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Manual Operacion y Mto Catg3406 - Safety

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Page 1: Manual Operacion y Mto Catg3406 - Safety

®© 2010 CaterpillarAll Rights Reserved

®

SAFETYOperation and Maintenance Manual Excerpt

Page 2: Manual Operacion y Mto Catg3406 - Safety

SEBU6359-09April 2006

Operation andMaintenanceManualG3406 Engine4FD1-Up (Engine)1RK1-Up (Engine)5NW1-Up (Engine)

Page 3: Manual Operacion y Mto Catg3406 - Safety

i01658146

Important Safety InformationMost accidents that involve product operation, maintenance and repair are caused by failure to observebasic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardoussituations before an accident occurs. A person must be alert to potential hazards. This person should alsohave the necessary training, skills and tools to perform these functions properly.

Improper operation, lubrication, maintenance or repair of this product can be dangerous andcould result in injury or death.Do not operate or perform any lubrication, maintenance or repair on this product, until you haveread and understood the operation, lubrication, maintenance and repair information.Safety precautions and warnings are provided in this manual and on the product. If these hazard warningsare not heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.The message that appears under the warning explains the hazard and can be either written or pictoriallypresented.

Operations that may cause product damage are identified by “NOTICE” labels on the product and inthis publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,procedure, work method or operating technique that is not specifically recommended by Caterpillaris used, you must satisfy yourself that it is safe for you and for others. You should also ensure thatthe product will not be damaged or be made unsafe by the operation, lubrication, maintenance orrepair procedures that you choose.The information, specifications, and illustrations in this publication are on the basis of information thatwas available at the time that the publication was written. The specifications, torques, pressures,measurements, adjustments, illustrations, and other items can change at any time. These changes canaffect the service that is given to the product. Obtain the complete and most current information before youstart any job. Caterpillar dealers have the most current information available.

When replacement parts are required for thisproduct Caterpillar recommends using Caterpil-lar replacement parts or parts with equivalentspecifications including, but not limited to, phys-ical dimensions, type, strength and material.

Failure to heed this warning can lead to prema-ture failures, product damage, personal injury ordeath.

Page 4: Manual Operacion y Mto Catg3406 - Safety

6 SEBU6359-09Safety SectionSafety Messages

Safety Sectioni01837168

Safety MessagesSMCS Code: 1000; 7405

g00938528Illustration 1

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SEBU6359-09 7Safety Section

Safety Messages

There may be several specific safety messageson an engine. The exact location of the hazardsand the description of the hazards are reviewed inthis section. Please become familiar with all safetymessages.

Ensure that all of the safety messages are legible.Clean the safety messages or replace the safetymessages if the words cannot be read or if thepictures are not visible. When the safety messagesare cleaned, use a cloth, water, and soap. Do not usesolvent, gasoline, or other harsh chemicals to cleanthe safety messages. Solvents, gasoline, or harshchemicals could loosen the adhesive that securesthe safety messages. The safety messages that areloosened could drop off of the engine.

Replace any damaged safety messages or missingsafety messages. If a safety message is attachedto a part of the engine that is replaced, install anew safety message on the replacement part. AnyCaterpillar dealer can provide new safety messages.

Do not operate or work on this engine unless youhave read and understand the instructions andwarnings in the Operation and Maintenance Man-ual. Failure to follow the instructions or heed thewarnings could result in injury or death. Contactany Caterpillar dealer for replacement manuals.Proper care is your responsibility.

The safety messages that may be attached on theengine are illustrated and described below.

(1) OperationThe warning label for operation is located on theoutside of the door of the control panel.

g00306265

Do not operate or work on this engine or genera-tor set unless you have read and understand theinstructions and warnings in the Operation andMaintenance Manuals.

Failure to follow the warnings and instructionscould result in injury or death. Contact anyCaterpillar dealer for replacement manuals. Prop-er care is your responsibility.

(2) Emergency Stop ButtonThe warning label for the emergency stop button islocated on the outside of the door of the control panel.

g00305896

Always operate this unit with the vandal dooropen. Operating the unit with the vandal doorclosed restricts access to the emergency stopbutton and could result in injury or death.

Page 6: Manual Operacion y Mto Catg3406 - Safety

8 SEBU6359-09Safety SectionSafety Messages

(3) BatteryThe warning label for the battery is installed on theside of the engine or in a visible location near thebattery. If batteries are located on both sides of thepackage, the warning label is located on both sidesof the package.

g00455028

Improper jumper cable connections can cause anexplosion resulting in personal injury.

Batteries may be located in separate compartments.When you are using jump start cables, alwaysconnect the positive “+” cable to the positive “+”terminal of the battery that is connected to the startingmotor solenoid. Connect the negative “-” cable fromthe external source to the negative “-” terminal of thestarting motor. If the starting motor does not have anegative “-” terminal, connect the negative “-” cablefrom the external source to the engine block. Followthe procedure in this Operation and MaintenanceManual, “Engine Starting” topic (Operation Section).

(4) CSA Hazardous AtmosphereThe warning label for the Canadian StandardsAssociation (CSA) hazardous atmosphere is locatedon the left side of the engine on a flat surface.

g00938572

Do not disconnect equipment unless power hasbeen disconnected or the area is known to be non-hazardous

Approval by the CSA is a requirement for engines thatoperate in hazardous locations. Volatile flammablegases are present in these locations. The gases arenormally confined within closed systems. The gasescan only escape if the system accidentally breaksdown. The CSA warning is intended to prevent ahazardous atmosphere from igniting.

Volatile flammable gas that is contacted by a sparkwill cause an explosion. This could result in personalinjury or death. Also, property could be damaged.

Do not disconnect electrical equipment unless thepower has been disconnected. Otherwise, ensurethat the atmosphere is not hazardous.

Page 7: Manual Operacion y Mto Catg3406 - Safety

SEBU6359-09 9Safety Section

General Hazard Information

(5) LiftingThe warning label for lifting is located on the basenear the lifting holes.

g00524148

Improper lift rigging can allow unit to tumble caus-ing injury and damage.

1. Use an adequate spreader bar as describedbecause the center of gravity is above the base liftingpoints.

2. Attach four properly rated chains from the baselifting holes to the spreader bar.

3. Adjust the chain lengths in order to position thespreader bar over the center symbol for level lift.

4. Use a single point center lift arch and use a5N-2171 Film when present.

i02405804

General Hazard InformationSMCS Code: 1000; 4450; 7405

g00104545Illustration 2

Attach a “Do Not Operate” warning tag or a similarwarning tag to the start switch or to the controlsbefore the engine is serviced or before the engine isrepaired. These warning tags (Special Instruction,SEHS7332) are available from your Caterpillardealer. Attach the warning tags to the engine and toeach operator control station. When it is appropriate,disconnect the starting controls.

Do not allow unauthorized personnel on the engine,or around the engine when the engine is beingserviced.

Engine exhaust contains products of combustionwhich may be harmful to your health. Always start theengine and operate the engine in a well ventilatedarea. If the engine is in an enclosed area, vent theengine exhaust to the outside.

Cautiously remove the following parts. To helpprevent spraying or splashing of pressurized fluids,hold a rag over the part that is being removed.

• Filler caps

• Grease fittings

• Pressure taps

• Breathers

• Drain plugs

Use caution when cover plates are removed.Gradually loosen, but do not remove the last twobolts or nuts that are located at opposite ends ofthe cover plate or the device. Before removing thelast two bolts or nuts, pry the cover loose in order torelieve any spring pressure or other pressure.

g00702020Illustration 3

• Wear a hard hat, protective glasses, and otherprotective equipment, as required.

• When work is performed around an engine that isoperating, wear protective devices for ears in orderto help prevent damage to hearing.

Page 8: Manual Operacion y Mto Catg3406 - Safety

10 SEBU6359-09Safety SectionGeneral Hazard Information

• Do not wear loose clothing or jewelry that can snagon controls or on other parts of the engine.

• Ensure that all protective guards and all covers aresecured in place on the engine.

• Never put maintenance fluids into glass containers.Glass containers can break.

• Use all cleaning solutions with care.

• Report all necessary repairs.

Unless other instructions are provided, performthe maintenance under the following conditions:

• The engine is stopped. Ensure that the enginecannot be started.

• Disconnect the batteries when maintenanceis performed or when the electrical system isserviced. Disconnect the battery ground leads.Tape the leads in order to help prevent sparks.

• Do not attempt any repairs that are not understood.Use the proper tools. Replace any equipment thatis damaged or repair the equipment.

California Proposition 65 Warning

Some engine exhaust constituents are known to theState of California to cause cancer, birth defects, andother reproductive harm.

Pressurized Air and WaterPressurized air and/or water can cause debrisand/or hot water to be blown out. This could result inpersonal injury.

When pressurized air and/or pressurized water isused for cleaning, wear protective clothing, protectiveshoes, and eye protection. Eye protection includesgoggles or a protective face shield.

The maximum air pressure for cleaning purposesmust be below 205 kPa (30 psi). The maximumwater pressure for cleaning purposes must be below275 kPa (40 psi).

Fluid Penetration

g00687600Illustration 4

Always use a board or cardboard when you checkfor a leak. Leaking fluid that is under pressure canpenetrate body tissue. Fluid penetration can causeserious injury and possible death. A pin hole leak cancause severe injury. If fluid is injected into your skin,you must get treatment immediately. Seek treatmentfrom a doctor that is familiar with this type of injury.

Containing Fluid SpillageCare must be taken in order to ensure that fluidsare contained during performance of inspection,maintenance, testing, adjusting and repair of theengine. Prepare to collect the fluid with suitablecontainers before opening any compartment ordisassembling any component that contains fluids.

Refer to Special Publication, NENG2500, “CaterpillarDealer Service Tools Catalog” for the following items:

• Tools that are suitable for collecting fluids andequipment that is suitable for collecting fluids

• Tools that are suitable for containing fluids andequipment that is suitable for containing fluids

Obey all local regulations for the disposal of liquids.

Page 9: Manual Operacion y Mto Catg3406 - Safety

SEBU6359-09 11Safety Section

Burn Prevention

Asbestos Information

g00702022Illustration 5

Caterpillar equipment and replacement parts that areshipped from Caterpillar are asbestos free. Caterpillarrecommends the use of only genuine Caterpillarreplacement parts. Use the following guidelineswhen you handle any replacement parts that containasbestos or when you handle asbestos debris.

Use caution. Avoid inhaling dust that might begenerated when you handle components that containasbestos fibers. Inhaling this dust can be hazardousto your health. The components that may containasbestos fibers are brake pads, brake bands, liningmaterial, clutch plates, and some gaskets. Theasbestos that is used in these components is usuallybound in a resin or sealed in some way. Normalhandling is not hazardous unless airborne dust thatcontains asbestos is generated.

If dust that may contain asbestos is present, thereare several guidelines that should be followed:

• Never use compressed air for cleaning.

• Avoid brushing materials that contain asbestos.

• Avoid grinding materials that contain asbestos.

• Use a wet method in order to clean up asbestosmaterials.

• A vacuum cleaner that is equipped with a highefficiency particulate air filter (HEPA) can also beused.

• Use exhaust ventilation on permanent machiningjobs.

• Wear an approved respirator if there is no otherway to control the dust.

• Comply with applicable rules and regulationsfor the work place. In the United States, useOccupational Safety and Health Administration(OSHA) requirements. These OSHA requirementscan be found in “29 CFR 1910.1001”.

• Obey environmental regulations for the disposalof asbestos.

• Stay away from areas that might have asbestosparticles in the air.

Dispose of Waste Properly

g00706404Illustration 6

Improperly disposing of waste can threaten theenvironment. Potentially harmful fluids should bedisposed of according to local regulations.

Always use leakproof containers when you drainfluids. Do not pour waste onto the ground, down adrain, or into any source of water.

i01480768

Burn PreventionSMCS Code: 1000; 4450; 7405

Do not touch any part of an operating engine.Allow the engine to cool before any maintenanceis performed on the engine. Relieve all pressurein the air system, in the hydraulic system, in thelubrication system, in the fuel system, or in thecooling system before any lines, fittings or relateditems are disconnected.

CoolantWhen the engine is at operating temperature, theengine coolant is hot. The coolant is also underpressure. The radiator and all lines to the heaters orto the engine contain hot coolant.

Page 10: Manual Operacion y Mto Catg3406 - Safety

12 SEBU6359-09Safety SectionFire Prevention and Explosion Prevention

Any contact with hot coolant or with steam can causesevere burns. Allow cooling system components tocool before the cooling system is drained.

Check the coolant level after the engine has stoppedand the engine has been allowed to cool.

Ensure that the filler cap is cool before removing thefiller cap. The filler cap must be cool enough to touchwith a bare hand. Remove the filler cap slowly inorder to relieve pressure.

Cooling system conditioner contains alkali. Alkali cancause personal injury. Do not allow alkali to contactthe skin, the eyes, or the mouth.

OilsHot oil and hot lubricating components can causepersonal injury. Do not allow hot oil to contact theskin. Also, do not allow hot components to contactthe skin.

BatteriesElectrolyte is an acid. Electrolyte can cause personalinjury. Do not allow electrolyte to contact the skin orthe eyes. Always wear protective glasses for servicingbatteries. Wash hands after touching the batteriesand connectors. Use of gloves is recommended.

i01372262

Fire Prevention and ExplosionPreventionSMCS Code: 1000; 4450; 7405

g00704000Illustration 7

All fuels, most lubricants, and some coolant mixturesare flammable.

Flammable fluids that are leaking or spilled onto hotsurfaces or onto electrical components can causea fire. Fire may cause personal injury and propertydamage.

A flash fire may result if the covers for the enginecrankcase are removed within fifteen minutes afteran emergency shutdown.

Determine whether the engine will be operated in anenvironment that allows combustible gases to bedrawn into the air inlet system. These gases couldcause the engine to overspeed. Personal injury,property damage, or engine damage could result.

If the application involves the presence of combustiblegases, consult your Caterpillar dealer for additionalinformation about suitable protection devices.

Remove all flammable materials such as fuel, oil, anddebris from the engine. Do not allow any flammablematerials to accumulate on the engine.

Store fuels and lubricants in properly markedcontainers away from unauthorized persons. Storeoily rags and any flammable materials in protectivecontainers. Do not smoke in areas that are used forstoring flammable materials.

Do not expose the engine to any flame.

Exhaust shields (if equipped) protect hot exhaustcomponents from oil or fuel spray in case of a line,a hose, or a seal failure. Exhaust shields must beinstalled correctly.

Do not weld on lines or tanks that contain flammablefluids. Do not flame cut lines that contain flammablefluid. Clean any such lines thoroughly with anonflammable solvent prior to welding or flamecutting.

Wiring must be kept in good condition. All electricalwires must be properly routed and securely attached.Check all electrical wires daily. Repair any wiresthat are loose or frayed before you operate theengine. Clean all electrical connections and tightenall electrical connections.

Eliminate all wiring that is unattached or unnecessary.Do not use any wires or cables that are smaller thanthe recommended gauge. Do not bypass any fusesand/or circuit breakers.

Arcing or sparking could cause a fire. Secureconnections, recommended wiring, and properlymaintained battery cables will help to prevent arcingor sparking.

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SEBU6359-09 13Safety Section

Crushing Prevention and Cutting Prevention

Inspect all lines and hoses for wear or fordeterioration. The hoses must be properly routed.The lines and hoses must have adequate supportand secure clamps. Tighten all connections to therecommended torque. Leaks can cause fires.

Oil filters and fuel filters must be properly installed.The filter housings must be tightened to the propertorque.

g00704135Illustration 8

Gases from a battery can explode. Keep any openflames or sparks away from the top of a battery. Donot smoke in battery charging areas.

Never check the battery charge by placing a metalobject across the terminal posts. Use a voltmeter ora hydrometer.

Improper jumper cable connections can causean explosion that can result in injury. Refer tothe Operation Section of this manual for specificinstructions.

Do not charge a frozen battery. This may cause anexplosion.

The batteries must be kept clean. The covers(if equipped) must be kept on the cells. Use therecommended cables, connections, and battery boxcovers when the engine is operated.

Fire ExtinguisherMake sure that a fire extinguisher is available. Befamiliar with the operation of the fire extinguisher.Inspect the fire extinguisher and service the fireextinguisher regularly. Obey the recommendationson the instruction plate.

Lines, Tubes and HosesDo not bend high pressure lines. Do not strike highpressure lines. Do not install any lines that are bentor damaged.

Repair any lines that are loose or damaged. Leakscan cause fires. Consult your Caterpillar dealer forrepair or for replacement parts.

Check lines, tubes and hoses carefully. Do not useyour bare hand to check for leaks. Use a board orcardboard to check for leaks. Tighten all connectionsto the recommended torque.

Replace the parts if any of the following conditionsare present:

• End fittings are damaged or leaking.

• Outer coverings are chafed or cut.

• Wires are exposed.

• Outer coverings are ballooning.

• Flexible part of the hoses are kinked.

• Outer covers have embedded armoring.

• End fittings are displaced.

Make sure that all clamps, guards, and heat shieldsare installed correctly. During engine operation, thiswill help to prevent vibration, rubbing against otherparts, and excessive heat.

i01359666

Crushing Prevention andCutting PreventionSMCS Code: 1000; 4450; 7405

Support the component properly when work beneaththe component is performed.

Unless other maintenance instructions are provided,never attempt adjustments while the engine isrunning.

Stay clear of all rotating parts and of all movingparts. Leave the guards in place until maintenanceis performed. After the maintenance is performed,reinstall the guards.

Keep objects away from moving fan blades. The fanblades will throw objects or cut objects.

When objects are struck, wear protective glasses inorder to avoid injury to the eyes.

Page 12: Manual Operacion y Mto Catg3406 - Safety

14 SEBU6359-09Safety SectionMounting and Dismounting

Chips or other debris may fly off objects when objectsare struck. Before objects are struck, ensure that noone will be injured by flying debris.

i01372247

Mounting and DismountingSMCS Code: 1000; 4450; 7405

Inspect the steps, the handholds, and the work areabefore mounting the engine. Keep these items cleanand keep these items in good repair.

Mount the engine and dismount the engine only atlocations that have steps and/or handholds. Do notclimb on the engine, and do not jump off the engine.

Face the engine in order to mount the engine ordismount the engine. Maintain a three-point contactwith the steps and handholds. Use two feet and onehand or use one foot and two hands. Do not use anycontrols as handholds.

Do not stand on components which cannot supportyour weight. Use an adequate ladder or use a workplatform. Secure the climbing equipment so that theequipment will not move.

Do not carry tools or supplies when you mount theengine or when you dismount the engine. Use a handline to raise and lower tools or supplies.

i02526919

Ignition SystemsSMCS Code: 1550

Ignition systems can cause electrical shocks. Avoidcontacting the ignition system components andwiring.

Do not attempt to remove the valve covers when theengine is operating. The transformers are groundedto the valve covers. Personal injury or death mayresult and the ignition system will be damaged if thevalve covers are removed during engine operation.The engine will not operate without the valve covers.

When the ignition harness is reconnected, ensurethat the Engine Control Switch (ECS) is in the STOPposition or the OFF/RESET position so that theignition system is immediately discharged.

If the wiring harness is reconnected with the ECS inthe AUTOMATIC position or the MANUAL STARTposition, the storage capacitor of the ignition systemmay discharge. If the wiring harness is reconnectedwith the ECS in the AUTOMATIC position or theMANUAL START position, the storage capacitor ofthe ignition system may fire a spark plug. The sparkplug will ignite any gas which is in the cylinder. Thecrankshaft can rotate and the crankshaft can bedamaged. The driven equipment can also rotate andthe driven equipment can also be damaged. Personalinjury or damage to the equipment may be a result.

Gas that has accumulated in the exhaust systemmay also be ignited.

Magneto (If Equipped)The storage capacitor in a breakerless magneto canbe charged by turning the magneto by hand. Thestorage capacitor can be charged even when thewiring harness is disconnected from the magneto.

Before connecting the wiring harness to a breakerlessmagneto, discharge the storage capacitor to theground. Use the following procedure to discharge thestorage capacitor:

1. Attach one end of a wire to the magneto housing.

2. Contact the other end of the wire to the connectorpins for the wiring harness that is on the magneto.

You will hear a “snap” when the storage capacitordischarges.

3. Ground all of the connector pins.

This will ensure that no charge is in the magneto.Some breakerless magnetos have more than onestorage capacitor.

Turn the ignition switch to the OFF position beforeconnecting the wiring harness. If the ignition switchis in the OFF position, the storage capacitor isimmediately discharged to the ground when thewiring harness is connected to the magneto.

Caterpillar Digital Ignition System(CDIS)The Caterpillar Digital Ignition System (CDIS)replaces mechanical parts that are prone to wear.The system provides more precise control of ignitiontiming.

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SEBU6359-09 15Safety Section

Before Starting Engine

The digital ignition system includes a timing disc,a speed sensor (timing), a timing control, andwiring harnesses. There is no magneto. The sensormonitors the rotation of the timing disc in order tosense a reference position of the crankshaft. Thesensor sends a signal to the timing control for eachcylinder. The timing control initiates the ignition byproviding a pulse to the transformer of the propercylinder.

There are two options for providing the electricalpower for the timing control:

• The customer provides a source of 12 VDC or24 VDC. (The customer can order a belt drivenalternator and a battery from the factory.)

• An alternator enables self-powered ignition.

The optional alternator is installed onto the magnetodrive. A wiring harness connects the alternator toa voltage regulator in order to provide the correctvoltage to the digital ignition system. Voltage for thetiming control is regulated to 27 ± 3 VDC.

For further information, consult your Caterpillardealer.

i00659904

Before Starting EngineSMCS Code: 1000

Inspect the engine for potential hazards.

Before starting the engine, ensure that no one is on,underneath, or close to the engine. Ensure that thearea is free of personnel.

Ensure that the engine is equipped with a lightingsystem that is suitable for the conditions. Ensure thatall lights work properly.

All protective guards and all protective covers mustbe installed if the engine must be started in orderto perform service procedures. To help prevent anaccident that is caused by parts in rotation, workaround the parts carefully.

Do not bypass the automatic shutoff circuits. Do notdisable the automatic shutoff circuits. The circuits areprovided in order to help prevent personal injury. Thecircuits are also provided in order to help preventengine damage.

On the initial start-up of a new engine or an enginethat has been serviced, be prepared to stop theengine if an overspeed condition occurs. This maybe accomplished by shutting off the fuel supply to theengine, or shutting off the ignition system.

See the Service Manual for repairs and foradjustments.

i02136012

Engine StartingSMCS Code: 1000

If a warning tag is attached to the engine start switchor to the controls, DO NOT start the engine or movethe controls. Consult with the person that attachedthe warning tag before the engine is started.

All protective guards and all protective covers mustbe installed if the engine must be started in orderto perform service procedures. To help prevent anaccident that is caused by parts in rotation, workaround the parts carefully.

If there is a possibility that unburned gas remains inthe exhaust system, refer to the purge procedure inthis Operation and Maintenance Manual, “EngineStarting” topic in the Operation Section.

Start the engine from the operator’s compartment orfrom the engine start switch.

Always start the engine according to the procedurethat is described in the Operation and MaintenanceManual, “Engine Starting” topic in the OperationSection. Knowing the correct procedure will help toprevent major damage to the engine components.Knowing the procedure will also help to preventpersonal injury.

To ensure that the jacket water heater (if equipped)and/or the lube oil heater (if equipped) is workingproperly, check the water temperature and the oiltemperature during heater operation.

Engine exhaust contains products of combustionwhich can be harmful to your health. Always start theengine and operate the engine in a well ventilatedarea. If the engine is started in an enclosed area,vent the engine exhaust to the outside.

i00659907

Engine StoppingSMCS Code: 1000

To avoid overheating of the engine and acceleratedwear of the engine components, stop the engineaccording to the instructions in this Operation andMaintenance Manual, “Engine Stopping” topic(Operation Section).

Page 14: Manual Operacion y Mto Catg3406 - Safety

16 SEBU6359-09Safety SectionElectrical System

Use the Emergency Stop Button (if equipped) ONLYin an emergency situation. Do not use the EmergencyStop Button for normal engine stopping. After anemergency stop, DO NOT start the engine until theproblem that caused the emergency stop has beencorrected.

On the initial start-up of a new engine or an enginethat has been serviced, make provisions to stopthe engine if an overspeed occurs. This may beaccomplished by shutting off the fuel supply to theengine, or shutting off the ignition system.

i00887114

Electrical SystemSMCS Code: 1000; 1400

Never disconnect any charging unit circuit or batterycircuit cable from the battery when the charging unitis operating. A spark can cause the combustiblegases that are produced by some batteries to ignite.

Check the electrical wires daily for wires that areloose or frayed. Tighten all loose electrical wiresbefore the engine is operated. Repair all frayedelectrical wires before the engine is started.

Grounding PracticesProper grounding is necessary for optimum engineperformance and reliability. Improper grounding willresult in uncontrolled electrical circuit paths and inunreliable electrical circuit paths.

Uncontrolled electrical circuit paths can result indamage to main bearings, to crankshaft journalsurfaces, and to aluminum components. Uncontrolledelectrical circuit paths can also cause electricalactivity that may degrade the engine electronics andcommunications.

For the starting motor, do not attach the batterynegative terminal to the engine block.

Use a ground strap to ground the case of all controlpanels to the engine block.

Ground the engine block with a ground strap that isfurnished by the customer. Connect this ground strapto the ground plane.

Use a separate ground strap to ground the batterynegative terminal for the control system to the groundplane.

Rubber couplings may connect the steel piping ofthe cooling system and the radiator. This causes thepiping and the radiator to be electrically isolated.Ensure that the piping and the radiator is continuouslygrounded to the engine. Use ground straps thatbypass the rubber couplings.

Ensure that all grounds are secure and free ofcorrosion.