Manual Pinetec

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WHEEL ALIGNMENT

USER’S MANUAL


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CONTENTS

1. Caution 2

2. Parts list 33. Features and specification 54. How to install programs 65. How to install USB port 76. Main program

6-1) Start-Up Screen 156-2) Measurement 16

6-2-1) Selecting The Manufacturer & Model

① Selecting the Manufacturer② Registration New Vehicle Specification

③ Selecting the Model

6-2-2) Vehicle specification

6-2-3) Run-Out6-2-4) Caster Swing6-2-5) Measurement Front & Rear setback

( Spoiler program)6-2-6) Viewing The Measurements6-2-7) Printing The Measurement

6-3) Adjustment 246-3-1) Adjustment Screen

① Rear Wheel Adjustment Screen② Front Wheel Adjustment Screen

③ Data Save & Print

④ Terminate

6-4) Special function 286-4-1) Camber jack-up6-4-2) Total jack-up6-4-3) EZ TOE

7. Question & Answer 29


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1 Cautions

■ The installation of the product are not exposed to direct sunlight

■ Communication failure and measure changes are affected by sunlight (infrared).

■ Install a well-ventilated and no moisture place

■ Temperature range of products available is ” -10 ~ +40 degrees “

Other temperatures may cause malfunctions.

■ The body of the product must be grounded on the floor

■ Do not touch charge cable on the floor.

■ Where voltage fluctuations are severe or unstable should install a power stabilizer.

■ Air compressors or other heavy equipment, power consumption,

preferably with a power outlet to isolate or separate.

■ If you use the clamp, please join safety hanger to a tire wheel,

■ In order to maintain the precision measurement head, to prevent damage to implore,

Do not disassemble. (Causes of warranty repairs.)

◈ If power is turned off during measurement of the head must be re-measured

to the start screen Cause of the error can be measured.

◈ If you use the F3 system configration, you need the password "Admin" is.

After changing the password if you forget, the recovery is not,

reinstall the program to be Please note this time there was the loss of customer data.

NOTICE


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2

Parts list

2-1 Standard

Parts name Image Quantity

Cabinet 1

Measuring head 4

Clamp 4

Turn table Front) 2

Turn table Rear) 2

Steering wheel holder 1

Brake pedal depressor 1

Power supply 1


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Recharge cable 4

Spoiler cable 1

Safty hanger 4

USB Wireless module 1

Program CD 1

Users manual 1

2-2 Option

Lap-top compu ter 1

Calibration Jig 1

Components of this product in order to improve the performance of the product aresubject to change without notice.


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3. Features & Specification

3-1. Features

■ Wireless communication Bluetooth RF type

■ WINDOWS XP, WINDOWS VISTA, WINDOWS 7(32bit) available

■ 3-D animation

■ Automatic multimedia guide function

3-2. Specification

■ Measurement 8 sensor

■ Sensors PSD(position sensitive devise)

■ Communication 2.4GHz wireless bluetooth

■ Input power 110/220V single 50/60HZ 400W

■ Battery voltage 1.2V (1unit)

■ Battery life 8 hours(room temp.)

■ Clamp wheel size 12” ~ 21”

3-3. Accuracy & range

TOE 0.01°CAMBER 0.01°Measuring accuracy

CASTER 0.01°

Caser swing Max. angle 18°

Individual toe ±3 °Total toe ±6 °

Camber ±15 °

Caster ±30 °S.A.I. ±30 °

Measuring range

Thrust angle, setback ±3 °


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3-4. Dimension & weight

Dimension(mm, W*H*D) Weight(Kg)

NET GROSS NET GROSS

Cabinet

Measuring head 750 * 300 * 500 800 * 350 *550 16 17

Clamp 450 * 250 * 350 500 * 300 * 400 14 15

Turn table 380 * 220 * 380 400 * 240 * 400 39 40

Accessories 650 * 180 * 180 700 * 200 * 200 4 5

4. How to install programs(WINDOWS XP , WINDOWS VISTA, WINDOWS 7)

1. After inserting the CD into your computer program, "Setup.exe" file, please run 2. Proceeding steps are completed automatically reboot. 3. Excute C:\wheel\alignment.exe file 4. Then appears start screen.

◈ If you use WINDOWS VISTA, WINDOWS 7 , Provided on the CD "smartiosys.sys" file copy to "C: \ Windows" folder.


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5. How to install USB port( WINDOWS XP, WINDOWS VISTA, WINDOWS 7 )

▣ Screen description has been described based on the Windows 7

5-1. CP210_VCP_Win7 file setupCP210_VCP_Win7 is a setup file of USB port ,download and install from the supplied CD

① Excute “CP210_VCP_Win7”

② Next


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③ Next

④ Next


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⑤ Next

⑥ Install


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⑦ Finish

⑧ Please insert USB wireless (RF) modules to the Laptop USB Port


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⑨ Install After running, “CP210x USB to UART Bridge Port” is created automatically


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5-2. Change COM Ports Number to “COM 4”

① Control Pannel System

② Hardware Device Manager


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③ Ports ( COM & LPT )

④ Click “Silicon Labs CP210x USB to UART Bridge”


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⑤ Port Settings Advanced..

⑥ Change COM Ports Number to COM4 press “OK” button


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6. Main Program

6-1 START-UP SCREEN

F1 MEASUREMENT & ADJUSTMENT A button for wheel alignment measuring and adjusting.

F2 CUSTOMER MANAGEMENT

It manage customer information and stores previously-measured data.

F3 SYSTEM CONFIGURATION: It enables entering the company name, settingthe units of measurements and the process types, andexecuting the self-registering program

.

F4 DIAGNOSTIC PROGRAM: Diagnostic Clamp, Calibraion Block and Sensor


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6-2 MEASUREMENT

6-2-1 Selecting the manufacturer & model

F1 Measure Pressing this button will initiate the measuring process.

F2 Register Pressing this button will register vehicle specification.

F5 Main Menu Pressing this button will switch to the Main menu.


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6-2-2 Registration New Vehicle Specification

◈ How to add a New Model

Press the Add a New Model button when the model you want is not listed afteryou have chosen the manufacturer in the Selecting Model mode.Select the manufacturer and enter a model.

.

F1 Register To add the model after entering the specification

F2 Front Wheel Animation To register the front wheel adjustment

F3 Rear Wheel Animation To register the rear wheel adjustment animation

F4 Delete To delete the specifications, select the desiredmodel in the previous screen and press this button

F5 Cancel To go back to the previous screen.


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6-2-3 RUN-OUT

◈ Directions

you should turn on whichever way that is most convenient to you.

ⓐ Rotate the clamp 180 degree towards the car’s front and press on the head.press RE button.

ⓑ Signal will ring and the 1st step lamp will turn yellow.(It should remain still at this stage)

ⓒ The measuring will be carried out. With the end of the measurement, signal will

sound and the lamp will turn green.

ⓓ The lamp turning green signals the end of step one, after rotating the clamp180

degree, press RE button.

ⓔ A starting signal will ring, the lamp will turn yellow and the second measurement

will be made.

ⓕ After the complete measurement, an ending signal will sound, and

the lamp will turn from yellow to green .

CUATION : Alignment during operation, the head and the head is blocked,the normal measurement and adjustment operations does not occur.


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6-2-4 CASTER SWING

① Wheel line up & Level check up.

Turn the steering wheel straight foward and set Head levelas you look at the alignment graphic bar or upper arrow of the screen.

( if level of head is not correct, the buzzer sound may be occurred.)

5-degree Right & Left Swing

1) 5 degree Right Swing Turn the steering wheel slowly 5degrees to the Right At 5 degreethe screen will turn light blue and

display “OK”.

2) 5 degree Left Swing

3) 0-degree SwingWithin 0.2degree controls,controlthe horizontal, the buzzer sounds

to end rings


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6-2-5 Rear / Front Setback MeasurementRear setback and front setback will be measured automatically by heads.(Do not touch head during the process)

What is the Spoiler Program?

For cars with very low front bumper, the front wheel set-back sensor will be blocked andthe measurement cannot be made. In this case, run the Spoiler Program to tilt theside head’s setback sensors to measure the setback and tilt them back to their originalpositions .

If you run the Spoiler Program, must connect Front left & right head by cross cable.

Notice

Lift up the Left & Right set-back sensors to their

original positions,Lock and press the “ME” button.

.

The Spoiler program can be activated if“F1” is pressed.

Tilt down until the Left set-back sensor is nolonger blocked by the bumper,Lock, and press the “ME” button.

Tilt down until the Right set-back sensor is zerodegreeLock, and press the “ME” button.


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6-2-6 VIEWING THE MEASUREMENTS

F1 Front Wheel Adjustment Press this button to adjust the front wheels.F2 Rear Wheel Adjustment Press this button to adjust the rear wheels.

F5 Re-Caster Press this button to measure caster again.

6-2-7 Printing The Measurements

Clicking “ Print ” at the button of right screen to print thecurrent measurements.


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6-3. ADJUSTMENT

6-3-1 Adjustment Screen

① Rear Wheel Adjustment Screen

F1 Front Wheel Adjustment Press this button to adjust the front wheels.

F2 Adjustment Animation Press this button to view the animation of thevehicle’s adjusted area.

F3 Shim Press this button to view Shim function.

F4 Measurements Press this button to view the measurements.

F5 End Press this button to terminate the adjustment.


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② Front Wheel Adjustment Screen

< Steering Wheel Locking Procedure >

F1 Rear Wheel Adjustment

F2 Adjustment Animation

F3 Shim

F4 Re-Caster

F5 End


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③ DATA SAVE & PRINT

If you press F5 (End) button on adjustment screen, the detail will follow as below

If the program asks you if you wish to save

the customer data, press F1 button

A customer name and the vehiclenumber are required to register thecustomer

Enter the remaining fieldsand press F4 the saving button

F1 This button will switchto adjustment mode

F2 This button will print outmeasurement data

F3 This button will switch to therun-out screen.

F5 This button is to end


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SELETING PRINT MODE

< graphical mode >

① Terminate

F1 Pressing this button will end theprogram and turn the power off .

F3 Pressing this button will switch towindows screen

F5 Pressing this button will switch to

Start-up screen


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6-4. Special function

6-4-1 Camber Jack-up

To adjust wheels that are lifted up in the air manually.Applied on front and rear wheel adjustment only .

1) Press “CAM” key from Head2) When the left screen appears, Lift your car up and

press “M” key from Head, and start the job.3) After finishing the adjustment, bring down the car and

press “CAM” key to go back to the main mode.

6-4-2 Total Jack-up

To adjust wheels using 2-Post LiftApplied on front and rear wheel adjustment only

1) Press “F9” button from keyboard or Pick “ Total jack-up” on monitor2) Lift your car up and press “M” key from Head ,and start the job.3) After finishing the adjustment, bring down the car and press “Esc” key

to go back to the main mode.

6-4-3. EZ- TOE

To adjust wheels using steering wheel when it’s difficult to control Toe at a normal position.Applied on front wheel adjustment only..

1) Press “F7” button from keyboard2) Turn the steereing wheel to be in a proper position to carry out the task.

(within an angle of 10 degree)3) Press “M” key.4) Adjust the Toe.5) Turn the steering wheel back to the original position.6) Press “Esc” button


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7. Question & Answer

7-1. Power supply

< Symptoms > ◈ Battery is not charging

◈ Red Led light is not coming on the head.

◈ Battery Discharges too quick.

< Resolution > ◈ Charger or battery exchange

◈ Call centers are requested to contact the repairs

7-2. Communication

◈ RF Module is not communicating

◈ While measuring, Monitor is unplugged message appears

◈ Only Front right and rear Right is not communicating

◈ Run-out will not work

< Resolution > ◈ Exchange Charger or battery

◈ Exchange USB cable. .

7-3. Measurement accuracy

◈ Steering is off from the center when going straight forward

◈ Uneven wear pattern is noticed after adjustment.

◈ Car is pulling to one side.

< Resolution > ◈ Accurate calibration is carried out ..

◈ If the lower body of the vehicle fault, after the first repair ismeasured.

◈ Call centers are requested to contact the repairs

Documents

Manual Pinetec