29
Xstrata Technology IsaMillThis booklet is provided to aid in the identification of IsaMill™ spare parts and to provide some information that may be useful for the shipping and handling of IsaMill™ spare parts. There may be some slight variations between the dimensions, weights and photographs between the booklets and the spares on a particular site. Level 10, 160 Ann Street Brisbane QLD 4000 Australia Telephone: +617 3833 800 Facsimile: +617 3833 8555 [email protected]

MANUAL ISAMILL Antapaccay M5K Booklet.pdf

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Page 1: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Xstrata Technology

IsaMill™

This booklet is provided to aid in the identification of IsaMill™ spare parts and to provide some information that may be useful for the shipping and handling of IsaMill™ spare parts.

There may be some slight variations between the dimensions, weights and photographs between the booklets and the spares on a particular site.

Level 10, 160 Ann Street Brisbane QLD 4000 Australia

Telephone: +617 3833 800 Facsimile: +617 3833 8555

[email protected]

Page 2: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Table of Contents

Adapter Sleeve 583882

Ball Bearing 580483

Bearing Housing 140008211

DE Flange Liner (Duro 40) 140010049

DE Flange Wear Sleeve (Duro 40) 140005202

DE Slurry Elbow 140008886

DE Slurry Elbow Adapter 140008840

Disc Hub 1459719

Discharge Ring (Duro 40) 140005238

Displacement Body 1464898

Displacement Body End Plate 1468881

Displacement Body End Plate Liner (Duro 40) 140005199

Drive Shaft 140008112

Gland Adjustment Shim (1mm) 1471172

Gland Adjustment Shim (2mm) 1471174

Gland Adjustment Shim (3mm) 1471175

Gland Cushion 1452633

Gland Feather Key 1453653

Gland Follower 1469147

Gland Housing 1452667

Gland Housing Extension 1464929

Gland Housing Wear Cap (Duro 40) 140009520

Gland Inner Sleeve 843591

Gland Lantern Ring 1452688

Gland Neck Ring 1465194

Gland Packing Kit 463536

Gland Sleeve Spacer 843590

Gland Wear Sleeve (TC) 1458724

Grinding Disc 1200mm (Duro 40) 140005197

Grinding Disc 1200mm (Duro 60) 1463028

Hex Head Cap Screw - M16 X 85mm 1452697

Hydraulic Nut 511207

Hydraulic Nut 511206

Hydraulic Nut 511205

IsaCharger Diffuser G10116

IsaCharger Jacking Ring (200NB) G10112

Monday, 11 November 2013Antapaccy M5000

Page 3: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

IsaCharger Mixing Chamber G10115

IsaCharger Nozzle G10114

IsaCharger Valve Plug G10118

Location Pin 839097

Lock Nut 580709

Locking Ring 512946

Lubrication Unit 1470350

NDE Flange Liner (Duro 40) 140010089

NDE Flange Liner Wear Sleeve (High Flow) (Duro 40) 140008761

NDE Slurry Pipe (High Flow) 140008787

O-Ring Kit - DE Flange 140010069

O-Ring Kit - Gland 1465086

O-Ring Kit - NDE Flange 140010092

O-Ring Kit - Shaft 1468234

Plug - Dia 14.5X25 1468197

Plug - Dia 18.5X11 1466257

Plug - Dia 20.5X15 1468142

Plug - Dia 20.5X22 1467553

Plug - Dia 20.5X35 1467554

Plug - Dia 26.5X17 1467351

Plug Dia 26X15 1459737

Pneumatic Cylinder Assembly c/w Stuffing Box G10402

Rotor 1464915

Rotor Finger (Offset Rhomboidal) 140004733

Rotor Finger (Rhomboidal) 1469334

Rotor Finger (Square) 1470318

Rotor Ring 1468228

RTD Thermometer, Bearing Housing G10058

Safety Clip 580710

Scuttle Plug G10048

Scuttle Sleeve 1469193

Scuttle Valve Assembly G10202

Scuttle Valve Control Box G10049

Sealing Washer 422278

Sealing Washer 516032

Sealing Washer - Central Bolt 502120

Sealing Washer - Central Bolt 516408

Sealing Washer - Hub Bolt 503023

Monday, 11 November 2013Antapaccy M5000

Page 4: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Shaft End Cap 1468188

Shaft End Cap Face Plate (PU) 1469129

Shaft Extension 140009968

Shaft Key 1468205

Shaft Key 140009980

Shaft Key - Coupling 470503

Shaft Spacer 242.5mm - Gland 1465195

Shaft Spacer 303mm (Duro 40) 140009981

Shaft Spacer 95mm (Duro 40) 140005201

Shell Liner (Duro 40) 140010105

Socket Head Cap Screw - M10 X 25mm 509501

Socket Head Cap Screw - M12 X 210mm 518009

Socket Head Cap Screw - M12 X 25mm 509411

Socket Head Cap Screw - M12 X 70mm 509685

Socket Head Cap Screw - M16 X 35mm 518871

Socket Head Cap Screw - M16 X 45mm 500878

Socket Head Cap Screw - M30 X 150mm 509361

Socket Head Cap Screw - M30 X 70mm 1468191

Spherical Roller Bearing (Fixed) 583879

Spherical Roller Bearing (Floating) 583880

Straps for Control Panel G10107

Threaded Pin - M12 X 40mm 533166

Wear Ring (Discharge Ring) (Duro 40) 140005194

Withdrawal Sleeve 583883

Monday, 11 November 2013Antapaccy M5000

Page 5: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 5 of 29Xstrata Technology

Description: Adapter Sleeve

Part Number: 583882

Weight: 32 Kilograms

Dimensions: 320mm Dia x 230mm Long

Type:

Description: Ball Bearing

Part Number: 580483

Weight: 0.5 Kilograms

Dimensions: 90mm Dia x 20mm Long

Type:

Description: Bearing Housing

Part Number: 140008211

Weight:

Dimensions:

Type:

Description: DE Flange Liner (Duro 40)

Part Number: 140010049

Weight: 102 Kilograms

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 6: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 6 of 29Xstrata Technology

Description: DE Flange Wear Sleeve (Duro 40)

Part Number: 140005202

Weight: 1 Kilogram

Dimensions: 150mm Dia X 55mm High

Type:

Description: DE Slurry Elbow

Part Number: 140008886

Weight: N/A

Dimensions:

Type:

Description: DE Slurry Elbow Adapter

Part Number: 140008840

Weight: N/A

Dimensions: 405mm x 305mm

Type:

Description: Disc Hub

Part Number: 1459719

Weight: 50 Kilograms

Dimensions: 500mm Dia x 90mm High

Type:

Monday, 11 November 2013Antapaccy M5000

Page 7: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 7 of 29Xstrata Technology

Description: Discharge Ring (Duro 40)

Part Number: 140005238

Weight: 41 Kilograms

Dimensions: 1000mm x 1000mm x 170mm High

Type:

Description: Displacement Body

Part Number: 1464898

Weight: 105 Kilograms

Dimensions: 925mm Dia x 285mm Thick

Type:

Description: Displacement Body End Plate

Part Number: 1468881

Weight: 154 Kilograms

Dimensions: 924mm Dia x 50mm Thick

Type:

Description: Displacement Body End Plate Liner (Duro 40)

Part Number: 140005199

Weight: 75 Kilograms

Dimensions: 1120mm Dia X 290mm Thick

Type:

Monday, 11 November 2013Antapaccy M5000

Page 8: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 8 of 29Xstrata Technology

Description: Drive Shaft

Part Number: 140008112

Weight:

Dimensions:

Type:

Description: Gland Adjustment Shim (1mm)

Part Number: 1471172

Weight:

Dimensions:

Type:

Description: Gland Adjustment Shim (2mm)

Part Number: 1471174

Weight:

Dimensions:

Type:

Description: Gland Adjustment Shim (3mm)

Part Number: 1471175

Weight:

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 9: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 9 of 29Xstrata Technology

Description: Gland Cushion

Part Number: 1452633

Weight: 15 Kilograms

Dimensions: 635mm Dia x 40mm High

Type:

Description: Gland Feather Key

Part Number: 1453653

Weight: 0.35 Kilograms

Dimensions: 225mm Dia x 20mm High

Type:

Description: Gland Follower

Part Number: 1469147

Weight:

Dimensions:

Type:

Description: Gland Housing

Part Number: 1452667

Weight: N/A

Dimensions: 605mm Dia x 210mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 10: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 10 of 29Xstrata Technology

Description: Gland Housing Extension

Part Number: 1464929

Weight: N/A

Dimensions: 514mm Dia x 258mm High

Type:

Description: Gland Housing Wear Cap (Duro 40)

Part Number: 140009520

Weight:

Dimensions:

Type:

Description: Gland Inner Sleeve

Part Number: 843591

Weight: N/A

Dimensions: 399mm Dia x 255mm High

Type:

Description: Gland Lantern Ring

Part Number: 1452688

Weight: 10 Kilograms

Dimensions: 450mm Dia x 40mm Thick

Type:

Monday, 11 November 2013Antapaccy M5000

Page 11: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 11 of 29Xstrata Technology

Description: Gland Neck Ring

Part Number: 1465194

Weight: N/A

Dimensions: 449.5mm Dia x 23mm High

Type:

Description: Gland Packing Kit

Part Number: 463536

Weight: 6 Kilograms

Dimensions: 448mm OD x 399mm ID x 25mm Set 5 R

Type:

Description: Gland Sleeve Spacer

Part Number: 843590

Weight: 4 Kilograms

Dimensions: 400mm Dia x 15mm High

Type:

Description: Gland Wear Sleeve (TC)

Part Number: 1458724

Weight: 29 Kilograms

Dimensions: 400mm Dia x 113mm High

Type:

Monday, 11 November 2013Antapaccy M5000

Page 12: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 12 of 29Xstrata Technology

Description: Grinding Disc 1200mm (Duro 40)

Part Number: 140005197

Weight: 105 Kilograms

Dimensions: 1200mm Dia x 90mm Thick

Type:

Description: Grinding Disc 1200mm (Duro 60)

Part Number: 1463028

Weight: 105 Kilograms

Dimensions: 1200mm Dia X 90mm Thick

Type:

Description: Hex Head Cap Screw - M16 X 85mm

Part Number: 1452697

Weight: N/A

Dimensions: M16mm x 85mm Long (S/S 304)

Type:

Description: Hydraulic Nut

Part Number: 511207

Weight: 32 Kilograms

Dimensions: 450mm Dia x 65mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 13: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 13 of 29Xstrata Technology

Description: Hydraulic Nut

Part Number: 511206

Weight: 25 Kilograms

Dimensions: 420mm Dia x 60mm Long

Type:

Description: Hydraulic Nut

Part Number: 511205

Weight: 18 Kilograms

Dimensions: 350mm Dia x 50mm Long

Type:

Description: IsaCharger Diffuser

Part Number: G10116

Weight:

Dimensions:

Type:

Description: IsaCharger Jacking Ring (200NB)

Part Number: G10112

Weight:

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 14: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 14 of 29Xstrata Technology

Description: IsaCharger Mixing Chamber

Part Number: G10115

Weight:

Dimensions:

Type:

Description: IsaCharger Nozzle

Part Number: G10114

Weight:

Dimensions:

Type:

Description: IsaCharger Valve Plug

Part Number: G10118

Weight: 0.25 Kgs

Dimensions: 118 mm Dia

Type:

Description: Location Pin

Part Number: 839097

Weight: 0.2 Kilograms

Dimensions: 50mm Dia x 90mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 15: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 15 of 29Xstrata Technology

Description: Lock Nut

Part Number: 580709

Weight:

Dimensions:

Type:

Description: Locking Ring

Part Number: 512946

Weight: 2 Kilograms

Dimensions: 550mm Dia x 20mm Long

Type:

Description: Lubrication Unit

Part Number: 1470350

Weight:

Dimensions:

Type:

Description: NDE Flange Liner (Duro 40)

Part Number: 140010089

Weight: 150 Kilograms

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 16: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 16 of 29Xstrata Technology

Description: NDE Flange Liner Wear Sleeve (High Flow) (Duro 4

Part Number: 140008761

Weight:

Dimensions: 270mm Dia x 109mm Thick

Type:

Description: NDE Slurry Pipe (High Flow)

Part Number: 140008787

Weight: N/A

Dimensions:

Type:

Description: O-Ring Kit - DE Flange

Part Number: 140010069

Weight: 1 Kilogram

Dimensions: 280mm x 200mm x 10mm

Type:

Description: O-Ring Kit - Gland

Part Number: 1465086

Weight: 1 Kilogram

Dimensions: 330mm x 200mm x 40mm

Type:

Monday, 11 November 2013Antapaccy M5000

Page 17: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 17 of 29Xstrata Technology

Description: O-Ring Kit - NDE Flange

Part Number: 140010092

Weight:

Dimensions:

Type:

Description: O-Ring Kit - Shaft

Part Number: 1468234

Weight: 1 Kilogram

Dimensions: 250mm x 190mm x 40mm

Type:

Description: Plug - Dia 14.5X25

Part Number: 1468197

Weight: 0.01 Grams

Dimensions: 14.5mm x 25mm

Type:

Description: Plug - Dia 18.5X11

Part Number: 1466257

Weight: 0.01 Grams

Dimensions: 18.5mm x 11mm

Type:

Monday, 11 November 2013Antapaccy M5000

Page 18: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 18 of 29Xstrata Technology

Description: Plug - Dia 20.5X15

Part Number: 1468142

Weight: 0.04 Grams

Dimensions: 20.5mm x 15mm

Type:

Description: Plug - Dia 20.5X22

Part Number: 1467553

Weight: 0.07 Grams

Dimensions: 20.5mm x 22mm

Type:

Description: Plug - Dia 20.5X35

Part Number: 1467554

Weight:

Dimensions: 20.5mm x 35mm

Type:

Description: Plug - Dia 26.5X17

Part Number: 1467351

Weight:

Dimensions: 26.5mm x 17mm

Type:

Monday, 11 November 2013Antapaccy M5000

Page 19: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 19 of 29Xstrata Technology

Description: Plug Dia 26X15

Part Number: 1459737

Weight: 0.1 Grams

Dimensions: 26mm x 15mm

Type:

Description: Pneumatic Cylinder Assembly c/w Stuffing Box

Part Number: G10402

Weight:

Dimensions:

Type:

Description: Rotor

Part Number: 1464915

Weight: 230 Kilograms

Dimensions: 47100mm Dia x 1700mm Thick

Type:

Description: Rotor Finger (Offset Rhomboidal)

Part Number: 140004733

Weight: 3 Kilograms

Dimensions: 110mm x 120mm x 232mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 20: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 20 of 29Xstrata Technology

Description: Rotor Finger (Rhomboidal)

Part Number: 1469334

Weight: 2 Kilograms

Dimensions: 80mm Dia x 90mm x 232mm Long

Type:

Description: Rotor Finger (Square)

Part Number: 1470318

Weight: 2 Kilograms

Dimensions: 230mm x 80mm x 232mm Long

Type:

Description: Rotor Ring

Part Number: 1468228

Weight: N/A

Dimensions: 1200mm Dia x 50mm Thick

Type:

Description: RTD Thermometer, Bearing Housing

Part Number: G10058

Weight: N/A

Dimensions: N/A

Type:

Monday, 11 November 2013Antapaccy M5000

Page 21: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 21 of 29Xstrata Technology

Description: Safety Clip

Part Number: 580710

Weight:

Dimensions:

Type:

Description: Scuttle Plug

Part Number: G10048

Weight: 1 Kilograms

Dimensions: 84mm Dia x 135mm Long

Type:

Description: Scuttle Sleeve

Part Number: 1469193

Weight: 4 Kilograms

Dimensions: 130mm Dia x 112mm Thick

Type:

Description: Scuttle Valve Assembly

Part Number: G10202

Weight:

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 22: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 22 of 29Xstrata Technology

Description: Scuttle Valve Control Box

Part Number: G10049

Weight:

Dimensions:

Type:

Description: Sealing Washer

Part Number: 422278

Weight:

Dimensions:

Type:

Description: Sealing Washer

Part Number: 516032

Weight: 0.1 Kilograms

Dimensions: 20mm Dia x 2mm

Type:

Description: Sealing Washer - Central Bolt

Part Number: 502120

Weight:

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 23: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 23 of 29Xstrata Technology

Description: Sealing Washer - Central Bolt

Part Number: 516408

Weight: 0.1 Kilograms

Dimensions: 40mm Dia x 2mm

Type:

Description: Sealing Washer - Hub Bolt

Part Number: 503023

Weight:

Dimensions:

Type:

Description: Shaft End Cap

Part Number: 1468188

Weight: N/A

Dimensions: 430mm Dia x 172mm Thick

Type:

Description: Shaft End Cap Face Plate (PU)

Part Number: 1469129

Weight: N/A

Dimensions: 430mm OD x 60mm Thick

Type:

Monday, 11 November 2013Antapaccy M5000

Page 24: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 24 of 29Xstrata Technology

Description: Shaft Extension

Part Number: 140009968

Weight:

Dimensions:

Type:

Description: Shaft Key

Part Number: 1468205

Weight: 80 Kilograms

Dimensions: 56mm x 32mm x 2855mm Long

Type:

Description: Shaft Key

Part Number: 140009980

Weight:

Dimensions:

Type:

Description: Shaft Key - Coupling

Part Number: 470503

Weight:

Dimensions:

Type:

Monday, 11 November 2013Antapaccy M5000

Page 25: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 25 of 29Xstrata Technology

Description: Shaft Spacer 242.5mm - Gland

Part Number: 1465195

Weight: 38 Kilograms

Dimensions: 406.4mm OD x 242.5mm High

Type:

Description: Shaft Spacer 303mm (Duro 40)

Part Number: 140009981

Weight: 43 Kilograms

Dimensions: 400mm OD 303mm High

Type:

Description: Shaft Spacer 95mm (Duro 40)

Part Number: 140005201

Weight: 32 Kilograms

Dimensions: 570mm OD X 120mm High

Type:

Description: Shell Liner (Duro 40)

Part Number: 140010105

Weight: 1500 Kilograms

Dimensions: 1520mm Dia x 3640 mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 26: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 26 of 29Xstrata Technology

Description: Socket Head Cap Screw - M10 X 25mm

Part Number: 509501

Weight: 0.02 Kilograms

Dimensions: M10mm x 25mm Long, (12.9, Unbrako)

Type:

Description: Socket Head Cap Screw - M12 X 210mm

Part Number: 518009

Weight: 2 Kilograms

Dimensions: M12mm x 210mm Long

Type:

Description: Socket Head Cap Screw - M12 X 25mm

Part Number: 509411

Weight:

Dimensions: M12mm x 25mm Long (Grade 12.9 Blac

Type:

Description: Socket Head Cap Screw - M12 X 70mm

Part Number: 509685

Weight:

Dimensions: M12mm x 70mm Long (Grade 12.9 Blac

Type:

Monday, 11 November 2013Antapaccy M5000

Page 27: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 27 of 29Xstrata Technology

Description: Socket Head Cap Screw - M16 X 35mm

Part Number: 518871

Weight: 0.07 Kilograms

Dimensions: M16mm x 35mm Long (Grade 12.9 Blac

Type:

Description: Socket Head Cap Screw - M16 X 45mm

Part Number: 500878

Weight: 0.07 Kilograms

Dimensions: M16mm x 45mm Long (Grade 8.8 Black)

Type:

Description: Socket Head Cap Screw - M30 X 150mm

Part Number: 509361

Weight: N/A

Dimensions: M30mm x 150mm Long (Grade 8.8 Blac

Type:

Description: Socket Head Cap Screw - M30 X 70mm

Part Number: 1468191

Weight: 3 Kilograms

Dimensions: M30mm x 70mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 28: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 28 of 29Xstrata Technology

Description: Spherical Roller Bearing (Fixed)

Part Number: 583879

Weight: 215 Kilograms

Dimensions: 540mm Dia x 165mm Long

Type:

Description: Spherical Roller Bearing (Floating)

Part Number: 583880

Weight: 180 Kilograms

Dimensions: 540mm Dia x 180mm Long

Type:

Description: Straps for Control Panel

Part Number: G10107

Weight: 5 Kilograms

Dimensions: 763 Long

Type:

Description: Threaded Pin - M12 X 40mm

Part Number: 533166

Weight:

Dimensions: M12mm x 40mm Long

Type:

Monday, 11 November 2013Antapaccy M5000

Page 29: MANUAL ISAMILL Antapaccay M5K Booklet.pdf

Page 29 of 29Xstrata Technology

Description: Wear Ring (Discharge Ring) (Duro 40)

Part Number: 140005194

Weight: 7 Kilograms

Dimensions: 1000mm Dia X 100mm High

Type:

Description: Withdrawal Sleeve

Part Number: 583883

Weight: 19 Kilograms

Dimensions: 280mm Dia x 210mm Long

Type:

Monday, 11 November 2013Antapaccy M5000