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SERVICE MANUAL AP4020 U.S.A. Yorkville Sound Inc. 4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689 WORLD HEADQUARTERS CANADA Yorkville Sound 550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746 Quality and Innovation Since 1963 Printed in Canada WEB: www.yorkville.com MODEL TYPE: YS4020

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Page 1: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

SERVICE MANUAL

AP4020

U.S.A.

Yorkville Sound Inc.4625 Witmer Industrial Estate

Niagara Falls, New York14305 USA

Voice: (716) 297-2920Fax: (716) 297-3689

WORLD HEADQUARTERSCANADA

Yorkville Sound550 Granite CourtPickering, Ontario

L1W-3Y8 CANADA

Voice: (905) 837-8481Fax: (905) 837-8746

Quality and Innovation Since 1963Printed in Canada

WEB: www.yorkville.com

MODEL TYPE: YS4020

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The exclamation point within an equilatereal triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.

Le point d’exclamation à l’intérieur d’un triangle équilatéral est prévu pour alerter l’utilisateur de la présence d’instructions importantes dans la littérature accompag-nant l’appareil en ce qui concerne l’opération et la maintenance de cet appareil.

This lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient

magnitude to constitute a risk of electric shock to persons.

Ce symbole d’éclair avec tête de flèche dans un triangle équilatéral est prévu pour alerter l’utilisateur de la présence d’un « voltage dangereux » non-isolé à proximité de l’enceinte du produit qui pourrait être d’ampleur suffisante pour présenter un risque de choque électrique.

IMPORTANT SAFETY INSTRUCTIONS

safety-4v7 • May 7/2008

CAUTION: TO REDUCE THE RISK OF ELECTRICSHOCK, DO NOT REMOVE COVER (OR BACK).

NO USER SERVICEABLE PARTS INSIDE.

REFER SERVICING TO QUALIFIEDSERVICE PERSONNEL.

FOLLOW ALL INSTRUCTIONS SUIVEZ TOUTES LES INSTRUCTIONSInstructions pertaining to a risk of fire,

electric shock, or injury to a person

Read Instructions: The Owner’s Manual should be read and understood before operation of your unit. Please, save these instructions for future reference and heed all warnings.

Clean only with dry cloth.

Packaging: Keep the box and packaging materials, in case the unit needs to be returned for service.

Warning: To reduce the risk or fire or electric shock, do not expose this apparatus to rain or moisture. Do not use this apparatus near water!

Warning: When using electric products, basic precautions should always be followed, including the following:

Power SourcesYour unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precau-tions should be taken so that the grounding scheme on the unit is not defeated. An apparatus with CLASS I construction shall be connected to a Mains socket outlet with a protective earthing ground. Where the MAINS plug or an appliance coupler is used as the disconnect device, the disconnect device shall remain readily operable.

HazardsDo not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturer’s instructions when installing the product and use mounting accessories recommended by the manufacturer. Only use attachments/accessories specified by the manufacturer

Note: Prolonged use of headphones at a high volume may cause health damage on your ears.

The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus.

Terminals marked with the “lightning bolt” are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords.

Ensure that proper ventilation is provided around the appliance. Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.

No naked flame sources, such as lighted candles, should be placed on the apparatus.

Power CordDo not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. The AC supply cord should be routed so that it is unlikely that it will be damaged. Protect the power cord from being walked on or pinched particularly at plugs. If the AC supply cord is damaged DO NOT OPERATE THE UNIT. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC receptacle. The mains plug of the power supply cord shall remain readily operable.

Unplug this apparatus during lightning storms or when unused for long periods of time.

ServiceThe unit should be serviced only by qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.

AVIS: AFIN DE REDUIRE LES RISQUE DE CHOCELECTRIQUE, N’ENLEVEZ PAS LE COUVERT (OU LEPANNEAU ARRIERE) NE CONTIENT AUCUNE PIECE

REPARABLE PAR L’UTILISATEUR.

CONSULTEZ UN TECHNICIEN QUALIFIEPOUR L’ENTRETIENT

Instructions relatives au risque de feu,choc électrique, ou blessures aux personnes

Veuillez Lire le Manuel: Il contient des informations qui devraient êtres comprises avant l’opération de votre appareil. Conservez. Gardez S.V.P. ces instructions pour consultations ultérieures et observez tous les avertissements.

Nettoyez seulement avec le tissu sec.

Emballage: Conservez la boite au cas ou l’appareil devait être retourner pour réparation.

Avertissement: Pour réduire le risque de feu ou la décharge électrique, n'exposez pas cet appareil à la pluie ou à l'humidité. N’utilisez pas cet appareil près de l’eau!

Attention: Lors de l’utilisation de produits électrique, assurez-vous d’adhérer à des précautions de bases incluant celle qui suivent:

AlimentationL’appareil ne doit être branché qu’à une source d’alimentation correspondant au voltage spécifié dans le manuel ou tel qu’indiqué sur l’appareil. Cet appareil est équipé d’une prise d’alimentation polarisée. Ne pas utiliser cet appareil avec un cordon de raccordement à moins qu’il soit possible d’insérer complètement les trois lames. Des précautions doivent êtres prises afin d’eviter que le système de mise à la terre de l’appareil ne soit désengagé. Un appareil construit selon les normes de CLASS I devrait être raccordé à une prise murale d’alimentation avec connexion intacte de mise à la masse. Lorsqu’une prise de branchement ou un coupleur d'appareils est utilisée comme dispositif de débranchement, ce dispositif de débranchement devra demeurer pleinement fonctionnel avec raccordement à la masse.

RisqueNe pas placer cet appareil sur un chariot, un support, un trépied ou une table instables. L’appareil pourrait tomber et blesser quelqu’un ou subir des dommages importants. Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer l’appareil et utiliser les accessoires recommandés par le fabricant. Utilisez seulement les attachements/accessoires indiqués par le fabricant

Note: L'utilisation prolongée des écouteurs à un volume élevé peut avoir des conséquences néfastes sur la santé sur vos oreilles. .

Il convient de ne pas placer sur l’appareil de sources de flammes nues, telles que des bougies allumées.

L’appeil ne doit pas être exposé à des égouttements d’eau ou des éclaboussures et qu’aucun objet rempli de liquide tel que des vases ne doit être placé sur l’appareil.

Assurez que lappareil est fourni de la propre ventilation. Ne procédez pas à l’installation près de source de chaleur tels que radiateurs, registre de chaleur, fours ou autres appareils (incluant les amplificateurs) qui produisent de la chaleur.

Les dispositifs marqués d’une symbole “d’éclair” sont des parties dangereuses au toucher et que les câblages extérieurs connectés à ces dispositifs de connection extérieure doivent être effectivés par un opérateur formé ou en utilisant des cordons déjà préparés.

Cordon d’AlimentationNe pas enlever le dispositif de sécurité sur la prise polarisée ou la prise avec tige de mise à la masse du cordon d’alimentation. Une prise polarisée dispose de deux lames dont une plus large que l’autre. Une prise avec tige de mise à la masse dispose de deux lames en plus d’une troisième tige qui connecte à la masse. La lame plus large ou la tige de mise à la masse est prévu pour votre sécurité. La prise murale est désuète si elle n’est pas conçue pour accepter ce type de prise avec dispositif de sécurité. Dans ce cas, contactez un électricien pour faire remplacer la prise murale. Évitez d’endommager le cordon d’alimentation. Protégez le cordon d’alimentation. Assurez-vous qu’on ne marche pas dessus et qu’on ne le pince pas en particulier aux prises. N’UTILISEZ PAS L’APPAREIL si le cordon d’alimentation est endommagé. Pour débrancher complètement cet appareil de l’alimentation CA principale, déconnectez le cordon d’alimentation de la prise d’alimentation murale. Le cordon d’alimentation du bloc d’alimentation de l’appareil doit demeurer pleinement fonctionnel.

Débranchez cet appareil durant les orages ou si inutilisé pendant de longues périodes.

ServiceConsultez un technicien qualifié pour l’entretien de votre appareil. L'entretien est nécessaire quand l'appareil a été endommagé de quelque façon que se soit. Par exemple si le cordon d’alimentation ou la prise du cordon sont endommagés, si il y a eu du liquide qui a été renversé à l’intérieur ou des objets sont tombés dans l'appareil, si l'appareil a été exposé à la pluie ou à l'humidité, si il ne fonctionne pas normalement, ou a été échappé.

S2125A

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AP4020 Parts List 11/9/2012

YS # Description Qty. YS # Description Qty. YS # Description Qty. YS # Description Qty.6478 AS35FN-TO92 TEMPERATURE SENSOR 2 4520 _10K TRIM POT 2 4867 1/4W 270R 5% T&R RES 2 8719 8-32 X 3/4 FILLISTER PHIL MS JS500 25906 RED 3MM LED 1V9 20MA.4SPCER T&R 3 2448 15.00 AMP CIRCUIT BREAKER 1 4986 1/4W 270R 5%MINI T&R RES 2 8815 8-32 X 3/4 PAN PH TAPTITE JS500 55908 GRN 3MM LED 1V9 20MA.4SPCER T&R 3 3820 ___4UH COIL 14AWG ZOBEL HORIZONTAL 2 4855 1/4W 330R 5% T&R RES 2 8809 10-32 X 1/4 PAN PH TAPTITE JS500 46419 BRIDGE 35A 400V WIRE LEAD GI3504 2 3485 CLIP 250X032 18-22AWG RIGHT ANGL 4 4821 1/4W 470R 5% T&R RES 2 8749 10-32 X 1/2 QDX PH TAPTITE JS500 146425 BAV21 200V 0A25 DIODE T&R 4 3486 CLIP 250X032 22-18AWG DISCO-LOK 14 4980 1/4W 470R 5%MINI T&R RES 9 8740 5/16-18 X 3 GRD 5 HEX BOLT JS500 16825 1N4148 75V 0A45 DIODE T&R 51 3489 CLIP 250X032 18-22AWG DISCO/INSL 3 4891 1/4W 620R 5% T&R RES 2 8869 8-18 X 1/2 THRD CUTTING FOR PLASTIC 46438 1N4007 1000V 1A0 DIODE T&R 11 3490 CLIP 250X032 14-16AWG DISCO/INSL 4 5019 1/4W 620R 5%MINI T&R RES 2 8731 10-16 X 5/8 TYPE B HEX W/SLOT JS500 126934 MR854 400V 3A0 DIODE FASREC 20 3601 RING TERMINAL 16AWG WIRE & #8 SCREW 2 4981 1/4W 1K 5%MINI T&R RES 16 3570 14 PIN SCKT CLOSED FRAME DIP ONLY 16432 1N5248B 18V0 0W5 ZENER 5% T&R 2 3618 STAR RING TERMINAL14-16AWG #10SCREW 4 4854 1/4W 1K2 5% T&R RES 1 8663 11/64 NYLON SPACER (MICRO PLASTIC) 666433 1N5257B 33V0 0W5 ZENER 5% T&R 3 3410 RED:LEFT/BLACK:RIGHT BIND POST TPP5 1 4718 5.0W 1K5 5% BLK RES 4 3751 SNAP IN 5/16 SPACER RICHCO 36439 1N5225B 3V0 0W5 ZENER 5% T&R 6 3415 RED:RIGHT/BLACK:LEFT BIND POST TPP5 1 4988 1/4W 1K5 5%MINI T&R RES 6 3743 SNAP ON 0.5" SPACER RICHCO 106440 1N750ARL 4V7 0W5 ZENER 5% T&R 5 3918 1/4" JCK PCB MT HORZ SLIM W/SCREW 2 4791 1/4W 1K54 1% T&T RES 4 3851 1/2 PCB PLASTIC SPACER 46450 1N5242B 12V0 0W5 ZENER 5% T&R 2 3628 SPKON 4C PCB MT VERT 250TAB GRY #4 2 4683 1.0W 1K8 5% T&R RES 2 3417 6-32 SCREW TERMINAL PC MNT SNAP-IN 16463 1N5251BRL 22V0 0W5 ZENER 5% T&R 1 3922 XLR FEML PCB MT HORZ THIN SNAP-IN 2 4808 1/4W 2K 5% T&R RES 4 8657 6-32 X 3/8" HEX SPACER ALUMINUM 26465 1N5250B 20V0 0W5 ZENER 5% T&R 2 4069 JST XH CONNECTOR: CONTACT 2 6113 1/4W 2K 5%MINI T&R RES 2 8629 10-32 X 1/4 SPACER PHENOLIC 86486 1N5244B 14V0 0W5 ZENER 5% T&R 2 4070 JST XH CONNECTOR: 2 CIRCUIT HOUSING 1 4847 1/4W 2K2 5% T&R RES 2 3859 1/2 PLASTIC HEX SPACER #4 26824 1N5246B 16V0 0W5 ZENER 5% T&R 2 4056 2 CIR XH-HEADER 0.098IN 1 6124 1/4W 3K 5%MINI T&R RES 6 3502 NYLON FLAT WASHER OD.158ID.110H.070 26429 1N4747A 20V0 1W0 ZENER 5% T&R 1 2328 8 CIR XH-HEADER 0.098IN 4 4826 1/4W 3K3 5% T&R RES 2 8667 SHOULDER WASHER SWS-229 LENGTH 1/8 46822 1N4745A 16V0 1W0 ZENER 5% T&R 4 2329 12 CIR XH-HEADER 0.098IN 2 6136 1/4W 3K3 5%MINI T&R RES 2 3511 #6 FLAT WASHER NYLON 25101 BC550C TO92 NPN TRAN T&R TB 14 3035 PATCH 08 22AWG 05.0 XH FLAT 1 4982 1/4W 4K7 5%MINI T&R RES 18 8485 #6 SPLIT WASHER ZINC 45102 BC560C TO92 PNP TRAN T&R TB 14 3036 PATCH 08 22AWG 09.0 XH FLAT 1 4887 1/4W 7K5 5% T&R RES 5 8818 3/4 OD X 3/8 ID X .080 THICK WASHER 25103 MPSA06 TO92 NPN TRAN T&R TA 3 3037 PATCH 12 22AWG 15.0 XH FLAT 1 4663 1/2W 8K2 5% T&R RES 2 3517 NYLON WASHER #8 0.062 45107 2N5551 TO92 NPN TRAN T&R TA 2 3451 EYELET SMALL 0.089 OD PLATED 14 4990 1/4W 8K2 5%MINI T&R RES 2 8850 #10 INT TOOTH LOCKWASHER BO 45108 2N5401 TO92 PNP TRAN T&R TA 4 9198 FAN 80MM X 80MM 40CFM 12VDC 1 4762 1/4W 9K760 0.1% *** T&R RES 8 8921 #3MM ID3.2MM OD7.0MM THICK 5MM 46854 2N6517 TO92 NPN TRAN TA 2 7584 SQUARE-CUT O RING FOR AP AIR FILTER 1 4629 1/2W 10K 5% T&R RES 8 3705 4P3T SLID SW PCMT H 15105 MPSA13 TO92 NPN DARL T&R TA 1 8432 AP SERIES AIR GRILL BLACK PLASTIC 1 4800 1/4W 10K0 1% T&R RES 4 3436 DPDT PUSH SW PCMT H BREAK B4 MAKE 35106 MPSA63 TO92 PNP DARL T&R TA 1 8434 AP SERIES PLASTIC HANDLE PAIR 1 4829 1/4W 10K 5% T&R RES 2 3587 DPDT ROKR SW QUIK 250"AC/PWR ON-OFF 16814 MJF6668 T221D PNP TRAN DARL TJ 1 3894 HEATSINK TO-220 W/TAB BLACK ANODIZE 8 4983 1/4W 10K 5%MINI T&R RES 4 3392 250 MALE TAB .2IN T&R 146815 MJF6388 T221D NPN TRAN DARL TJ 2 3501 B52200F006 COMP WASH #4 SMALL 23 6116 1/4W 10K0 1%MINI MF T&R RES 15 3682 250 MALE PCB TAB REEL 226873 MJE340 TO126 NPN TRAN TG 6 3803 NYLON SECUR-A-TACH MINI PLASTIC TIE 1 4856 1/4W 12K 5% T&R RES 4 CH1196 XFMR:AP4020 / V42 16874 MJE350 TO126 PNP TRAN TG 6 3810 4" NYLON CABLE TIE 10 4901 1/4W 13K 5% T&R RES 46752 MTP10N15L TO220 NCH MFET TN 2 3827 SQUARE BUMPER BUTTON BLACK 11 5008 1/4W 14K7 1% T&R RES 26933 MTP23P06 TO220 PCH MFET TN 2 3852 STICK ON CABLE WRAP ANCHOR 1 4830 1/4W 15K 5% T&R RES 126909 MJ21196 TO3 NPN TRAN TH 16 8433 KNOB AP SERIES PLASTIC 2 4771 1/4W 17K8 1% T&R RES 27004 2SA2121-0 TO3P PNP TRAN TK 2 8661 KNOB BUTTON FLAT GREY 3 6125 1/4W 18K 5%MINI T&R RES 27005 2SC5949-0 TO3 NPN TRANSISTOR TK 2 3468 8' 3/16 SJT AC LINE CORD STRIP 17" 1 4832 1/4W 22K 5% T&R RES 46910 MJ21195 TO3 PNP TRAN TH 16 3821 STRAIN RELIEF HEYCO #1200 1 6118 1/4W 22K 5%MINI T&R RES 16840 MC33078P IC DUAL OP AMP 5 8261 GE VELVET/MATTE LEXAN .007"X12"X24" 0.348 4833 1/4W 27K 5% T&R RES 16745 LM13600N IC XCONDUCTANCE AMP 2 8701 4-40 KEPS NUT ZINC 20 4840 1/4W 33K 5% T&R RES 35190 MBS4992 TO92 8V5 DIAC T&R 2 8793 4-40 HEX NUT ZINC 3 4853 1/4W 39K 5% T&R RES 46517 BTB24-600 TO220AB 25A TRIAC 600V 2 8760 6-32 KEPS NUT TIN PLATED 64 4878 1/4W 43K 5% T&R RES 26880 4N35 OPTO-COUPLER 4 8800 6-32 KEPS NUT ZINC 4 6119 1/4W 47K 5%MINI T&R RES 76489 __5R 20% THERM-SURGR NTC KNK LEADS 2 8854 6-32 X 1/4" 0.D. HEX NUT ZINC CLEAR 4 4835 1/4W 56K 5% T&R RES 45401 _10P 500V 5%CAP T&R RAD CER.2NPO 4 8720 #8 SPRING NUT 2 6139 1/4W 62K 5%MINI T&R RES 25203 _47P 100V 2%CAP T&R RAD CER.2NPO 2 8797 5/16-18 KEPS NUT JS500 1 4836 1/4W 68K 5% T&R RES 45410 100P 100V 10%CAP T&R BEAD NPO 2 3797 TO-247 THERMO CONDUCTIVE PAD 4 5007 1/4W 78K7 1% T&R RES 25197 220P 100V 2%CAP T&R RAD CER.2NPO 1 3846 TO220 THERMO PAD LARGE HOLE 56359B 4 4586 1/4W 82K 5%MINI T&R RES 25412 220P 100V 10%CAP T&R BEAD NPO 13 3916 TO3 SIL-PAD REPLACES MICA 32 4838 1/4W 100K 5% T&R RES 25201 470P 100V 5%CAP T&R RAD CER.2NPO 2 4124 SILPAD 1500ST 1.100 X0.820 BERQUIST 4 6120 1/4W 100K 5%MINI T&R RES 25206 __1N 400V 5%CAP T&R RAD .2FLM 4 8432P LOGO HOT STAMPED ON PLASTIC GRILL 1 4851 1/4W 120K 5% T&R RES 25273 __1N5 200V 5%CAP T&R RAD CER.2NPO 2 4597 22AWG STRAN TC WIR JMP 23 4790 2.0W 150K 5%10MM BODY T&R RES 25208 __2N2 400V 5%CAP T&R RAD .2FLM 6 4599 22AWG SOLID SC WIR T&R JMP 71 4949 1/4W 180K 5% .2"U T&R RES 45426 __2N2 50V 10%CAP T&R BEAD Y5R 2 5299 24AWG SOLID SC WIR RAD JMP 24 4886 1/4W 200K 5% T&R RES 15209 __4N7 250V 5%CAP T&R RAD .2FLM 2 4745 5.0W 0R1 5% BLK RES 12 6126 1/4W 220K 5%MINI T&R RES 66451 __4N7 250V 20%CAP BLK 'Y' 10MM AC 1 4749 5.0W 0R15 5% BLK RES 4 6127 1/4W 470K 5%MINI T&R RES 25272 __6N8 100V 5%CAP T&R RAD .2FLM 2 2005 1.0W 0R47 5%FLAME PROOF T&R RES 2 4844 1/4W 1M 5% T&R RES 15834 _10N 400V 10%CAP BLK RAD POLY FLM 2 2006 1.0W 1R 5%FLAME PROOF T&R RES 4 4948 1/4W 1M 5% .2"U T&R RES 15210 _22N 100V 10%CAP T&R RAD .2FLM 11 4677 1/2W 1R 5% T&R RES 4 4951 1/4W 4M7 5% .2"U T&R RES 26435 _22N 275V 20%CAP BLK 'X2' 15MM AC 2 4688 1/2W 2R2 5% T&R RES 3 6132 1/4W 8M2 5%MINI T&R RES 25226 _68N 100V 5%CAP T&R RAD .2FLM 4 4911 1/4W 2R2 5% T&R RES 8 4751 1/4W 22M 5% T&R RES 45212 100N 63V 5%CAP T&R RAD .2FLM 4 4748 2.0W 3R9 5% T&R 2 3604 21" 14C-28AWG DIP HDR CABLE .05" 15228 100N 100V 5%CAP T&R RAD .2FLM 3 4733 5.0W 5R6 5% BLK RES 2 3700 RELAY 2C 01AMP DC24 015MA PC-S 15314 100N 50V 10%CAP T&R BEAD X7R 2 2009 1/4W 10R 2%FLAME PROOF T&R RES 2 3721 RELAY 1A 16AMP DC24 022MA PC-C 15229 150N 63V 10%CAP T&R RAD .2FLM 4 2037 1/4W 10R FUSIBLE T&R RES 6 8870 #4 X 1/4 PAN PH TYPE A ZINC 25231 220N 63V 5%CAP T&R RAD .2FLM 2 4605 1/8W 10R 5% T&R RES 1 8729 #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 45882 220N 250VDC 10%CAP BLK RAD PLY FLM 4 4875 1/4W 10R 5% T&R RES 2 9975 #4 X 1/2 PAN PHIL TYPE A B.O.& WAX 45234 470N 63V 10%CAP T&R RAD .2FLM 4 4930 1/4W 10R 5% .2"U T&R RES 1 8799 #6 X 1/4 PAN PH TYPE B JS500 25255 __1U 63V 20%CAP T&R RAD .2EL 3 2039 1/4W 22R0 FUSIBLE T&R RES 2 8865 4-40 X 5/16 PAN PH MS JS500 25258 __4U7 63V 20%CAP T&R 8X7MM .2EL 2 2016 1/6W 39R 2%FLAME PROOF T&R RES 2 8742 4-40 X 3/8 PAN PH TAPTITE JS500 25269 __4U7 100V 20%CAP T&R RAD LESR2 6 2041 1/4W 39R0 FUSIBLE T&R RES 14 8861 4-40 X 3/8 PAN PH MS JS500 85282 _10U 16V 20%CAP T&R 5X7MM .2NP 2 4899 1/4W 39R 5% T&R RES 6 8741 4-40 X 1/2 PAN PH MS JS500 35629 _10U 160V 20%CAP BLK 10X13MM EL 4 4811 1/4W 68R 5% T&R RES 2 8871 4-40 X 5/8 PAN PH MS JS500 125945 _10U 63V 20%CAP T&R RAD .2EL 2 2044 1/4W 100R0 FUSIBLE T&R RES 4 8902 4-40 X 3/4 PAN PHIL MS B/O & WAX 45260 _22U 50V 20%CAP T&R RAD .2EL 8 4984 1/4W 150R 5%MINI T&R RES 4 8832 6-32 X 1/4 PAN PH TAPTITE JS500 35961 _33U 16V 20%CAP T&R RAD .2IN NP 8 2045 1/4W 150R FUSIBLE T&R RES 4 8801 6-32 X 3/8 PAN PH TAPTITE JS500 45267 100U 25V 20%CAP T&R RAD .2EL 3 2021 1/4W 200R0 1%FLAME PROOF T&R RES 6 8829 6-32 X 3/8 FLAT PH TAPTITE BO#C HEA 245630 330U 25V 20%CAP BLK 10X13MM EL 6 2023 1/6W 220R0 1%FLAME PROOF T&R RES 4 8761 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 645621 470U 63V 20%CAP BLK 12X25MM EL 5 4857 1/4W 220R 5% T&R RES 2 8796 6-32 X 5/8 PAN PH TAPTITE ZINC 25895 6800U 63V 20%CAP BLK 25X50MM 16 4977 1/4W 220R 5%MINI T&R RES 7 8830 6-32 X 7/8 PAN PH MS JS500 24390 _10K AUD 16MM DETENT P22 2 2024 1/6W 249R 2%FLAME PROOF T&R RES 12 8999 8-32 X 5/8 PAN PH TAPTITE JS500 17

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P

Q

Q

R

R

S

S

T

T

U

U

V

V

Product

Date:Filename:

PCB# ofSheetRev:

11V13

M1126V13sch.sch2006

POWER AMPTue Sep 04, 2012

M1126AP4020 / V42

-55V

-55V

-55V

+55V

C19

A50

V22

U

C25

A10

0V4U

7

RED

EY5

YEL

EY7

YEL

EY4

C5

50V

22U

D34148

BLU

W11

RED

EY2

C3

50V

22U

D44148

C7

25V

330U

C6

25V

330U

YEL

WC7

YEL

EY9

GNDA

88W1:H

58W1:E

28W1:B

+55V

-100V

3392W9-55V

WHT

GNDA

3392W7+55V

YEL

3392W6+100V

RED

-100V

+55V

+100V

-100V

BLKEY8

-55V

NET00062

3392W4OUTPUT -

BLK

33V0

0W5

ZD13

C32

63V

10U

+55V

1/4W

R71

100K

48W1:D

68W1:F78W1:G

18W1:A

38W1:C

1/4W .

R74

330R

1/4W .

R73 2K

1/4W .

R41

A7K

51/

4W .

R42

A39

K41

48D

16A

4148

D15

A

1/4W220RR40A

4148

D13

A1/

4W .

R39

A7K

5

-55V

3392W10-100V

BLU

+55V

+100V

R53

A1/

4W MIN

I2K

1/4W

R50

A4K

7

1/4WR43A

3K

1/4W1K R

45A

1/4W

R46

A4K

71/

4W .

R49

A2K

C25

63V

6800

U

C26

63V

6800

U

C24

63V

6800

U

C27

63V

6800

U

C23

63V

6800

U

C28

63V

6800

U

BC550CQ17A

D20

A41

48D

21A

4148

4148

D19

A

1/2W .

R67

10K

Q21ABC560C

1/4W

R70

A10

K1/

4WR

63A

FUSI

BLE

39R

01/

4WR

68A

3K3

BLK

EY6

1/4W

R65

A10

RFU

SIBL

EC

120

0V1N

5

1/4W

R62

A

FUSI

BLE

39R

0

1/4WR1

39R

0FU

SIBL

E

Q18AMJE340

1/4W

R59

A

FUS

IBLE

10R

+100V

BLKEY3

1/4W

R17

FUSI

BLE

151R

1/4W

R18

10K

0BC550C

Q4

C4

50V

2N2

1/4W .R3

2R2

1/4WR7

150R

Q3BC560C

1/4W

R11

22R

FLM

P

1/8W

R12

39R

FLM

P

R821/4WFLMP

200R0

C34

400V

1N

1/4W

R86

470R

1.0W

R85

FLM

P0R

47

D24148

D14148

1/4W

R22 3K

1/4W

R20 3K

1.0WR33

FLMP1R

1/4W

R88

180K

1/4WR461K

CLIP

C14250V220N

C13100V22N

1/4W18KR70

1/4W.

R30620R

.1K5R29

5.0W

1/4W

R89

180K

C15400V2N2

1

2

4N35

U2:A

6880

1/2W.

R441R

1/4WR43

470R

1/4W

R42

4K7

1/4W .

R27

2R2

C11250V220N

1/4W.

R3139R

1

2

U1:A

C16100V470P

D314007

ZD113V0 0W5

ZD91W0 16V0

C31100V22N

1/4W.

R3968K

1/4W

R40 1K

-55V

1/4W.

R3822K

1/4W.

R3722K

1/4WR35 1K

+55V

C10400V2N2

D30

4007

0W5

ZD10

3V0

MJ21196Q14

D17MR854

D13MR854

D18MR854

D14MR854

Q20MJ21196

D20MR854

C19

250V

10N

BLU

EY10

.

R62

3R9

2.0W

+55V

+100V

1/4W.

R6510R

G MT1

MT2

MA

C22

4-6 Q

30

1/4W .

R64

33K

3392W5OUTPUT +

GNDA

.

R72

1K8

1.0W

D14

A41

481/

4W .

R38

A39

K

C18

A50

V22

U

3392W8GND

BLK

1/4W.

R56A17K8

1/4W

R51

A1K

51/

4WR

44A

1K1/

4WR

47A

1K5

1/4W

R64

A

FUSI

BLE

101R

0

C22

63V

6800

U

C29

63V

6800

U

C23

A50

0V10

PC

22A

500V

10P

1/4W

R57

A

FUSI

BLE

101R

0

1/2W .

R68

10K

1/4W

R58

A39

R0

FUSI

BLE

1/4W .

R69

A3K

3

R60

A15

0K2.

0W

1/4W

R67

A10

K

C26

A10

0V4U

7

BLK

EY1

1/4W

R61

A39

R0

FUSI

BLE

1/4W .R2

68R

C28

A16

0V10

U

C27

A16

0V10

U

1/4W

R66

A10

RFU

SIBL

E

1+

1_

J1:A

3628SPEAKON 4C

Function

2+

2_

J1:B

3628SPEAKON 4C

Function

C2

100V

6N8

M RT110K

1/4W

R15

150R

1/4W .R4

2R2

1/4WR10

4K7

1/4WR5

151R

FUSI

BLE

1/4WR6

10K

0

1/4W .

R13

43K R84

1/4WFLMP

200R0

1/4W .

R14

39R

ZD12

0W5

4V7

Q5

2SC5949-0

ZD4

0W5

12V0

ZD5

14V0

0W5

1/4WR24

220K

C8

63V

1U

0W5

16V0

ZD7

C12100V22N

1/4W .

R41

2R2

1/4W

R48

FUS

IBLE

39R

0

4148

D9

D7

4148

C30100V22N

1/4W.

R3668K

ZD81W016V0

1/4W

R32

FUSI

BLE

39R

0

D10

BA

V21

D11

BA

V21

1/4W270RR34

.

R52

0R15

5.0W

.

R53

0R15

5.0W

MJ21196Q13

Q23MJ21195

Q24MJ21195

.

R57

0R1

5.0W

.

R56

0R1

5.0W

.

R59

0R1

5.0W

.

R58

0R1

5.0W

Q19MJ21196

C21

10U

16V

5190

Q29

:A

MBS

4992

.

R635R65.0W

BC

550C

Q20

A

1+

1_

J2:A

3628SPEAKON 4C

Function

2+

2_

J2:B

3628SPEAKON 4C

Function

CLIP

NET00070

1/2W .

R66

10K

4148

D18A

MJE340Q16A

D23A4148

C20A400V2N2

4148D17A

2N5551Q12A

MJE350

Q15A

BC560C

Q14A

1/4WR20547K

C33400V 1N

MJE350Q41

Q2BC560C

1/8W

FLMP249RR19

R83

1/4W

FLM

P20

0R0

Q1BC550C

MJE340Q40

1/4WR87

470R

1/4WR81

MINI220R

4

6

5U2:B

1/4W.

R4739R

.1K5R45

5.0W

4148

D5

BC560CQ10

1/4W .

R40

B13

K

BC550CQ9

1/4W .

R21

2K2

1/4W

R25

220K

1/2W.1R

R28

C9250V4N7

4

6

5U1:B

4N35

1/4WR80

220R

-100V

D19MR854

D16MR854

1/8WR51

220R0FLMP

1/4W.

R50270R

1/8WR55

220R0FLMP

D22MR854

MJ21196Q16

D15MR854

Q18

MJ21196

D21MR854

L13820

4UH

GND

VCCOUT

AS35FNQ31

1/2W .

R69

10K

D22A4148

2N5401Q13A

1/4W .

R55

A10

K0

MJE350Q19A

1/8W

FLMP249R

R9

1/4W .

R16

12K

1/4W .R8

12K

C29

A25

V33

0U

1.0WR49

FLMP1R

Q8BC550C

Q72N6517

1/4W

R23

4K7

1/4W .

R35

A13

K

1/4WR26

470R

Q25MJ21195

Q21MJ21195

Q27MJ21195

Q26MJ21195

Q22MJ21195

MJ21195Q28

.

R61

0R1

5.0W

.

R60

0R1

5.0W

MJ21196Q15

MJ21196Q17

DS

G P

Q12MTP23P06

2SA2121-0Q6

G

D

S

IRF630NPBF

NQ116752TO220

Page 5: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

ORIGIN

CLINCHINSERT

ORIGINScor

e

Score

Score

Scor

e

M1126

BlankSize - 14700x10800

V13Pcb Mech

TAB

NORMAL

SOCKET

SOCKET WITH DIRECTION

NORMAL LARGE

SOCKET UPSIDE DOWN

14"

4"

24"YEL

V13

3.5"

BLK 24"

BLK 4"

YEL

M1126

BLK

BLK

RED 13"

RED 2.5"

Top Assy

DO NOT STUFF WIRES OR SPEAKONJACKS FOR SERVICE BOARDS.

AP4020 / V42

SEE LAYOUT DOCUMENTATIONFOR PRODUCT V42 DO NOT STUFF WIRES IN EY2, EY4, EY6, AND EY8.

M1126VT

R

VTR

VTR VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

E BC E BC

VTR

VTR

VTR

81

1- 2-

2+

1+

NL4MP-1

SPEAKON 4C

1- 2-

2+

1+

NL4MP-1

SPEAKON 4C

.

.. .

. .

.

BIAS TRIM

.

.

. .

5882

6476

6934

6934

6880

6933

6874

6934

6873

6934

6934

5895

5834

6934

6874

5882

6873

6874

5895

3820

6934

6880

6752

6934

6934 6934

5895

5895

5895

5895

2328

5895

6873

36283628

7004 7005

5895

10R

7K5

39K

4148

4N7

1K

39R

2N2

4148 1K

5

3K3

3K3

4148

4148

4007

4148

13K41

48

BC550C

4K7

4148

10K

0

16V

0

10K

0 6N8 1N

22N

1R 1.0W

4148

1R 1.0W

220R

039

R

1N5

68R

4V7

100K

620R

4148

2N2

BC

550C

2K39

R0

250V

220N

2N2

4148

39R

3V0

470P

68K

39R

010

R

47K

12K

150R

1U63V

4K7

249R

18K

151R

12V

0

3K15

0R 470R

470R

4148

2R2

1K

470R

2R2

2R2

39R

0

220R

0

330R

50V

22U

10P

200R068K

MA

C22

4-6

TO22

0{W

atts

}

MR854

33K

10U16V

7K5

MR

854

4K7

10P

4K7

1K5

2N5551

2N54

011K

4148

10R

10K

4U7100V

1K

AS35FN

39R

0 39R

0

4148

180K

220R

4N35

22K

1/2W1R

TO220{Watts}

MTP23P06

2N65

1722

0K

1N470R

MJE350

TO126

MR854

330U25V

12K

151R

4148

22U50V

MJE340

TO126

249R

BAV21

MR854

270R

270R

22N

MR854

BC

550C

BC

560C

63V6800U

10N

39K

10R

22U

50V

MR

854

220R

BC

560C

160V

10U

4148

3K

17K

8

MJE350

5.0W1K

5

220N

250V

1K8

1.0W

2.0W

150K

4U7100V

101R

0

BC560C

MJE340

10K

0

16V

0

BA

V21

4007

220R 3V

0

25V

330U10

K

39R

0MJE350

2N2

3K

2K2

4148

5.0W0R

1

5.0W0R

1

200R

0

1K

25V330U

BC560C

22R

2R2

22N

BC

560C

4148 22

K

4K7

0R47

1.0W 10K

5.0W

0R15

5.0W

0R15

5.0W1K

5

2K

101R0

43K

200R0

6800U 63V

10K1/2W10K1/2W

10K1/2W

1/2W10K

MBS4992

4UH

MR854

2K

39R0

4148

180K

4N35

1R 1/2W

33V0

TO220{Watts}

IRF630NPBF

MR854

MR854 MR854

BC

550C

14V0

13K

22U50V63V

6800U

6800U 63V

63V6800U

63V6800U

MJ21196

MJ21195

MJ21195

5.0W0R

1

5.0W0R

1

10U

63V

160V

10U

BC550C

16V

0

63V6800U

MJE340

MJ21196

MJ21195

MJ21195 5.0W0R

1

5.0W0R

1

22N

39R

220K

BC550C

MJ21196

MJ21195

MJ21195

Body

MJ21196 MJ21196MJ21196

TO3P2SA2121-0

TO3P2SC5949-0

2.0W3R9

63V6800U

MJ21196

MJ21195

MJ21195

5R65.0W

MJ21196

B A

GN

D

M1126 V13

V13

BRIDGE

Bla

nkSi

ze -

1470

0x10

800

V13

R65

R39

A

R42

A

D13

AC

9

R44

A

R31

C10

D17

A

R51

A

TP6

R69

A

R68

A

D22

A

LOC

BEC

D21

AD

30

D23

A

R35

AD

7

Q8

R42

D5

R18

ZD7

TP5 R6

C2

C34

C13

R49

D4

R33

R51

R14

C1

R2ZD

12

R71

R30

D16

A

C20

A

Q17

A R53

A

R32

C14

C15

D19

AR

47

ZD10

C16

R36

R48

R66

A

R20

5

R16R15

C8

R23

R19

R70

R17

ZD4

R20

R7

R87

R26

D9

X33

R27

R40

R43

R4

R3

R1

R55

R74

C18A

C23A

R84

R39

Q30

D13

W8

GND

BLK

R64

C21

W5

OU

TPU

T +

R41

AW

9

-55VWHT

TP10

D20

EY

10

BLU

EY9

YEL

R50

A

C22

A

R46A R47

A

Q12A

Q13

AR

45A

D14

A

R65

A

R70

A

C26A

R46

Q31

TP5A

R61

A

R62

A

D20

A

R89

R81

U1

R37

R44

TP7

Q12

Q7

R25

C33R86

Q41

D18

EY

1

BLK

EY

6

BLK

EY

5

RED

EY

2

RED

C7

TP4

R8

R5

D2

C3

Q40

EY4

YEL

R9

D10

D22

TP8

R34

TP9TP1

R50

C30

D16

Q1

Q2

W6

+100VRED

W4

BLKOUTPUT -

C23

C19

R38

A

R59

A C19A

D21

R40

A

Q14

A

C28A

D15

A

H4

R43

A

R56

A

Q15A

R45

C11

R72

R60

A

H3

C25A

WC7

YEL

R64

A

Q21

A

Q16A

R55

A

ZD9

D11

D31

R80

ZD11

C29A

R67

A

R63

A H1

Q19A

C4

R22

R21

D3

R59

R60

R82

R35

C6

Q3

R11

R41

C12

Q10

D1

R38

R10

R85 RT1

R52

R53

R29

R73

R57A

R13

R83

C27

R66

R67

R69

R68

Q29

L1

D17

R49A

R58A

D18A

R88U

2

R28

ZD13

Q11

D19

D14 D15

EY7

YEL

EY3

BLK

EY8

BLK

Q9

ZD5

M1126 1/2AP4020

R40BC5

W7

+55V

YEL

C28

C24

C29

C22

Q16

Q23

Q24

R57

R56

C32

C27A

Q20A

H2

ZD8

W1

W10

BLU

-100V

C25

Q18A

Q18

Q27

Q28

R61

R58

W11

BLU

C31

R12

R24

M1126 2/2AP4020

Q4

J1J2

Q14

Q21

Q22

Q15

Q17Q13

Q6 Q5

R62C26

Q20

Q25

Q26

R63

Q19

Page 6: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

PCB

1/4"

3

1

#4060 SIL THERMO PAD

PCB

#3797 THERMO PAD

T126 TYPE DEVICE

HEATSPREADER

#3916 THERMAL PAD

#8701 4-40 KEPS NUT

PCB

T-220 DEVICE

#3501 BELL WASHER

#8741 4-40X 1/2" BOLT

HEATSPREADER

#8701 4-40 KEPS NUT

HEATSPREADER

TO-3 TRANSISTOR

#8835 BOLT

2

CLAMP DETAIL - SEE NOTES 2 AND 3.

TORQUE 4 INCH/LB

T264 DEVICE

#8485 ZINC #6 WASHER

7. MOUNTING DETAILS FOR Q30 TRIAC

FINAL TORQUE AFTER HEATSINK HAS INITIAL TORQUE FOR TO-3'S IS 8 INCH/LB

#8663 SPACER

HEATSPREADER

4. MOUNTING HARDWARE FOR Q11,Q12

Z234 CLAMP

#3851 1/2 PCB PLASTIC SPACER

3. MOUNTING HARDWARE FOR Q40 AND Q41.

Z234 CLAMP

2. MOUNTING HARDWARE FOR Q5 AND Q6.

5. MOUNTING HARDWARE FOR TO3 OUTPUTS

TORQUE 4 INCH/LB

#3846 MICA

#8667 SHOULDER WASHER

SEE LAYOUT DIAGRAM

8. TAB WIRE COLOURS: W6 RED 16AWG W7 YEL 16AWG W8 BLK 16AWG W9 WHT 16AWG W10 BLU 16AWG W5 OUTPUT + W4 OUTPUT -

9. Q31 IS HAND INSERTED AND BENT OVER WITH FLAT SIDE UP AS SHOWN.

BEND DOWN 1/4" FROM BODY OF THE TRANSISTOR

6. USE #2006 SMALL BODY 1R 1W FOR R33 AND R49.

COOLED FROM WAVE SOLDER IS 6 INCH/LB

#8800 6-32 KEPS NUT

#3517 #8 NYLON WASHER

IMPORTANT: AFTER MOUNTING DEVICE DO NOT CUT LEGS BEND LEGS IN DIRECTION SHOWN IT IS IMPRATIVE THAT LEG MARKED 2 AND 3 ARE BENT FLAT AGAINST THE COPPER SURFACE.

USE #8799 TO MOUNT TRIAC Q30

#8902 - 4-40 X 3/4 PAN PHIL

1. MOUNTING DETAILS FOR 5W ADD #8629 SPACERS ONLY ON 5 WATT RESISTORS R29 AND R45. ENSURE SPACERS ARE UNDER RESISTOR BODY ENOUGH TO RAISE IT OFF THE BOARD SURFACE.

10. DO NOT STUFF WIRES FOR MODEL V42 IN EY1, EY6, EY5, AND EY2. IN AREA INDICATED ON BOARD 2/2

#8902 440- SCREW #8485

WASHER

#3851 SPCR

#4060 SIL-PAD

#3517 WASHER

Z234 CLAMP

V13M1126 PRODUCTION NOTES

Page 7: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

SEE LAYOUT DIAGRAM

BF872BF8712N65562N6553

B EC

MPSA63

MPSA43MPSA13

2N5551

MPSA56

MPSA06

2N5401

OUT

REFINTO

-92

MPSA63

MPSA43MPSA13

2N5551

MPSA56

MPSA06

2N5401

N/C

MT1

MT2

MBS4942

E CBTO-92

MPSA63

MPSA43MPSA13

2N5551

MPSA56

2N5401

2N6517

IRF830MTP12P10MTP10N15LIRL2910IRF5210MTP2P50EMTP8P20IRF720MTP23P06IRF822IRF4905

G SD

BD139

BD139

BD139G MT2

MT1

B C E

MAC224

B C E

MJL21194MJL1302AMJL3281AMJL211932SA2121-02SC5949-0

BD139BD237BD238MJE340MJE350MJE271MJE270BD140

E BC

C EBTO-92

BC560CBC550C

11

8

5

2

12

9

6

13

10

7

34

1

D

D

D

D

V

V

V

V

N

N

N

PC#7916 - ADD PICTURE TO PDF FOR TO3P MTG PLATE

D

D

D

D

D

D

09MAY2012D

V

V

V

V

V

V

V13V

N

N

N

N

N

N

DS no EYE, AI tabs, update GGN

PC#7935: C25A,C26A CHG YS#5259 TO YS#5269 4U7 100V12.0005/FEB/2010

12

9

6

3

#

13

1110

54

87

21

DATEMODEL(S):-

VER# DESCRIPTION OF CHANGE

JUN/11/99

OCT/06/98

JAN/13/98

NOV/19/97

5.00

3.00

1.30

1.10

ONE OF THREE SPEAKON JACKS DELETED

TRACE CHANGES TO ELIMINATE SHORTS PC#5729

PC#5550 R36,R39 68K->47K. R40B,R35A 16K->13K

ROUTING ADDED. HOLE SIZE CHANGES

JAN/27/99.

JUN/13/99

JUN/19/98JAN/27/98

DEC/04/97.

OCT/97NOV/10/97

.4.00

.

2.002.01

1.20.

1.001.01

X5,X6 MOVEDPC#5908 U1,U2 4N35->TLP621

U1,U2 TLP621->4N35. SPKON PCB MOVED FOR SHEAR

R31 47R->39R C10 680p->2n2. C8 2u2->1uPC#5533 R36,R39 68K->47K. R40B/R35A 20K->16K

PC#5577 D21 MOVED. X31,X35 ADDEDPC#5567 C10,C15,C20A TO PT#5427 2n2

PC#5520 R35A 16K->20K ZD7 20V->16V FIRST PRODUCTION

M1126 Database HistoryAP4020

VIEWBOTTOM

MJE11025

MJE11025

B E

MJ21196

MJ21195

11

8

5

2

12

9

6

13

10

7

34

1

MAY/16/03

JAN/24/02

MAY/31/01

8.30

8.10

7.00

PC#6607 C10,C15,C20A #5427->#5208 2n2 400V

PC#6506 ZD10,ZD11 4V7->3V0

PC#6381 ADD C33/C34,R86/R87 PC#6385 C2,C4 1n->2n2

DD

SEP/2004.

AUG/12/99

8.20.

8.00.

6.00

REDO SOLDERMASK

PC#6514 Q13->Q20 #6900->#6909. Q21->Q28 #6927->#6910R5,R17 249FP->150RFP. R13 22K->43K. ZD5 12V->14V0

PC#6435 C33,C34 220p AXIAL->1n RADIAL. C2 2n2->6n8PC#6438 ADD R88,R89

CORRECT BRIDGED JACK TO A

SEP/2004 9.00

17/OCT/06 10.00 CONVERT TO PCAD2002PC#7083 Q11 MTP10N15SL TO IRF630NPBF9.1021/JUN/06

11.00 CHANGE CONNECTOR W1 PADS TO OVAL PER PC#736201/NOV/0711/MAR/08 . PC#7076, REPLACE #6989 & #6990 WITH #7004 & #7005

Page 8: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

CLINCH

ORIGIN LONG AXIS

SH

OR

T A

XIS

INSERT

ORIGIN

14"

4"

19"

BLK

BLK

2.5"

BLK 18"

YELL

V1100

RED 13"

RED 2.5"

BLK 3.5"Top Assy

YELL

M1126

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

VTR

E BC E BC

VTR

GUIDEETCH

1-

2+

1+

2+

1+

2-2-

NL4MP-1

1-

SPEAKON 4C

VTR

GUIDEETCH

VTR

GUIDEETCH

VTR

1-

2+

1+

2+

1+

2-2-

NL4MP-1

1-

SPEAKON 4C

GUIDEETCH

BIAS TRIM

3676

6476

6934

6934

6880

6933

6934

6934

6934

5895

5834

6934

5882

5882

3628

5895

3820

6934

6880

6752

6934

6934 6934

5895

5895

58955895

3508

5895

3628

5895

10R

7K5

39K

4148

4N7

1K

39R

2N2

4K7

4148

10R

1K5

3K3

3K3

39R

041

48

4148

4007

4148

4148

13K

BC

550C 4K

7

4148

151R

10K

0

16V

0

10K0

6N8 1N

22N

1R 1.0W

4148

1R 1.0W

220R

039

R

68R

4V7

620R

4148100K

2N2

17K

8

16V

0B

C55

0C

39R

02K

1K2N

2

39R

039

R

4148

220R

470P

3V0

10R

39R

068

K

47K

12K

150R

1U63V

249R

18K

4148

4K7

12V0

150R

3K

470R

470R

4148

2R2

1K

249R

470R

2R2

39R0

2R2

220R0

330R

22U50V

10P

200R068K

MA

C22

4-6

TO

220

MR854

33K

10U16V

7K5

MR

854

2N5551

10P

4K7

2N54

011K

1K541

48

10K

4U763V

AS

35F

N

39R

0

180K

220R

4N35

1R 1/2W

22K

TO220

MTP23P06

2N65

1722

0K

1N

470R

MJE350

MR854

330U25V

14V0

22U50V

151R

4148MJE340

4148

BAV21

MR854

1N5

270R

22N

270R

MR854

BC

550C

BC

560C

6800U 63V

10N MR

854

39K

22U50V10

R

220R

160V

10U

4148

MJE350

BC

560C

3K

101R

0

5.0W1K

5

150K

2.0W

BC560C

22N

4U763V

220N

250V

220N

250V

1K8

1.0W

MJE340

25V

330U

4148

4007

3V0

BA

V21

MJE350

10K

10K

0

2N2

220K

2K2

3K

5.0W0R

1

5.0W0R

1

12K

1K

BC560C

200R

0

22R

2R2

BC

560C22

N

22K

0R47

1.0W

4K7

10K

5.0W

0R15

5.0W

0R15

5.0W1K

5

2K

16V

0

101R0

43K

200R0

6800U 63V

10K1/2W

1/2W10K 10K

1/2W

10K1/2W

4UH

MBS4992

MR854

2K

39R0

4148

180K

4N35

1R 1/2W

33V0

TO220

IRF630NPBF

MR854

MR854 MR854

BC

550C

22U50V

13K

6800U 63V

6800U 63V

63V6800U

6800U 63V

5.0W0R

1

5.0W0R

1

MJ21196

MJ21195

MJ21195

BC

550C

160V10U

10U

63V

MJE340

6800U 63V

5.0W0R

1

5.0W0R

1

MJ21196

MJ21195

MJ21195

BC550C

22N

25V330U

39R

MJ21196

MJ21195

MJ21195

Body

MJ21196 MJ21196

MJ21196

MJL3281AMJL1302A

3R92.0W

63V6800U

MJ21196

MJ21195

MJ21195

5R65.0W

MJ21196

B AV1100

BRIDGE

V1100

AP-4020M1126

R65

R39

A

R42A

D13A

C9

R44

A

R31

C10

R46

AD

17A

R65A

R51

A

TP6

R69

A

X1

X4

R68A

R61

AD

22A

X2

D21

A

D30

X19

D23

AX

35

X12 X13

D7

R35

A

X14

Q8

R42

D5

R17

R18

ZD

7

TP5

R6

X8

C2

X15

C34

X33

C13

R49

D4

R33

R51

R14

R2

ZD12X

6

R30

D16A

R71

C20

AR

56A

ZD

8Q

17A

R32

R53

A

R46

C15

R63

AX

25R

47D

19A

R80

C16

ZD10

R66

AR

48X

11R

36

X22

X29

R20

5

R16

R15

C8

R19

R70

D3

R23

X23

ZD

4

R7

R20

R26

R87

X32

D9

R27

R40

R9

X16

R43

X17

R4

R1

R3

R55

X10

R74

C18A

EY10

C23A

R84

R39

X18

X24

W4

OU

TP

UT

-Q30

D13

R64

C21

W5

OU

TP

UT

+

X28

R41

A

X3

W9-55V

WH

T 7

"

D20

TP10

X31

Q12A

C22

A

R50A

Q13A

R45

A

R47AD

14A

R70

A

C26A

X9

Q31

TP5A

R62

A

R89

R81

U1

R44

R37

X20

TP7

Q12

Q7

R25

C33

R86

Q41

D18

EY1

BLK

EY5

RED

EY2RED

C7

ZD5

C3

TP4

R5

D2

Q40

X7

EY4

YE

LL

EY7

YE

LL

EY8

BLK

EY3

BLK

D1

D10

D22

C1

TP8

R50

C30

TP9TP1

R34

D16

Q1

Q2

W6+100V

RE

D 1

2"

X5

C23

W8

GND

BL

K 8

"

C19 D21

R38

A

C19A

R59

A

R40

A

C28A

D15

A

Q15A

Q14

A

R43

A R64

A

H3

R45

R60

A

Q21

A

XC

38

C25A

C14C11

WC7

YELL

R72

Q16A

H1

C29A

D20A

D31

ZD11

D11

Q19A

R67A

R55

A

X30

C4

R24

R21

R22

R60

R59

XZ

D3

R8

R35

Q3

X26

EY6BLK

R82

R11

R41

Q10

C12

R38

R85

R10

RT1

J1

R52

R53

R29

R73

ZD

9

R57A

X21

W11BLUE

R13

R83

C27

R69

R68 R67

R66 L1

Q29

D17

R49A

R58A

D18A

R88

U2

R28

ZD13

Q11

D19

D14 D15

EY9

YELL

Q9

X27

M1126 1/2AP4020

C5

R40B

C28C29

C24

C22

LOC

BEC

W7

+55V

YE

LL

10"

R56

R57

Q16

Q23

Q24

H4

H2

Q20A

C27A

C32

W1

W10

-100V

BLUE 6"

Q18A

C25R

61R

58

Q18

Q27

Q28

Q4

C31

C6

AP4020M1126 2/2

J2

R12

Q14

Q22

Q21

Q15

Q17Q13

Q5Q6

R62

C26

Q20

Q26

Q25

R63

Q19

Page 9: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

11 11

10 10

9 9

8 8

7 7

6 6

5 5

4 4

3 3

2 2

1 1

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

K

K

L

L

M

M

N

N

O

O

P

P

Q

Q

of

Filename:

PCB# Sheet 11

Product

Date: Rev: YsType:.X8013V1300sch.sch2002

.Wed Feb 03, 2010

Sheet113V00

AP4020 / V42of

Filename:

PCB# Sheet 11

Product

Date: Rev: YsType:.X8013V1300sch.sch2002

.Wed Feb 03, 2010

Sheet113V00

AP4020 / V42

WC17.

TABWC4.

TAB

TAB

RED

WC2.

*

*

8AM

PS

GR

N/Y

ELL

31

TAB

2

245V

.

TAB

TAB

TAB

TAB

TAB

*

C20

2B16

V33

U

4007

D240

1N75

0AR

L

4V7

ZD21

00W

5

1N52

57B

33

V0ZD

206

0W5

1N75

0AR

L

4V7

ZD20

70W

5

EM

F1E

GR

N/Y

EL

BR

N

1N52

48B

18

V0ZD

208

0W5

C20

2A16

V33

U

1N52

48B

18

V0ZD

209

0W5

88W37:H

78W37:G

58W37:E

38W37:C

W38:B 2

24W39:B

BLU

4n7

CSA

C1E680n

TABWC7.

1112W35:K

912W35:I

712W35:G

612W35:F

412W35:D

212W35:B

TAB

230V DUMMYWC13.

BROWN/BLK

BLUE

1075VA230/245V_50Hz

C214B100V220P

4148

D20

1B

TO92

MPSA06

Q2015103

4007

D203

C203100V 4U7

TO92

BC550C

Q2035101

R2111/4W

MINI220K

S2

DPDT Switch

68W37:F

18W37:A

28W37:B

48W37:D

4148

D20

5

4148

D20

4

4007

D20

6

R20

91/

4WMIN

I1K

5

TO92

MPSA06

Q2405103

C1

275V

22NC2

250V

4N7

R21

91/

4W .7K

5C

216

25V

100U

20V0

ZD21

11W

0

1N47

47A

NTC 5R

0

R1

6489

TO92

2N54

01

Q21

051

08

R24

51/

4W .1M

R2441/4W

MINI220K

R24

21/

4W MIN

I47

KB

RID

GE

D2Flat64

19

4148

D211

34W39:C

R2251/4W

MINI470R

R23

41/

4W MIN

I4K

7C

212

63V

1U

4007

D21

4

4007

D21

3

C20

963

V47

0UC

207

63V

470U

C21363V470U

R2271/4W

MINI220R

4007

D21

6

4007

D21

5

R201AR201B

R202AR202B

* NOTE

R23

01/

2W .2R

2

R22

91/

2W .2R

2

C2E

CSA

1212W35:L

1012W35:J

812W35:H

512W35:E

312W35:C

112W35:A

YSL#CH1196E

BROWN

TOROID

8V

+4

V-

U201:C

R202B1/4W

.

*

R2131/2W

.8K2

R2151/4W

MINI1K

R204B1/4W

MINI10K0

R204A1/4W

MINI10K0

C214A100V220P

R203A1/4W

MINI10K0

MJF6388

6815Q204

T221D

{Function}

4148

D20

2B

C20

625

V10

0U

3700K1:C

3700

K1:B3700

K1:A

1N52

50B

20

V0ZD

201

0W5 R20

81/

4W MIN

I1K

5

1N52

51BR

L 22

V0ZD

202

0W5

NTC5R

0

R2

6489

R24

01/

4W MIN

I10

K0

4148

D21

8

R23

81/

4W .20

0K

R23

61/

4W MIN

I8K

2

BR

IDG

ED

1 Flat 64

19

C20

410

0V22

N4148

D21

0

1N52

50B

0W

5

20V0

ZD20

5

R22

61/

4W MIN

I22

K

C21

063

V47

0UC

208

63V

470U

AC L

INE

FILT

ER

R2141/2W

.8K2

R2161/4W

MINI1K

R203B1/4W

MINI10K0

MJF6668

6814Q205

T221D

{Function}

4148

D20

1A

4148

D20

2A

C20

525

V10

0U

CTO-221D

MJF6388

B E

MJF6668

B ETO-92

BC560C

C

BC550C

88W36:H

78W36:G

58W36:E

38W36:C

W38:A2

1 4 W39:A

230 VAC 50 Hz LINE

BROWN/BLACK LEAD TO

245VAC INPUT VOLTAGE. FOR

230VAC INPUT VOLTAGE OPERATION

TRANSFORMER SHOWN WIRED FOR

WHITE

WC18.

BLUEWC10.

WC6.

YELLOW

WC3.

GREY

WC14.

68W36:F

48W36:D

28W36:B

18W36:A

4148

D207

R23

71/

4W RAD1M

R20

71/

4W MIN

I4K

7

TO92

2N5401

Q2025108

TO92

BC550C

Q2415101

C215100V 4U7

K2:B

3721

FAN{C_Type}

FAN1

FAN

R22

81/

2W .2R

2

4 4 W39:D

TO92

MPSA06

Q2085103

MJF6388

6815Q207

T221D

{Function}

R2431/4W

.27K

DUMMY TAB

BROWN LEAD TO WC10 AND

2N6517

C201B16V33U

U201:B

MC33078PR201B1/4W

.

R202A1/4W

.

R2171/4WFLMP10R

4148

D21

2R

235

1/4W MIN

I8K

2

R21

01/

4W MIN

I10

K0

R20

61/

4W MIN

I10

K0

3721K2:A

7

6

1

2

3

4

5

T1YSL#CH1196

GENERIC_XF_2S_1P

AP4020 - M1127 V42-M1138

10K0 12K1 10K0 12K1

10K0 12K1 10K0 12K1

C201A16V33U

U201:A

MC33078PR201A1/4W

.

R2181/4WFLMP10R

B CTO-92

MPSA63

MPSA43

2N5551

E

MPSA56

MPSA06MPSA13

2N5401

Thermal Breaker

S1

13

10

7

4

1

9

1112

8

#

23

56

VER#MODEL(S):-

DATE DESCRIPTION OF CHANGE

PC#6218 PADS AND HOLES FOR RELAY UPDATEDPC#5695 ADD TP9, TP10 ENLARGE SOME TRACESZD210 6V2->4V7. ZD212 REPLACED BY JUMPERPC#5797 R235/236 10K->8K2, ZD202 27V->22V PC#5649 ADD SURGISTORS. DELETE R233

7.006.00.5.105.00

.

APR/06/00OCT/27/99

JUL/15/98MAR/27/98

PC#5579 REDO AC FOR 4N7. ADD DUMMY TABS FOR CEPC#5578 CORRECT SPACING FOR R228,R229, R230UPDATE FOR AP4040ZD208,ZD209 20V->18V. U201 TL072->33078PC#5532 DELETE TRIAC ADD RELAY. R233 2R0->10RPC#5514 R232 270R->470R. R232 150R->270R R233 270R ->470R

.4.003.00.2.001.01.1.00

JAN/21/98DEC/12/97.NOV/25/97NOV/13/97.

AP4020 / V42X8013 Database History

FIRST PRODUCTIONOCT/97

.

12

9

6

3

13

1011

7

4

12

5

8

V

.

10.00

V

.V

.

11.00

8.00

.

12.00

9.00

D

.

03-JUN-2009

FEB/13/03

N

PER PCs 7718 and 7738

CREATE X8013, M1127 FOR AP4020 AND M1138 FOR V42

MOVE TRACES AWAY FROM WC6 (POTENTIAL SHORT)

D

03-FEB-2010D

.

MAY/10/05

DEC/19/01

SEP/2005

JAN/15/02

.

N

PC7935: Change C203, C215 from #5259 to #5269 GGN

PC#7718,ONLY FOR V42. CHANGE R201A,R201B,R202A

REDO SOLDERMASK FOR 0.030

BRIDGE MOUNTING CHANGED

R202B FROM 10K0 TO #4773 12K1 1% 1/4W

CONVERT TO PCAD2002

NEW SOLDERMASK FOR TABS

13.00

Page 10: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

VCDCLINCH

ORIGIN LONG AXIS

SH

OR

T A

XIS

ORIGIN

INSERT

M1127 AP4020

BY WIRING

BY WIRING

13V00

BRIDGE MOUNTED

Top Assy

BRIDGE MOUNTED

X8013

SEE LAYOUT DOCUMENTATION

VTR

VTR

VTR

5R0

VTR

VTR

VTR

VTR

1 2

BR

16

12

5R0

-C2NO2

C1NO1

81

NC NOC

81

Fan

TO TOP AMPTO BOT AMP

8K2

4148

4148

20V0

1K

4V7

22K

20V0

4007

2R21/2W

220R

220K

4007

4K7

10K0

8K21/2W

414810K0

1K

8K2

1/2W2R2

1/2W2R2

2N54

0120

0K

25V100U

220K

1M

10K0

27K

4007

22N275V

MPS

A06

4V7

4148

47K

63V470U

470U

63V

BC550C

1MMPSA06

10K0

4U7100V

4007

4148

33U

16V

10K0220P

MJF6388

1/2W

8K2

10R

18V0

100U

25V

25V

100U

33U

16V

33U16V

470R

4K7

63V

470U

4U7100V

250V

4N7

4007

4007 41

48

4007 41

48

MC

3307

8P

33U16V

4148

22N

22V04148

18V0

10K0

41484148

MJF6388

2N5401

1K5

1K5

7K5

1U63V

MPS

A06

470U63V

63V

470U

MJF6668

10R

220P

10K0

BC550C

RELAY 1A

PC-C

33V0

20V0

REL

AY 2

C

13V0

0X8

013

M11

38-V

42

M1127

M1138 V42

M11

27-A

P402

0

AP4020

R23

6

TP9

D21

1

X1

X39

D21

2ZD

211

X6X2

3X5

R21

6W9

BLK

FAN

ZD21

0

R226

ZD20

5

X38

X36

D21

5

X10

X35

X33

X31

R23

0

R227

W7RED

R211D206

R20

7

R206

X11X12

R214

D202BR204B

X21

R215

X15

X17X26

X25

R235

R2

W32

TRA

NS/

PRIM

BLK

R228

R22

9

W12

RED

FAN

Q210

R23

8C

216

R244R245

R24

0

R24

3

TP10

D240

C1

W30

.

WH

T/A

C

Q208

ZD207

D21

8

W13

BRIDGE

R24

2

W3

YEL

W4YEL

W26YEL

XFRM CT

W24BRIDGE W8

RED

W2WHT

W1WHT

W6BLU

-100V

C210

W11

BLK

W10

BLK

C207

Q203

R237Q201

R210

C203

D203

D201B

C20

2B

R203BC214B

DU

MM

Y

Q204

R21

3

R217

ZD208

X14

C20

5C

206X1

6

C20

1A

C201B

W38

R225R234

C21

3

C215

W34GRN

.C2

W16BRIDGE

D21

6 D21

3

W19BRIDGE

W15RED

D20

5

D21

4

X37

W5BLU

-100V

W23GRY

D20

4U201

X34

DU

MM

YC202A

W35

X32

X30

D207

X3

X7

C204

ZD20

2

X8D210

X29

X13

ZD209

X18

R203AX19

X20

D201AD202A

X27

X24

Q207

Q20

2

X2

X4

R208

R209

R219

X9

R1 W

14

BRIDGE

C212

Q240

X28

C209

W22BRIDGEW31

.

BLK

/AC

W29 FRO

M T

B1

BLK W25

BLK C208

Q205

R218

C214A

X22

R204A

LOC

BEC

W18BRIDGE

Q24

1

K2

ZD206

W20BRIDGE

W21GRY

D2

W17RED

W39

W33GRN

.

W36

D1

ZD201

K1

W37

X40

R201B

R202A

X41

R201A

R202B

10K0

10K0

10K0

10K0

Page 11: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

M1127 AP4020

RTVRELAYPCB

2 ADD RTV UNDER RELAY AND BEND LEADS FLAT TO PCB.

PRODUCTION NOTES:

SEE LAYOUT DIAGRAM

1 FOR C1 USE 22N FOR NORTH AMERICAN AND 680N FOR EURO.

Page 12: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

2N6517

SEE LAYOUT DIAGRAM

PIN CONFIGURATION

E CBTO-92

MPSA63

MPSA43MPSA13

2N5551

MPSA56

MPSA06

2N5401

12

9

6

3

#

13

1110

54

87

21

DATEMODEL(S):-

VER# DESCRIPTION OF CHANGE

OCT/27/99

MAR/27/98

DEC/12/97

NOV/13/97

6.00

5.00

3.00

1.01

PC#5695 ADD TP9, TP10 ENLARGE SOME TRACES

PC#5649 ADD SURGISTORS. DELETE R233

UPDATE FOR AP4040

PC#5514 R232 270R->470R.

.JUL/15/98

APR/06/00

.JAN/21/98

NOV/25/97.

OCT/97.

5.10.

7.00

4.00.

2.00.

1.00.

PC#5797 R235/236 10K->8K2, ZD202 27V->22V ZD210 6V2->4V7. ZD212 REPLACED BY JUMPER

PC#6218 PADS AND HOLES FOR RELAY UPDATED

ZD208,ZD209 20V->18V. U201 TL072->33078PC#5532 DELETE TRIAC ADD RELAY. R233 2R0->10R

PC#5578 CORRECT SPACING FOR R228,R229, R230PC#5579 REDO AC FOR 4N7. ADD DUMMY TABS FOR CE

R232 150R->270R R233 270R ->470RFIRST PRODUCTION

X8013 Database HistoryAP4020 / V42

11

8

5

2

12

9

6

13

10

7

34

1

D

SEP/2005

JAN/15/02

V

12.00

9.00

N

CONVERT TO PCAD2002

NEW SOLDERMASK FOR TABS

DD

FEB/13/03MAY/10/05

DEC/19/01

VV

10.0011.00

8.00

NN

MOVE TRACES AWAY FROM WC6 (POTENTIAL SHORT)REDO SOLDERMASK FOR 0.030" SPREAD

BRIDGE MOUNTING CHANGED

..13.00

..

CREATE X8013, M1127 FOR AP4020 AND M1138 FOR V42

R202B FROM 10K0 TO #4773 12K1 1% 1/4WPC#7718,ONLY FOR V42. CHANGE R201A,R201B,R202A

03-JUN-2009

PER PCs 7718 and 7738..03-FEB-2010 . PC7935: Change C203, C215 from #5259 to #5269 GG

C EBTO-92

BC560CBC550C

B ECTO-221D

MJF6388MJF6668

Page 13: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

11 11

10 10

9 9

8 8

7 7

6 6

5 5

4 4

3 3

2 2

1 1

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

K

K

L

L

M

M

N

N

O

O

P

P

Q

Q

Product

POT PCBDate:Filename:

PCB#

X8011V800sch.sch2002

AP-VX-VTC POT PCBFri May 29, 2009

X8011 ofSheetRev:

118V00

Product

POT PCBDate:Filename:

PCB#

X8011V800sch.sch2002

AP-VX-VTC POT PCBFri May 29, 2009

X8011 ofSheetRev:

118V00

C3

63V

470N

C40100V100P

R631/4W

MINI4K7

R231/8W

FLMP249R

R241/8W

FLMP249R

11 12 W1:K

9 12 W1:I

7 12 W1:G

5 12 W1:E

3 12 W1:C

1 12 W1:A

RE

D

LD5

{Fun

ctio

n}

5906

R34

1/4W *

BC560C

Q35102

TO92

R501/4W

.15K

R47

1/4W *

4V7D20W5

1N750ARL

C37100V220P

C2516V33U

R81/4W

MINI4K7 4148

D9

R31

1/4W MIN

I62

K

C38100V220P

R431/4W

MINI82K

R71/4W

MINI4K7 4148

D6

R51

1/4W MIN

I62

K

R401/4W

.14K7

R29

1/4W MIN

I62

0R

C35

63V

4U7

C41100V100P

C36

63V

4U7

R381/4W

.15K

1/4W 22M

R57

.

R591/4W

.15KR541/4W

MINI4K7

R201/4W

.15K

C17100V47P

1/4W 22M

R16

.

R191/4W

.15KR181/4W

MINI4K7

R601/8W

FLMP249R R55

1/4W

.15K

R581/8W

FLMP249R

R371/8W

FLMP249R R62

1/4W

.15K

R221/8W

FLMP249R

R211/8W

FLMP249R R26

1/4W

.15K

R251/4W

.15K

R641/4W

MINI47K

R561/4W

MINI47K

R281/4W

MINI47K

63VC6

100N

RE

D

LD3

{Fun

ctio

n}

5906

GR

N

LD4

{Fun

ctio

n}

5908

63VC8

100N

R3

1/4W MIN

I47

0KR

361/

4W MIN

I8M

2

(VCC)

LM13600N

Dual VCA6745U3:C

{Function}

1N52

25B

3V

0D

10W

5

12 12 W1:L

10 12 W1:J

6 12 W1:F

8 12 W1:H

2 12 W1:B

4 12 W1:D

B ETO-92

BC560C

C

BC550C

W2

3604

M

AUD

P1

4390

10K

Function

R32

1/4W .

15K

M

AUD

P2

4390

10K

Function

R49

1/4W .

15K

R33

1/4W .

10K

R48

1/4W .

10K

R30

1/4W MIN

I1K

TO92

BC560C

Q45102

R52

1/4W MIN

I1K

1/4W 22M

R65

.

1/4W 22M

R15

.

R171/4W

MINI4K7

R611/8W

FLMP249R

R271/4W

MINI47K

63VC5

100N

C1

100V

220P

U3:

ER

136

1/4W .

1K2

C2

100V

220P

R5

1/4W MIN

I8M

2

U4:

E

R4

1/4W MIN

I47

0K

1N52

25B

3V

0D

30W

5

C18100V47P

C2163V220N

R411/4W

MINI1K

R391/4W

.15K

R441/4W

MINI1K

C2616V33U

RE

D

LD6

{Fun

ctio

n}

5906

* NOTE: M1128 - FOR R34 NAD R47 USE #4821 470R M1133 - FOR R34 AND R47 USE #4808 2K

C963V470N

BC560C

Q65102

TO92

R421/4W

.78K7

U2:A

MC33078P

R461/4W

MINI82K

LM13600NU3:A

LM13600NU3:B

C4

63V

470N

R351/4W

.78K7

R451/4W

.14K7

U2:B

MC33078P

LM13600NU4:B

TO92

BC560C

Q55102

LM13600NU4:A

R53

1/4W MIN

I62

0R

R21/4W

.100K

TO92

MPSA13

Q15105

GR

N

LD1

{Fun

ctio

n}

5908

GR

N

LD2

{Fun

ctio

n}

5908

R11/4W

.100K

TO92

MPSA63

Q25106C22

63V 220N

(VCC)

LM13600N

Dual VCA6745U4:D

{Function}

C1063V470N

63VC7

100N

8V

+4

V-

U2:C

(VCC)

LM13600N

Dual VCA6745U4:C

{Function}

R55

B1/

4W .22

0R

R55

A1/

4W .22

0R

B CTO-92

MPSA63

MPSA43

2N5551

E

MPSA56

MPSA06MPSA13

2N5401

(VCC)

LM13600N

Dual VCA6745U3:D

{Function}6840_PC

6745_PC

Page 14: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

VCDCLINCH

ORIGIN LONG AXIS

SH

OR

T A

XIS

INSERT

ORIGIN

Bla

nkSi

ze -

1400

0x11

000

StepAndRepeat - [email protected]@3.300

M1128 AP-VX

SEE LAYOUT DOCUMENTATION

+

-+

-

+

-

+

-

16

12

+

-

+

-

R ActivityR Clip

L A

ctiv

ity

Pow

er

To Power Supply Pcb

L C

lip

Pro

tect Channel A Channel B

5908

3604

5906

5908

5908

2329

5906

5906

4K7

4K7

22M

249R

15K

22M

220N

47K 15

K 220P

15K

15K

8M2

22M

470N

8M2

10K

4K7

470K

3V0

100P

47P220P

82K

3V0

4148

100K

22M 249R

220P

63V4U7

1K

BC56

0C

15K

15K

249R

33U

16V

100K

1K

620R

78K7 100P

4U7

63V

470N

470K

BC56

0C

15K

249R

47K

15K

4K7

GRN

21in 14C

33U16V

100N

MP

SA

13

4K7

4V7

470N

1K

62K1K

MC33078P

220N

4K7

LM13600N

RED

100N

249R249R

78K7 14K7

100N

62K 47K15K

249R620R

220R

220R1K2

470N

15K15K15K

47K

249R47P 82K

14K74148

GRN

BC560C

GR

N

10KBC560C

220P

RED

MPSA63

RED

LM13600N

10KAUD

100N

10KAUD

M1128M1133 LC

LP

BR

PR

TCT

LRE

FR

RE

F

RS

IGV

-

V+

LIM

AB

LE

M11

28-A

P-VX

M11

33-V

TC

LRE

FR

RE

F

AC

T

AP-VXVTC

LVGND

V+

V800

PRTCT V-

RS

PO

ST

LSP

RE

RS

PR

E

X801

1

RS

IG

LSPO

ST

LSP

OS

TRCLP

R17

R8

R57

R58

X22

X19

R25 R15

C21

R28 R

19

C37

R55

R59

R36

X20

R16

C3

R5

X8

R48

R7

R3

D1

X12

C40

C17C38

R43

D3

D9

R1

R65 R61

C2

C36

R52

Q5

R26

R49

R21

C26

R2

R44

R29

R35 C41

C35

C10

R4

Q3

R38

R37R

56

R62

R54

LD2

W2

C25

X21

C5

Q1

R18

X18

X11

D2

C4

R41

R31R30

U2

C22

R63

U3

LD5

C8

R24R23

R42 R40

C6

X16

R51 R27

R20

R22R53

R55B

R55AX6R136

C9

X15R32R39

R50

X13X1X9

R64

R60

X14

C18R46

R45D6LD1

Q4

LD4

X10

X4

X23

R33

Q6

W1

C1

LD6

Q2LD3

U4

P2

C7

P1

X24

X17

R47 R34470R 470R

Page 15: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

M1128 AP/VX

2.

3511

POT

1.P22

PT#3739

SCREW

SPACERLED

8870WASHER

0.4"

PCB

SEE LAYOUT DIAGRAM

X8011 PRODUCTION NOTES -

Page 16: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

LEAD/PIN REFERENCE

SEE LAYOUT DIAGRAM

E CBTO-92

MPSA63

MPSA43MPSA13

2N5551

MPSA56

MPSA06

2N5401

C EBTO-92

BC560CBC550C

11

8

5

2

12

9

6

13

10

7

34

1

D

D

V

V

N

N

D

D

D

D

D

D

V

V

V

V

V

V

N

N

N

N

N

N

REPLACE R4 WITH #6127 470K 1/4W..JUN/23/08 7.00 Removed shear, solder update, std board size

..CREATE X8011, M1128 FOR AP, VX AND M1133 FOR VTC8.00

.. AND R47 FROM 470R TO 2K #4808

28-MAY-2009PC#7717, 7718 - M1133,V42 AND V44 CHANGE R34

5

2

#

6

34

1DATE

MODEL(S):-VER# DESCRIPTION OF CHANGE

D V ND

DD

V

VV

N

NN

X8011 DRILL HISTORYAP4020 AND AP4040/VX2400 AND VX2402/V42 AND V44

NNV

VDD

12

9

6

3

#

13

1110

54

87

21

DATEMODEL(S):-

VER# DESCRIPTION OF CHANGEOCT/97 1.00 FIRST PRODUCTIONAPR/17/98 2.00 #5664 RIBBON CABLE CONNECTIONS CHANGED FOR

PROTECT CIRCUIT. .DEC/09/98 3.00 PC#5736 TRACES CHANGED POT SUPPORT SCREWS

ADDED..NOV/20/01 3.10 PC#6466 LD7,LD8 NSL28AA->NSL32SR2JUL/09/02 4.00 PC#6401 PARTS MOVED NEAR P2OCT/25/02 4.10 PC#6568 R44/R41 10K->1KAPR/15/05 5.00 PC#6873 REDO SOLDERMASKJUN/05/06 6.00 PC#7138:GT:CONVERT TO PCAD2002. CHANGE OPTO

.. LIMITER TO 13600 #6745 LIMITERS FOR ROHS. . REPLACE C3,C4,C9 AND C10 WITH #5234 470N 63V

REPLACE R31 AND R51 WITH #6139 62K 1/4W..

X8011 PCB_DATABASE_HISTORYAP4020 AND AP4040/VX2400 AND VX2402/V42 AND V44

4

1

65

3

#

2

MODEL(S):-PC#

*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY

PENDING CHANGE

X

X

XX

XX

PC

PC

PCPC

PCPC

X8011 PENDING CHANGESAP4020 AND AP4040/VX2400 AND VX2402/V42 AND V44

Page 17: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

17 17

16 16

15 15

14 14

13 13

12 12

11 11

10 10

9 9

8 8

7 7

6 6

5 5

4 4

3 3

2 2

1 1

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

K

K

L

L

M

M

N

N

O

O

P

P

Q

Q

R

R

S

S

T

T

U

U

V

V

Product

Date:Filename:

PCB# ofSheetRev:

21v6.00

M1129-6v00.sch2002

{Drawing Number}Tue May 02, 2006

M1129{Title}

Product

Date:Filename:

PCB# ofSheetRev:

21v6.00

M1129-6v00.sch2002

{Drawing Number}Tue May 02, 2006

M1129{Title}

3657_OBS

J2

J1

LINE XLR

CopperTie Here

1/4W.

R251K54

C11

220P

100V

1/4W.

R271K54

C122N 275V

220PC

510

0V22

0PC6

100V

1/4WR26

0.1%9K76

1/4WR22

0.1%9K76

100V 220PC7

1/4W

0.1%9K76R14

100V 220PC8

1/4W

0.1%9K76R15

C27150N 63V

1/4W .

R19

56K

1/4W.

R3710K0

1/4W .

R10

56K

C28150N 63V

1/4W

R10

9A4M

741

48D

4

1/4W.

R3810K0

3436

LIM

ITER

S2:B

1/4W

R10

9B4M

7

C39

100N

100V

U3:B

MC33078P

C2333U 16V

CopperTie Here

Tie-net Name

C12

220P

100V

S4:B

S4:A

GND LIFT

U1:A

MC33078P

C3168N 100V

1/4W .

R28

56K

1/4W.

R18120K

C3268N 100V

LIMITER

S2:A

FILTER SW

S1:A

C2433U 16V

C29150N 63V

C30150N 63V

C14

100N

100V

1/4W.

R111K54

1/4W.

R131K54

8V+

4V-

U1:C

1/4W

0.1%9K76R12

1/4W

0.1%9K76R16

1/4W .R9

56K

COM M RL

MONO-STEREO-BRIDGED3705S3:B

1/4WRAD

R11110R

1/4W.

R20120K

1/4WR24

0.1%9K76

C10220P 100V

S1:B

FILTER SWC3368N 100V

C3468N 100V

1/4WR23

0.1%9K76

C9220P 100V

4148

D7

U3:A

MC33078P

8V+

4V-

U4:C

8V+

4V-

U3:C

MC33078P

U4:B

C13

100V

100N

S TR

---

J4

S TR

---

J3

C15

100N

50V

COM M RL

MONO-STEREO-BRIDGED3705S3:D

1/4W .R6

33K

U4:A

MC33078P

1/8W.

R11210R

C16

100N

50V

W1

3570

U1:B

MC33078P

COM M RL

3705S3:A

MONO-STEREO-BRIDGED

13

10

7

4

1

9

1112

8

#

23

56

VER#MODEL(S):-

DATE DESCRIPTION OF CHANGE

V

V

V

2.10

1.00

VV

VV

3.002.20

.2.00

D

D

D

APR/22/98

OCT/1997

N

N

N

PC#5694 ADD NETS BRPRTCT, LVGND-28 TO BRG SW

FIRST PRODUCTION

AP4020 / AP4040 / AP2020 / AM1CE

DD

DD

JUL/2005SEP/06/01

DEC/02/97NOV/12/97

NN

NN

CONVERT TO PCAD2002DELETE R119

C27, C28, C29, C30 TO 150nREVERSED INPUT POLARITY. MODIFIED FOR AP2020

M1129.sch_schematic-DATABASE_HISTORY

13

10

7

4

1

9

1112

8

#

23

56

VER#MODEL(S):-

DATE DESCRIPTION OF CHANGE

V

.

4.10

.

1.00

VV

6.005.00

4.003.00

.2.00

D

AUG-15-2005

SEP/06/01

DEC/02/97

OCT/97

N

PC#6914:ADD TARGETS

PC#6436 REPLACE R119 (10K0) WITH JUMPER X119

CHANGE C27, C29, C28, C30 TO 150N

FIRST PRODUCTION

AP2020 AP4020 AP4040 AM1CE

DD

JUL/2005APR/15/05

JUL/01/98APR/16/98

.NOV/97

NN

CONVERT TO PCAD2002, PC#6944:ROUTE GAUGE,PC#6873 REDO SOLDERMASK

ISOLATE PIN OF S3PC#5694 PINS 10-12 OF MC2 CONNECTED TO BRG SWT

LSPRE AT 14 PIN CONNECTOR. INPUT TO NONINVERTINGSWITCH NETS RREF WITH LREF AND RSPRE WITH

M1129 Database History

COM M RL

MONO-STEREO-BRIDGED3705S3:C

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VCDCLINCH

ORIGIN LONG AXIS

SH

OR

T A

XIS

INSERT

ORIGIN

12 13 14

123

9 10 11

456

8

7

VTR

AL

CL

AMAR AC

CM CCCR

BLBC

DC DL

BR

DR

BM

DM

TIP

RING

SLEEVE

TIP-SW

SL-SW

RING-SW

7

TIP

RING

SLEEVE

TIP-SW

SL-SW

RING-SW

7

LIM

ITE

R

GN

D L

IFT

FIL

TE

R S

W

LIN

E_I

N

LIN

E_I

N

LINE XLR

3436

3657

3436

6435

3705

3436

3417

3657

9K76 10

K0

9K76

220P

120K

9K76

9K76 9K

76

120K

56K

56K

150N

220P

220P

10K0

10R

68N

4M7

1K54

100N

100N

220P

1K54

100N

9K76

220P

MC

3307

8P

10R

33U

16V

16V33U

220P

MC

3307

8P

4148

56K

4M7

150N68

N

4148

56K

150N

9K76

68N

MC33078P

150N

1K54

220P100N

9K76

68N

33K

1K54

220P

14 PIN SCKT

100N

275V

22N

V+ V-

LIM

AB

LE

RIG

HT

RS

PO

ST

RS

IG

LSP

OS

T

LSPRE

RR

EF

AP

2020

/ A

P40

20 /

AP

4040

RSPRE

LRE

F

M11

29

LEFT

V6.0

0

FR

OM

PO

TS

BRIDGED - STEREO - MONO

R14

W4

R37

R24

C10

R18

X31

R12

X29

X26

X11

9

X23

R22

X43

R26

R20

R28

R10

X19

C30

X50

C5

C8

TP4

R38

X35

X10

R112

X32

C32

R109A

R11

C14

C13

W3

C6

R13 X

17

C15

R15

C7

TP3

U1

R111

TP5

C23

C24

X42

X36

C9

U4

TP1

D7

R9

R109B

C29

C31

D4R19

C28

X30

X25

X24

X27

X28

R16

X37

X20

X22

C34

LOC

BEC

U3

C27

S2

X18

J2

X33

R25

C12C16

R23

X15

X38

X40

X11

C33

X9

R6

X34

R27

C11X16

X13

X39

X41

X12

W1

TP2

C39

S4

C1

S3S1

W2

J3

-

-

-

J4

-

-

-

J1

Page 19: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

ADD WIRES IN BOARD ASSEMBLY

UP THROUGH THE BOTTOM1 FOR XLR #3657 USE SCREW PT#8829

2 FOR M1129B VX1200/2400/J/2402 DO NOT STUFF X40 AND X41

M1129 PRODUCTION NOTES

12

9

6

3

#

13

1110

54

87

21

DATEMODEL(S):-

VER# DESCRIPTION OF CHANGE

D

JUL/2005 6.00

VVV

DD

NNN

APR/15/05SEP/06/01JUL/01/98 4.00

4.105.00

AP2020 AP4020 AP4040 AM1CE

1.002.00..3.00

OCT/97NOV/97.DEC/02/97APR/16/98 PC#5694 PINS 10-12 OF MC2 CONNECTED TO BRG SWT

CHANGE C27, C29, C28, C30 TO 150NLSPRE AT 14 PIN CONNECTOR. INPUT TO NONINVERTINGSWITCH NETS RREF WITH LREF AND RSPRE WITHFIRST PRODUCTION

ISOLATE PIN OF S3PC#6436 REPLACE R119 (10K0) WITH JUMPER X119PC#6873 REDO SOLDERMASK

M1129 Database History

CONVERT TO PCAD2002, PC#6944:ROUTE GAUGE,PC#6914:ADD TARGETS.AUG-15-2005

4

1

65

3

#

2

MODEL(S):-PC#

*PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY

PENDING CHANGE

X

X

XX

XX

PC

PC

PCPC

PCPC

M1129 PENDING CHANGESAP2020/AP4020/AP4040/AM1CE

12

9

6

3

#

13

1110

54

87

21

DATEMODEL(S):-

VER# DESCRIPTION OF CHANGE

D

D

JUL/2005

DEC/02/97

V

V

3.00

.

N

N

CONVERT TO PCAD2002

C27, C28, C29, C30 TO 150n

DD

D

DD

APR/22/98SEP/06/01

OCT/1997NOV/12/97

VV

V

VV

2.102.20

1.002.00

NN

N

DELETE R119PC#5694 ADD NETS BRPRTCT, LVGND-28 TO BRG SW

NN

REVERSED INPUT POLARITY. MODIFIED FOR AP2020FIRST PRODUCTION

AP4020 / AP4040 / AP2020 / AM1CEM1129.sch_schematic-DATABASE_HISTORY

5

2

#

6

34

1DATE

MODEL(S):-VER# DESCRIPTION OF CHANGE

D V ND

DD

V

VV

N

NN

M1129 DRILL HISTORY

APR-03-2003 V06 NAUG-15-2005 V07 CONVERT TO PCAD2002

AP2020/AP4020/AP4040/AM1CE

Page 20: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

www . y o r k v i l l e . c om

REAL Gear.

REAL People.

Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA

CanadaVoice: (905) 837-8481Fax: (905) 837-8746

Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA

U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689

www . y o r k v i l l e . c om

REAL Gear.

REAL People.

Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA

CanadaVoice: (905) 837-8481Fax: (905) 837-8746

Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA

U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689

1 1

SERVICE BULLETIN SERVICE BULLETIN

Quick Fix for M1146 & M1126To speed up the servicing of the AP4020 or AP4040 on your bench, YorkvilleSound’s service department has developed a method to replace the compo-nents most likely to fail when a M1146 amplifier board requires service.

This Quick Fix kit contains the procedure, assembly drawings, and compo-nents to perform the Quick Fix to a M1146 or M1126 board.

It should be understood that the person using this procedure knows how totest resistors, diodes, and transistors to determine if they are defective. This pro-cedure is not intended to be a substitute for one’s lack of electronic capability.

Before starting, look at the board for repair and locate the version number.It is very important that you follow the procedure for the appropriate circuitboard version number.

A complimentary service manual for the AP4020 power amplifier is sup-plied with this M1146KIT.

STEP 1. Locate the assembly drawing for the version number printedon the M1146 or M1126 circuit board to be serviced.

STEP 2. Remove all of the transistors coloured RED on the assem-bly drawing.

STEP 3. Measure and remove any of the diodes coloured BLUE on theassembly drawing that may be damaged. Replace a 1N4732A 1W4V7 zener (#6459) ZD12 along with a series 0.5 ohm R85 resistor.

STEP 4. Rotate the trim pot RT1 fully counter - clockwise as in figure 1.Inspect and replace any resistors that look burnt. Measure all ofthe resistor values coloured YELLOW on the assembly drawing.The value that you measure may not be exactly what is shownon the assembly drawing but if the resistor doesn’t look dam-aged it should measure within + or – 5% of the printed value.

STEP 5. Measure the resistor coloured GREEN. The measured valueshould measure within + or – 5% value listed in the tablebelow. Replace any resistor that measured beyond the + or –5% value listed in the table below.

Figure 1

RESISTORNUMBER

R10

PRINTEDVALUE

4K7

CORRECTMEASURED VALUE

-5%3K08

3K25

+5%3K41

AP4020 &AP4040

AP4020 &AP4040

Page 21: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

SERVICE BULLETIN SERVICE BULLETIN

www . y o r k v i l l e . c om

REAL Gear.

REAL People.

Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA

CanadaVoice: (905) 837-8481Fax: (905) 837-8746

Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA

U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689

www . y o r k v i l l e . c om

REAL Gear.

REAL People.

Yorkville Sound550 Granite CourtPickering, OntarioL1W-3Y8 CANADA

CanadaVoice: (905) 837-8481Fax: (905) 837-8746

Yorkville Sound Inc.4625 Witmer Industrial EstateNiagara Falls, New York14305 USA

U.S.A.Voice: (716) 297-2920Fax: (716) 297-3689

2 2

STEP 6. Measure across the pair of test points shown in the componentlayout listed in the table below. If the measured value is notwithin + or – 10% of the value listed in the table then replacethe resistors shown in the table below.

STEP 7. Measure the resistors coloured ORANGE. Since the value ofthese resistors is 0.1 ohm, your ohmmeter will measure thehigher series resistance of the test leads if the resistor is OK. Ifthe resistor is damaged your ohmmeter will read a very highresistance (an open circuit). Replace any damaged resistors.

STEP 8. Measure the output TO–3 transistors (Q13 to Q28) to deter-mine if any are damaged. Mark any damaged transistors witha marking pen.

STEP 9. Replace any output transistors that you have marked as beingdamaged. Replace any diodes that you have found to be dam-aged. Replace all of the red transistors that were removed.

STEP 10. Inspect the traces on the circuit board for any that have ‘fused’open or looklike they got very hot. Bridge and solder a piece ofwire over any damaged traces.

Testing Repaired Circuit BoardsNow that you have rebuilt the M1146 or M1126 circuit board. It is just asimportant to properly power up the board. If the sinewave doesn’t look rightcheck the signal at test point (1) to ensure that the voltage amplifier isn’t dis-torting the signal. If there is still a damaged part on the board instantly turn-ing it on could blow up the board and you would be back where you started.

Connect the power wires and ground to the power supply. Connect a digi-tal multimeter to test pins 8 and 9 to measure the bias quiescent currentand place a scope probe on the speaker output. Be sure to turn the quies-cent current trimpot RT1 fully counter clockwise.

Now using a variac slowly turn up the AC main voltage while monitoringthe quiescent voltage and the speaker output trace on the scope. Watchingthese two test points is a good indicator of the health of the board. If youhave a second multimeter connect it up from the speaker output to testpoint 4 or 5. As you variac up also check these DC battery voltages toensure that they both increase in voltage to approximately +12 or –12 vdc.

If the board looks OK after variacing up to 120vac then slowly turn up thebias (RT1 trimpot) to obtain 3 to 5 millivolts of bias voltage on test points 8and 9. Check the speaker output with a 1KHZ sinewave with no load. If thislooks good place the minimum rated load (4 Ohm for M1126, 2 Ohm forM1146) on the speaker output and increase the sinewave amplitude to thepoint of clipping. If the signal looks free of oscillation, place a short acrossthe speaker posts. The amplifier should go into protect mode after 1/10 of asecond. Remove the short and the sinewave will appear 6 seconds later.

Reassemble the complete amplifier and run just clipping music or pinknoise into the minimum rated speaker load for that model of amplifier. Letthe amplifier heat up for 20 minutes. This will check the thermal mounting ofthe transistors and for any weak parts not caught during troubleshooting.

TESTPOINTS

R10

LAYOUTREFERENCE

4K7

LAYOUTREFERENCE

R11, R12, R14

CORRECTMEASURED VALUE

-10%15ohm

17ohm

+10%19ohm

AP4020 &AP4040

AP4020 &AP4040

AFTER YOU HAVE REPLACED ALL OF THE NECESSARY COMPONENTS INSPECTTHE REPAIRED BOARD FOR ANY MISSING PARTS, CORRECT VALUES IN THE COR-

RECT POSITION AND THAT ALL COMPONENTS ARE SOLDERED.If the amplifier passes this test the product is ready to

return to the customer.

Page 22: Manual-Service-ap4020-00-4v3 - synthmanuals.com€¦ · 6425 bav21 200v 0a25 diode t&r 4 3486 clip 250x032 22-18awg disco-lok 14 4980 1/4w 470r 5%mini t&r res 9 8740 5/16-18 x 3 grd

M 1127-5. 00

RED

GREY

GREY

AP4020CE AC WIRING OCT,24,2000

GR

EE

N/Y

ELL

OW

1196E

680n

NL

4 "

17"

17"

15 "

17" WHITE

BLACK

GREY

YELLOW

RED

REDGREY

SHOW N WIRE D FOR 245V

BR

OW

N/B

LAC

K

BLUE

BROWN