Manual Roladora DURMA

INSTRUCTION MANUAL

DURMAZLAR MAKINA SAN. Ve TIC. A.S. Organize Sanayi Bölgesi 75. Yil Caddesi BURSA Tel : + 90 224 219 18 00 pbx. Fax : + 90 224 242 75 80 – 242 93 73 Internet : www.durmazlar.com.tr e-mail : [email protected]

[email protected]

SAFETY INSTRUCTIONS

STARTING OPERATION ANDUSE

• An important thing to watch out when bending a sheet metal which is smaller than the rolls length , the sheet metal needs to be right in the center of the roll. This way the weight is equally lay out.

Figure-25 The most important point to be aware of in small sheets metals is that the pressure must be low. If there is a lot of pressure on the heads of the rolls then the rolls can be bended.Bending should not be done with the % 50 of the maximum power of the machine.

• Machines strength should not be more than 50% when preloading the first bending process of the small measurements parts. The reason for this is that high crushing strength in small parts will cause damage to rolls, such as bending.

ATTENTION: The minimum bending sheet width must be bigger than the machines L/5 of the roll length.

Figure-26

WARNING !

THERE IS NO OIL !

DO NOT WORK WITHOUT OIL !

HYDRAULIC TANK VOLUME: 160 Lt.

Chapter 1 TECHNICAL CHARACTERISTICS 1 1.1 Technical Characteristics...................................... 1 Chapter 2 TRANSPORT 2 2.1 Lift and Transport.................................................. 2 Chapter 3 FOUNDATION 3 3.1 Levelling of the Machine........................................ 4 3.2 Cleaning of the Machine........................................ 6 3.3 Electricity Connection of the Machine.................... 6 Chapter 4 USING OF THE MACHINE 7 4.1 Pre Control............................................................ 7 4.2 Using of the Control Panel (NC).. D1.....D14 4.3 Bending Process................................................... 11 4.4 Taking out of Sheet............................................... 14 4.5 Conical Bending Process (OPTIONAL)................ 15 4.6 Capacity of Conical Bending (OPTIONAL............. 18 4.7 Paralellism Adjustment of Lateral Roll................... 19 4.8 Paralellism Adjustment of Bottom Roll.................. 19 Chapter 5 MAINTENANCE OF THE MACHINE 20 5.1 Maintenance.................................................... 20 5.2 Maintenance of Electricity Unit........................ 21 5.3 Maintenance of Hydraulic Unit........................ 21 5.4 Oiling................................................................. 22 5.5 Oil Required.................................................... 23 Chapter 6 SCHEMATICS 24 6.1 Hydraulic Circuit Diagram and Component

List........ 24

6.2 Electicity Circuit Diagram and Component List........

25 6.3 Technical Characteristics of Linear Potentiometer.. 27 Chapter 7 POSSIBLE PROBLEMS AND SOLUTIONS 28 7.1 Possible Problems and Solutions.......................... 28 7.3 Prevent Possible Accidents 29 7.4 Safety Instructions................................................... 29 7.5 Order method of spare

parts..................................... 30

Chapter 8 SPARE PARTS 31 8.1 Spare Parts........................................................... 31

Chapter 9 STICKERS 38

BEFORE USING “THE HYDRAULIC 4 ROLL BENDING MACHINE HRB-4” READ CAREFULLY THIS INSTRUCTION MANUAL AND KEEP IT FOR FUTURE CONSILTATION. “DURMAZLAR MAK.SAN.TIC. A.S..”RESERVES THE RIGHT TO MODIFY THE CONTENTS OF THE INSTRUCTION MANUAL WITHOUT PRIOR NOTICE.

HRB-4 2008 TECHNICAL DATA

C

250 250

DURMA

G

YL

U 1100

TYPE HRB-4 2008 Number of rolls Adet 4

Bending Lenght (L) mm 2050

Pre-bending capacity mm 6

Bending capacity mm 8

Top roll diameter mm 200

Bottom roll diameter mm 190

Side rolls diameter mm 170

Length (U) mm 3830

Width (G) mm 1160

Height (Y) mm 1180

Weight approx. Kg ~ 4730

Motor power kW 7,5

Working height (C) mm 840

Power supply 400V / 3 Faz / 50 Hz

Bending speed m/min 4 (CNC models; 1-4 adjustable)

Feeding rolls 2 Independent planetery gear box and hydraulic motors groups

Rolls housing Spherical bearings and bronze housings

Rolls material High tensile carbon steel C45

Rolls hardening Induction hardened 54±4 HRc

Rolls positioning One speed electronic synchronous (CNC models; Proportional speed)

Rolls calibrationing Manual (CNC models; Automatic)

Pinching Adjustable pressure by hydraulic

Control unit PLC control system, moveable control unit (CNC models; 7 axies graphic control)

Conical bending Bearing type conical bending device by manual * All datas given according to 240 N/mm² yield point. * All bending capacities must be reduced 50% for conical bending. * CNC bending capacities must be reduced for one-pass bending.

2.1 LIFT AND TRANSPORT These titles must be applied for correct loading – unloading and safety transport. 1. Make sure the cover is completely closed. 2. Lift lateral and bottom rolls until touching the top roll. 3. Rope is tied as wrapped all the rolls. 4. Pay attention that the rope is at the center gravity of the rolls. 5. Start to lift the machine slowly. 6. Pay attention the safety rules during lift and transport.

Q= 4730 Kg

-2-

TRANSPORT

Q 3900 Kg

3.1 Leveling Of The Machine

Transversal Leveling

1. Open “B” cover 2. Lift “C” top roll anlover. 3. Pay attention that the “A” housing matches the “B” cover.

Forexample : If the roll as below tighten the “E” bolt and make it as “D” position. Otherwise, apply the opposite process.

-4-

Longitudinal Leveling Apply it after transversal levelling. Put masters gauge inner surface so the right and the left frames and take the measure between two masters.

Bükme Malzemesinin Özellikleri St 37’ye göre alinmistir.

Dikkat

!When A & B measurements are different,make leveling with “E” bolts.

Attention

-5-

3.2 Cleaning The Machine A general cleaning should be done before operation. This cleaning must be done for not to get dusty and dirty of the machine. 3.4 Electricity Connection Of The Machine 1. Machine is produced for connecting to power source with three phases. 2. Make sure that the main schalter is off to do correct electricity connection. After that connect the 3 phase cable. 3. Connect the 4x6 mm2 sectioned cable after made alignment of the machine as shownas below. 4. Connect the cable ends L1,L2,L3 and N or PE to the terminal in electricity panel.

5. After connected the cable ends, switch on electricity of the panel. If connection is correct make the main schalter ‘0’ to ‘1.

6. Make the “A” key ‘0’ to ‘1’ on machine control panel. POWER ON lamp must be on.if it is off means there is a connection foult. Change the cable end (L1,L2 - L2,L3 - L1,L3).

7. After POWER ON lamp is on push the “START” button. Hydraulic pump works. Now the machine is ready to bend process.

8. Panel supply voltage is 24 V , solenoid supply voltage is 24 DC. So every solenoid coil are connect on circuit with distinct relays.

Elektrik baglatilari yetkili personel tarafindan yapilmalidir.Dikkat

!

Electricity connection must be done by authorised personnel.

6

4.1 Pre-Control

Apple these titles below before operation. 1. Fill the hydraulic tank with ISO HV 46 oil and check the level.

2. Check the oil level of planet gears reducers.

3. Grease required places are indicated under title of “LUBRICATION CHART” 4. Make sure that anchorage connection of machine is correct. 5. Make sure that the electricity connections are correct.

-7-

4.2 Using Control Panel

Figure - 4

S T O P0 1 S T A R T

C O N I C

P A R A L L E L

C O N I C

P A R A L L E L

P A R A L L E L

C O N I C

A S K D

1

2

3

4

5

6

7 8

91 0

1 1 1 2

A 1 A 2

A 3

E

Select A button to 1 (On). The screen color will be orange having ‘Pump Stop’ label on the left bottom corner. Press Start button to start up hydraulic pump after ‘Power On’ Lamp is On. The machine will be ready for operation in case no alarms occur which is explained in the next item. The screen color will be green. In case of any alarms or warnings, such as thermics are off or the cover is opened, the screen color will be flashing red giving explanations.

Is used to lift X roll up. Is used to release X roll down.

Is used to lift Y roll up.

1

2

3

4

Is used to release Y roll down. Is used to lift Z roll up. Is used to release Z roll down. Is used to drive work piece left. Is used to drive work piece right. Is used to open cover. Is used to close cover. Is used to incline top roll. Is used to release top roll. Is used to energize control panel ( 0=Off, 1=On ) Starts hydraulic pump. Stops hydraulic pump. EMERGENCY STOP immediately cuts off energy. Is used to give conical difference to the X Roll in ‘Conical’ position. Is used to give conical difference to the Y roll in ‘Conical’ position. Is used to give conical diffrence to the Z roll in ‘Conical’ position. Touch Screen. Press K button and select ‘0’ of A after the is over.

5

6

7

8

9

10

11

12

A

S

K

E

A1

A2

A3

Display X ***, is a measure of position of X roll with respect to the top roll. The cover side of the X roll is the basis. The value will be zero when is touch with the top

roll.? *** is the measure of conical angle of X roll (the difference of X roll between cover and panel sides), which is zero when in parallel. Y *** is a measure of position of Y roll with respect to the top roll. The cover side of the Y roll is the basis. The value will be zero when in touch with the top

roll.?*** is the measure of conical angle of Y roll (the difference of X roll between cover and panel sides), which is zero when in parallel. Z *** is the distance between Z roll and the top roll in terms of mms. The panel side of the Z roll is the basis. Please keep in mind that the curved structure of the roll requires pinching more that the curved structure of the rolls requires pinching more that curved structure of the rolls requires pinching more that the thickness of the metarial.?*** is the measure of conical angle of Z roll in terms of

PLC CONTROLLED SEQUENTIAL BENDING Birlik Makine PLC control has another function besides providing paralelelism of the rolls. In the circular bending processes, to bend a diameter of a fixed thickness, the experimented positions of the side rolls of the last five predetermined bending steps can be set as the high limit of the side rolls.

For example let us consider, to yield a diameter of 2000 mms, the rolls should be positioned to 190, then to 160, 130, 110 and finally to 90 in parallel. Let us assume that these are the experimented values. First, go to limit page by touching on limit button on the normal operating page of the touch screen.

Touch on the label Set1, a keyboard will be active for assigning a value. Enter the value using the left

keyboard and touch on ? to confirm. Enter 190 for this example and you will return back to the previous page. Repeat the same procedure for Set2 as 160, Set3 as 130, Set4 as 110 and Set5 as 90. Touch on ESC button to return back to the normal operation page. In the normal operating page < * > label shows you which set point is active.< 1 > means, Set1 is active, aqually saying if the rolls are lifted up, the will be ceased at 190. To select the Set points, Set1 or .... Set5, use < and > touch buttons.

• First, when Set1 is active, lift the rolls up. The motions will be ceased at 190 automatically. Rotate the rolls by 7 and 8.

• Then activate Set2 by < or > and lift the rolls up. The motions will be ceased at 160 automatically. Rotate the rolls by 7 and 8.



• Finally activate Set2 by < or > and lift the rolls up. The motions will be ceased at 90 automatically. Rotate the rolls by 7 and 8.

• Diameter close to the sample bending will be yielded by this way. However, rotational motions will be handled manually. The motions may shift due to the hydraulic speeds. For instance, even 130 is set for a limit, the roll may stop at 129. In this case, give 131 as Set point to tolerate the discrepancy.

4.3 Bending Process Control paralellism of the rolls before operation. This process is told under title “MAINTENANCE” Following steps are;

Lift the “X” roll. Bring “Y” roll to same level with “B” roll. Support the sheet on to X roll. Thus, paralellism of sheet is ensured.

Lift “B” roll and pinch the sheet between A and B rolls as not to exceed 50-60 bar. Rotate A and B rolls on arrow way to ready to bend.

Lift Y roll and give the first pre-bending form on it. Rotate A and B rolls on arrow way.

1

A

B

X

Y

A

B

XY

2

A

B

X Y

3

-11-

Lower the “Y” roll. Meanwhile lift the “X” roll untill requested diameter.

Rotate A and B roll on arrow way.

Continue to rotate A and B rolls.

Continue to bending process untill the sheet release Y roll.

4

A

B

XY

5

A

B

X

Y

6

A

B

X

Y

7

A

B

X

Y

-12-

Continue to rotate A and B rolls untill two ends of the sheet touch each other.

Lift Y roll untill requested diameter to bend. Rotate A and B rolls in a few steps and give requested form on sheet so bending process is ended.

8

A

B

X

Y

9

A

B

X Y

-13-

4.4 Taking Out The Sheet 1. Lateral and bottom roll are taken down after bending operation. 2. Press the button 9 on control panel ensure the top roll release on. 3. Press the button 11 and ensure the top roll lift. 4. Take the sheet out from the top roll. 5. Press the button 12 and ensure the top roll lower. 6. Press the button 10 and ensure the release is closed completely. This is controlling with release limit switch.


!

There must no overweight on top roll while release is on. Sheet must be supported with crain before opening release for heavy sheets.

-14-

4.5 Conical Bending Operation (OPTIONAL) These steps must be followed below for correct bending.

1. Lift X roll. Get “Y” roll same level with “B” roll. Straight part of sheet will support to X roll radius part of sheet will support to conical bending piece Thus, paralellism is O.K.

2. Pinch the sheet between A and B rolls as not to exceed 50-60 bar. Sheet will be taken back with rotating A and B rolls.

3. Lift X and Y rolls conically according to conic angle of the sheet. Y roll is taken paralel position without cancelling conic angle and make pre-bending process on one end of sheet. Check the angle on sheet is true. If it is not true change the conic angle.

-15-

4. Do same process for the other end of sheet with X roll.

5. Get the sheet on this position. Conic angle is given to B bottom roll according to bending material.

6. Lift a little bit X and Y rolls. Start to bend the sheet by rotating A and B roll to right and left.

-16-

7. Lift the X and Y rolls and repeat 6. step operation.

8. Continue to 6. step operation. When two ends of sheet touch each other, rotate A and B rolls and give requested form on sheet. After these operations, the bending process is completed.

Elektrik baglatilari yetkili personel tarafindan yapilmalidir.Attention

!

Pay attention that the small diameter of conic material can be taken out from the top roll easily.

-17-

4.7 Paralellism Adjustment Of The Lateral Roll

• Parallelism of the rolls is controlled via PLC. • The precise default calibration has been done by coordinating PLC program and the

adjustment screw of the linear transducer by our expertised technical staff in our production plant.

• So, please do not change the adjustment of the mentioned screw for the proper

operation of the machine!

• Parallelism of the rolls is controlled via PLC. • The precise default calibration has been done by coordinating PLC program and the

adjustment screw of the linear transducer by our expertised technical staff in our production plant.

• So, please do not change the adjustment of the mentioned screw for the proper

operation of the machine!

4.8 Paralellisim Adjustment Of The Bottom Roll

ATTENTION:Mentioned process has been done during manufacturing process. Do not change the factory settings unless a parallelism problem occured.

-18-

5.1 Maintenance 1. 4 Roll Hydraulic Sheet Bending Machine ensures easily using cause of it’s

construction, and easy periodical maintenance. 2. Rolls are embedded with roller bearings. The other all rotative parts are

embedded with bushings. 3. These bearing and bushing have long work life and vibration absorbing feature.


!

5.2 Maintenance Of Electricity Unit You will see the electricity chart on the next page Pay attention the titles below for permanentand efficient working. 1. Check the fuses before operation. 2. Do not change the adjustment of thermal relays. 3. Check the ground line.

The first maintenance process is cleaning dusts and dirts the rolls

Attention

-19-

5.3 Maintenance Of Hydraulic Unit You will see the hydraulic chart on the next page. Generally, this kind of machines don’t require a special maintenance. Pay attention the titles below for more efficient and longer working life.

1. Hydraulic oil level. 2. Pollution level of the filter when pollution display on filter turns from green

to red dismantle the filter collector or mount a new filter 3. The fan of the electricity motor must be in airdraft. 4. After operating the machine; if there is any leakage on the fittings,

hydraulic blocks or on the pipes, you should clean them and tighten the fittings.

5. Pay attention that the piston rods on hydraulic cylinders are clean. Thus it can be stopped that the seals damage.

-20-

5.4 Oiling 1. Check the oil level of the oil tank and planet gears daily. 2. Check the connection bolts of planet gears on every 50 working hours. 3. The first oil changing of hydraulic oil tank should be done after 100-150 working hour and the other changing should be done after 2500-3000 working hour.

Oil Advised For The Machine ; Planet Gears : Oil ISO CC 150 Hydraulic Unit : Hydraulic Oil ISO HV 46 (10 µ filter) Grease Oil : Grease ISO XMO

NO OIL ARFA PERIOD OIL TYPE REQUIRED 1 Hydraulic Unit 12 Month ISO HV 46 2 Lateral Roll Bearing 1 Month ISO XM 0 3 Top Roll Bearing 1 Month ISO XM 0 4 Bottom Roll Bearing 1 Month ISO XM 0

Table 3

-21-

5.5 Oil Required

Firm C Class (ISO CC 150) H Class (ISO HV 46) X Class (ISO XM 0)

BLASIA 150 ARNICA 46 GR MU EP 0

ENERGOL GR-XP 150 BARTRAN HV 46 GREASE LTX0

GREASE LTX0-EP

ALPHA SP 150 HYSPIN AWN 46 SPHEEROL APT 0 SPHEEROL EPL 0

REDUCTELF SP 150 HYDRELF DS 46 ROLEXA 0 EPEXA 0

SPARTAN EP 150 UNIVIS N 46 BEACON EP 0

MOBIL GEAR 629 MOBIL DTE 15 MOBOL PLEX 45

GOYA 150 HAENDEL 46 REMBRANDT EP 0

OMALA OIL 150 TELLUS OEL T46 HIDROL HV46

ALVANIA EP 0 SUPER GREASE

EP 0

MEROPA 150 RANDO OIL HD 46 MULTIFAK EP0 MARFAK 0

CARTER EP 150 EQUIVIS ZS 46 MULTIS EP 0 MULTIS 0

Table-4

-22-

6.1 Hydraulic Circuit Diagram And Component List

-23-

6.2 Electricity Diagram And Component List

-24-

7.2 Safety Wire

When touching the safety wire while the machine is operating so the machine will be stopped. you should press START button on the control panel for operating it again. Safety wire must be used on urgent positions.

-25-

6.3 Technical Characteristics Of Linear Potentiometer And Digital Readouts

-26-

7.1 Possible Problems & Solutions

PROBLEM

The machine doesn’t work. 1) There will be wrong electric connection.

1) Check the electric connection.

2) Contact our company.





1) Check the bending material.



1) Check the motor turn side.2) Check the hydraulic oil level.

1) Check the electric system.

1) Check the electric system.

1) Check the external power sources.

2) Check the digital read out.

1) The motor turn wrong side.

2) Oil level is low.

1) Electric fault.

2) Digital read-out is out of order or not adjust.

3) Hydraulic fault.

2) Hydraulic fault.

1) Hydraulic fault.

1) High oil level.

2) Check connections and components

1) Check oil level.

2) Connection will be loosen. 3) Breakdown on the pipes or other components.

2) System fault.

1) Material value will be wrong.

1) There is a problem from external power sources.2) Overloading on the electric motor.3) Electric motor will be out of order.

1) Electric fault.

The motor is working. There isno movement on the machine.

Rolls are turning but there isno movement up and down.

There is a movement up anddown, but rolls don’t turn.

The machine doesn’t bend the materials on the catalogue.

The fault lamp is on.

Low pressure value.

There is a oil leak.

POSSIBLE REASON SOLUTION

2) Check the bending operation. 3) Check the electric motor and connections.4) Contact our company.

Table-6

PLC display is out of order or PLC program is failed. Chek the PLC display.

-27-

7.3 Prevention Of Possible Accidents

1. Electricity connection of the machine must be done by authorised people. 2. Operator must be careful during operation. 3. Use the roller sheet conveying system for easy placing of the material. 4. Stop the machine for taking out the sheet when the operation is ready. Push

emergency stop button. 5. Electric and hydraulic components only can be adjusted by trained people.

7.4 Safety Instructions Pay attention the titles below for not to get work accident.

1. Don’t operate the machine before reading instruction manual. 2. Machine must be used by trained people. 3. Electricity connection must be done by trained people 4. Check ground line before operation. 5. Don’t operate the machine in damp conditions. 6. Don’t approach the machine while it is working. 7. Use protective gloves during operation. Keep control panel 1m far from the

machine. 8. Switch off the main schalter when maintenance required. 9. Cut the connection of power source when electrical maintenance required. 10. Don’t make overcapacity bending. 11. Place the material in the middle of the rolls.

-28-

7.5 Order Methot Of Spare Parts When decided to order spare parts fill the form below and send us.

Machine Type

Serial Number of the Machine

Drawing Number

Part Number

Part Name

Order Sum

EXAMPLE

Machine Type HRB-4 2008

Serial Number of the Machine

Drawing Number 1

Part Number 8

Part Name Roller Bearing

Order Sum 1

-29-

32

3386

88

31

64 63 62

1

3029

28

2621

27

2524

2122

23

1920

18

9

6

7

8

66

6667

65

68

3469

7035

54

5

4

52

53

51

57

58

68 23

27

3031

32

2829

24

79

56

55

89

47

4950

48

46

7675

72

5758

7174

73

78

82

77

80

81

3

16

1145

10

12

13

8

9

14

15

50

4748

49

5159

17

60

5758

8483

61

85

HS

M-4

7375

5857

7271

78

76

79

77

37

8734 35

36

3837

3938

39

44

80

82 81

74

89

34

4041

35

43

2

42

TO

P A

ND

BO

TT

OM

RO

LLS

GR

OU

PD

RA

WIN

G N

R: 0

112

.01.

2004

HR

B

-30-

TOP AND BOTTOM ROLL GROUP

Nr Part Name Material or Norm Piece 1 Right Frame St 37 1 2 Left Frame St 37 1 3 Top Roll Ck 50 1 4 Sliding Gear --- 1 5 Seal NBR 1 6 Screw --- 6 7 Bearing House Ck 50 1 8 Roller Bearing --- 2 9 Retain Ring DIN 471 2

10 Seal NBR 1 11 Screw DIN 912 6 12 Seal Housing St 37 1 13 Conic Housing Cover --- 1 14 Seal Housing --- 1 15 Screw DIN 912 6 16 Screw DIN 931 6 17 Conic Cover --- 1 18 Seal NBR 1 19 Seal Housing --- 1 20 Screw DIN 912 6 21 Bushing --- 2 22 Reducer Connecting Group --- 1 23 Flange Fixing Key --- 2 24 Screw DIN 931 4 25 Upper Roll Stretching Housing’s Upper Part --- 1 26 Screw DIN 931 4 27 Planet Gear Reducer --- 2 28 Spring Washer --- 12 29 Screw DIN 7991 12 30 Spring Washer --- 4 31 Screw DIN 931 4 32 Hydraulic Motor --- 2 33 Cover --- 1 34 Screw DIN 912 16 35 Fixing Key --- 8 36 Pin --- 1 37 Bushing --- 2 38 Screw DIN 931 16 39 Bushing DIN 1850 2 40 Pin --- 1 41 Bushing --- 1 42 Hydraulic Cylinder --- 1 43 Bushing --- 1 44 Pin --- 1 45 Bottom Roll Ck 50 4 46 Sliding Gear --- 1 47 Seal NBR 2 48 Screw DIN 912 2 49 Seal Cover --- 2 50 Bearing --- 1 51 Roll Housing --- 2

-31-

TOP AND BOTTOM ROLL GROUP

Nr. Part Name Material or Norm Piece 52 Seal Cover --- 2 53 Screw DIN 912 6 54 Dust Seal NBR 1 55 Bushing DIN 1850 2 56 Reducer Connecting Group --- 1 57 Bushing DIN 1850 4 58 Screw DIN 912 6 59 Retain Ring DIN 471 1 60 Seal Cover --- 1 61 Screw DIN 912 6 62 Upper Roll Strectching Arm --- 2 63 Pin --- 1 64 Bushing DIN 1850 2 65 Pin --- 1 66 Nut DIN 943 2 67 Pin --- 1 68 Bushing DIN 1850 2 69 Hydraulic Cylinder --- 1 70 Pin --- 1 71 Bottom Roll Pressure Housing --- 4 72 Fiber Skid --- 4 73 Screw DIN 912 24 74 Setscrew DIN 912 24 75 Screw DIN 912 2 76 Washer --- 2 77 “T” Slide Block --- 2 78 “T” Slide Block Flange --- 4 79 Screw DIN 912 12 80 Special Screw --- 2 81 Hydraulic Clinder --- 2 82 Screw --- 2 83 Conical Bending Device --- 1 84 Screw DIN 7991 6 85 “V” Housing Ck 50 2 86 Screw DIN 931 4 87 Bushing DIN 1850 2 88 Screw DIN 912 4 89 Screw DIN 912 16

-32-

13

16

14

78

5

10

1210

11

9

20

32

56

4

1

19

43

1414

17

15

16

18

DR

AW

ING

NR

: 02

134

3

14

418

3

1417

83

2

75

5

4

91

1

6

1012

10

14

HS

M-4

SID

E R

OLL

S G

RO

UP

12.0

1.20

04H

RB

-33-

SIDE ROLLS GROUP

Nr. Part Name Material or Norm Piece 1 Side Roll --- 2 2 Seal NBR 4 3 Screw DIN 931 16 4 Fix Key --- 8 5 Screw DIN 912 24 6 Pin --- 4 7 Seal Housing --- 4 8 Roller Bearing --- 4 9 Retain Ring DIN 471 4 10 Bushing DIN 1850 8 11 Roll Guide --- 4 12 Seal Housing --- 4 13 Pin --- 4 14 Bushing DIN 1850 12 15 Screw DIN 931 2 16 Linear Patontiometer --- 4 17 Hydraulic Cylinder 4 18 Pin --- 4 19 Frame Middle Support --- 4 20 Screw --- 8

-34-

23

7

8

6

9

10

5

14

11 12

2 43

19

12

20

17

18

1

2 43

15

HS

M-4

26

DR

AW

ING

NR

: 03

21

16

24

13

22

13

25

12.0

1.20

04P

LAT

FO

RM

AN

D C

OV

ER

GR

OU

PH

RB

-35-

PLATFORM AND COVER GROUP

No Part Name Material or Norm Piece 1 Platform --- 1 2 Side Cover Connecting Part --- 2 3 Screw DIN 931 2 4 Spring Washer DIN 128 2 5 Left Cover --- 2 6 Right Cover --- 1 7 Back Cover --- 1 8 Upper Cover --- 1 9 Maintenance Cover --- 3

10 Electric Panel --- 1 11 Electric Panel Support --- 1 12 Frame Side Cover --- 1 13 Frame Side Cover ---- 1 14 Screw DIN 912 24 15 Side Cover - 1 DIN 931 4 16 Side Cover - 2 --- 1 17 Side Cover - 3 --- 1 18 Side Cover - 4 --- 2 19 Screw DIN 931 64 20 Bottom Cover --- 1 21 Cleaning Tube DIN 931 64 22 Spring Washer --- 1 23 Screw DIN 931 10 24 Control Panel --- 1 25 Cover Protection --- 1 26 Screw DIN 912 4

-36-

HRB-4

Fax : +90 224 242 75 80

Kg

mm

mm

mm

lt

LUBRICANT CAPACITY

MACHINE NO

MANUFACTURING YEAR

durmazlar

AÑO DE FABRICACIÓNANNEE FABRICATIONVALMISTUSVUOSI

SERIE-NUMMER

VALMISTUSNUMERO

TANK INHOUDKAPACITET OLJETANK

CAPACITE RESERVOIR

MADE IN TURKEYTel : +90 224 219 18 00 pbx.

DURMAZLAR MAKINA SANAYI ve TICARET A.S.Organize Sanayi Bölgesi 75. Yil Bulvari BURSA / TÜRKIYE

- LONGUEURLUNGHEZZA

HÖHE

VYSKA

HÖJD

PESOGEWICHT

MASKINVIKT

HMOTNOSTCIEZAR

DÉLKA

WYSOKOSC

ALTEZZA

AGIRLIK

YÜKSEKLIKLÄNGD DLUGOSC

.

´´

´ ´

- PESOPOIDS

VEKTPAINO

GEWICHT

-

---

WEIGHT

HEIGHTLENGTELENGDE

ALTOHAUTEUR

HOEYDEHOOGTE

KORKEUS

PITUUS

-

-

-

--

-

----

TYPE

SERI NO

ROK VYROBY ANNO DI COSTRUZIONE

ROK PRODUKCJI TILLVERKNINGSÅR

ÜRETIM YILI

MASCH-NR

BAUJAHR

POJEMNOSC ZBIORNIKA

ÖLTANK KAPAZITÄT

OLJETANKENS RYMD

CAPACITA' SERBATOIO OLEJAVÅ NÁPLN

YAG KAPASITESI

SERIENUMMER

KAPACITET

CAPACITA' KAPAZITÄT

VYRONBÍ CÍSLO NUMER MASZYNY

KAPACITA NACISK

KAPASITE

MATRICOLA

EN

SIRKA

DJUP

LÄNGE

LARGHEZZA

SZEROKOSC

BOY

BREITE

-

´

´ ´

´

-

LENGTH

WIDTH

ÖLJYMÄÄRÄ

ANCHO

LEVEYS

LARGO

BREDDEBREEDTE

LARGEUR-

-

-

-

-

-

-

--

-

-

CAPACITY

TEHO

CAPACIDAD

KAPASITETCAPACITEIT

CAPACITE

MASKINNR.

-

-

--

-

-

---

-

BOUWJAAR

N°DE SERIE

BYGGEÅR

N'DE SERIE

-

-

-

-

-

-

---

-37-

DANGERPINCHPOINT

!

PLEASE DO NOTTOUCH HYDRAULICADJUSTMENT VALVES.!

BITTE BERÜHREN SIE NICHTDIE EINSTELLUNGEN DERHYDRAULISCHEN VENTILE.!

PRIERE DE NE PASTOUCHER AUX REGLAGESDE VALVES.!

ONLY PROPERLY TRAINED ANDAUTHORIZED PERSONNEL SHOULDOPERATE THIS MACHINE.!

DIE BEDIENUNG DER MASCHINEDARF NUR DURCH QUALIFIZIERTESFACH PERSONAL ERFOLGEN.!

SEUL LE PERSONNEL FORMEET AUTORISE PEUT UTULISERCETTE MASCHINE.!

!

-38-

Atakan NERMINER

Ramadan KELEBEK

Poz.Pos. G

r.

Rev

. Ident NumarasıIdent Number

Malzeme Kodu / Material Code Malzeme Adı / Tanımı Material Name / Description

AdetQty.

Tek. Poz.Tec. Pos. Firm

010

020 Tablodan / at table Hidrolik Depo On Montaj / Hydraulic Tank 1 1 Tazer

030 EMS-125 Emiş Filtresi / Suction Filter 1 1,1 GEMFA

040 EDM-045 Emiş Filtresi / Suction Filter 2 1,2 GEMFA

050 SDK-045 Yağ doldurma ve Havalandırma Kapağı 1 1,3 GEM-FA

060 FSK 127-1X/T/12 Yağ Seviye Göstergesi / Fluid Oil Level Gauge 1 2 Hydac

070 Tablodan / at table Tandem Dişli Pompa / Gear Pump 1 4 MarzocchiCASAPPA

080 Tablodan / at table Alüminyum Kampana / Coupling 1 5 Hidromel

090 Tablodan / at table Pompa-Motor Kaplini / Pump-Motor Coupling 1 6 Hidromel

100 Tablodan / at table Elektrik Motoru / Electric Motor 1 7 Watt

110 Tablodan / at table Planet Redüktör / Planetary Reducer 1 13 Bonfiglioli

120 Tablodan / at table Orbit Hidromotor / Orbit Hydraulic Motor 1 14 M+S Hydraulic

130 Tablodan / at table Planet Redüktör / Planetary Reducer 2 15 Bonfiglioli

140 Tablodan / at table Orbit Hidromotor / Orbit Hydraulic Motor 2 16 M+S Hydraulic

150 3303930050Opsiyonel Yağ Soğutucu / Opt. Oil Cooler UnitsOK-ELD 4H 24V

18 HYDAC

160 Opsiyonel Termostat / Opt. Thermostat 19

170

180 1. SET B6211170103

190 D VPR/3/ET/VMP 34 V (3/4”) Üç Yollu Basınç Ayarlı Kısma Valfi 1 11 Oleostar

200 D 060301068 VBSO-DE-VF-30-VSDI-FM Hidromotor Fren Bloğu 2 12 REXROTH

210 R Kontrol Bloğu 1 10 REXROTH

220 R H012075 Blok Gövdesi 1 10.1 REXROTH

230 R Orifis 0.6mm 1 10.2 REXROTH

240 D R900549534 4WE 6 HA6X/EG24N9K4 Yön Denetim Valfi NG6 1 10.3 REXROTH

250 D R900470295 DB20K1-1X/350XY Basınç Emniyet Valfi 1 10.4 REXROTH

260 D R900912742 4WE10H73-3X/CG24N9K4/A12 Yön Denetim Valfi NG10 1 10.5 REXROTH

270 D MINIMES RAKOR 1/4 3 10.6 HIDROTEK

280 R H011444 Ara Plaka 1 10.7 REXROTH

280

TANK, POMPA, ELEKTRİK MOTORU, REDÜKTÖR GRUBU HYDRAULIC POWER GROUP

R AXIS CONTROL SETR EKSEN KONTROL SETİ

DURMAZLAR

Hidrolik Malzeme ListesiBill Of Hydraulic Materials

DESIGNED BYProje Adı / Project Name

CHECKED BY

HRB-4 GR.2,3

290 2. SET B6111170102


310 R H011373 Blok Göv. 1 20.1 REXROTH

320 D R900564564 ZDBK6VP2-1X/210V Basınç Emniyet Valfi 1 20.2 REXROTH


340 D R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 3 20.4 REXROTH

350 R H011375 Mod NG 6 A blok göv 2 20.5 REXROTH

360 D 045220035620000 VBSN - 08AA Tekli Karşı Denge Valfi NG-6 2 20.51 REXROTH


380 D 0TM104039920000 VMD1.070 Basınç Emniyet Valfi NG6 A-T 1 20.61 REXROTH

390 D R900564521 Z2FSK6-2-1X/2QV Kısma Valfi NG6 1 20.7 REXROTH


410 D A05035101.00 HAT TİPİ İKİZ KİLİTLEME VALFİ 3/8" 1 21 HBS

420



450 D R900564564 ZDBK6VP2-1X/210V Basınç Emniyet Valfi 1 30.2 REXROTH


470 D R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 4 30.4 REXROTH



500 R H011604 (DBDH uyumlu Mod NG 6 A blok göv) 1 30.6 REXROTH



530


550 R H011446 Blok Göv. 1 31.1 REXROTH

560 D R900424201 DBDH6K1X/315 Basınç Emniyet Valfi 1 31.2 REXROTH

570 D MANOMETRE GLS. ARKA CIKIS CAP63x250 FLANSLI 1 32 PAKKENS

580

590 3. SET B5111170105

600 R Kontrol Bloğu / Control Block 1 28 REXROTH

610 R H011371 Blok Gövdesi / Manifold Body 1 28.0 REXROTH

620 R R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 / Directional Control Valve NG6 2 28.1 REXROTH

630 R R900564519 Z2SRK6-1-1X/V İkiz Kilitleme Valfi NG6 / Double Throttle Check Valve NG6 2 28.2 REXROTH

640 R R900564521 Z2FSK6-2-1X/2QV Mod. NG 6 Kısma Valfi / Double Throttle Check Valve NG6 2 28.3 REXROTH

650

660 4. SET B5111170106



690 R R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 ( OPS.) 1 50.2 REXROTH

700 R R900564521 Z2FSK6-2-1X/2QV Kısma Valfi 1 50.3 REXROTH

710 SV-10GA Hat Tipi Tekli Kilitleme Valfi 1 51 Dexter

OPSİYONEL DİKEY DAYAMA BLOK SETİ OPTIONAL VERTICAL SUPPORTS BLOCK SET

X,Y,Z AXIS CONTROL SETX,Y,Z EKSEN KONTROL SETİ

OPSİYONEL YAN DAYAMA BLOK SETİ OPTIONAL SIDE SUPPORTS BLOCK SET

9,6 max s

12,8 max S

ØD (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm)220 4,0 5,4 4,2 5,7 4,5 6,0 4,8 6,4 5,2 6,9 5,7 7,6 6,4 8,5 7,3 9,8 9,0 12,0260 5,0 6,7 5,3 7,0 5,6 7,5 6,0 8,0 6,5 8,6 7,1 9,4 7,9 10,5 9,1 12,2 11,2 14,9300 5,3 7,1 5,6 7,5 6,0 7,9 6,4 8,5 6,9 9,2 7,5 10,0 8,4 11,2 9,7 13,0 11,9 15,9400 6,2 8,2 6,5 8,7 6,9 9,2 7,4 9,8 8,0 10,6 8,7 11,6 9,8 13,0 11,3 15,0 13,8 18,4600 6,5 8,7 6,8 9,1 7,3 9,7 7,8 10,3 8,4 11,2 9,2 12,2 10,3 13,7 11,9 15,8 14,5 19,4800 6,7 8,9 7,0 9,4 7,5 10,0 8,0 10,7 8,6 11,5 9,5 12,6 10,6 14,1 12,2 16,3 15,0 19,91000 6,9 9,2 7,3 9,7 7,7 10,3 8,2 11,0 8,9 11,8 9,7 13,0 10,9 14,5 12,6 16,8 15,4 20,52000 7,3 9,7 7,7 10,3 8,2 10,9 8,7 11,6 9,4 12,6 10,3 13,8 11,5 15,4 13,3 17,8 16,3 21,8220 3,7 5,0 3,9 5,2 4,2 5,5 4,4 5,9 4,8 6,4 5,3 7,0 5,9 7,8 6,8 9,1 8,3 11,1260 4,6 6,2 4,9 6,5 5,2 6,9 5,5 7,4 6,0 8,0 6,5 8,7 7,3 9,7 8,4 11,2 10,3 13,8300 4,9 6,6 5,2 6,9 5,5 7,3 5,9 7,8 6,4 8,5 7,0 9,3 7,8 10,4 9,0 12,0 11,0 14,7400 5,7 7,6 6,0 8,0 6,4 8,5 6,8 9,1 7,4 9,8 8,1 10,7 9,0 12,0 10,4 13,9 12,7 17,0600 6,0 8,0 6,3 8,4 6,7 8,9 7,2 9,6 7,7 10,3 8,5 11,3 9,5 12,6 11,0 14,6 13,4 17,9800 6,2 8,2 6,5 8,7 6,9 9,2 7,4 9,8 8,0 10,6 8,7 11,7 9,8 13,0 11,3 15,0 13,8 18,41000 6,4 8,5 6,7 8,9 7,1 9,5 7,6 10,1 8,2 10,9 9,0 12,0 10,1 13,4 11,6 15,5 14,2 19,02000 6,8 9,0 7,1 9,5 7,5 10,1 8,1 10,8 8,7 11,6 9,5 12,7 10,7 14,2 12,3 16,4 15,1 20,1220 3,1 4,1 3,2 4,3 3,4 4,6 3,7 4,9 3,9 5,3 4,3 5,8 4,8 6,4 5,6 7,4 6,8 9,1260 3,8 5,1 4,0 5,3 4,2 5,7 4,5 6,1 4,9 6,5 5,4 7,2 6,0 8,0 6,9 9,2 8,5 11,3300 4,0 5,4 4,3 5,7 4,5 6,0 4,8 6,4 5,2 7,0 5,7 7,6 6,4 8,5 7,4 9,8 9,0 12,1400 4,7 6,2 4,9 6,6 5,2 7,0 5,6 7,5 6,1 8,1 6,6 8,8 7,4 9,9 8,6 11,4 10,5 14,0600 4,9 6,6 5,2 6,9 5,5 7,4 5,9 7,9 6,4 8,5 7,0 9,3 7,8 10,4 9,0 12,0 11,0 14,7800 5,1 6,8 5,4 7,1 5,7 7,6 6,1 8,1 6,6 8,7 7,2 9,6 8,0 10,7 9,3 12,4 11,4 15,11000 5,2 7,0 5,5 7,3 5,8 7,8 6,3 8,3 6,8 9,0 7,4 9,9 8,3 11,0 9,5 12,7 11,7 15,62000 5,6 7,4 5,9 7,8 6,2 8,3 6,6 8,8 7,2 9,6 7,8 10,5 8,8 11,7 10,1 13,5 12,4 16,5220 2,7 3,6 2,9 3,8 3,0 4,0 3,2 4,3 3,5 4,7 3,8 5,1 4,3 5,7 5,0 6,6 6,1 8,1260 3,4 4,5 3,6 4,7 3,8 5,0 4,0 5,4 4,4 5,8 4,8 6,4 5,3 7,1 6,2 8,2 7,5 10,1300 3,6 4,8 3,8 5,0 4,0 5,4 4,3 5,7 4,6 6,2 5,1 6,8 5,7 7,6 6,6 8,7 8,0 10,7400 4,2 5,6 4,4 5,9 4,7 6,2 5,0 6,6 5,4 7,2 5,9 7,8 6,6 8,8 7,6 10,1 9,3 12,4600 4,4 5,8 4,6 6,2 4,9 6,5 5,2 7,0 5,7 7,5 6,2 8,3 6,9 9,2 8,0 10,7 9,8 13,1800 4,5 6,0 4,8 6,3 5,0 6,7 5,4 7,2 5,8 7,8 6,4 8,5 7,1 9,5 8,2 11,0 10,1 13,51000 4,6 6,2 4,9 6,5 5,2 6,9 5,6 7,4 6,0 8,0 6,6 8,8 7,3 9,8 8,5 11,3 10,4 13,82000 4,9 6,6 5,2 6,9 5,5 7,3 5,9 7,9 6,4 8,5 7,0 9,3 7,8 10,4 9,0 12,0 11,0 14,7220 2,2 2,9 2,3 3,1 2,5 3,3 2,6 3,5 2,8 3,8 3,1 4,1 3,5 4,6 4,0 5,3 4,9 6,5260 2,7 3,6 2,9 3,8 3,0 4,1 3,3 4,3 3,5 4,7 3,9 5,1 4,3 5,7 5,0 6,6 6,1 8,1300 2,9 3,9 3,1 4,1 3,2 4,3 3,5 4,6 3,7 5,0 4,1 5,5 4,6 6,1 5,3 7,1 6,5 8,7400 3,4 4,5 3,5 4,7 3,8 5,0 4,0 5,4 4,3 5,8 4,8 6,3 5,3 7,1 6,1 8,2 7,5 10,0600 3,5 4,7 3,7 5,0 4,0 5,3 4,2 5,6 4,6 6,1 5,0 6,7 5,6 7,5 6,5 8,6 7,9 10,6800 3,6 4,9 3,8 5,1 4,1 5,4 4,4 5,8 4,7 6,3 5,2 6,9 5,8 7,7 6,7 8,9 8,1 10,91000 3,8 5,0 4,0 5,3 4,2 5,6 4,5 6,0 4,8 6,5 5,3 7,1 5,9 7,9 6,8 9,1 8,4 11,22000 4,0 5,3 4,2 5,6 4,5 5,9 4,8 6,3 5,1 6,9 5,6 7,5 6,3 8,4 7,3 9,7 8,9 11,9

Teknik veriler; Durmazlar Makina San. ve Ticaret AŞ. tarafından haber vermeksizin değiştirilebilir. Firmamızın izni olmadan çoğaltılması, yayınlanması yasaktır.Technical datas can be changed by DURMAZLAR MAK.SAN.TIC.A.S. without notice . Reproducing and releasing without getting permission from DURMAZLAR MAK.SAN.TIC.A.S. are prohibited.

Designed By Atakan NERMINER

CALCULATOR v1,2

70% Width 60% Width 30% Width1025 820 615

40% Width

ÜST TOP ÇAPI (mm) TOP ROLL DIAMETER (mm)

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W (mm)Sac Genişliği Plate Width

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2001845 1640

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100% Width2050

90% Width 80% Width1435 1230

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50% Width

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410

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20% Width

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MAKİNA BİLGİLERİ / MACHINE DATA

2050

6

8

BÜKME BOYU (mm) BENDING LENGHT (mm)ÖN BÜKÜM KAPASİTESİ (mm) PREBENDING CAPACITY (mm)BÜKÜM KAPASİTESİ (mm) BENDING CAPACITY (mm)

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205 29.733

PSI

CLASS-1 MATERIAL

Max Yield Strength

N/mm² PSI

355 51.488

N/mm² PSI

690 100.076

N/mm² PSI

CLASS-4 MATERIAL

Max Yield Strength

MANUAL ENTRY

N/mm² PSI

450 65.267

BENDINGROLL

CLASS-2 MATERIAL

Max Yield Strength

CLASS-3 MATERIAL

Max Yield Strength

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es

240 34.809

N/mm²

- 3 Digits Display

- Potentiometer Input

- Set Values Boundaries

- 2 Relay Output

- Operation at Adjustable and Easy

Selectable 3 Different Set Values

SPECIFICATIONS

INPUTPotentiometer : 1-10 kohm

CONTROLControl Form : ON/OFFON/OFF hysteresis : It can be configured by the user

OUTPUTSControl Output :

High Output Relay(5A@250VV at resistive load, C+NC),

Low Output Relay(5A@250VV at resistive load, C+NC)

DISPLAYProcess Display :EPM-3712 : 14 mm Red 3 digits LED Display

LED Indicators : S1(Green), S2(Green), S3(Green), HO(Red), LO(Red)

POWER SUPPLYSupply Voltage :

24 V V ( -%15, +%10 ) 50/60 Hz -1.5 VA

24 V Z ( -%15, +%10 ) - 1.5 VA

EPM-3712Digital Position Controller

- Operation at Adjustable and Easy

Selectable 3 Different Set Values

- Economic

- Easy to Use

ENVIRONMENTAL RATINGS and PHYSICAL SPECIFICATIONS

Operating Temperature : 0...50°CHumidty : 0-90%RH (none condensing)Protection Class : IP65 at front, IP20 at rear

Weight :EPM-3712 : 100 gr

Dimension :EPM-3712 : 77 x 35 mm, Depth : 62.5 mm

Panel Cut-Out :EPM-3712 : 71 x 29 mm

Introduction Brochure. ENG EPM 3712 01 V00 02/07

Electrical Wiring

NL

2

EPM - 3712

3 41 5NCC

11 129 106 7 8

CAT II

1-10 kohmPotentiometer

Input

HighOutputRelay

24VZ

NCC

24VV

OUTPUT5A@250VV 5A@250VV

OUTPUT

c YHIGH LOW

LowOutputRelay

DigitalPosition

Controller

Front Panel

Ordering Informaton

Emko Elektronik San. ve Tic. A.S. DOSAB Karanfil Sok. No:6 TR 16369 Bursa/TURKIYE Phone: +90 224 2611900 Fax: +90 224 2611912 www.emkoelektronik.com.tr [email protected]

Input TypeBC Scale

A BC D E FG HI /

/

U V W Z/

/0 00 1 0 0EPM-3712 (77x35 DIN Size)

01

PositionValue

Display

Led Indication ofHigh Output

Relay is Active

It is used to enterto SET Values Changing and

Calibration modeand used as OK

button

Led Indication of SET3 Value Active


Position Controller

EPM - 3712

SET

S3

S2

S1

HO

LO

Supply VoltageA

24V ( - %15, + %10 ) 50/60Hz 24V ( - %15, + %10 )V Z2

0.....5VZ42 0 999

1 Relay Output (5A@250V V at resistive load, C + NC )

Output-1E

01

01

Output-2FG

Led Indication ofLow Output

Relay is Active


It is used to decrease the valueand select working set value

It is used to increase the

value and select working set value

Selection of Working Set ValueWorking set value can be changed with and button in main operation screen. “S1, S2, S3” leds that are on front panel indicates that selected set value.

Note : Parameters can be observed by pressing button on screen without entering to the programming mode password. But parameters can not be changed.

SET

Set Values Changing Mode

Main Operation Screen

SET

S3

S2

S1

HO

LO

SET

S3

S2

S1

HO

LO

SET1 Screen

SET

S3

S2

S1

HO

LO

SET1 Value

SET

S3

S2

S1

HO

LO

SET1 Value

SET

S3

S2

S1

HO

LO

SET2 Screen

SET

S3

S2

S1

HO

LO

SET2 Value

SET2 Value

SET

S3

S2

S1

HO

LO

SET3 Screen

SET

S3

S2

S1

HO

LO

SET3 Value

SET

S3

S2

S1

HO

LO

SET3 Value

SET

S3

S2

S1

HO

LO


Entering to Programming Mode and Changing Parameters

SET

S3

S2

S1

HO

LO

SET

S3

S2

S1

HO

LO

Main Operation ScreenPress button for 10seconds. Device entersprogramming mode when all leds light off.

SET

SET

S3

S2

S1

HO

LO

Password Screen

SET

S3

S2

S1

HO

LO

Password Value

Press buttonfor entering password.

SET

S3

S2

S1

HO

LO

Enter the Programmingmode entering password with and button

Press buttonfor accessing to parameter

SET

SET

S3

S2

S1

HO

LO

Parameter Screen

SET

S3

S2

S1

HO

LO

Take system orpotentiometer tohigh position andpress button

SET

Password Value

Press buttonfor saving high position

Scale High Limit Saving Screen

SET

S3

S2

S1

HO

LO

Parameter Screen

SET

S3

S2

S1

HO

LO

Scale Low Limit Saving Screen

SET

S3

S2

S1

HO

LO

SET

S3

S2

S1

HO

LO

Press buttonfor accessingparameter value

SET

S3

S2

S1

HO

LO

Press andbutton for changing parameter value

SET

S3

S2

S1

HO

LO

SET

S3

S2

S1

HO

LO

Decimal Point Position Value

SET

S3

S2

S1

HO

LO

Parameter Screen

Scale Value

Scale Value

Parameter Screen

Decimal Point Position Value

SET

S3

S2

S1

HO

LO

SET

S3

S2

S1

HO

LO

Hysteresis Value

SET

S3

S2

S1

HO

LO

Parameter Screen

Hysteresis Value

SET

S3

S2

S1

HO

LO

SET

S3

S2

S1

HO

LO

Programming ModePassword Value

SET

S3

S2

S1

HO

LO

Parameter Screen

SET

S3

S2

S1

HO

LO


Parameters

Hyteresis Value ParameterWhen the position value become equal to the (set- hsyteresis) value, high output relay becomes active.It can be adjusted from 0 to 999.

Decimal Point Position ParameterDecimal point position is determined with this parameter.

Scale Value ParameterScale value defined with this parameter.It can be adjusted from 0 to 999.

System Low Position

System High Position

Programming Mode Accessing Password ParameterPassword for entering to the programming mode is defined with this parameter. ýt can be adjusted from 0 to 999. ýf it is 0, programming mode accessed without entering password.

Relay Output (5A@250V V at resistive load, C + NC )

Programming ModePassword Value

Take system orpotentiometer tolow position andpress button

SETPress buttonfor saving low position

SETPress buttonfor saving parametervalue









SETPress buttonfor saving parametervalue and turn to themain operation screen

Press buttonfor accessingSET-1 parametervalue

Press andbutton for changing SET-1 parameter value

SETPress buttonfor saving SET-1parameter value andaccess to SET-2 parameter

SETPress buttonfor accessing SET-1 parameter



SETPress buttonfor saving SET-2parameter value andaccess to SET-3 parameter



SETPress buttonfor saving SET-3parameter value andturn to the mainoperation screen

up to size 381up to PN 0.5 barup to T = 80 °C

Fluid Level GaugeFluid Level SensorTemperature SwitchFSA / FSK / TSE

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1. DESCRIPTION1.1. GENERAL

HYDAC fluid level gauges FSA,fluid level sensors FSK andtemperature switches TSE areunits which serve to monitor andcontrol the level of operating fluid.The flexible product range meansthat many combinations arepossible:

– FSA: five sizes.Visual thermometer with°C and °F scale.Temperature gauge which recordsthe temperature of the operatingfluid in the tank; display in °C.Dual scale in °C and °F isavailable on request.Simple, standardised mountingconditions (FSA/K).

– FSK: four sizes.Switching contact can be eithertype O (opens when fluid is at lowlevel) or type C (closes whenfluid is at low level) or type W(dual switching unit)Temperature gauge which recordsthe temperature of the operatingfluid in the tank; display in °C.Dual scale in °C and °F isavailable on request.Simple, standardised mountingconditions (FSA/K).

– TSE: three nominal temperaturespossible: 60 °C, 70 °C and 80 °C.Can be easily fitted into the FSAand FSK.Simple, standardised mountingconditions (FSA/K).Non-corroding surfaces.

1.3. APPLICATIONHYDAC fluid level gauges FSA,fluid level sensors FSK andtemperature switches TSE areused to monitor and control levelsof operating fluid.Areas of application arefor example:Machine tools, systemengineering, hydraulic oil,lubricating oil and cutting oil tanksas well as gearboxes.

1.4. NOTESThe upper viscosity limit is2,000 mm²/s.It is not possible to combine atemperature switch TSE with anFT temperature gauge.To ensure correct functioning,pressure, viscosity andtemperature specifications mustbe observed.FSA/FSKNot suitable for use with glycol orfluids containing glycol.FSKDepending on the fluid level of thetank the following switching logicapplies.

1.2. FUNCTION OF THE FSABy using a HYDAC FSA, the fluidlevel can be easily seen on theoutside of the tank. The fluidenters the unit via the lowerconnection bore and is clearlyvisible in the tube. Selection ofthe correct size allows therespective level of the fluid to bemonitored.FUNCTION OF THE FSKBy using a HYDAC FSK, the fluidlevel is monitored via an electricalswitching signal. This switchingsignal can be used as an warningmessage or to regulate the fluidlevel. The fluid enters the unit viathe lower connection bore andpushes up a float in the tube.The float now shows the level ofthe fluid in the tank. If the level offluid drops again, the floatactivates a switching contact.On type C the circuit is thenclosed and on type O the circuitis then open.The special dual switching model(type W) offers two possibilities.It can either be used to close oncontact or to open on contact.FUNCTION OF THE TSEThe HYDAC TSE is a very usefuladditional option to the FSA andFSK products. However, it alsohas a useful application as aseparate build-on unit onsystems.The temperature sensor of theTSE, when fitted, is surroundedby operating fluid. When thenominal temperature is reached,a contact opens and the circuit isbroken.This switching process can beused either as a warningmessage or to monitor thetemperature.When the temperature of the fluiddrops by approx. 25 K, the circuitcloses again.

Tank fluid level

Tank fluid level

(opens oncontact)

(closes oncontact)

In the FSK type O the switchingcontact opens when the fluid leveldrops below the switching level.Correspondingly, in the FSK typeC, the switching contact closeswhen the fluid level drops belowthe switching level.

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2.1.2 Model code for FSA(also order example)

FSA - 076 - 2 . X / FT200 / 12

Fluid level gauge

Size≅ centre distance of bolts076127176254381

Material of seals2 = Viton (FKM)1 = Perbunan (NBR)

Series(determined by manufacturer)

Additional thermometer function– = no additional functionT = thermometer in display tubeFT 200 = temperature gauge 200 mmFT 300 = temperature gauge 300 mmTSE 60 = temperature switch nominal temperature 60 °CTSE 70 = temperature switch nominal temperature 70 °CTSE 80 = temperature switch nominal temperature 80 °C

MountingBanjo bolt threadM 12 (standard)M 10 (not on TSE)

Fluid level sensor FSK

O - N/C contact

Temperature switch TSE

Model code for FSK(also order example)

FSK - 127 - 2 . X / O / FT200 / 12 / ...

Fluid level sensor

Size≅ centre distance of bolts127176254381

Material of seals2 = Viton (FKM)


Switching functionO = opens at the switching levelC = closes at the switching levelW = opens or closes at the switching level

(Hirschmann plug = standard)

Additional thermometer function– = no additional functionFT 200 = temperature gauge 200 mmFT 300 = temperature gauge 300 mmTSE 60 = temperature switch nominal temperature 60 °CTSE 70 = temperature switch nominal temperature 70 °CTSE 80 = temperature switch nominal temperature 80 °C

MountingBanjo bolt threadM 12 (standard)M 10 (not on TSE)

PlugNo details = 3 pole MPM (standard)Z4 = 4 pole HirschmannSEW = 4 pole M12x1 (sensor technology plug)

C - N/O contact

W - N/O orN/C contact

2. TECHNICALSPECIFICATIONS

2.1. GENERAL

2.1.1 Designation and symbol

Fluid level gauge FSA

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2.1.4 Type of constructionThe units are designed to bemounted directly on to theoperating fluid tank.

2.1.5 Type of connectionFSA / FSKThe unit is mounted using twobanjo bolts. The connectionbores can either be threadedholes or clearance holes(Ø 13, Ø 11).TSEThe temperature switch can befitted to the FSA / FSK in placeof the lower banjo bolt.

2.1.6 Mounting positionFSA – vertically

on the tank wallFSK – vertically

on the tank wall(connection plug atthe bottom of the tank)

TSE – instead oflower banjo boltM12 (FSA)

TSE-L – instead oflower banjo boltM12 (FSK)

2.1.7 Weight(See table 2.1.3)

2.1.8 Flow directionOptional

2.1.9 Ambient temperature- 20 °C to + 80 °C

2.1.10 MaterialsFSA / FSK

– End caps and tube in high qualitysynthetic material

– Housing in aluminium– Soft seals in Viton (FKM) or

Perbunan (NBR)– Bolts, nuts and washers in steel

(plated)– Plug connections in high quality

synthetic material (FSK)TSE / TSE-L

– Housing with temperature sensor,washer and nut in steel(zinc-plated)

– Plug connections in high qualitysynthetic material

Model code for TSE(also order example)

TSE - 70 / X / 12

Temperature switchTSE – temperature switch (for FSA)TSE-L – temperature switch long (for FSK)

Nominal temperature60 °C70 °C80 °C


Banjo bolt threadM 12

2.1.3 Standard modelsType Size Order no. = Weight

≅ centre distance of bolts stock no. [kg]FSA - 076 - 1.X/-/12 76 700 000 0.17FSA - 076 - 2.X/-/12 76 700 002 0.17FSA - 127 - 1.X/-/12 127 700 036 0.19FSA - 127 - 2.X/-/12 127 700 038 0.19FSA - 176 - 1.X/-/12 176 700 113 0.22FSA - 176 - 2.X/-/12 176 700 137 0.22FSA - 254 - 1.X/-/12 254 700 072 0.24FSA - 254 - 2.X/-/12 254 700 074 0.24FSA - 381 - 1.X/-/12 381 700 095 0.29FSA - 381 - 2.X/-/12 381 700 160 0.29

TSE - 60 /X/12 – 703 724 0.11TSE - 70 /X/12 – 703 714 0.11TSE - 80 /X/12 – 551 481 0.11

FSK - 127 - 2.X/O/-/12 127 3 070 285 0.21FSK - 127 - 2.X/C/-/12 127 3 112 276 0.21FSK - 127 - 2.X/W/-/12/Z4 127 3 112 298 0.21FSK - 127 - 2.X/O/-/12/SEW 127 3 136 130 0.21FSK - 176 - 2.X/O/-/12 176 3 112 231 0.23FSK - 176 - 2.X/C/-/12 176 3 112 299 0.23FSK - 176 - 2.X/W/-/12/Z4 176 3 112 301 0.23FSK - 254 - 2.X/O/-/12 254 3 112 302 0.26FSK - 254 - 2.X/C/-/12 254 3 112 303 0.26FSK - 254 - 2.X/W/-/12/Z4 254 3 112 305 0.26FSK - 381 - 2.X/O/-/12 381 3 112 306 0.30FSK - 381 - 2.X/C/-/12 381 3 112 307 0.30FSK - 381 - 2.X/W/-/12/Z4 381 3 112 309 0.30

TSE-L - 60 /X/12 – 3 148 887 0.13TSE-L - 70 /X/12 – 3 148 886 0.13TSE-L - 80 /X/12 – 3 148 885 0.13

FT 200 0 - 100 °C / M12 200 700 154 0.03FT 300 0 - 100 °C / M12 300 700 155 0.04

Documents

Manual Roladora DURMA