 51 Bar in the Assembly ToolThe bar is pushed forward till the contact which is to be attached is in front of the puncher. A spring-loaded ball latch ensures precise positioning of the contact with respect to the puncher.

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Figure 52 Positioning of the Contact3. Insert the single wire to be attached into the contact. Make sure of the correct

position and depth of the single wire in the contact!

Figure 53 Single Wire in the Contact4. If the wire has been inserted correctly, use the tool to attach the wire.

Figure 54 Attach the Single WireThe handle must be pressed all the way to the back so that the stop moves back automatically. This ensures that the wire is correctly attached to the IDC contact.

5. Once the wire is attached, manually push the bar into the next position. A spring-loaded ball latch ensures precise positioning of the bar and the insulating body with respect to the puncher.

6. Now attach all the other wires in this row. 7. Remove the bar with the insulating body from the tool. 8. Attach the wires for the other rows in the way described above. 9. Remove both the insulating bodies from the bars. 10. Check whether all the single wires are correctly attached to the contacts and that

there is no strain on the wires.

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Assemble the Connector

1. Check for correct continuity as specified by the wiring diagram.2. Press both insulating bodies together. 3. Place the lower part of the cable reduction together with the cable and the mounted

insulating bodies in the lower part of the connector housing. 4. Screw the cable clip and the stress resisting clip to the lower part of the cable reduc-

tion. 5. Place the insulating bodies and the wires in the lower part of the connector housing

in such a way that no wires can be trapped when the connector parts are screwed together.

6. Place the upper part of the cable reduction in the other part of the connector housing.

7. Screw both parts of the connector housing together. g Make sure that no wires are trapped and no short-to-ground occurs when the

connector parts are screwed together! 8. Label the connector.

Proper made connections fulfill the following values (according to DIN IEC 512 T.2):

• Electric strength: lead/lead 500 Veff, 50 Hz or lead/ground 500 VDC

• Insulation resistance: 20 M Ω .

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14 Components for Projects with hiX 5622This section lists the components available to be installed in projects with the IP-DSLAM hiX 5622.

The table columns provide information about: • Product name and memo code (if available) • Product number that can also be found on the label of the specified component • Briefly information on the component • Maximal number of components that may be used for an application with the

hiX 5622.

Figure 55 explains the meaning of information printed on a part label (example).

Figure 55 Labeling of Components

14.1 Chassis

8 Area for machine-readable product designation

1 Production code number2 Module code (memo code)3 Product number 4 Declaration of origin for product5 DTAG module code6 DTAG material number and manufacturer code number7 Area for ESD symbol

All entries only for example

12345

7

8

6

Name Part number Description Maximum Quantity

Chassis 5622 Subrack G200 2GF:G200:2G:E

S50028-B3180-A1 5 slot blank subrack, for applications within ETSI and 23”-racks:- 1slot: central switching unit CXU- 2 slots: interface units, optional 1 splitter board - 1 slot: fan unit- 1 slot: PM_UPL 2G ETSI/PM_ONU 2G- 1 slot: PM_1R 2G- ETSI brackets included

1

Chassis 5622 Subrack G200S 2GF:G200S:2G:E

S50028-B3190-A1 5 slot subrack , prepared to be installed within 19”-rack: - 1 slot: central switching unit CXU - 2 slots: interface units, optional 1 splitter board - 1 slot: fan unit (small size type)- 1 slot: PM_UPL 2G ETSI/PM_ONU 2G- 1 slot: PM_1R 2G- brackets for 19"-rack application included

1

Mounting kit G200 2G 23"F:G200:2G:RMK:A

C50165-A230-C891 Mounting kit for G200, adapter for 23" rack mounting 1

Cable holder G200 2GM:G200:2G:CHOLD:E

C50165-A230-C859 Cable holder for G200 2G 1

Cable holder G200S 2GM:G200S:2G:CHOLD:E

C50165-A230-C884 Cable holder for G200S 2G 1

Table 41 Chassis 5622

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14.2 Power Modules and Fan Units

14.3 Central Switching Units CXU

Name Part number Description Maximum Quantity

Power supply modules

PM_1R 2GM:PM1:R:2G:E

S50028-Q3108-A1 Power module for G200 2G and G200S 2G, ETSI and ANSI, replaceable slide-in module, 1 DC interface

1

PM_UPL 2G ETSIM:PM:UPL:2G:E

S50028-Q3107-A2 Power module for G200 2G with user plane, 1 DC interface, alarm inputs and outputs, MTA ports, fan control

1

PM_ONU 2GM:PM:ONU:2G:E

S50028-Q3150-A1 Power module for G200 and G200S ONU equipment, 1 DC inter-face, alarm supervision interfaces, fan control, heat exchager control interface, Ethernet switch

1

Fan units and dust filter

FAN_G200 M:FANG200:2G:E

S50028-B3181-A1 Fan unit for subrack G200 2G 1

FAN_G200 DF M:FANG200:DF:2G:E

S50028-B3181-A2 Fan unit for subrack G200 2G with dust filter 1

FAN_G200SM:FANG200S:2G:E

S50028-B3191-A1 Fan unit for subrack G200S 2G 1

Filter pad G200M:FANG200:2G:E

C50165-A230-C866 Dust filter for fan unit G200 2G (replacement mat)Dimensions (H x W x D): 110 mm x 180 mm x 8 mm

1

Fan V39106-Z4002-A65 Fan type EBM Papst 8214 J/39N, size 80 mm x 80 mm x 38 mm 2

Table 42 Power Modules and Fan Units

Name Part number Description Maximum Quantity

CXU_B21M:CXUB21GE:4:E

S50028-Q3120-B1 Central switching unit that features:- 4 cages for SFP modules that may provide each 1-GE optical or electrical uplink interface

- redundant 24-Gbit/s switching fabric- enhanced synchronization capabilities (external synchronization and

timing over packet)- enhanced memory

1

CXU_B3M:CXUB3GE:4:E

S50028-Q3121-A1 Central switching unit that features:- 4 x cage for SFP module that may provide each 1-GE optical or electrical uplink interface

- redundant 24-Gbit/s switching fabric- external synchronization- prepared for virtual routing

1

Table 43 Central Switching Units CXU

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14.4 SFP Modules for Uplink Interfaces

14.5 Interface Units

Name Part number Description Maximum Quantity

GB-SX(550) Ethernet_850nm, VCSEL V50017-U362-K500 1,25-Gbit/s Ethernet SX (multi-mode, 550m, 850nm) temperature range: -5/+70 °C

4

GB-SX(550) Ethernet_850nm, VCSEL V50017-U365-K500 1,25-Gbit/s Ethernet SX (multi-mode, 550m, 850nm)temperature range: -40/+85 °C

4

GB-LX(10km) Ethernet_1310nm, FP V50017-U363-K500 1,25-Gbit/s Ethernet LX (mono-mode, 10km, 1310nm), LC connector, temperature range: -5/+70 °C

4

GB-LX(10km) Ethernet_1310nm, FP V50017-U361-K500 1,25-Gbit/s Ethernet LX (mono-mode, 10km, 1310nm), LC connector, temperature range: -40/+85 °C

4

GB-LX(20km) Ethernet_1310nm, FP V50017-U366-K500 1,25-Gbit/s Ethernet LX (mono-mode, 20km, 1310nm), LC connector, temperature range: -40/+85 °C

4

GB-LX(40km) Ethernet_1310nm, DFB V50017-U367-K500 1,25-Gbit/s Ethernet LX (mono-mode, 40km, 1310nm), LC connector, temperature range: -40/+85 °C

4

GB-ZX(80km) Ethernet_1550nm, FP V50017-U368-K500 1,25-Gbit/s Ethernet ZX (mono-mode, 80km, 1550nm), LC connector, temperature range: -5/+70 °C

4

SFP GE 10 km V50017-U461-K500 1,25-Gbit/s Ethernet transceiver (duplex, 10 Km, 1310nm) 4

SFP GE 20 km V50017-U369-K500 1,25-Gbit/s Ethernet LX (mono-mode, 20 Km, 1550nm), temperature range: -5/+70 °C

4

SFP GE 80 km, Outdoor V50017-U469-K500 1,25-Gbit/s Ethernet ZX (mono-mode, 80 Km, 1550 nm), temperature range: -40/+85 °C

4

SFP electrical 100/1000 BaseT V50017-U600-K500 GE electrical SFP module (100 m, CAT-5) 4

Table 44 SFP Modules for Uplink Interfaces

Name Part number Description Maximum Quantity

ADSL2+ interface units

IU_ADSL72-B1 Annex A M:IUADSL:72P:IFX

S50010-M1498-B101 72-port ADSL2+ IU (Annex A/ POTS, Infineon) 2

IU_ADSL72-B1 Annex BM:IUADSL:72I:IFX

S50010-M1499-B101 72-port ADSL2+ IU (Annex B/ ISDN, Infineon) 2

IU_ADSL72-C1 Annex AM:IUADSL:72A:CG

S50010-M1498-C1 72-port ADSL2+ IU (Annex A/ POTS, Infineon), with Convergate D and Geminax V1.3, 4 queues

2

IU_ADSL72-D1 Annex AM:IUADSL:72A:CGH

S50010-M1498-D1 72-port ADSL2+ IU (Annex A) with Convergate D and Geminax-Max V2.1, optimized hybrid

2

IU_ADSL72-ADL Annex I M:IUADSL:72AI:WC

S50028-Q2038-A1 72-port ADSL2+ IU (Annex I, Infineon), ADL, wetting current support

2

VDSL2 interface units

IU_VDSL24-A3 M:IUVDSL:24D2:IFX

S50028-Q2028-A3 24-port VDSL2 IU (Infineon, "VINAX M"), up to 17 MHz 2

IU_VDSL24P-A1M:IUVDSL:24P:E

S50028-Q2027-A1 24-port VDSL2 IU, VDSL over POTS 2

Table 45 Interface Units

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14.6 Splitter Chassis and Splitter Boards

IU_VDSL48P-A1M:IUVDSL:48P:E

S50028-Q2066-A1 48-port VDSL2 IU, VDSL over POTS 2

IU_VDSL48P-A2M:IUVDSL:48I2:E

S50028-Q2066-A2 48-port VDSL2 IU, VDSL over POTS, with or without splitter 2

SHDSL interface units

IU_SHDSL48.bis M:IUSHDSL:48B:E

S50028-Q2029-A1 48-port SHDSL IU (Conexant), bonding, bis and wetting current support

2

IU_SHDSL48-A2M:IUSHDSL:48E:E

S50028-Q2029-A2 48-port SHDSL IU (Infineon),- Annex A/B: standard mode ANSI/ETSI for 2,3 Mbps- Annex F/G: enhanced mode ANSI/ETSI for 5.7 Mbps (enhanced

bit rate + power)- SHDSL.bis according to THS requirements- Simultaneous support of 2-wire and 4-wire

2

IU_SHDSL48-A4M:IUSHDSL:48E:8Q:E

S50028-Q2029-A4 IU_SHDSL48-A448-Port SHDSL Service Module (Infineon)- Annex A/B: Standard Mode ANSI/ETSI for 2,3 Mbps- Annex F/G: Enhanced Mode ANSI/ETSI for 5.7 Mbps (enhancedbit rate + power)

- SHDSL.bis acc. to THS requirements- Simultaneous Support of 2-wire and 4-wire- 8-queue-flat - current wetting support

2

Name Part number Description Maximum Quantity

Table 45 Interface Units (Cont.)

Name Part number Description Maximum Quantity

Splitter chassis

Splitter chassis-8F:SPB-8S:E

S50028-B2048-A1 8-slot splitter chassis (horizontal) for 24/36-port splitter boards

1

Splitter chassis-6F:SPB:6S:E

S50028-B2070-A1 6-slot splitter chassis for 24/36-port VDSL2 and ADSL2+ splitter boards, 19" brackets included

1

Splitter chassis-4F:SPB:4S:E

S50028-B2060-A1 4-slot splitter chassis for 24/36-port VDSL2 and ADSL2+ splitter boards, 19" brackets included

1

Splitter chassis ETSI-RMK-8 F:SPB-8S:ERMK:E

C50165-A230-B143 Adapter 19”/ETSI to install the splitter chassis-8 in ETSI rack (rack-mounting kit-8)

1

Mounting kit splitter chassis-6 ETSIF:SPB:6S:RMK:E

S50028-B2070-R1 Adapter 19”/ETSI to install the splitter chassis-6 in ETSI rack

1

Mounting kit splitter chassis-4 ETSIF:SPB:4S:RMK:E

S50028-B2060-R1 Adapter 19”/ETSI to install the splitter chassis-4 in ETSI rack

1

Cable holder splitter chassis-6F:SPB:6S:CHOLD:E

C50165-A230-C811 Cable holder for splitter chassis-6 2

Cable holder splitter chassis-4F:SPB:4S:CHOLD:E

C50165-A230-C810 Cable holder for splitter chassis-4 2

Table 46 Splitter Chassis and Splitter Boards

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Splitter boards

SPT-36-600 M:SP36-600:E

S50028-Q2070-A1 36-port splitter board - 600 Ω POTS 4

SPT-36-600-BTM:SP36-600B:E

S50028-Q2071-A1 36-port splitter board - 600 Ω POTS with 16 kHz billing-tone

4

SPT-36-2B1QM:SP36-2B1Q:E

S50028-Q2073-A1 36-port splitter board - ISDN 2B1Q (135 Ω ) 4

SPT-36-4B3TM:SP36-4B3T:E

S50028-Q2074-A1 36-port splitter board - combination ISDN 4B3T (150 Ω ) & ETSI POTS complex (220 Ω + 820 Ω // 115 nF)

4

SPT-36-ETSIM:SP36-ECPX:E

S50028-Q2075-A1 36-port splitter board - ETSI POTS Complex (270 Ω + 750 Ω // 150 nF)

4

SPLT-Dummy-36M:SP36-DUMMY:E

S50028-Q2079-A1 36-port dummy splitter board (used for specific ADSL2+/ SHDSL configurations).

4

SPT-24-4B3T-CM:SPT:4B3T:CPT:E

S50028-Q2057-A1 24-port splitter - 4B3T CPT for subrack equipping 1

SPT-V24-ISDN-2B1Q M:SP24:V:2B1Q:E

S50028-Q6000-A1 24-port VDSL2 splitter board for ISDN 2B1Q 4

SPT-V24-POTS-600M:SP24:V:600:E

S50028-Q6001-A1 24-port VDSL2 splitter board for POTS 600 Ω 4

SPT-V24-POTS-ETSIM:SP24:V:ECPX:E

S50028-Q6002-A1 24-port VDSL2 splitter board for POTS ETSI 4

Name Part number Description Maximum Quantity

Table 46 Splitter Chassis and Splitter Boards (Cont.)

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14.7 CWDM Components

14.7.1 Optical Distribution Frame

14.7.2 CWDM Modules

Name Part number Description Maximum Quantity

ODF LC/PC C50165-A230-B92 ODF with 16 x LC/PC connectors 1

Mounting plate C50165-A230-B302 Module with 4 holders for CWDM devices, mounting together with ODF C50165-A230-B92

1

Pigtail C39195-Z203-C901 Pigtail for connection to internal splice cassette of ODF (simplex), 1 m

Patch cord C39195-Z281-L50 Patch cord (duplex) LC/PC-LC/PC, 5 m, to connect the SFP modules with the ODF LC/PC

Table 47 Optical Distribution Frame

Name Part number Description Wavelength

Color Maximum Quantity

1,25 GB opt. SFP module for CXU V50017-U3447-K500 Transceiver for CWDM ring configuration

1471 nm gray 4

1,25 GB opt. SFP module for CXU V50017-U3449-K500 1491 nm violet 4

1,25 GB opt. SFP module for CXU V50017-U3451-K500 1511 nm blue 4

1,25 GB opt. SFP module for CXU V50017-U3453-K500 1531 nm green 4

1,25 GB opt. SFP module for CXU V50017-U3455-K500 1551 nm yellow 4

1,25 GB opt. SFP module for CXU V50017-U3457-K500 1571 nm orange 4

1,25 GB opt. SFP module for CXU V50017-U3459-K500 1591 nm red 4

1,25 GB opt. SFP module for CXU V50017-U3461-K500 1611 nm brown 4

1x2 channel CWDM splitter V50017-Q2247-K822 Module for CWDM ring configu-ration, comprises two CWDM filters (mux/demux), 1 m pigtail length, LC

1471 nm gray 1

1x2 channel CWDM splitter V50017-Q2249-K822 1491 nm violet 1

1x2 channel CWDM splitter V50017-Q2251-K822 1511 nm blue 1

1x2 channel CWDM splitter V50017-Q2253-K822 1531 nm green 1

1x2 channel CWDM splitter V50017-Q2255-K822 1551 nm yellow 1

1x2 channel CWDM splitter V50017-Q2257-K822 1571 nm orange 1

1x2 channel CWDM splitter V50017-Q2259-K822 1591 nm red 1

1x2 channel CWDM splitter V50017-Q2261-K822 1611 nm brown 1

Table 48 CWDM Modules

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14.8 MDF Cables and Mounting Setsg All MDF cables with 72-pin IDC connector at one cable end.

Name Part number Description Cable length

Maximum Quantity

Shielded MDF cable for connections between 72-port xDSL-IU and MDF

MDF cable, shielded via IU

S50028-B1142-S10 Direct connection 72-port IU to MDF, connector on one end, 36x2x0.4

10 m 4

S50028-B1142-S15 15 m 4

S50028-B1142-S20 20 m 4

S50028-B1142-S30 30 m 4

S50028-B1142-S40 40 m 4

S50028-B1142-S50 50 m 4

Shielded MDF cable for connections between 36-port splitter board (within splitter chassis) and MDF

MDF cable, shielded via splitter

S50028-B1140-S10 Direct connection splitter to MDF, connector on one end, pin1 at cable exit, 36x2x0.4

10 m 4

S50028-B1140-S15 15 m 4

S50028-B1140-S20 20 m 4

S50028-B1140-S30 30 m 4

S50028-B1140-S40 40 m 4

S50028-B1140-S50 50 m 4

Unshielded MDF cable for connections between 36-port splitter board (within splitter chassis) and MDF

MDF cable, unshielded via splitter

S50028-B1141-S10 Direct connection splitter to MDF, connector on one end, pin1 at cable exit, 36x2x0.4

10 m 4

S50028-B1141-S15 15 m 4

S50028-B1141-S20 20 m 4

S50028-B1141-S30 30 m 4

S50028-B1141-S40 40 m 4

S50028-B1141-S50 50m 4

Table 49 MDF Cables for 72-Port Interface Unit/36-Port Splitter Board

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Name Part number Description Cable length

Maximum Quantity

Shielded MDF cable for connections between 24/48-port xDSL-IU and MDF

MDF cable, shielded via IU

S50028-B4000-S60 Direct connection 24/48-port IU to MDF, divisible,24x2x0.4

6 m 4

S42022-A777-S700 Direct connection 24/48-port IU to MDF (without EVS), connector on one end, pin24 at cable exit, 24x2x0.5

2.5 m 4

S50028-B1147-S3 Direct connection 24/48-port IU to MDF, connector on one end, pin24 at cable exit, 24x2x0.4

3 m 4

S50028-B1147-S15 Direct connection 24/48-port IU to MDF, connector on one end, pin24 at cable exit, 24x2x0.4Also usable for 24-port splitter board equipped in subrack.

15 m 4

S50028-B1147-S20 20 m 4

S50028-B1147-S30 30 m 4

S50028-B1147-S40 40 m 4

S50028-B1147-S50 50 m 4

Shielded MDF cable for connections between 24-port splitter board (within splitter chassis) and MDF

MDF cable, shielded via splitter

S50028-B1145-S10 Direct connection splitter to MDF, connector on one end, pin1 at cable exit, 24x2x0.4

10 m 4

S50028-B1145-S15 15 m 4

S50028-B1145-S20 20 m 4

S50028-B1145-S30 30 m 4

S50028-B1145-S40 40 m 4

S50028-B1145-S50 50 m 4

Unshielded MDF cable for connections between 24-port splitter board (within splitter chassis) and MDF

MDF cable, unshielded via splitter

S50028-B1146-S10 Direct connection splitter to MDF, connector on one end, pin1 at cable exit, 24x2x0.4

10 m 4

S50028-B1146-S15 15 m 4

S50028-B1146-S20 20 m 4

S50028-B1146-S30 30 m 4

S50028-B1146-S40 40 m 4

S50028-B1146-S50 50 m 4

Unshielded MDF cable for connections between 24-port splitter board (within subrack) and MDF

MDF cable, unshielded via splitter

S50028-B1148-S10 Direct connection splitter to MDF, connector on one end, pin24 at cable exit, 24x2x0.4

10 m 4

S50028-B1148-S15 15 m 4

S50028-B1148-S20 20 m 4

S50028-B1148-S30 30 m 4

S50028-B1148-S40 40 m 4

S50028-B1148-S50 50 m 4

Table 50 MDF Cables for 24/48-Port Interface Unit/24-Port Splitter Board

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14.9 Racks and Fuse Panels

Name Part number Description Maximum Quantity

DSL mounting set 1-5625 S50028-B1121-S8 Cable (with 72-pin connectors on both sides) from IU_VDSL24 to splitter board equipped in subrack

1

DSL mounting set 13-5630 S50028-B1130-S13 Cable (with 72-pin connectors on both sides) from IU to splitter chassis- 1 mounting set required per splitter board

4

Connector type 2 C39228-Z1212-A716 Cable plug kit 72-pin/0.4 mm to assemble cable for connections between IU/splitter boards and MDF. Necessary are: - 4 plugs per ADSL2+ IU/48-port VDSL2 IU if splitters are used- 2 plugs per ADSL2+ IU/48-port VDSL2 IU if no splitters are used- 2 plugs per 24-port VDSL2 IU if splitters are used- 1 plugs per 24-port VDSL2 IU if no splitters are used- 2 plugs per SHDSL IU

Table 51 Mounting Sets, Cable Guides, and Other Cabling Materials

Name Part number Description Maximum Quantity

ETSI-rack 2.2 m - 300mm S50010-R1006-A1 Rack ETSI including the mounting set and termination panel: - Depth: 300 mm- Height including mounting panel: 2.2 m - Voluminous front cabling is possible without door only

1

ETSI-rack 2.2 m - 600mm S50010-R1007-A1 Rack ETSI the including mounting set and termination panel:- Depth: 600 mm - Height including mounting panel: 2.2 m - Voluminous front cabling is possible without door only

1

Rear panel for ETSI rack C50117-A270-C13 Rear panel for ETSI rack - 300 mm 1

Projected: Air baffle ETSIF:ABFP:G:E

C50165-A230-C889 Air baffle and fire protection sheet metal ETSI, has to be mounted above and below vertical mounted G200 2G in rack application

2

19" Rack (300mm depth) S50028-B5000-A2 19” Rack , 300 mm deep, 2.2 m height 1

19" Rack (600mm depth) S50028-B5000-A1 19” Rack , 600 mm deep, 2.2 m height 1

Cable holder C50165-A230-D8 Cable holder

Fuse panel, power cable, breaker

Fuse panel 9 V50010-F1046-A9 Power fuse panel (2 breaker 10 A / 2 feeders):- 2 power cables included- To be used in case of power supply redundancy

1

Fuse panel 7 V50010-F1046-A7 Power fuse panel (1 breaker 10 A / 1 feeder):- 1 power cable included- Power supply redundancy is NOT supported

1

Fuse panel S42024-P123-A1 Power fuse panel with 6 slots (fuse and the power cable S50028-B1108-S1 must be ordered separately)

1

Fuse panel 1 V39118-Z4005-A302 AC power fuse panel only needed for AC/DC converter 2

Power cable S50028-B1108-S1 Power cable (if power supply redundancy is used, order 2 else 1) 1/2

AC cable 1 S50028-B4000-S12 AC cable 2

DC cable S50028-B4000-S13 DC connection cable from AC/AC converter to DC fuse panel 2

Table 52 Racks and Fuse Panels

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14.10 Blank Panels and Dust Covers

Breaker 8 A V42278-Z52-A10 8 A-fuse (if power supply redundancy is used, order 2 else 1) 1/2

Breaker 10 A V39118-Z4005-A180 10 A-fuse (if power supply redundancy is used, order 2 else 1) 1/2

Other components

AC/DC power supply S31043-K1196-X AC/DC converter hiX PS 48/30 2

Adapter bracket kit 19" C50165-A230-D38 Adapter bracket kit 19” installation the PS in 19” rack 2

Name Part number Description Maximum Quantity

Table 52 Racks and Fuse Panels (Cont.)

Name Part number Description Maximum Quantity

Blank panels

Blank panelM:BLANK:E

C50117-A230-B328 Blank panel for empty CXU/IU slot 1

SPLT-BP C50117-A230-B438 Splitter chassis blank panel 8

Blank panelM:BLANK:PM1R:E

C50117-A230-B427 Dummy front plate to be installed instead of PM_1R 2G 1

Blind panelM:BLANK:IU:CF:E

C50117-A230-B410 Blind panels for pre-cabling the DSLAM. While the installation, they are attached to the subrack as long as there are no IUs in it.

2

Blind panelM:BLANK:SP:CF:E

C50117-A230-B411 Blind panels for pre-cabling the splitter chassis. While the installa-tion, they are attached to the splitter chassis as long as there are no IUs in it.

8

Dust covers

Dust cover SFP C39334-Z98-C1 Dust cover for optical SFP modules 4

Dust cover RJ45 C22334-Z8001-C268 Dust cover for RJ45 connectors

Table 53 Blank Panels and Dust Covers

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Abbreviations

15 Abbreviations2B1Q Line code, Two Binary One Quaternary

4B3T Line code, Four Binary Three Temary

AC Alternating Current

ACI-E AccessIntegrator Ethernet

ADL All Digital Loop

ADSL2+ Asynchronous Digital Subscriber Line, Standard ITU-T G.992.5

ANSI American National Standards Institute

BB Broadband

BITS Building Integrated Timing Supply

CE Communauté Européenne, European Community

CLI Command Line Interface

CWDM Coarse Wavelength Division Multiplexing

CXU Central Switching Unit

DC Direct Current

DIN Deutsche Institut für Normung (German technical standards organisation)

DSL Digital Subscriber Line

DSLAM DSL Access Multiplexer

EMC Electro Magnetic Compatibility

EN European Norm

ESD Electrostatic Discharge

ETSI Europäisches Institut für Standardisierung der Telekommunikation

FE Fast Ethernet (100 Base-T, 100 Mbps)

FTTB Fiber to the Building

FTTC Fiber to the Curb

GE Gigabit Ethernet (1 Gbps)

IDC Insulation Displacement Connector

IEC International Electrotechnical Commission

IU Interface Unit

ISDN Integrated Services Digital Network

LCT Local Craft Terminal

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LED Light Emitting Diode

MDF Main Distribution Frame

MTA Metallic Test Access

NB Narrowband

ODF Optical Distributen Frame

ONU Optical Network Unit

POTS Plain Old Telefon Service

PSTN Plain Switched Telephone Network

RJ45 Registered Jack 45

SFP Small Form Factor Pluggable

SHDSL Symmetric High Bit Rate Digital Subscriber Line

TMN Telecommunications Management Network

VDE Verband der Elektrotechnik, Elektronik und Informationstechnik e.V. (Association for Electrical, Electronic & Information Technologies)

VDSL2 Very High Speed Digital Subscriber Line, Standard ITU-T G.993.2

VoIP Voice over IP

xDSL All variants of DSL