Manual Honda Gx390

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    INTRODUCTION

    CONTENTS

    SAFETY MESSAGES

    ENGLISH

    OWNERS MANUALMANUEL DE LUTILISATEURMANUAL DEL PROPIETARIO

    DAMAGE PREVENTION MESSAGES

    GX240 GX270 GX340 GX39

    Thankyou for purchasinga Hondaengine.We want tohelp youtoget the bestresults from your new engineand tooperate it safely.This manual contains information on how to do that; pleaseread itcarefully beforeoperating the engine. If a problemshould arise, orif youhaveany questions about your engine,consultanauthorizedHonda servicingdealer.

    This manual should beconsidered a permanentpartof the engineand should remain with the engine if resold.

    Theengine exhaustfromthis productcontains chemicals knownto the StateofCaliforniato causecancer, birthdefects

    or other reproductiveharm.

    .......................INTRODUCTION .1................SAFETY MESSAGES .1

    ..........SAFETY INFORMATION .2.....SAFETY LABEL LOCATION .2

    COMPONENT & CONTROL

    ................................LOCATION .2

    ................................FEATURES .3BEFORE OPERATION

    ....................................CHECKS .3..............................OPERATION .4

    SAFE OPERATING.....................PRECAUTIONS .4

    ......STARTING THE ENGINE .4

    ......STOPPING THE ENGINE .5.....SETTING ENGINE SPEED .6.....SERVICING YOUR ENGINE .7

    THE IMPORTANCE OF....................MAINTENANCE .7

    ......MAINTENANCE SAFETY .7

    .......SAFETY PRECAUTIONS .7MAINTENANCE

    ............................SCHEDULE .7...........................REFUELING .8...........................ENGINE OIL .8

    ............Recommended Oil .8..................Oil Level Check .9

    .........................Oil Change .9.........REDUCTION CASEOIL .9

    ............Recommended Oil .9..................Oil Level Check .9

    .......................Oil Change .10......................AIR CLEANER .10

    ........................Inspection .10..........................Cleaning .10

    All information in this publication is based on the latest productinformationavailable atthetimeof printing.Honda Motor Co., Ltd.reserves the rightto make changes atany time withoutnoticeandwithoutincurring any obligation.No partof this publication maybe reproducedwithout writtenpermission.

    Thepurposeof these messages is to help preventdamageto yourengine,other property, or theenvironment.

    Your engine or other property can bedamaged if youdontfollow instructions.

    This wordmeans:

    You will also see other important messages thatare preceded bythe word NOTICE.

    Eachmessage tells youwhat thehazard is,what can happen, andwhat you can do toavoidor reduceinjury.

    You CAN be HURT if youdont followinstructions.

    You CAN be KILLEDor SERIOUSLYHURT if you dont follow instructions.

    You WILL beKILLEDor SERIOUSLYHURT if you dont follow instructions.

    Thesesignal words mean:

    A safetymessagealerts youto potential hazards thatcould hurtyou or others. Eachsafety messageis precededbya safetyalertsymbol and one of three words,DANGER, WARNING,orCAUTION.

    Your safety and the safetyof others are very important.We haveprovided important safety messages in this manual and on theengine.Please read these messages carefully.

    We suggestyoureadthewarranty policy to fully understand its

    coverage and your responsibilitiesof ownership. Thewarrantypolicy is a separate documentthat should havebeengiven to youby your dealer.

    UnitedStates, PuertoRico, and U.S. Virgin Islands:

    Review the instructions providedwith the equipmentpowered bythis engine for any additional informationregarding enginestartup, shutdown, operation, adjustments or anyspecialmaintenance instructions.

    2007Honda Motor Co., Ltd. All Rights Reserved

    .............SEDIMENT CUP .................SPARK PLUG

    ........SPARK ARRESTER ....................IDLE SPEED

    HELPFUL TIPS &

    .................SUGGESTIONS STORING YOUR ENGIN

    ...........TRANSPORTING TAKING CAREOFUNEXPECTEDPROBLEMS

    ...FUSEREPLACEMENT TECHNICAL & CONSUMER

    ..................INFORMATION Serial Number Location Battery Connections for

    ...............ElectricStarter RemoteControl LinkageCarburetor ModificationHighAltitude Operation

    EmissionControl System....................Information

    .........................Air Index ................Specifications

    ...Tuneup Specifications Quick Reference

    ....................Information ...........Wiring Diagrams

    CONSUMER INFORMATIODistributor/Dealer Locato

    ....................Information CustomerService

    ....................Information

    37Z5F60200X37-Z5F-6020

    GX240U1GX270UGX340U1GX390U1

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    COMPONENT & CONTROL LOCATIONSAFETY INFORMATION

    SAFETY LABEL LOCATION

    ENGLISH

    FUEL TANK

    OIL DRAIN PLUG

    CHOKE LEVER

    ELECTRIC STARTER TYPES

    ENGINE SWITCH

    RECOIL STA

    AIR CLEANERMUFFLER

    STARTER GRIP

    ENGINE SWITCH

    THROTTLE LEVER

    OIL FILLER CAP/DIPSTICK

    ENGINE SWITCH

    ELECTRIC START(applicable types)

    FUEL FILLER CAP

    SPARK PLUG

    ENGINE CONTROL TYPES

    FUELVALVE LEVER

    CHOKE ROD (applicable types)

    EXCEPT ELECTRICSTARTER TYPES

    2

    Understand theoperationof all controls and learn how tostopthe engine quickly in caseof emergency. Make sure the operatorreceives adequate instruction before operating theequipment.

    Your engines exhaustcontains poisonous carbon monoxide.Do notrunthe engine withoutadequateventilation,and neverrunthe engine indoors.Theengine and exhaustbecome very hotduring operation.Keep the engine atleast1 meter (3feet) awayfrom buildingsand other equipmentduringoperation. Keep flammablematerials away, and do not placeanything on the engine while itis running.

    Donot allow children to operate the engine. Keep children andpetsawayfrom theareaof operation.

    This label warns youof potential hazards thatcan causeseriousinjury.Read it carefully.If the label comes offor becomes hard to read, contact yourHondadealer for replacement.

    Theengine emits toxicpoisonous carbonmonoxidegas. Do not run in anenclosed area.

    Gasoline is highly flammableand explosive.Turnengine off and letcool beforerefueling.

    ReadOwnersManual beforeoperation.

    For Canadian types only:French label comes withthe engine.

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    BEFORE OPERATION CHECKSFEATURES

    IS YOUR ENGINE READY TO GO?

    Check the General Condition of the Engine

    Check the Engine

    OIL ALERT SYSTEM (applicable types)

    CIRCUIT PROTECTOR (applicable types)

    ENGLISH

    CIRCUITPROTECTOR

    ON

    OFF

    Foryour safety,and to maximize theservice life of yourequipment, it is very important to take a few moments beforeoperate the engine to check its condition. Besureto take careany problem you find,or haveyour servicingdealer correct itbeforeyouoperatethe engine.

    Improperly maintaining this engine,or failuretocorrecta problem beforeoperation, can causeamalfunction in whichyou can beseriously hurtorkilled.

    Always perform a pre-operation inspection beforeeachoperation, and correctany problem.

    Beforebeginning your pre-operation checks, besure the englevel and the engine switch is in the OFFposition.

    Always check the following items beforeyoustart the engine

    Lookaroundand underneath theenginefor signsof oil orgasoline leaks.

    Remove any excessive dirt or debris, especially around themuffler and recoil starter.

    Lookfor signs of damage.

    Check that all shieldsand covers are in place,and all nuts,andscrews aretightened.

    Check the fuel level (see page ).Startingwith a full tankwhelp to eliminateor reduce operating interruptions for refu

    Check the engine oil level (see page ).Running the enginwith a low oil level can cause engine damage.

    TheOil Alertsystem (applicabletypes)will automatically sttheenginebefore theoil level falls below safe limits. Howeto avoid the inconvenienceof anunexpectedshutdown,alwcheck the engine oil level beforestartup.

    Check the reduction caseoil level on applicable types (see). Oil is essential to reductioncaseoperationand long lif

    Check the air filter element(see page ). A dirty air filterelementwill restrict air flow to the carburetor, reducing engperformance.

    Check the equipmentpowered by this engine.

    Review the instructions providedwiththe equipmentpoweby this engine for any precautionsand procedures thatshobefollowed beforeengine startup.

    Pushthe circuit protector buttonto reset.

    Thegreen indicator inside thecircuit protector will pop out toshow thatthe circuit protector hasswitchedoff. If this occurs,

    determine the causeof theproblem, and correct it beforeresetting the circuit protector.

    Thecircuit protector protects thebattery chargingcircuit.A shortcircuit,or a battery connectedwith reverse polarity,will trip thecircuit breaker.

    If the enginestops and will not restart,check the engine oil level(see page ) before troubleshootingin other areas.

    TheOil Alertsystem is designedto preventengine damagecaused byan insufficient amount of oil in the crankcase. Beforethe oil level in thecrankcasecan fall below a safe limit, theOilAlertsystem will automaticallystop the engine (theengine switchwill remain in theON position).

    1.

    2.

    3.

    4.

    5.

    1.

    2.

    3.

    4.

    8

    9

    9

    10

    9

    Oil Alert is a registeredtrademark in the UnitedStates

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    OPERATION

    SAFE OPERATING PRECAUTIONS

    STARTING THE ENGINE ELECTRIC STARTER TYPEXCEPT ELECTRIC

    STARTER TYPES

    ENGLISH

    OFF

    OONN

    MMAXX.1/3 POSI

    THROTTLE LEVER

    ENGINE SWITCH

    ON

    MMIINN.

    OOPPEENNCLOSED

    CLOSED

    OOPPE

    ENN

    ENGINE SWITCH

    ENGINE SWITCH

    FUEL VALVE LEVER

    OONN

    CCLLOOS

    SEED

    D

    CHOKE LEVER

    ON

    ON

    ON

    ON

    ON

    MMIIN

    CHOKE ROD (applicable types)

    4

    Beforeoperating the engine for the first time,pleasereview theSAFETY INFORMATIONsection on page and the BEFOREOPERATION CHECKSon page .

    Review the instructions providedwith the equipmentpowered bythis engine for any safety precautions thatshould beobservedwithengine startup, shutdown or operation.

    Carbon monoxide gas is toxic. Breathing it can causeunconsciousnessand evenkill you.

    Avoid any areas or actions thatexposeyou tocarbonmonoxide.

    Movethefuel valve lever to theON position.

    To start a coldengine,move the choke lever or choke rod(applicable types) to the CLOSEDposition.

    Movethethrottle lever awayfrom theMIN. position, aboutof the way toward theMAX. position.

    Someengine applications usea remote-mountedchoke controlrather thanthe engine-mountedchoke lever shown here. Referto theinstructions providedby theequipmentmanufacturer.

    To restarta warm engine, leavethe choke leveror choke rod intheOPEN position.

    Some engine applications usea remote-mounted throttle conrather than the engine-mounted throttlelever shown here. Rethe instructions providedby the equipmentmanufacturer.

    Turn the engine switch to the ON position.

    3.

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    1.

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    23

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    ENGLISH

    STOPPING THE ENGINE

    ELECTRIC STARTER TYPEXCEPT ELECTRIC

    STARTER TYPES

    THROTTLE LEVER

    OOFFFF

    OFF

    MMIINNMMIINN.

    OOFFFF

    OOFFFF

    OFF

    OOFFFF

    OOFFFF

    ENGINE SWITCH(applicable types)

    SSTTARRTT

    SSTTARRTTOOFFFF

    CHOKE LEVER

    OPEN

    CLOSED

    CHOKE ROD (applicable types)

    ENGINE SWITCH

    ON

    FUEL VALVELEVER

    OPEN

    OPEN

    CLOSED

    ENGINE SWITCH

    ENGINE SWITCH

    SST

    TARRTTEERRGGRRIIPP DDiir

    reec

    ct

    tiioonn ttoo ppu

    ullll

    Turn the engine switch to the OFF position.

    To stop the engine in anemergency, simply turn the engine sto theOFFposition. Undernormal conditions, use the followiprocedure. Refer to the instructions providedby the equipmemanufacturer.

    Movethethrottle lever to the MIN. position.

    Some engineapplications usea remote-mounted throttlecontrol rather than the engine-mounted throttle lever showhere.

    Operate thestarter.

    If the choke lever or choke rod (applicabletypes)has beenmovedto the CLOSEDposition to start the engine,graduallymove it to the OPEN positionasthe enginewarms up.

    Turn the fuel valve lever to the OFF position.

    Pull the starter grip lightlyuntil youfeel resistance, thenpullbriskly in the directionof thearrow asshownbelow.Return thestarter grip gently.

    When the engine starts, release thekey, allowing it to return to the ONposition.

    Using the electric starter for more than5 seconds at a time will overheat the

    starter motor and can damage it.

    If the engine fails to startwithin5seconds, release the key, and waitatleast10 seconds beforeoperating thestarter again.

    Turn the key to the START position,and hold it there until the enginestarts.

    ELECTRICSTARTER (applicable types):

    Do not allow the starter grip to snap backagainst the engine.Return it gently to prevent damage to the starter.

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    5.

    RECOIL STARTER

    6.

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    ENGLISH

    SETTING ENGINE SPEED

    THROTTLE LEVER

    MMAX

    X. MMIINN.MMIINN.

    MMAXX.

    6

    Position the throttlelever for the desired engine speed.

    Some engineapplications usea remote-mounted throttle controlrather thanthe engine-mountedthrottlelever shown here. Refer totheinstructions provided by theequipmentmanufacturer.

    For engine speedrecommendations, refer to the instructionsprovidedwiththe equipmentpowered by this engine.

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    ENGLISH

    MAINTENANCE SCHEDULE

    THE IMPORTANCE OF MAINTENANCE

    Maintenance, replacement, or repair of the emission control

    devices and systems may be performed by any engine repair

    establishment or individual, using parts that are certified to

    EPA standards.

    MAINTENANCE SAFETY

    Injury from moving parts.

    Burns from hot parts.

    Carbon monoxide poisoning from engine exhaust.

    SAFETY PRECAUTIONS

    SERVICING YOUR ENGINE

    TUBE CLIP

    BREATHER TUBE BREATHER TUBE

    INTERNAL VENTCARBURETOR TYPE

    STANDARD TYPE

    Impropermaintenance, or failure to correctaproblem beforeoperation, can causea malfunction inwhichyou can beseriously hurtor killed.

    Always follow the inspection and maintenancerecommendationsand schedules in this ownersmanual.

    To help youproperly care for your engine, the following pagesinclude a maintenanceschedule, routine inspection procedures,and simple maintenanceprocedures using basic hand tools. Otherservice tasks thatare more difficult,or requirespecial tools, arebesthandledby professionalsand are normallyperformed byaHonda technicianor other qualified mechanic.

    Themaintenanceschedule applies to normal operating conditions.If youoperateyour engine undersevereconditions, such as

    sustained high-loador high-temperatureoperation, or useinunusuallywetor dusty conditions, consultyour servicingdealerfor recommendationsapplicable to your individual needs and use.

    Someof the mostimportant safety precautions follow.However,we cannotwarn you of every conceivable hazard thatcan ariseinperforming maintenance. Onlyyoucan decide whether or notyoushould perform a given task.

    To ensure the bestquality and reliability, useonlynew genuineHondaparts or theirequivalents for repair and replacement.

    Remember thatanauthorizedHondaservicing dealer knows yourenginebestand is fully equipped tomaintain and repair it.

    To reducethe possibilityof fireor explosion,becareful whenworking around gasoline.Use onlya nonflammable solvent,notgasoline, to cleanparts. Keep cigarettes, sparks and flamesaway fromall fuel relatedparts.

    Readthe instructions beforeyoubegin, and makesure youhavethe tools and skills required.

    Do not run the engine unless instructedto do so.

    Letthe engine and exhaustsystem cool beforetouching.

    Besure there is adequateventilation whenever youoperatethe engine.

    Make surethe engine is offbefore you beginany maintenanceor repairs. This will eliminateseveral potential hazards:

    Failure to properly follow maintenance instructionsand precautions can cause youtobeseriously hurtorkilled.

    Always follow the procedures and precautions in thisowners manual.

    Internal ventcarburetorwithdual elementtypeonly.Cyclonetypeevery 6 months or 150 hours.

    Replacepaper elementtype only.Cyclone typeevery 2 years or 600 hours.

    These items shouldbeservicedby your servicingdealerunlessyouhavethe proper tools and are mechanicallyproficient. Refer to Hondashopmanual for service proce

    Servicemore frequentlywhen used in dusty areas.

    Forcommercial use, loghours of operation to determineproper maintenance intervals.

    Failure to follow this maintenanceschedulecould resultin nowarrantable failures.

    Good maintenanceis essential for safe, economical and trouble-free operation. Itwill also help reducepollution.

    (1)

    (2)

    (3)

    REGULAR SERVICE PERIOD(3)

    ITEM

    Perform atevery

    indicatedmonth or

    operating hour interval,

    whichevercomes first.

    Check level

    Change

    Check level

    Change

    Check

    Clean

    Replace

    Clean

    Check-adjust

    Replace

    Clean

    Check-adjust

    Check-adjust

    Clean

    Clean

    Check

    Each

    Use

    First

    Month

    or

    20Hrs

    Every3

    Months

    or

    50Hrs

    (1)

    Every 6

    Months

    or

    100Hrs

    (1)

    (2)

    Every

    Year

    or

    300Hrs

    (2)

    (2)

    After every500Hrs. (2)

    Every 2years

    (Replaceif necessary) (2)

    Engineoil

    Reductioncase

    oil

    ( )

    Air filter

    Sedimentcup

    Spark plug

    Sparkarrester

    ( )

    Idlespeed

    Valveclearance

    Combustion

    chamberFuel tank&

    filter

    Fuel tube

    1

    m

    m

    m

    m

    applicabletypes

    applicabletypes

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    ENGLISH

    REFUELING

    Recommended Fuel

    ENGINE OIL

    Recommended Oil

    AMBIENT TEMPERATURE

    (non-strainer type)(strainer type)

    FUEL TANK TOP25 mm(1 inch)

    MAXIMUMFUELLEVEL

    MAXIMUMFUELLEVEL

    8

    Unleaded gasolinePump octane rating 86 or higherResearchoctane rating 91 or higherPump octane rating 86 or higher

    U.S.Except U.S.

    Fuel can damage paint and some types of plastic. Be careful not to

    spill fuel when filling your fuel tank. Damage caused by spilledfuel is not covered under theDistributors Limited Warranty.

    Gasolineis highly flammable and explosive, and youcan beburned or seriously injured when refueling.

    Stopengine and keep heat, sparks, and flameaway.Refuel onlyoutdoors.Wipeup spills immediately.

    This engine is certified to operate on unleaded gasoline withapumpoctane ratingof 86or higher (aresearchoctane ratingof 91or higher).Refuel in a well-ventilatedareawith the engine stopped. If theengine has beenrunning,allow it tocool first. Never refuel theengine insidea building wheregasoline fumes may reach flamesor sparks.You may useregularunleaded gasoline containing no more than10% Ethanol (E10) or 5% Methanol byvolume. In addition,Methanol must contain cosolvents and corrosion inhibitors.Use offuels withcontentof Ethanol or Methanol greater thanshownabovemay causestarting and/or performance problems. Itmayalso damagemetal, rubber, and plastic parts of the fuel system.Enginedamageor performance problems thatresultfromusing afuel withpercentages of Ethanol or Methanol greater thanshownaboveare notcoveredunder warranty.

    With the enginestopped and on a level surface, removethefuelfiller cap and check thefuel level. Refill the tankif thefuel levelis low.

    Addfuel to thebottom of thefuel level limitof thefuel tank. Donotoverfill.Wipeupspilled fuel beforestarting the engine.

    Refuel carefully toavoidspilling fuel. Donot fill the fuel tancompletely.Fill tankto approximately25mm (1inch)belowtop of thefuel tankto allow for fuel expansion. Itmay benecessary to lower the fuel level dependingon operatingconditions.After refueling, tightenthe fuel filler cap secure

    Keep gasoline away fromappliance pilotlights, barbecues,electricappliances,power tools,etc.

    Spilled fuel is not only a fire hazard, it causesenvironmentaldamage. Wipeup spills immediately.

    Oil is a major factor affecting performanceand service life.U4-stroke automotive detergentoil.

    Use 4-stroke motor oil thatmeets or exceeds the requiremenAPI service classification SJ or later (orequivalent).Always ctheAPI service label on theoil container tobesure it includesletters SJ or later (orequivalent).

    SAE 10W-30 is recommended for general use. Other viscositishown in thechart may beusedwhen the average temperatuyour area is within the indicated range.

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    ENGLISH

    REDUCTION CASE OIL (applicable types)

    Recommended Oil

    Oil Level Check

    Oil Level Check

    2 : 1 Reduction Case With Centrifugal Clutch

    Oil Change

    WASHER

    OIL LEVEL

    DRAIN PLUG

    OIL FILLER CAP/DIPSTICK

    UPPER LIMITOIL FILLER CAP/DIPSTICK

    LOWER LIMIT

    OIL FILL HOLE

    (bottom edge)

    LOWER LIMIT

    UPPER LIMIT

    OIL FILLER CAP/DIP

    Install the oil filler cap/dipstickand tightensecurely.

    Use thesameoil that is recommended for the engine(see pag

    Check thereductioncaseoil level with the enginestopped anlevel position.

    Remove the oil filler cap/dipstickand wipeit clean.

    Insert and remove the oil filler cap/dipstickwithoutscrewininto thefiller hole. Check theoil level shownon theoil fillerdipstick.

    If theoil level is low, addtherecommended oil to reach theupper limitmarkon the dipstick.

    Screw in the oil filler cap/dipstickand tightensecurely.

    Check the engine oil level with theengine stopped and in a levelposition.

    Remove the oil filler cap/dipstickand wipeit clean.

    Insert the oil filler cap/dipstick into the oil filler neckas shown,but do not screw it in, then removeit to check theoil level.

    Reinstall the oil filler cap/dipstick.

    If theoil level is near or below thelower limitmarkon thedipstick, fill with the recommendedoil (see page ) to theupper limitmark(bottom edgeof theoil fill hole).Do not overfill.

    Running the engine with a low oil level can cause engine damage.

    This type of damage is not covered by theDistributors LimitedWarranty.

    TheOil Alertsystem (applicabletypes) will automaticallystopthe engine before the oil level falls below thesafe limit.However, to avoid the inconvenienceof anunexpectedshutdown, fill to the upper limit, and check theoil level regularly.

    Running the engine with a low oil level can cause engine

    damage. This type of damage is not covered by theDistributorsLimited Warranty.

    With the engine in a level position, fill with the recommended oil(see page ) to theupper limitmark(bottom edge of theoil fillhole) on the dipstick.

    Please disposeof usedmotor oil in a manner that is compatiblewith the environment. We suggest you take usedoil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in the trash,pour iton theground,or pour itdown a drain.

    Allow theusedoil todrain completely, thenreinstall the oil drainplug and new washer, and tighten the oil drain plugsecurely.

    Placea suitablecontainer below the engine to catchthe usedoil,thenremove the oil filler cap/dipstick, oil drain plug and washer.

    Drain theusedoil when theengine is warm. Warm oil drainsquicklyandcompletely.

    TheOil Alertsystem (applicabletypes)will automaticallystop theengine before the oil level falls below thesafe limit. However, toavoid the inconvenienceof anunexpectedshutdown,alwayscheck the engine oil level beforestartup.

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    8

    8

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    ENGLISH

    AIR CLEANER

    Inspection

    Cleaning

    Dual-Filter-Element Types

    Oil Change

    LOWER LIMIT

    GASKET

    GASKET

    TAB

    GROOVE

    PRECLEANER CAP

    AIR CLEANERCOVER

    PAPER FILTERELEMENT

    FOAM FILTERELEMENT

    WING NUT

    STANDARD DUAL-FILTER-ELEMENT TYPE

    WING NUT

    WING NUT

    DRAIN PLUG

    UPPER LIMIT

    CYCLONE DUAL-FILTER-ELEMENT TYPE

    AIR CLEANER COVER

    WING NUT

    PAPER FILTER ELEMENT

    FOAM FILTER ELEMENT

    AIR GUIDE

    CYCLONE HOUSING

    SPECIAL PAN SCREW (3)

    OIL FILLER CAP/DIPSTICK

    10

    A dirtyair cleaner will restrict air flow to the carburetor, reducengine performance. If youoperatethe engine in very dusty aclean the air filtermoreoftenthan specified in theMAINTENASCHEDULE.

    Operating the engine without an air filter, or with a damaged

    filter, will allow dirt to enter the engine, causing rapid engineThis type of damage is not covered by theDistributors LimiteWarranty.

    Refer to pages for instructions that apply to the air cleand filter foryour engine type.

    Remove the wing nut fromthe air cleanercover, andremove the cover.

    Remove the wing nut fromtheair filter, and remove thefilter.

    Remove the foam filter fromthe paper filter.

    Inspectboth air filter

    elements, and replacethemiftheyare damaged. Alwaysreplacethe paper air filterelement atthe scheduledinterval (see page ).

    Drain theusedoil while the engine is warm. Warm oil drainsquicklyandcompletely.

    Place a suitable container below the reduction case to catch theusedoil, thenremove the oil filler cap/dipstick, the drain plugandwasher.

    Allow theusedoil todrain completely, thenreinstall thedrainplug and a new washer, and tighten it securely.

    Please disposeof usedmotor oil in a manner thatis compatiblewith the environment. We suggestyoutake usedoil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in thetrashor pour iton thegroundor down a drain.

    Transmissionoil capacity: 0.30 (0.32US qt, 0.26 Imp qt)

    Running the engine with a low transmission oil level can causetransmission damage.

    Screw in the oil filler cap/dipstickand tightensecurely.

    Remove the air cleanercoverand inspect the filterelements.Cleanor replacedirty filterelements. Alwaysreplacedamagefilterelements. If equipped withanoil-bath air cleaner, also ctheoil level.With theenginein a level position, fill to theupper limitmarkon

    the dipstickwith the recommendedoil (see page ). To checkthe oil level, insertand removethe dipstick withoutscrewing itinto thefiller hole.

    1.

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    10 11

    7

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    ENGLISH

    Oil Bath & Single-Filter-Element Types

    Low Profile Types

    WING NUT CAP

    GRID

    AIRCLEANERCASE

    OIL-BATH TYPE SINGLE-FILTER-ELEMENT TY

    AIRCLEANERCOVER

    OIL LEVEL

    STEELWOOL

    WING NUT

    AIRCLEANERCOVER

    FOAMFILTERELEMENT

    GRID

    AIR CLEANER CCLIP

    CLIP

    ELEMENT

    FILTERELEMENT

    AIR FILTER ELEMENT

    Reassemblethe air cleaner, and tighten the wingnut secur

    Wash the element in a solutionofhousehold detergentandwarmwater, thenrinse thoroughly,orwash in non-flammableor highflashpointsolvent. Allow theelementto drythoroughly.

    Cleantheair filter elements if they are tobereused.

    Paper air filter element:Tap the filterelement several times on ahard surface to remove dirt, or blow compressed air [notexceeding207 kPa (2.1kgf/cm , 30 psi)] through the filterelement from the inside. Never try tobrush offdirt; brushing willforcedirt into the fibers.

    Foam air filter element: Clean in warmsoapywater, rinse, andallow to drythoroughly. Or clean in non-flammablesolvent andallow to dry.Dip thefilter element in clean engine oil, thensqueeze out all excess oil.The enginewill smoke when started iftoo muchoil is left in thefoam.

    CYCLONE TYPE ONLY: Remove the three pan-headscrews fromthe pre-cleaner cap, then remove the cyclone housingand airguide. Washthe parts withwater, drythemthoroughly, andreassemble them.

    Besure to install theair guideasshown in theillustration.

    Install the cyclone housing so theair intake tabfits into thegroovein the pre-cleaner cap.

    Wipedirt from theinside of the air cleaner caseand cover usinga moist rag.Becareful toprevent dirt from entering theair ductthatleads to the carburetor.

    Place the foam air filterelementover the paper element, andreinstall the assembled air filter.Besurethe gasketis in placebeneath the air filter.Tighten the air filter wingnut securely.

    Install the air cleaner cover, and tightenthe wingnut securely.

    Removethewing nut, and removetheair cleaner cap and cover.

    Removetheair filterelement from thecover. Wash the coverand filter element in warm soapywater, rinse, and allow todrythoroughly. Or clean in non-flammablesolvent and allow to dry.

    Dip thefilterelement in clean engineoil, then squeeze out allexcess oil. The engine will smoke if too muchoil is left in thefoam.

    80cm (2.7US oz, 2.8Impoz)60cm (2.0US oz, 2.1Impoz)

    Oil capacities:

    OIL BATH TYPEONLY:Fill theair cleaner case to theOIL LEVEL

    markwith thesameoil thatis recommended for theengine (seepage ).

    Unsnap the air cleanercoverclips,remove the air cleanercover, andremove the air filter element.

    Soak the air filter element in cleanengine oil and squeeze outtheexcess oil. The engine will smokeduring initial startup if too muchoil is left in the element.

    Reinstall the air filter elementandthe cover.

    OIL BATH TYPEONLY:Empty theused oil from theair cleanercase, wash outany accumulateddirtwithnon-flammablesolvent,and drythe case.

    6.

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    GX240/GX270:GX340/GX390:

    8

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    ENGLISH

    SEDIMENT CUP

    Cleaning

    SPARK PLUG

    Recommended Spark Plugs:

    SPARK PLUG WRENCH

    0.70 0.80 m(0.028 0.03

    SEALINWASH

    SIDE ELECTRODEO-RING

    SEDIMENT CUP

    FUEL VALVE LEVER

    OFF

    12

    BPR6ES (NGK)W20EPR-U (DENSO)

    Therecommended sparkplug has the correct heatrange fornormal engineoperating temperatures.

    An incorrect spark plug can cause engine damage.

    For goodperformance, the sparkplug mustbeproperly gappand free of deposits.

    Disconnectthe sparkplug cap,and remove any dirt fromaround the sparkplug area.

    Remove the sparkplug with a13/16-inchsparkplugwrench.

    Inspectthe sparkplug.Replaceit if damaged orbadly fouled, if the sealingwasher is in poor condition,

    or if the electrode is worn.

    Thegap shouldbe:0.70 0.80 mm (0.028 0.031 in)

    Measure the sparkplugelectrode gap with a wire-type feeler gauge.Correct thegap, if necessary,bycarefullybending thesideelectrode.

    Install the sparkplug carefully,byhand, toavoidcross-threading.

    When reinstalling the original sparkplug, tighten1/8 1/4 tafter the sparkplug seats to compress the washer.

    When installing a new sparkplug, tighten1/2turn after theplug seats tocompress the washer.

    A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in th

    cylinder head.

    Attach the sparkplug cap to the spark plug.

    Movethe fuel valve to theOFFposition, thenremove the fuelsedimentcup and O-ring.

    PlacetheO-ring in thefuel valve, and install thesediment cup.Tighten the sediment cup securely.

    Movethefuel valve to theON position, and check for leaks.Replacethe O-ring if there is any leakage.

    Gasolineis highly flammable and explosive, and youcan beburned or seriously injured when handlingfuel.

    Handle fuel onlyoutdoors.Stopengine and keep heat, sparks, and flameaway.

    Wipeup spills immediately.

    After the sparkplug is seated, tightenwitha 13/16-inch spaplug wrench to compress the sealing washer.

    Washthe sediment cup in non-flammable solvent,and dryitthoroughly.

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    HELPFUL TIPS & SUGGESTIONS

    STORING YOUR ENGINE

    Storage Preparation

    Cleaning

    Fuel

    SPARK ARRESTER (applicable types)

    Spark Arrester Removal

    Adding a Gasoline Stabilizer to Extend Fuel Storage Life

    Adjustment

    IDLE SPEED

    Spark Arrester Cleaning & Inspection

    ENGLISH

    THROTTLE STOP SCREW

    5 mm SCREWS

    EXHAUSTDEFLECTOR

    SPARK ARRESTER

    MUFFLERPROTECTOR

    SCREEN

    4 mm SCREW

    4 mmSCREWS

    SPARKARRESTER

    MUFFLER8 mm NUTS

    Proper storagepreparation is essential for keepingyour engitrouble-free and lookinggood.The followingsteps will help tkeep rust and corrosion fromimpairingyour engines functioappearance, and will make theengineeasier tostart when yoit again.

    If theenginehasbeen running,allow it to cool for at leasthalhour beforecleaning. Cleanall exterior surfaces, touchupandamaged paint, and coatother areas thatmay rustwith a lighof oil.

    Using a garden hose or pressure washing equipment can forwater into the air cleaner or muffler opening. Water in the air

    cleaner will soak the air filter, and water that passes throughair filter or muffler can enter the cylinder, causing damage.

    Gasolinewill oxidize and deterioratein storage. Deteriorated

    gasoline will causehard starting, and it leaves gum depositsclogthe fuel system. If the gasoline in your engine deterioratduringstorage, youmay needto havethe carburetor, and othfuel systemcomponents,servicedor replaced.

    Thelength of time thatgasoline can beleft in your fuel tankacarburetor withoutcausing functional problems will vary withsuch factors as gasoline blend, your storagetemperatures, awhether thefuel tankis partially or completely filled. The air ipartially filled fuel tankpromotes fuel deterioration.Very warstoragetemperaturesaccelerate fueldeterioration.Fuel probmay occur within a few months, or even less if thegasoline wnot fresh when youfilled the fuel tank.

    Fuel system damageor engine performance problems resultfromneglectedstoragepreparation are notcoveredunder thDistributors Limited Warranty.

    You can extend fuel storage lifebyadding a gasoline stabilizethat is formulated for thatpurpose, or youcan avoid fueldeterioration problems by draining the fuel tankand carburet

    When adding a gasolinestabilizer, fill the fuel tankwith freshgasoline. If only partially filled,air in thetank will promote fuedeterioration duringstorage. If youkeepa container of gasolfor refueling, besure thatit contains only fresh gasoline.

    Add gasoline stabilizer following themanufacturers instru

    After adding a gasoline stabilizer, runthe engine outdoors fminutes to besure thattreated gasoline has replaced theuntreated gasoline in thecarburetor.

    Stopthe engine.

    Thesparkarrester may bestandard or anoptional part, dependingon theengine type. In some areas, it is illegal to operate anenginewithouta sparkarrester. Checklocal laws and regulations. A sparkarrester is availablefromauthorizedHondaservicingdealers.

    Thesparkarrester mustbeservicedevery 100hours to keep itfunctioning as designed.

    If theengine has been running, themuffler will behot. Allow it tocool beforeservicing the sparkarrester.

    Removethetwo 8mmnutsand removethemuffler from thecylinder.

    Standard idle speed:

    Turn the throttlestop screw toobtain the standard idlespeed.

    Movethe throttle lever to itsminimum position.

    Start the engine outdoors, andallow it to warmupto operatingtemperature.

    Install thesparkarrester, muffler protector,exhaustdeflectorand muffler in the reverseorderof disassembly.

    Use a brush to remove carbondeposits fromthe sparkarresterscreen. Becareful notto damagethe screen. Replacethe sparkarrester if ithas breaks or holes.

    Removethe4mmscrew from the sparkarrester, and remove

    the sparkarrester fromthe muffler.

    Removethefour 5 mmscrews from the muffler protector andremove themuffler protector.

    Remove the three 4mm screws fromthe exhaustdeflector, andremove thedeflector.

    1.

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    1,400 rpm150

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    Storage Precautions

    TRANSPORTING

    Removal from Storage

    Engine Oil

    Draining the Fuel Tank and Carburetor

    ENGLISH

    DRAIN BOLT

    FUEL VALVE LEVER

    GASKET

    O-RING

    ON

    Align notch on pulleywith hole at top of cover.

    SEDIMENT CUP

    14

    If your enginewill bestored with gasoline in thefuel tankandcarburetor, it is important to reduce the hazard of gasoline vaignition.Selecta well-ventilatedstorageareaaway fromanyappliance thatoperates witha flame, such as a furnace, wateheater, or clothes dryer.Also avoidany areawith a spark-producing electric motor, or wherepower tools are operated

    If possible, avoid storageareas withhigh humidity, becausetpromotes rust and corrosion.

    Keepthe engine level in storage. Tilting can cause fuel or oilleakage.

    With the engine and exhaustsystem cool, cover the engine tokeep out dust. A hot engineand exhaust systemcan ignite orsome materials.Do not use sheet plastic asa dustcover. Anonporous coverwill trapmoisturearound the engine,promrust and corrosion.

    Gasolineis highly flammable and explosive, and youcan beburned or seriously injured when handlingfuel.

    Stopengine and keep heat, sparks, and flameaway.

    Wipeup spills immediately.

    Place anapprovedgasoline container below the carburetor, anduse a funnel to avoidspilling fuel.

    If the cylinderwas coated withoil duringstoragepreparationengine will smoke brieflyatstartup.This is normal.

    Check your engine as described in the BEFORE OPERATIONCHECKSsection of this manual (see page ).

    If equipped witha battery for electric starter types, rechargetbattery oncea month while the engine is in storage.Thiswill help to extend the service lifeof the battery.

    Handle fuel onlyoutdoors.

    Remove the carburetordrain boltand gasket. Remove thesedimentcup and O-ring, then move the fuel valve lever to theON position.

    After all the fuel has drained into the container, reinstall thedrain bolt, gasket, sediment cup and O-ring. Tighten the drainboltand sedimentcup securely.

    Change the engine oil (see page ).

    Poura tablespoon 5 10cm (5 10 cc) of clean engine oil intothecylinder.

    Pull thestarter rope several times to distribute theoil in thecylinder.

    Reinstall the sparkplug.

    Pull thestarter rope slowly until resistanceis feltand the notchon thestarterpulley aligns with theholeatthetop of the recoilstarter cover.This will close the valves so moisturecannotenterthe engine cylinder. Return the starter rope gently.

    Remove the sparkplug (see page ). If theenginehasbeenrunning,allow it tocool forat least15

    minutes beforeloading the engine-powered equipmenton thtransportvehicle.A hotengine and exhaustsystem can burnand can ignitesomematerials.

    If the fuel was drained during storagepreparation, fill the tanfresh gasoline. If you keep a container of gasolinefor refuelinsure it contains only fresh gasoline.Gasolineoxidizesanddeteriorates over time, causing hardstarting.

    Keep the engine level when transporting to reducethe possibof fuel leakage.Turn thefuel valveto theOFFposition (seepage ).

    2.

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    TAKING CARE OF UNEXPECTED PROBLEMS

    ENGINE WILL

    NOT START

    Possible Cause Correction

    ENGINE LACKS

    POWER

    Possible Cause Correction

    FUSE REPLACEMENT (applicable types)

    ENGLISH

    FUSECOVER

    ENGINE SWITCHREAR COVER

    6 12 mmSPECIAL SC

    FUSE

    Check air filter.

    Checkfuel.

    Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Electricstarting(applicabletypes):Checkbatteryandfuse.Checkcontrolpositions.

    Checkengineoil level.

    Checkfuel.

    Removeandinspectsparkplug.

    Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Removethe 6 12mmscrew from therear cover of theenswitchbox.

    Batterydischarged.

    Fuse burntout.

    Fuel valveOFF.

    Choke open.

    Engine switchOFF.Engineoil levellow (Oil Alertmodels).

    Out of fuel.Badfuel; enginestored without

    treating ordraininggasoline,orrefueledwithbadgasoline.Sparkplug faulty,fouled, orimproperlygapped.Sparkplug wetwithfuel(flooded engine).

    Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Filter element(s)restricted.

    Badfuel; engine

    stored withouttreating ordraininggasoline,orrefueledwithbadgasoline.Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Remove the fusecover, thenpull out and inspectthefuse.

    Cleanor replacefilter element(s)(p. 10 11).Drain fuel tankand

    carburetor (p.14).Refuel withfreshgasoline (p.8).

    Replaceor repairfaultycomponentsas necessary.

    Recharge battery.

    Replacefuse.(p. 15).

    Movelever to ONposition.Move lever toCLOSEDpositionunless the engineis warm.Turn engine switchto ON position.Fill with therecommended oilto the proper level(p.9).Refuel (p.8).Drain fuel tankandcarburetor (p.14).

    Refuel withfreshgasoline (p.8).

    Gap or replacesparkplug (p.12).

    Dry and reinstallsparkplug. Startenginewiththrottlelever inMAX. position.

    Replaceor repairfaultycomponentsas necessary.

    Theelectric starter relaycircuit and battery charging circuit aprotected bya fuse. If thefuseburns out, theelectricstarterwnot operate.The enginecan bestarted manually if the fusebout, butrunning the engine will notchargethe battery.

    If thefuse is burntout, discard the burnt-out fuse. Install a nfusewith the sameratingas theone that was removed,andreinstall the cover.

    Reinstall the rearcover. Install the 6 12mmscrew and tigit securely.

    If you havequestions regardingthe ratingof theoriginal fucontact your servicingHonda enginedealer.

    Never use a fuse with a rating greater than the one original

    equipped with the engine. Serious damage to the electricalsystem or a fire could result.

    Frequent fuse failure usually indicates a short circuit or anoverload in the electrical system. If the fuse burnsoutfrequetakethe engine to a servicingHondadealer for repair.

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    ENGLISH

    Remote Control Linkage

    TECHNICAL INFORMATION

    Serial Number Location

    Battery Connections for Electric Starter(applicable types)

    Carburetor Modifications for High Altitude Operation

    TECHNICAL & CONSUMER INFORMATION

    POSITIVE ( ) BATTERY CABLE

    NEGATIVE ( )BATTERY CABLE

    REMOTE THROTTLE LINKAGE

    Flexible wire coremounting

    Solid wire coremounting

    WIRE

    5 mmCIRCLIP

    4 mm SCREW

    WIRE HOLDER

    THROTTLELEVER

    OPTION

    REMOTE CHOKE LINKAGE

    SERIAL NUMBER &ENGINE TYPE LOCATION

    STARTER SOLENOID

    RETURN SPRING

    WIRE HOLDER CHOKE LEVER

    THROTTLE LEVERFRICTION NUT

    ELECTRIC STARTER(applicable types)

    16

    Thethrottleand choke control levers are providedwithholesoptional cableattachment. Thefollowing illustrations showinstallationexamples fora solid wirecable and fora flexible,braided wirecable. If usinga flexible, braided wirecable, addreturn springas shown.

    It is necessary to loosenthethrottle lever frictionnut whenoperating the throttle with a remote-mountedcontrol.

    Record the engine serialnumber in the space below.Youwill need this information whenordering parts and whenmaking technical or warrantyinquiries.

    Coat the terminals and cableends withgrease.

    Connectthe batterynegative ( ) cableto the battery negative( ) terminal as shown.

    Connectthe battery positive ( ) cableto the batterypositive( )terminal asshown.

    Connectthe batterynegative ( ) cableto anengine mountingbolt, framebolt, or other goodengine ground connection.

    Connectthe batterypositive ( )cable to the starter solenoidterminal asshown.

    Keep all sparks, open flames, and smoking materialsaway fromthe battery.

    A batterycan explodeif you do not follow thecorrectprocedure,seriously injuringanyonenearby.

    Becareful not toconnect the battery in reverse polarity,as thiswillshort circuit the battery charging system. Always connectthepositive ( ) battery cable to the battery terminal beforeconnecting the negative ( )battery cable, so your tools cannotcause a shortcircuitif they touch a groundedpartwhile tighteningthe positive( ) battery cableend.

    Use a 12-voltbattery with anampere-hour ratingof atleast18Ah.

    Date Purchased:______ / ______ / ______

    Enginetype: ___ ___ ___ ___

    Engine serial number:__ __ __ __ __ __ __ __ __ __ __

    At high altitude, the standard carburetorair-fuel mixturewilltoo rich. Performancewill decrease,and fuel consumption wincrease. A very rich mixturewill also foul thespark plug andcausehard starting. Operation atanaltitudethatdiffers fromatwhich this engine was certified, for extendedperiods of timmayincreaseemissions.

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    ENGLISH

    Emission Control System Information

    Source of Emissions

    Tampering and Altering

    Problems That May Affect Emissions

    Replacement Parts

    Maintenance

    The U.S., California Clean Air Acts and Environment Canad

    Thecombustion process produces carbon monoxide,oxidesnitrogen, and hydrocarbons.Control of hydrocarbons and oxof nitrogen is very important because, under certainconditiothey react to formphotochemical smogwhen subjected tosunlight. Carbon monoxidedoesnot react in the sameway,bis toxic.

    Hondautilizes lean carburetorsettings and other systems toreducethe emissions of carbonmonoxide,oxides of nitrogenhydrocarbons.

    EPA, California and Canadian regulations requireallmanufacturers to furnishwritten instructions describing theoperation and maintenanceof emissioncontrol systems.

    Thefollowing instructions and procedures mustbefollowedorder tokeep the emissions from your Honda engine withintemissionstandards.

    Tampering withor altering the emissioncontrol system may

    increase emissions beyond the legal limit. Amongthoseactsconstitute tampering are:

    Removal or alterationof any partof the intake, fuel, or exhasystems.Alteringor defeating the governor linkage or speed-adjustimechanism to causethe engine to operateoutsideitsdesigparameters.

    If you are aware of any of thefollowingsymptoms, haveyouengine inspected and repaired by your servicingdealer.

    Hard starting or stalling after starting.

    Rough idle.Misfiring or backfiring under load.Afterburning (backfiring).Blackexhaustsmoke or high fuel consumption.

    Theemissioncontrol systems on your Hondaengine weredesigned, built,and certified to conformwithEPA, CaliforniaCanadian emissionregulations. We recommendthe useofgenuineHonda parts whenever you have maintenancedone.Theseoriginal-designreplacementparts are manufactured tosamestandards as the original parts, so you can beconfidenttheirperformance.Theuseof replacementparts thatare notoriginal designand quality may impair the effectiveness of yo

    emissioncontrol system.

    A manufacturer of anaftermarketpart assumesthe responsibthatthe partwill notadversely affectemissionperformance.Tmanufacturer or rebuilder of the partmust certify thatuseofpartwill not result in a failureof theengine to comply withemissionregulations.

    Follow the maintenancescheduleon page . Remember thatschedule is based on theassumption that your machine will bused for itsdesignedpurpose.Sustainedhigh-loador high-temperatureoperation, or usein unusuallywetor dusty condwill requiremore frequent service.

    When the carburetor has been modified for high altitude operation,

    the air-fuel mixture will be too lean for low altitude use. Operationat altitudes below 1,500meters (5,000 feet) with a modified

    carburetor may cause the engine to overheat and result in serious

    engine damage. For use at low altitudes, have your servicingdealer return the carburetor to original factory specifications.

    Even withcarburetormodification,engine horsepower willdecrease about 3.5%for each 300-meter (1,000-foot) increaseinaltitude. Theeffect of altitudeon horsepowerwill begreater thanthis if no carburetor modification is made.

    High altitudeperformance can be improvedbyspecificmodifications to the carburetor. If youalways operateyour engineataltitudes above 1,500 meters (5,000feet), have your servicingdealer perform this carburetormodification.Thisengine,whenoperatedathigh altitudewith the carburetormodifications forhigh altitudeuse, will meeteachemissionstandard throughoutitsuseful life.

    7

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    ENGLISH

    SpecificationsAir Index

    Applicable to Emissions Durability

    Period

    Descriptive Term

    GX240/GX270 (PTO shaft type S)

    GX340/GX390 (PTO shaft type S)

    18

    355 430 410mm(14.0 16.9 16.1in)

    25.0kg(55.1 lbs)4-stroke, overhead valve, singlecy

    242cm (14.8cu-in)[73.0 58.0mm (2.9 2.3in)

    270cm(16.5cu-in)[77.0 58.0mm (3.0 2.3in)

    5.3kW (7.2PS, 7.1bhp)at3,600 r6.0kW (8.2PS, 8.0bhp)at3,600 r

    ForcedairTransistormagneto

    Counterclockwise

    380 450 443 mm(15.0 17.7 17.4in)31.5kg(69.4 lbs)

    4-stroke, overhead valve, singlecy337cm (20.6cu-in)

    [82.0 64.0mm (3.2 2.5in)389cm (23.7cu-in)

    [88.0 64.0mm (3.5 2.5in)7.1kW (9.7PS, 9.5bhp)at3,600 r

    8.2kW (11.1PS, 11.0bhp)at3,600

    ForcedairTransistormagneto

    Counterclockwise

    300 hours [0 65 cm (0 65cc)]500 hours [greater than65cm (65 cc)]

    125 hours [0 65 cm (0 65cc)]250 hours [greater than65cm(65 cc)]

    50hours [0 65cm (0 65cc)]125 hours [greater than65cm (65 cc)]

    Extended

    Intermediate

    Moderate

    An Air Index Information hangtag/label is appliedto enginescertified to anemissiondurability time period in accordance withthe requirements of the California Air Resources Board.

    Thebar graph is intended to provide you, ourcustomer, the abilityto compare the emissions performance of availableengines.Thelower the Air Index, the less pollution.

    Thedurability description is intended to provide youwithinformation relating to the engines emissiondurability period.Thedescriptiveterm indicates the useful lifeperiod for the enginesemissioncontrol system. SeeyourEmission Control SystemWarrantyfor additional information.

    TheAir Index Information hang tag/label must remain on theengine until it is sold.Remove the hangtag before operatingtheengine.

    5.3 (1.40US gal , 1.17 Imp ga1.1 (1.2US qt, 1.0Impqt)

    17.7Nm (1.80kgfm,13.1 lbffat2,500 rpm

    15.3Nm (1.56kgfm,11.3 lbffat2,500 rpm

    6.1 (1.61US gal , 1.34 Imp ga1.1 (1.2US qt, 1.0Impqt)

    25.1Nm (2.56kgfm,18.5 lbff

    at2,500 rpm

    22.1Nm (2.25kgfm,16.3 lbffat2,500 rpm

    Thepower rating of the engine indicated in this document inet power output testedon a production engine for the engmodel and measured in accordance withSAE J 1349 at3,60rpm (Net Power)and at2,500 rpm (Max.NetTorque). Massproduction engines may vary fromthis value.Actual power output for the engine installed in thefinal mawill vary dependingon numerous factors, including the

    operating speedof the engine in application,environmentaconditions,maintenance, andother variables.

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]

    Netpower

    Max. Nettorque

    Engineoil capacityFuel tankcapacityCooling systemIgnition systemPTO shaft rotation

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]

    Netpower

    Max. Nettorque

    Engineoil capacityFuel tankcapacityCooling systemIgnition systemPTO shaft rotation

    (in accordance

    with SAE J 1349 )

    (in accordance

    with SAE J 1349 )

    (in accordance

    with SAE J 1349 )

    (in accordance

    with SAE J 1349 )GX270

    GX240

    GX270

    GX240

    GX270

    GX240

    GX340

    GX390

    GX340

    GX390

    GX340

    GX390

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    ENGLISH

    Wiring Diagrams

    Quick Reference Information

    Tuneup Specifications

    ITEM SPECIFICATION MAINTENANCE

    GX240/GX270/GX340/GX390

    With Oil Alert and Electric Starter

    With Oil Alert and Without Electric Starter

    Fuel

    Engineoil

    ReductioncaseoilSparkplug

    Maintenance

    SAE 10W-30, API SJ or later, forgeneral use.Refer topage8.

    Same oil asengineoil, see above (applicabletypes).

    Beforeeachuse:Check engine oil level.Refer topage9.

    Checkreduction case oil (applicable types).Refer topage9.Check air filter. Refer to page10.

    First 20hours:Changeengine oil. Refer topage9.Changereduction case oil (applicable types).Refer to page10.

    Subsequent:Refer to the maintenanceschedule on page 7.

    W20EPR-U (DENSO)BPR6ES (NGK)

    U.S.ExceptU.S.

    Pump octane rating 86or higherResearch octane rating91 or higherPump octane rating 86or higher

    Unleaded gasoline (Refer to page8)

    Sparkplug gap

    IdlespeedValveclearance(cold)

    Otherspecifications

    1,400 150rpmIN:0.15 0.02mmEX:0.20 0.02mm

    0.70 0.80mm(0.028 0.031 in)

    Refer topage: 12

    Refer topage: 13SeeyourauthorizedHonda dealer

    No other adjustments needed.

    (1)

    (2)

    (3)

    (4)

    (5)

    (6)(7)

    CONTROL BOX

    RECTIFIER

    CIRCUIT BREAKER

    ENGINE SWITCH

    OIL ALERTUNIT

    (8)

    (9)

    (10)

    (11)

    (12)

    (13)(14)

    OILLEVEL SWITCH

    CHARGING COIL

    SPARK PLUG

    STARTERMOTOR

    STARTERSOLENOIDBATTERY (12V)

    Black

    Yellow

    Blue

    Green

    Red

    White

    Brown

    Orange

    Light blue

    Lightgreen

    Pink

    Gray

    Br

    O

    Lb

    Lg

    P

    Gr

    Bl

    Y

    Bu

    G

    R

    W

    IGNITION COILFUSE

    Type withOil Alert unit

    ON

    OFF

    START

    OFF

    ON

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    Canada:

    United States, Puerto Rico, and U.S. Virgin Islands:

    Distributor/Dealer Locator Information

    CONSUMER INFORMATION

    For European Area:

    Customer Service Information

    United States, Puerto Rico, and U.S. Virgin Islands:

    All Other Areas:

    Hondas Office

    United States, Puerto Rico, and U.S. Virgin Islands:

    American Honda Motor Co., Inc.

    Canada:

    Honda Canada, Inc.

    Australia:

    Honda Australia Motorcycle and Power Equipment Pty. Ltd

    For European Area:

    Honda Europe NV.

    All Other Areas:

    ENGLISH20

    or visit our website:www.honda.caCall (888) 9HONDA9

    Visit our website: www.honda-engines.com

    visit our website:http://www.honda-engines-eu.com

    Servicing dealershippersonnel aretrainedprofessionals. Theyshould beable to answer any questionyou may have. If youencounter a problem thatyourdealerdoesnot solvetoyoursatisfaction,please discuss it with thedealerships management.TheServiceManager, General Manager, or Owner can help.Almostall problems are solved in thisway.

    If youare dissatisfied withthe decision madeby the dealershipsmanagement, contact theHonda Regional Engine Distributor foryour area.

    If youare still dissatisfied after speakingwith the Regional EngineDistributor, youmay contactthe Hondas Office as shown.

    If youare dissatisfied withthe decision madeby the dealershipsmanagement, contactthe Hondas Office as shown.

    When you write or call, please providethis information:

    Equipment manufacturers name andmodel number thattheengine is mounted onEnginemodel,serial number, and type(see page )Nameof dealer who sold theengine to youName, address,and contactpersonof the dealer who servicesyour engineDateof purchaseYour name, address and telephone numberA detaileddescription of the problem

    Power Equipment Division

    CustomerRelationsOffice4900Marconi DriveAlpharetta,GA 30005-8847

    715Milner AvenueToronto,ONM1B 2K8

    Telephone: (888) 9HONDA9(888) 946-6329(416) 299-3400(416) 287-4776(877) 939-0909(416) 287-4776

    Toll free

    Local Toronto dialingareaLocal Toronto dialingareaToll freeLocal Toronto dialingarea

    Facsimile:

    English:French:

    1954 1956Hume Highway Campbellfield Victoria 3061

    Telephone:Facsimile:

    (03) 92701111(03) 92701133

    European Engine Center

    http://www.honda-engines-eu.com

    Pleasecontactthe Hondadistributor in your areafor assistan

    Or telephone: (770) 497-6400, 8:30 am - 7:00 pm EST

    16

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    INTRODUCTION

    SOMMAIRE

    MESSAGES DE SECURITE

    FRANAIS

    MANUEL DE LUTILISATEUR

    MESSAGES DE PREVENTION DES DOMMAGES

    GX240 GX270 GX340 GX39

    Nous vous remercions davoir portvotre choix sur un moteur Honda.

    Nous dsirons vous aider faire le meilleur usage de votre nouveau

    moteur et lutiliser en scurit. Vous trouverezdans ce manuel des

    informations sur la manire dy parvenir; veuillez le lire attentivement

    avant dutiliser le moteur. En cas de problme ou pour toute question sur

    le moteur, consultezun concessionnaire Honda agr.

    Ce manuel doit tre considr comme faisant partie du moteur et

    laccompagner en cas de revente.

    Lchappement du moteur contient des

    substances chimiques dclares

    responsables de cancers, de malformations

    congnitales ou dautres anomalies de la

    reproduction par lEtat de Californie.

    Toutes les informations de cette publication sont bases sur les dernires

    informations sur le produit disponibles au moment de limpression. Honda

    Motor Co., Ltd. se rservele droit dapporter des modifications tout

    moment sans avertissement etsans obligation de sa part. Aucune partie

    de ce document ne peut tre reproduite sans autorisation crite.

    ..............................INTRODUCTION .1

    .............MES SA GES DE S ECU RITE .1

    .....INFORMATIONS DESECURITE .2

    EMPLACEMENT DE LETIQUETTE

    ...................................DE SECURITE .2EMPLACEMENT DES PIECES ET

    .................................COMMANDES .2

    ............................PARTICULARITES .3

    CONTROLES AVAN T

    ................................LUTILISATION .3

    ...................................UTILISATION .4

    CONSIGNES DE SECURITE

    ............................DUTILISATION .4

    ........DEMARRAGE DU MOTEUR .4

    ...................ARRET DU MOTEUR .5

    .......6

    ...............EN TRETIEN DU MOTEU R .7

    ......7

    ............SECURITEDENTRETIEN .7........CONSIGNES DE SECURITE .7

    ......PROGRAMME DENTRETIEN .7

    ...............PLEIN DE C ARBU RANT .8

    ...........................HUILE MOTEUR .8

    ................Huile recommande .8

    .Vrification du niveau dhuile .9

    ..........Renouvellementdhuile .9

    HUILE DU CARTER DE

    ................................REDUCTEUR .9

    ................Huile recommande .9

    .Vrification du niveau dhuile .9

    ........Renouvellement dhuile .10

    ..............................FILTRE A AIR .10

    ..................................Contrle .10

    ...............................Nettoyage .10

    Lobjet de ces messages est de vous aider ne pas causer de dommages

    au moteur, dautres biens ou lenvironnement.

    Votre moteur ou dautres biens peuvent tre endommags si

    vous ne suivezpas ces instructions.

    Cette mention signifie:

    Dautres messages importants sont prcds du mot AVIS.

    Chaque message vous indique quel est le danger, cequi peut arriver etce

    que vous pouvezfaire pour viter ou rduire les blessures.

    Vous POUVEZtreBLESSE si vous ne

    suivezpas ces instructions.

    Vous POUVEZ tre MORTELLEMENT ou

    GRIEVEMENT BLESSE si vous ne suivez

    pas ces instructions.

    Vous SEREZM ORTELLEMENT ou

    GRIEVEMENT BLESSE si vous ne suivez

    pas ces instructions.

    Ces mots-indicateurs signifient:

    Les messages de scuritvous avertissent de risques potentiels de

    blessures pour vous et les autres. Chaque message de scurit est prcd

    dun symbolede miseen garde et delunedes trois mentions DANGER,

    ATTENTION ou PRECAUTION.

    Votre scurit etcelle des autres sont trs importantes. Vous trouverez des

    messages de scurit importants dans ce manuel et sur le moteur. Veuillez

    les lire attentivement.

    Nous vous conseillons de lirele bulletin de garantie afin de bien

    comprendre ltendue de la garantieet vos responsabilits de proprit. Lebulletin de garantie estun document spar que vous avezd en principe

    recevoir de votre concessionnaire.

    Etats-Unis, Puerto Rico et Iles vierges amricaines:

    Pour de plus amples informations sur le dmarrage, larrt, lutilisation et

    les rglages du moteur ou pour des instructions sur tout entretien spcial,

    consultez les instructions accompagnantlquipement command par ce

    moteur.

    COUPELLE DE DECANTATIO

    ................................BOUGIE

    ..............PARE-ETINCELLES

    ..........REGIM E DE RALENTI

    CONSEILS ET SUGGESTIONS......................................UTILES

    ....REMISAGE DU MOTEUR

    ........................TRANSPORT

    INFORMATIONS TECHNIQUE

    ......ET DU CON SOMMATEU R

    Emplacement des numros

    .................................de srie

    Raccordements de la batter

    pour le dmarreur lectriqu

    Tringlerie de commande

    ............................. distance

    ..

    Informations sur le systme

    .........................antipollution

    .........Indice atmosphrique

    ...................Caractristiques

    ...........Schmas de cblage

    INFORMATION DU

    ..................CONSOMMATEUR

    .

    Informations dentretien

    ........................pour le client

    REGLAGE DU REGIME MOTEUR

    LIMPORTANCE DE LENTRETIEN

    EN CAS DE PROBLEME INATTEND

    REMPLACEMENT DES FUSIBLE

    Modifications du carburateur pouneutilisation haute altitude

    Caractristiques de miseau poi

    Informations de rfrence rapid

    Informations sur le localisateur

    distributeurs/concessionnaires

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    EMPLACEMENT DES PIECES ET COMMANDESINFORMATIONS DE SECURITE

    EMPLACEMENT DE LETIQUETTE DE SECURITE

    FRANAIS

    BOUCHON DE REMPLISSAGE DESSENCE

    RESERVOIR DESSENCE

    DEMARREUR ELECT(types applicables)

    BOUCHON DE VIDANGE DHUILE

    S ILENCIE UX FILT RE A AIR

    POIGNEE DE DEMARREUR

    LEVIER DE STARTER

    LEVIER DE ROBINETDESSENCE LEVIER DES GAZ

    SAUF TYPES ADEMARREUR ELECTRIQUE

    CONTACTEUR DARRETMOTEUR

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    DEMARREUR A LA

    TYPES A COMMANDEDU MOTEUR

    CONTACTEUR DARRETMOTEUR

    CONTACTEUR DARRETMOTEUR

    TIRETTE DE STARTER(types applicables)

    TYPES A DEMARREUR ELECTRIQUE

    BOUGIE DALLUMAGE

    2

    Comprenez bien le fonctionnement de toutes les commandes et

    apprenezcomment arrter le moteur rapidement en cas durgence.

    Veillez ce que loprateur reoive des instructions adquates avant

    lutilisation de lquipement.

    Le moteur dgage du monoxyde de carbone qui est

    un gaz toxique. Ne jamais le fairefonctionner dans

    un endroitclos.

    Lessence est trs inflammable et explosive. Arrter

    le moteur et le laisser refroidir avant de fairele plein

    dessence.

    Si ltiquette se dcolleou devient illisible, sadresser au concessionnaire

    Honda pour son remplacement.

    Cette tiquette met en garde contre les risques potentiels de blessures

    graves. La lire attentivement.

    Le moteur etles gaz dchappement deviennent trs chauds pendant le

    fonctionnement. Garder le moteur au moins 1 mtredes btiments et

    des autres quipements pendant lutilisation. Ne pas approcher de

    matires inflammables et ne rien placer sur le moteur pendant son

    fonctionnement.

    Les gaz dchappement du moteur contiennent du monoxyde de

    carbonetoxique. Ne pas faire tourner le moteur sans une aration

    adquate et ne jamais lutiliser lintrieur.

    Ne pas autoriser des enfants utiliser le moteur. Eloigner les enfants et

    les animaux de la zone dutilisation.

    Une tiquette en franais est

    prvue sur le moteur.

    Pour les types pour le Canada

    seulement:

    Lire le manuel de lutilisateur avant lutilisation.

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    CONTROLES AVANT LUTILISATIONPARTICULARITES

    LE MOTEUR EST-IL PRET A FONCTIONNER?

    Vrifier ltat gnral du moteur

    Vrifier le moteur

    PROTECTEUR DE CIRCUIT (types applicables)

    Systme Oil Alert (selon type)

    FRANAIS

    PROTECTEUR DECIRCUIT

    MARCHE

    FERME

    Pour la scuritet la longvit de lquipement, il est important de

    consacrer quelques instants vrifier ltat du moteur avantlutilisat

    Corriger tout problme constat ou confier cette opration au

    concessionnaire avant lutilisation.

    Toujours vrifier les points suivants avant de mettre le moteur en ma

    Vrifier sil ny a pas de traces de fuites dhuile ou dessence autou

    sous le moteur.

    Enlever toute salet ou dbris excessifs, tout particulirement auto

    silencieux et du lanceur.

    Vrifier sil ny a pas de signes de dommages.

    Sassurer que tous les protecteurs et couvercles sont en place et q

    tous les crous, boulons etvis sont serrs.

    Vrifier le niveau de carburant (voir page ). En dmarrant avec u

    rservoir de carburant plein, on vitera ou rduira les interruptions

    service pour faire le plein.

    Un entretien incorrect de ce moteur ou labsence de

    correction dun problme avantlutilisation peut provoquer

    une anomalie susceptible dentraner des blessures graves

    ou mortelles.

    Toujours effectuer les contrles avant lutilisation avant

    chaque utilisation et corriger tout problme.

    Avant de commencer les contrles avant lutilisation, sassurer que le

    moteur est lhorizontale et quelinterrupteur du moteur se trouve s

    position ARRET.

    Pour les prcautions et procdures observer avant le dmarrage

    moteur, consulter les instructions accompagnantlquipement

    command par ce moteur.

    Vrifier lquipement command par ce moteur.

    Vrifier llmentde filtre air (voir page ). Un lmentde filtre

    sale limite le passage dair vers le carburateur, ce qui diminue les

    performances du moteur.

    Vrifier le niveau dhuile du carter de rducteur sur les types applic(voir page ). Lhuile est essentielle au bon fonctionnement et la

    longvit du carter de rducteur.

    Le systme Oil Alert (types applicables) arrte automatiquement le

    moteur avant que le niveau dhuile ne descende au-dessous du seu

    scurit. Toutefois, pour viter linconvnientdun arrt imprvu,

    toujours vrifier le niveau dhuile du moteur avant le dmarrage.

    Vrifier le niveau dhuile du moteur (voir page ). Lutilisation du

    moteur avec un niveau dhuile insuffisant peut provoquer des

    dommages au moteur.

    Enfoncer le bouton du protecteur de

    circuitpour le renclencher.

    Lindicateur vert lintrieur du

    protecteur de circuit sort pour indiquer

    que le circuita t coup. Dans un tel

    cas, rechercher la cause du problmeet la corriger avant de renclencher le

    protecteur de circuit.

    Le protecteur de circuit protge le

    circuitde charge de la batterie. Un

    court-circuit ou une batterie connects

    avec une polarit inverse dclenche

    le coupe-circuit.

    Si le moteur sarrte et ne redmarre pas, vrifier le niveau dhuile du

    moteur (voir page ) avantde rechercher loriginedu problme dans

    dautres parties.

    Le systme Oil Alert protge le moteur contre les dommages dus au

    manque dhuile dans le carter moteur. Avant quele niveau dhuile du

    carter moteur ne descende au-dessous du seuil de scurit, le systme Oil

    Alert arrte automatiquement le moteur (linterrupteur du moteur reste sur

    la position MA RCHE).

    1.

    2.

    3.

    4.

    5.

    1.

    2.

    3.

    4.

    8

    9

    9

    10

    9

    Oil Alert estune marque dpose aux Etats-Unis

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    UTILISATION

    CONSIGNES DE SECURITE DUTILISATION

    DEMARRAGE DU MOTEUR TYPES A DEMARREURELECTRIQUE

    SAUF TYPES A DEMARREURELECTRIQUE

    FRANAIS

    MARCHE

    LEVIER DE ROBINET DESSENCE

    FERME

    LEVIER DE STARTER

    FERME

    FERME

    TIRETTE DE STARTER (types applicables)

    OUVERT

    FERME

    LEVIER DES GAZ

    MINI

    MAXI

    POSITION 1/3

    MIN

    CONTACTEUR DARRET MOTEUR

    MARCHE

    MARCHE

    MARCHE

    CONTACTEUR DARRET MOTEUR

    MARCHE

    MARCHE

    MMARRCHHEE

    OOUUVVEERRTT

    MMARRCH

    HEE

    CONTACTEUR DARRET MOTE

    4

    Avant dutiliser le moteur pour la premire fois, lire la section

    INFORMATIONS DE SECURITE la page et la section CONTROLES

    AVANT LUTILISATION la page .

    Pour les consignes de scurit observer au dmarrage, lors de larrt du

    moteur et pendantlutilisation, consulter les instructions accompagnant

    lquipementcommand par ce moteur.

    Le monoxyde de carbone est un gaz toxique. Il risque de

    provoquer des vanouissements et dtre mortel.

    Eviter tout endroit ettoute activit exposant au monoxyde

    de carbone.

    Placer le levier du robinet de carburant sur la position OUVERT.

    Pour mettre en marche un moteur froid, placer le levier de starter ou la

    tirette de starter (types applicables) sur la position FERME.

    Eloigner le levier des gaz de la position MIN. jusqu 1/3environ de

    position MAX.

    Certaines applications du moteur utilisent une commande distance de

    starter plutt que le levier de starter du moteur reprsent ici. Consulter

    les instructions fournies par le fabricant de lquipement.

    Pour remettre en marche un moteur chaud, laisser le levier de starter ou

    la tirette de starter sur la position OUVERT.

    Certaines applications du moteur utilisent une commande distance

    gaz plutt que le levier des gaz du moteur reprsent ici. Consulter le

    instructions fournies par le fabricant de lquipement.

    Placer linterrupteur du moteur sur la position MA RCHE.

    3.

    4.

    1.

    2.

    2

    3

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    FRANAIS

    ARRET DU MOTEUR

    TYPES A DEMARREURELECTRIQUE

    SAUF TYPES A DEMARREURELECTRIQUE

    DEMARRAGE

    CONTACTEURDARRET MOTEUR(types applicables)

    LEVIER DE STARTER

    FERME

    OUVERT

    OUVERT

    FERME

    TIRETTEDE STARTER (types applicables)

    LEVIER DES GAZ

    MINI

    FERME

    FERME

    FERME

    FERME

    FERMEFERME

    DDEEMMARRRR

    AGGEE

    OOUUVVEERRTT

    MMIINNII

    CONTACTEUR DARRET MOTEU

    CONTACTEURDARRET MOTEUR

    FFEERRMMEE

    CONTACTEUR DARRET MOTEUR

    FFE

    ERRMMEE

    MMARRCHHEE

    LEVIER DE ROBINET DESSENCE

    POIGNEEDEDEMARREUR

    Direction de traction

    Placer linterrupteur du moteur sur la position ARRET.

    Pour arrter le moteur en cas durgence, placer simplement linterrup

    du moteur sur la position ARRET. Dans des conditions normales, pro

    comme il est indiqu ci-dessous. Consulter les instructions fournies p

    fabricant de lquipement.

    Placer le levier de commande des gaz sur la position MIN.

    Certaines applications du moteur utilisent une commande distan

    gaz plutt que le levier des gaz du moteur reprsent ici.

    Actionner le dmarreur.

    Ne pas laisser la poigne de lancement revenir delle-mme contre le

    moteur. Accompagner doucement son mouvement de retour pour ne

    pas risquer dendommager le lanceur.

    Placer le levier du robinet de carburant sur la position ARRET.

    Si lon a placle levier de starter ou la tirette de starter (types

    applicables) sur la position FERME pour mettre le moteur en marche, les

    ramener progressivement sur la position OUVERT mesure que le

    moteur chauffe.

    Lorsque le moteur dmarre, relcher la

    cl et la laisser revenir sur la position

    MARCHE.

    Ne pas solliciter le dmarreur pendant plus

    de 5 secondes daffile car ceci le ferait

    surchauffer et pourrait lendommager.

    Si le moteur nepart pas dans les 5

    secondes, relcher la cl etattendreau

    moins 10 secondes avant dactionner

    nouveau le dmarreur.

    Placer la cl sur la position DEMARRAGE et

    la maintenir sur cette position jusquce

    que le moteur dmarre.

    DEMARREUR ELECTRIQUE (types applicables):

    Tirer doucement la poigne de lancement jusqu ce que lon ressente

    une rsistance, puis la tirer dun coup sec dans le sens de la flche

    comme sur la figure ci-dessous. Ramener doucement la poigne de

    lancement en arrire. 1.

    2.

    3.

    5.

    DEMARREUR A LANCEUR

    6.

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    FRANAIS

    REGLAGE DUREGIMEMOTEUR

    LEVIERDESGAZ

    MAXI MINI

    MMINNI

    MMAXXI

    6

    Placer le levier des gaz sur lapositioncorrespondant aurgimemoteur

    dsir.

    Pour les recommandations dergimemoteur, consulter les instructions

    accompagnantlquipementcommandpar cemoteur.

    Certaines applications dumoteur utilisentunecommandedistancedes

    gazpluttquele levierdes gazdumoteur reprsentici.Consulter les

    instructions fourniespar le fabricantde lquipement.

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    FRANAIS

    ENTRETIEN DU MOTEUR

    LIMPORTANCE DE LENTRETIEN

    SECURITE DENTRETIEN

    Lentretien, le remplacement ou la rparation des dispositifs et systmes

    antipollution peuvent tre excuts par toute entreprise ou technicien de

    rparation de moteurs utilisant des pices certifies aux normes EPA.

    CONSIGNES DE SECURITE

    Blessures par des pices mobiles.

    Brlures par des pices chaudes.

    Empoisonnement par le monoxyde de carbone de lchappement du

    moteur.

    PROGRAMME DENTRETIEN

    TYPE STANDARD

    TUYAU RENIFLARDTUYAU RENIFLARD

    CLIP DE TUYAU

    TYPE A CARBURATEUR AEVENT INTERNE

    Un entretien incorrect ou labsence de correction dun

    problme avantlutilisation peut provoquer une anomalie

    susceptible dentraner des blessures graves ou mortelles.

    Toujours observer les recommandations etprogrammes de

    contrle etdentretien figurant dans ce manuel.

    Le programme dentretien sapplique des conditions dutilisation

    normales. Si lon utilise le moteur dans des conditions svres telles quun

    fonctionnement prolong sous unecharge leve ou par hautetemprature, ou dans des conditions anormalement humides ou

    poussireuses, demander au concessionnaire des recommandations pour

    des besoins et un usage particuliers.

    Certaines des consignes de scuritles plus importantes sont indiques ci-

    dessous. Il ne nous est toutefois pas possible de vous avertir de tous les

    dangers imaginables que vous pouvezcourir en excutantlentretien.

    Vous tes seul juge de dcider si vous devez ou non effectuer un travail

    donn.

    Pour permettre dentretenir correctement le moteur, on trouvera aux pages

    suivantes un programme dentretien, des procdures de contrle de

    routine et des procdures dentretien simples pouvant tre effectues avec

    des outils main de base. Dautres oprations dentretien plus difficiles ou

    demandant des outils spciaux seront mieux excutes par des

    professionnels etdevront normalement tre confies un technicien

    Honda ou un autre mcanicien qualifi.

    En nobservant pas correctement les instructions et

    prcautions dentretien, on sexpose de graves blessures

    ou un danger demort.

    Toujours observer les procdures et prcautions de ce

    manuel.

    Avant de commencer un entretien ou une rparation, sassurer que le

    moteur est arrt. Ceci liminera plusieurs risques potentiels:

    Pour diminuer les risques dincendieou dexplosion, tre prudent

    lorsquon travaille proximit de lessence. Pour le nettoyage des pices,

    utiliser uniquement un solvant ininflammable et non de lessence. Ne

    pas approcher de cigarettes, tincelles ou flammes des pices du

    systme dalimentation en carburant.

    Lire les instructions avantde commencer et sassurer que lon dispose

    de loutillage etdes comptences ncessaires pour effectuer le travail en

    scurit.

    Ne faire tourner le moteur que si cela est indiqu dans les instructions.

    Attendre que le moteur etle systme dchappement se soient

    refroidis avant de les toucher.

    Avant dutiliser le moteur, sassurer que laration est suffisante.

    Linobservation de ce programme dentretien peut entraner des

    problmes non couverts par la garantie.

    Pour une utilisation commerciale, consigner le nombre dheures

    service afin de dterminer la priodicit dentretien approprie.

    Confier lentretien de ces points au concessionnaire moins que

    ne dispose des outils appropris et ne soit mcaniquement com

    Pour les procdures dentretien, voir le manuel datelier Honda.

    En cas dutilisation dans des endroits poussireux, augmenter la

    frquence dentretien.

    Ne remplacer que le type lment en papier.

    Type cyclonique tous les 2 ans ou 600 heures.

    Carburateur vent interne avec double lment seulement.

    Type cyclonique tous les 6 mois ou 150heures.

    Ne pas oublier que cest le concessionnaire Honda agr qui connat

    mieux le moteur etquil estparfaitement outill pour son entretien et

    rparation.

    Pour la meilleure qualit etfiabilit, nutiliser que des pices Honda

    dorigine neuves ou leur quivalent pour la rparation etle remplace

    Un bon entretien est essentiel pour un fonctionnement sr, conomique et

    sans problme. Il contribue galement rduire la pollution.

    (1)

    (2)

    (3)

    Aprs toutes les500h (2)

    Tous les 2 ans

    (Remplacer si ncessaire)(2)

    FREQUENCE DENTRETIEN

    PERIODIQUE (3)

    DESCRIPTION

    Premier

    mois

    ou

    20h

    Tous les

    3 mois

    ou

    50h

    (1)

    Tous les

    6mois

    ou

    100 h

    (1)

    (2)

    Renouveler

    Renouveler

    Vrifier

    Nettoyer

    Remplacer

    Nettoyer

    Vrifier-rgler

    Remplacer

    Nettoyer

    Vrifier-rgler

    Vrifier-rgler

    Nettoyer

    Nettoyer

    Vrifier

    Huilemoteur

    Huile decarter de

    rducteur

    (types applicables)

    Filtre air

    Bougie

    Pare-tincelles(types applicables)

    Rgime de ralenti

    J eu aux soupapes

    Chambrede

    combustion

    Tuyau de carburant

    Tous les

    ans

    ou

    300 h

    (2)

    (2)

    A effectueraprsle nombre demois ou

    dheures dutilisation indiquen retenant

    lintervallele pluscourtdes deux.

    Chaque

    utilisation

    Vrifierle niveau

    Vrifierle niveau

    Coupellede dcantation

    Rservoirde carburant et

    filtre carburant

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    FRANAIS

    PLEIN DE CARBURANT

    Carburant recommand

    Huile recommande

    HUILE MOTEUR

    25mm

    NIVEAU MAXIMUM DECARBURANTNIVEAU MAXIMUM DECARBURANT

    (type filtre) (type sans filtre)HAUTDU RESERVOIRDE CARBURANT

    TEMPRATURE AMBIANTE

    8

    Essence sans plomb

    Indice doctane pompe dau moins 86

    Indice doctane recherche dau moins 91

    Indice doctane pompe dau moins 86

    Etats-Unis

    Sauf Etats-Unis

    Ce moteur estcertifi pour fonctionner sur de lessence sans plomb ayant

    un indice doctane pompe dau moins 86 (ou un indice doctane recherche

    dau moins 91).

    Refairele plein dans un endroit bien ar avecle moteur arrt. Si le

    moteur vient de tourner, le laisser dabord se refroidir. Ne jamais fairele

    plein lintrieur dun btiment o des vapeurs dessencepourraient

    atteindre des flammes ou des tincelles.

    On peut utiliser une essencesans plomb ordinaire ne contenant pas plus

    de 10% dthanol (E10)ou de 5%de mthanol en volume. Le mthanol doit

    contenir des cosolvants et des inhibiteurs de corrosion. Lutilisation de

    carburants ayant une teneur en thanol ou mthanol suprieure celle

    indique ci-dessus peut occasionner des problmes de dmarrage et/ou

    performances. Elle peut galement endommager les pices mtalliques,

    en caoutchouc eten plastique du systme dalimentation en carburant. Les

    dommages au moteur ou problmes de performance rsultant de

    lutilisation dun carburant avec des pourcentages dthanol ou mthanol

    suprieurs ceux qui sont indiqus ci-dessus ne sont pas couverts par la

    garantie.

    Faire le plein avec prcaution pour viter de renverser du carburan

    pas remplir le rservoir de carburant compltement. Remplir le rs

    jusquenviron 25 mm du haut du rservoir pour permettre la dila

    du carburant. Dans certaines conditions dutilisation, il peut tre

    ncessaire de baisser le niveau du carburant. Aprs avoir fait le ple

    resserrer le bouchon de remplissagede carburant fond.

    Essuyer immdiatement tout

    carburant renvers.

    Ne faire le plein qu lextrieur.

    Arrter le moteur et ne pas autoriser de sources de

    chaleur, tincelles ou flammes proximit.

    Lessenceest trs inflammable et explosive etlon peut se

    brler ou se blesser grivement en faisant le plein.

    Garder lessence loin des veilleuses des appareils, barbecues, appare

    lectriques, outils lectriques, etc.

    Le carburant renvers ne faitpas seulement courir des risques dince

    il est galement nuisible pour lenvironnement. Essuyer immdiatem

    tout carburantrenvers.

    Utiliser une huile moteur 4 temps rpondant ou dpassant les

    prescriptions pour la classification service API SJ ou ultrieure (ou

    quivalente). Toujours vrifier ltiquette de service API sur le bidon d

    pour sassurer quelle portebien la mention SJ ou ultrieure(ou

    quivalente).

    Lhuile estun facteur dterminant pour la performance et la dure de

    service. Utiliser une huile automobile 4 temps dtergente.

    Une huile SAE 10W-30 est recommande pour lutilisation gnrale.

    autres viscosits indiques dans le tableau peuvent tre utilises lorstemprature moyenne du lieu dutilisation se trouve dans la plage ind

    Faire le plein jusquau bas de la limite de niveau de carburant du

    rservoir. Ne pas trop remplir. Essuyer tout carburant renvers avantde

    mettre le moteur en marche.

    Avec le moteur arrt et sur une surface horizontale, retirer le bouchon

    de remplissagede carburant et vrifier le niveau de carburant. Si le

    niveau de carburant est bas, remplir le rservoir.

    Le carburant peutendommager la peintureetcertains types deplastiques.

    Veiller nepasrenverser decarburant lorsquonremplit le rservoir.Les

    dommagescauss par du carburant renversnesontpas couverts par la

    Garantie limite du distributeur.

    1.

    2.

    3.

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    FRANAIS

    HUILE DU CARTER DE REDUCTEUR (types applicables)

    Huile recommande

    Vrification du niveau dhuile

    Carter de rducteur 2 : 1 avec embrayage centrifuge

    Vrification du niveau dhuile

    Renouvellement dhuile

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    RONDELLE

    LIMITE SUPERIEUR

    LIMITE INFERIEURE

    BOUCHON DE REMPLISJAUGE A HUILE

    NIVEAU DHUILE

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    BOUCHON DE VIDANGE

    LIMITE SUPERIEUR

    LIMITE INFERIEUREORIFICE DE REMPLISSAGEDHUILE(bord infrieur)

    Reposer la jauge/bouchon de remplissage dhuile et la serrer fon

    Utiliser la mme huile que cellerecommande pour le moteur (voir p

    ).

    Vrifier le niveau dhuile du moteur avec le moteur arrt et lhorizontale.

    Retirer la jauge/bouchon de remplissage dhuile et lessuyer.

    Introduire la jauge/bouchon de remplissage dhuile dans le goulot de

    remplissage dhuile comme sur la figure, sans la visser, puis la retirer

    pour vrifier le niveau dhuile.

    Si le niveau dhuile est proche du repre de limite minimum de la jauge

    ou au-dessous, faire lappoint dhuile recommande (voir page )

    jusquau repre de limite maximum (bord infrieur de lorifice de

    remplissage dhuile). Ne pas trop remplir.

    Remettre la jauge/bouchon de remplissagedhuileen place.

    Visser la jauge/bouchon de remplissage dhuile et la serrer fond.

    Si le niveau dhuile est bas, faire lappoint dhuile recommande

    jusquau reprede limite maximum de la jauge.

    Retirer la jauge/bouchon de remplissage dhuile et la remettre dan

    lorifice de remplissage sans la visser. Vrifier le niveau dhuile su

    jauge/bouchon de remplissage dhuile.

    Retirer la jauge/bouchon de remplissage dhuile et lessuyer.

    Vrifier le niveau dhuile du carter de rducteur avec le moteur arrt

    lhorizontale.

    Lutilisation dumoteur avecun faibleniveaudhuilepeutprovoquer des

    dommages aumoteur.Cetypededommages nestpas couvertpar la

    Garantie limite du distributeur.

    Le systme Oil Alert (types applicables) arrte automatiquementle moteur

    avantque le niveau dhuile ne descende au-dessous du seuil de scurit.

    Toutefois, pour viter linconvnient dun arrt imprvu, toujours vrifier le

    niveau dhuile du moteur avant le dmarrage.

    Vidanger lhuile use alors que le moteur est chaud. La vidange seffectue

    plus rapidement et plus compltement lorsque lhuile est chaude.

    Placer un rcipient appropri sous le moteur pour recueillir lhuile use,

    puis retirer la jauge/bouchon de remplissagedhuile, le bouchon de

    vidange dhuile etla rondelle.

    Vidanger compltement lhuile use, puis remettre le bouchon de

    vidange dhuile en placeavec une rondelle neuve etle serrer fond.

    Se dbarrasser de lhuile moteur use dune manire compatible avec

    lenvironnement. Nous conseillons de la porter dans un rcipient ferm

    la dchetterie locale ou une station-service pour quelle soit recycle.

    Ne pas la jeter aux ordures ni la dverser dans la terreou dans un gout.

    Avec le moteur lhorizontale, remplir dhuile recommande (voir page

    ) jusquau repre de limite maximum (bord infrieur de lorifice de

    remplissage dhuile) de la jauge.

    Lutilisationdumoteur avecun faibleniveaudhuilepeutprovoquer des

    dommages aumoteur.Cetypededommages nestpas couvertpar la

    Garantie limite du distributeur.

    Le systme Oil Alert (types applicables) arrte automatiquementle

    moteur avant que le niveau dhuile ne descende au-dessous du seuil de

    scurit. Toutefo