Embed Size (px)
Citation preview
‐1‐ 3DP-i3V2-01
3D printer for ABS/PLA
filament
‐2‐
Important Getting the most out of your 3D Printer:
Read the manual carefully It will help you get set up with ease
Visit www.gembird3.com We’ve got additional support videos and guides
Join Gembird Europe B.V. for online support Facebook https://www.facebook.com/pages/Gembird/196940773720548
Email [email protected] or call +31-36-5211588 We’re always happy to help
Warranty Note If you experience any issues with this product, or it’s performance is not what you had
expected, please contact us before returning the item to the store.
It is likely that we can resolve any problems for you via phone or email.
We can be reached through your local distributor. Or on
Phone: +31-36-5211588
Email: [email protected]
Web: www.gembird3.com
‐3‐
(ENG) Declaration of conformity This product is tested and complies with the essential requirements of the laws of member states concerning EMC(2004/108/EC). The CE declaration can be found under www.gembird.eu (NL/BE) Verklaring van overeenstemming Dit product is getest en voldoet aan alle geldende nationale en Europese richtlijnen en regelgeving met betrekking tot EMC(2004/108/EC). Dit product heeft een CE-markering en de bijbehorende CE-verklaring van overeenstemming is beschikbaar op onze website: www.gembird.eu (FR/BE) Déclaration de conformité Le produit est contrôlé et rempli les exigences des directives nationales et de la directive EMC(2004/108/EC). La conformité CE a été démontrée et les déclarations correspondantes sont déposées chez le fabricant a: www.gembird.eu
(DE) Konformitätserklärung Dieses Produkt wurde getestet und stimmt mit den grundlegenden Anforderungen der Richtlinie EMC(2004/108/EC) überein. Die Konformitätserklärung kann auf unserer Webseite www.gembird.eu heruntergeladen werden.
Deklaracja zgodności Ten produkt został przetestowany i jest zgodny z zasadniczymi wymaganiami przepisów ustawowych państw członkowskich dotyczących EMC(2004/108/EC). Deklaracja CE znajduje się pod adresem www.gembird.eu
‐4‐
Waste disposal: Do not deposit this equipment with the household waste. Improper disposal can harm both the environment and human health. For Information about waste collection facilities for used electrical and electronic devices, please contact your city council or an authorized company for the disposal of electrical and electronic equipment. Entsorgungshinweise: Werfen Sie dieses Gerät nicht in den Hausmüll. Unsachgemäße Entsorgung kann sowohl der Umwelt als auch der menschlichen Gesundheit schaden. Informationen zu Sammelstellen für Altgeräte erhalten Sie bei Ihrer Stadtverwaltung oder einer autorisierten Stelle für die Entsorgung von Elektro-und Elektronikgeräten.
Richtlijnen m.b.t. afvalverwerking Batterijen en accu’s dienen als klein-chemisch afval afgeleverd te worden bij toegewezen afvalverzamelpunten (zie www.afvalgids.nl). U dient ervoor te zorgen dat de batterijen/ accu’s leeg zijn en dus geen stroom meer kunnen leveren. Let op, de batterijen/accu’s dienen onbeschadigd ingeleverd te worden. Gooi dit product niet weg in uw vuilnisbak. Dit kan zowel het milieu als de menselijke gezondheid schade toebrengen. Informatie over het inleveren van dit product kunt u inwinnen bij uw gemeentelijke vuilnisdienst of andere geautoriseerde instelling in uw buurt.
Traitement des déchets: Ne jetez pas cet appareil dans les déchets domestiques. Un traitement inapproprié peut être dommageable à l'environnement et à la santé humain.
Vous trouvez des informations sur les centres de rassemblement des appareils vieux chez l'administration municipale ou chez un centre autorisé pour le traitement des appareils électriques ou électroniques.
‐5‐
Warranty Conditions
The receipt must clearly list the date of purchase and the part number, in addition it should be printed. Keep the receipt for the entire warranty period since it is required for all warranty claims. During the warranty period the defective items will be credited, repaired or replaced at the manufacturer's expense. Work carried out under the warranty neither extends the warranty period nor starts a new warranty period. The manufacturer reserves the right to void any warranty claim for damages or defects due to misuse, abuse or external impact (falling down, impact, ingress of water, dust, contamination or break). Wearing parts (e.g. rechargeable batteries) are excluded from the warranty. Upon receipt of the RMA goods, Gembird Europe B.V. reserves the right to choose between replacement of defective goods or issuing a credit note. The credit note amount will always be calculated on the basis of the current market value of the defective products. Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands www.gembird.nl/service [email protected] Die Garantie beträgt 24 Monate ab Verkaufsdatum an den Endverbraucher. Das Kaufdatum und der Gerätetyp sind durch eine maschinell erstellte Kaufquittung zu belegen. Bitte bewahren Sie Ihren Kaufbeleg daher für die Dauer der Garantie auf, da er Voraussetzung für eine eventuelle Reklamation ist. Innerhalb der Garantiezeit werden alle Mängel, wahlweise durch den Hersteller entweder durch Instandsetzung, Austausch mangelhafter Teile oder im Austausch, behoben. Die Ausführung der Garantieleistung bewirkt weder eine Verlängerung noch einen Neubeginn der Garantiezeit. Eine Garantieleistung entfällt für Schäden oder Mängel die durch unsachgemäße Handhabung oder durch äußere Einwirkung (Sturz, Schlag, Wasser, Staub, Verschmutzung oder Bruch) herbeigeführt wurden. Verschleißteile (z.B. Akkus) sind von der Garantie ausgenommen. GEMBIRD Deutschland GmbH Coesterweg 45, 59494 Soest Deutschland www.gembird.de Wenn Sie Hilfe im Umgang mit unseren Produkten benötigen, können Sie uns kostenlos via E-Mail an [email protected] oder über unser Hilfe-Forum erreichen: http://gembird-support.de/
‐6‐
Warranty Conditions Op de aankoopbon moeten de aankoopdatum en productomschrijving duidelijk vermeld staan. Gelieve de aankoopbon de gehele garantieperiode te bewaren, deze is ten alle tijden benodigd voor alle garantie aanspraken. Tijdens de garantieperiode zullen alle gebreken verholpen of vervangen worden door de fabrikant d.m.v. reparatie, omruiling van het defecte onderdeel of het gehele apparaat. Aanspraken tijdens de garantieperiode leiden niet tot verlenging hiervan. Garantieaanspraak vervalt bij schade of gebreken die ontstaan zijn door oneigenlijk gebruik, misbruik of invloeden van buitenaf (vallen, stoten, water, stof, vuil of breken). Slijtagegevoelige onderdelen (b.v. batterijen, extruders, nozzles) en verbruiksgoederen zijn uitgesloten van garantie. Bij ontvangst van de defecte goederen behoudt Gembird zich het recht om te kiezen tussen vervanging van de defecte waren of het uitgeven van een creditnota. Het bedrag van de creditnota zal altijd gecalculeerd zijn op basis van de huidige marktprijs voor het defecte product. Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands www.gembird.nl/service [email protected] Tel: 0900-GEMBIRD (€ 0,25 p/m binnen Nederland, exclusief mobiele telefoonkosten) Le talon de garantie doit énumérer clairement la date d'achat et le type d'appareil. Conservez le reçu d'achat pendant toute la durée de la garantie car elle est nécessaire pour toute réclamation. Au cours de la période de garantie tous les défauts doivent être remplacé aux frais du fabricant, soit par la réparation ou la remplacement de la pièce défectueuse ou l'ensemble du produit. Les travaux effectués sous garantie ne prolongent pas la période de garantie ni ne commencent pas une nouvelle période de garantie. Le fabricant se réserve le droit d'annuler toute demande de garantie pour les dommages ou défauts dus à une mauvaise utilisation, abus ou les effets externes (chute, choc, pénétration de l'eau, la poussière, etc..). Les pièces d'usure (par exemple les piles rechargeables) sont exclus de la garantie. Dès réception de la marchandise sous garantie, le SAV de Gembird Europe BV se réserve le droit de choisir entre le remplacement des produits défectueux ou de délivrer un avoir. Le montant d’avoir sera toujours calculée sur la base de la valeur actuelle du marché des produits défectueux. Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands www.gembird.nl/support [email protected] +33(0) 251 404849 Prix d'appel depuis telephone fixe Pays-Bas : 0.15 euro / min Prix d'appel depuis telephone mobile / autre pays - selon operateur
‐7‐
Warranty Conditions
1. Гарантийное обслуживание предоставляется в течение срока гарантии, при наличии правильно и четко заполненного гарантийного талона, и изделия в полной комплектации. Серийный номер и модель изделия должны соответствовать указанным в гарантийном талоне. 2. Гарантийное обслуживание представляет собой бесплатное устранение всех неполадок (ремонт), или замену изделия на новое (аналогичное). 3. Гарантия не распространяется на неисправности, вызванные следующими причинами: o использование изделия не по назначению. o нарушение условий эксплуатации, хранения или перевозки изделия, которые указаны в настоящей инструкции. o подключение нестандартных или неисправных периферийных устройств, аксессуаров. o механические повреждения, попадание внутрь изделия посторонних предметов, веществ, жидкостей, насекомых. o ремонт изделия не уполномоченными на то лицами. 4. Комплектность и внешний вид изделия проверяются Покупателем при получении товара в присутствии персонала фирмы. Послепродажные претензии по укомплектованности и внешнему виду не принимаются.
Наименование изделия: ___________________________
Модель _________________________________________
Серийный номер _________________________________
Срок гарантии ___________________________________
Дата продажи «____» ___________________ 20____ года
Фирма-продавец: _________________________________ Адрес и телефон фирмы-продавца: ________________________________________________ М.П. С условиями гарантии ознакомлен и согласен:
Продавец: _____________ Покупатель: _____________
‐8‐
Warranty Conditions
1. Гарантійне обслуговування надається протягом терміну гарантії, при наявності Гарантійного талону, заповненого належним чином, та виробу в повній комплектації. 2. Гарантійне обслуговування не підтримується в разі порушення правил експлуатації, зберігання або перевезення виробу, що зазначені в інструкції по експлуатації виробу. 3. Гарантійне обслуговування скасовується у випадках: - наявності механічних пошкоджень або слідів стороннього втручання; - пошкодження викликані стихійним лихом або нещасним випадком, включаючи й блискавку, потраплянням у виріб сторонніх предметів, рідин, комах, тощо; - пошкодження викликані застосуванням або підключенням нестандартних або несправних периферійних пристроїв, аксесуарів; 4. Гарантія не поширюється на витратні матеріали та додаткові аксесуари; З гарантійними умовами згоден.
Підпис покупця: ____________________
ГАРАНТІЙНИЙ ТАЛОН № __________________________
Товар/модель ____________________________________
Серійний номер __________________________________
Термін гаранії ____________________________________
Дата продажу ____________________________________
Продавець (назва, телефон) _________________________________________
Печатка та підпис продавця _________________________________________ З гарантійних питань звертайтесь до сервісних центрів Gembird. Про адреси та контакти Ви можете дізнатись на сайті www.gembird.ua або по телефону 044-4510213.
‐9‐
Safety Instructions Before you get started, please read these important safety instructions. CAUTION: The 3DP-i3V2-01 3D Printer generates high temperatures and includes moving parts that can cause injury. Never reach inside of the 3DP-i3V2-01 3D Printer while it is in operation, and allow time for the printer to cool down after operation.
HOT SURFACE
MOVING PARTS
Vapours/fumes may be irritating at operating temperatures. Always use the 3DP-i3V2-01 3D Printer in an open, well ventilated area.
Do not leave the 3DP-i3V2-01 3D Printer unattended during operation
Contact with extruded material may cause burns. Wait for printed objects to cool before
removing them from the build platform. Always take care when using the Scraper. Never direct the Scraper towards your fingers.
• The printer must not be exposed to water or rain, or damage will occur.
• The printer is designed to be used with ambient temperature ranging 15°C - 30°C, and humidity ranging 20% - 50%. Operating outside these limits may result in low quality models. • In case of emergency, turn off the 3D printer at the power outlet. • It is recommended that you use eye protection when cleaning/sanding printed models to avoid small particles contacting eyes.
‐10‐
Contents Warranty Details ................................................................................................... 2 Safety Instructions ................................................................................................ 9 Technical Specifications ....................................................................................... 13 Product Overview ................................................................................................. 14 Printer Front View .............................................................................................................................14 Printer Rear View .............................................................................................................................15 Print Bed ...........................................................................................................................................16 Control Box ........................................................................................................................................17 Quick Guide ........................................................................................................... 18 Construct and Connect ..................................................................................................................18 Levelling the Bed .............................................................................................................................19 Printing a File ......................................................................................................................................20 Introduction .......................................................................................................... 22 1.1 What is 3D Printing? ..................................................................................................................22 1.2 From 3D Design to Printed 3D Object................................................................................22 1.3 Good 3D Printing Practices ...................................................................................................24 Installation ............................................................................................................. 25 1.4 Unboxing and Assembly ..........................................................................................................25 1.5 Control Panel ..............................................................................................................................27 1.5.1 Main Display .............................................................................................................................27 1.5.2 Menu Map ..................................................................................................................................27 1.5.3 Default Configuration............................................................................................................29 Setup ...................................................................................................................... 292. Levelling the Heated Print Bed ................................................................................................30 3. Filament ...........................................................................................................................................31 3.1 Filament Types .............................................................................................................................31 3.2 Inserting Filament.......................................................................................................................32 3.3 Removing Filament ....................................................................................................................33 3.4 Storage ...........................................................................................................................................33 4. Using the Micro SD Card............................................................................................................33 4.1 Loading files from your Computer.......................................................................................33 4.2 Printing from the Micro SD Card ..........................................................................................34 5. Removing 3D Objects from the Bed......................................................................................34
‐11‐
Using Cura ............................................................................................. 35 6. Creating a GCODE File using Cura........................................................................35 6.1 Installing Cura ......................................................................................................35 6.2 Adding your 3DP-i3V2-01 3D Printer to Cura ...............................................36 6.3 Loading a 3D Design into Cura ...........................................................................36 6.4 Viewing and Positioning your 3D Model in Cura.........................................36 6.5 Quick Print Settings .................................................................................................39 6.5.1 Exporting your GCODE File ...............................................................................40 6.6 Advanced Print Settings.........................................................................................40 6.6.1 Basic Tab Options .................................................................................................40 6.6.2 Advanced Tab Options........................................................................................43 6.6.3 Plugins Tab ......................................................................................................46 6.6.4 Start/End GCODE Tab..........................................................................................46 6.6.5 Expert Settings ......................................................................................................47 Servicing ................................................................................................. 52 7. Servicing your 3D Printer .........................................................................................52 7.1 Replacing the Print Mat .........................................................................................52 7.2 Nozzle Cleaning ......................................................................................................52 7.3 Routine Component Check...................................................................................53 7.4 Storing .........................................................................................................................53 Finishing ................................................................................................. 54 8. Finishing Techniques .................................................................................................54 8.1 Useful Tools/Equipment.........................................................................................54 8.2 Removing Support Material .................................................................................54 8.3 Sanding.........................................................................................................................55 8.5 Surface Coating ......................................................................................................55 Troubleshooting ................................................................................. 56 9. Troubleshooting ......................................................................................................56 9.1 Printing Problems.....................................................................................................56 9.2 Connectivity Problems............................................................................................57 9.3 Other Problems ......................................................................................................58 10. Useful Terms...............................................................................................................58 Troubleshooting ..................................................................................... 59 Appendix ................................................................................................. 60 Repair and Refurbished Goods or Parts Notice ................................... 61
‐12‐
Parts List 1 x 3D Printer 1 x USB Cable
2 x Cable Ties
(Control Box, Extruder Tower, Heated Print Bed)
1 x Filament Spool Holder 1 x Filament Spool Stand
1 x Power Cable
1 x 4 GB MicroSD Card 1 x Scraper
1 x PTFE Tube 1 x Hex Key Set
6 x Hex Bolts
1 x 10 m PLA Filament 2 x Print Bed Mats
1 x Instruction Manual 1 x Getting Started Guide
1 x Warranty Card
‐13‐
Technical Specifications Printing Print Technology: Fused Filament Fabrication (FFF) Build Volume: 200 mm x 200 mm x 180mm Layer Resolution: 0.1 – 0.4 mm Positioning Accuracy: X 0.012 mm
Y 0.012 mm Z 0.004 mm
Extruder Quantity: Single extruder Nozzle Diameter: 0.4 mm Print Speed: 10 mm/s - 70 mm/s Travel Speed: 10 mm/s - 70 mm/s Supported Print Materials: Branded PLA, ABS, PVA,
HIPS, Wood, Flex, Conductive Temperature Ambient Operating Temperature: 15 °C – 30 °C Operational Extruder Temperature: 170°C - 240 °C Operational Print Bed Temperature: 30 °C - 70 °C
Software Slicer Software: Edition 15.04 Cura Input Formats: .STL, .OBJ, .DAE, .AMF Cura Output Format: .GCODE Connectivity: Micro SD Card, USB port (Expert users only) Electrical Input Rating: 100 V - 240 V AC, 50 Hz - 60 Hz, 3.5 A Physical Dimensions Printer Frame Dimensions: 400 mm x 410 mm x 400 mm Weight: 10 Kg
‐14‐
Product Overview Printer Front View
5
1
2
8
9
3 4 6 7
1. X Rail 2. X Belt Drive 3. Extruder Spring Lever 4. Extruder Cooling Fan
5. X Stop (Micro Switch) 6. Filament Cooling Fan 7. Extruder Driving Motor
8. Filament Spool Holder Assembly 9. Tower Frame
‐15‐
Product Overview Printer Rear View
1
3
4
5 6
8
2
7
1. X Cable Track 4. Extruder 2. X Axis Stepper Motor 5. Z Drive Screw 3. Z Cable Track 6. Z Rod
7. Z Stop (Micro Switch) 8. Z Axis Stepper Motor
‐16‐
Product Overview Printer Bed
1
2
3
4 5
6
7
8 1. Y Stop (Micro Switch) 2. Heated Print Bed 3. Printing Mat
4. Levelling Wing Nut Assembly 5. Print Bed Frame
6. Y Axis Stepper Motor 7. Y Belt Drive 8. Y Rail
‐17‐
Product Overview Control Box
1
2
5 1. LCD Display 2. Navigation Dial
3. Micro SD Port
4. Mini USB Port
6 5. Power Socket 6. Power Switch
3 4
‐18‐
Quick Guide Construct and Connect 1. Place the Control Box, Extruder Tower and Heated Print Bed on a clean, level work space. Carefully remove the cable tie that holds the extruder in place
2. Insert the Heated Print Bed lengthways between the legs of the extruder Tower and align the bolt holes on each side. Using the Hex Wrench, insert and tighten the two external bolts. Place printer on its side, then insert and tighten the two internal bolts
3. Carefully cut the cable tie on the left side of the Heated Print Bed Base. Then, on the left side, insert the long cable connector marked ‘A’ into the motor connector of the Extruder Tower marked ‘A’
4. On the left side, insert the short cable connector marked ‘B’ into the motor connector of the Extruder Tower marked ‘B’
5. On the right side, insert the white connector marked ‘C’ into the motor connector of the Extruder Tower marked ‘C’
6. On the left side, insert the black connector marked ‘D’ into the black connector of the Extruder Tower marked ‘D’Tower marked ‘D’
7. Remove the outer plastic nut from the Filament Spool Holder, then insert the threaded into the large hole of the Filament Spool Holder Stand. Tighten the plastic nuts on each side to secure
8. Position the Filament Spool Holder Stand on top of the Extruder Tower, then insert the bolts and tighten with the Hex Wrench
9. Ensure the power switch is in the OFF position, then insert the Power Supply Cable into the back of the Control Box. Insert the other end into a nearby mains power outlet. Turn on the power outlet, then turn on the 3D Printer, using the switch on the back of the Control Box
10. Wait for the printer to initialise, with Printer Ready shown at the bottom of the LCD. Press the Navigation Dial to enter the menu system. Rotate the Dial until Position is highlighted, then press the Dial to select. Rotate the Dial until Z. Pos. Fast is highlighted, then press to select. Rotate the Dial clockwise, raising the Extruder so that you can easily access the Heated Print Bed. Turn off your 3D Printer
‐19‐
Quick Guide Levelling the Bed 1. Squeeze each corner of the printing bed, and tighten each wing nut to reduce the distance between plates to a minimum. Wipe the top of the Heated Print Bed with a clean, lint-free cloth to ensure no dust particles or other objects are on the Heated Print Bed. Remove all the white tape covering the X, Y, Z axis stop micro switch prior to the next step 2. Using the switch on the back of the Control Box, turn on the 3DP-i3V2-01 3D Printer. Once initialised, press the Navigation Dial to enter the menu system. Navigate to and select Position then select Home All. Your 3D printer will now try to align to the home position, on the front left corner of the Heated Print Bed. Once aligned, turn off the 3D printer 3. With the printer powered off, check the Z axis level. The X rail should be parallel to the Heated Print Bed. If it is not, manually rotate the right hand side Z axis stepper motor to level it 4. Manually move the Extruder to one corner of the Heated Print Bed to check the distance between the nozzle and Heated Print Bed. Rotate the wing nut to raise the Heated Print Bed. The distance between the Extruder and bed should be 0.1mm or roughly the thickness of an A4 sheet of paper. The paper should have very slight friction as you move it under the Extruder but should still slide freely 5. Move the Extruder to each of the other corners and repeat the process. Move the Extruder to the centre of the Heated Print Bed and test the gap with a sheet of paper. Keep adjusting and testing until the gap is uniform on all points of the bed
CHECKING CHART SIDE VIEW END VIEW COMMENTS
Nozzle Too High: Insufficient contact area resulting in poor adhesion and
extrusion skipping.
OK: Filament pushed into the build surface slightly to maximize surface area contact while still allowing good extrusion flow.
NOZZLE TOO LOW:
Not enough clearance for the filament to be extruded... this will result in damage to the extruder and/or build surface.
RAFT MAGNIFICATION NOTES NOZZLE TOO HIGH: Wavey tracks,or tracjs narrower than 1.2mm
(use vernier callpers to check)
NOZZLE TOO LOW:
Trancks sides pushed over neighbouring tracks.
‐20‐
Quick Guide Printing a File IMPORTANT NOTE: Levelling the bed is an extremely important step and if it is not done correctly
every time, your prints will fail or be of poor quality.
1. Turn on the 3D Printer, using the switch on the back of the Control Box. Once initiated, press the Dial to
enter the menu system. Navigate to, and select Position > Z Pos. Fast. Turn the Dial to the rig ht to raise
the Extruder to about 30mm. Press the Dial to return to the previous menu and select back.
2. Navigate to, and select Quick Settings. Navigate to and select Preheat PLA. Wait for the 3D printer to
automatically return to the home screen, after approximately 15-30 seconds.
3. Check the temperature of the Extruder and plate on the LCD. When the
temperatures are within a few degrees of the target, you are ready to insert the
filament.
NOTE: Preheat PLA will still be shown, even after temperatures have been reached.
Insert the end of the filament into the hole on the Extruder as shown.
4. While holding the filament in place with one hand, press the Dial to enter the menu system. Navigate to
and select Extruder > Extr. Position. Gently push down on the filament while turning the Dial clockwise.
You will feel the filament being pulled into the Extruder. Continue until a few centimetres have extruded
out of the nozzle. Carefully clean the extruded filament off the Heated Print Bed and nozzle using a cloth
taking care not to burn yourself on the hot surfaces.
5. Insert the included MicroSD card into the slot on the side of the Control Box. Press the Dial to enter the
menu system. Navigate to and select SD Card > Mount Card > Print File
‐21‐
Quick Guide 6. You can now select one of our pre-loaded files below by navigating to, and selecting the file. name:
File Name:
Size (LxWxH):
Infill:
Resolution: Print Time:
Unicorn
47x19x51mm
100%
0.2mm 50min
M3 Thumbscrew
19x19x4mm
100%
0.1mm 6min
Vase
50x50x100mm
0%
0.2mm 1hr 43min
Bot
26x34x15mm
20%
0.1mm 36min
7. Your printer will now commence heating the Extruder and Heated Print Bed to the correct printing range, before returning to the home position and commencing the print. 8. Once your printer has completed printing the file, the nozzle and Heated Print Bed will commence cooling down. Once cooled, turn off your 3D printer and carefully remove the 3D printed object using the supplied Scraper and gently lifting the object with your hand. Always take care when using the Scraper. Never use excessive force or scrape towards your hand. NOTE: Always keep the Scraper as level as possible. Scraper can damage the print mat if not used correctly
‐22‐
Introduction 1.1 What is 3D Printing? 3D Printing is a process whereby a real object is created from a 3D Design. Fused Filament Fabrication (FFF)
is one of the most common technologies used by 3D Printers to achieve this. FFF works on an ‘additive’
principle by laying down material, such as PLA or ABS filament, in layers to create a 3D object.
1.2 From 3D Design to Printed 3D Object:
3D Design Slice to GCODE Setup 3D Printer 3D Printing Process 3D Printed Object
3D Design
Having a 3D Design is the first step to creating a 3D Object. There are a
number of free 3D Designs that can be downloaded and printed for personal
use. Websites such as Thingiverse.com, Pinshape.com and YouMagine.com are
a good place to start, but there are many more available!
Alternatively, you can create your own 3D Design using 3D Modelling Software. Programs such as
SketchUp or Blender allow this, however this can take some practice before successfully modeling your 3D
Design. After you’ve finished your 3D Design, you can export it as an .STL file, to be imported into a ‘Slicer’
program such as Cura.
Slice to GCODE
A ‘Slicer’ converts a 3D Design (usually in .STL or .AMF format) into individual
layers. It then generates the machine code (such as GCODE) that the 3D Printer
will use for printing. We recommend Cura, as it uses a simple interface and includes a large amount of support material.
‐23‐
Introduction Setup 3D Printer
It’s important to set up your printer before every print. We’ve included
some steps on page 20 in section 1.3 ‘Good 3D Printing Practices’ for you to
quickly refer to each time. 3D Printing Process
Now that you’ve loaded a GCODE file onto the printer, it will commence
heating up the Extruder and Heated Print Bed, then start printing. While
printing, the nozzle will move along the X and Y axis as each layer is printed.
This can take some time, depending on the size of the 3D model, print
speed of the 3D printer and resolution of each layer.
Here is an example of how size, infill, and resolution can effect printing time: Dimensions: Infill: Resolution: Print Time: Filament Used:
3D Printed Object
62.5 x 25.75 x 67.75mm
20% 0% 2mm 2mm 53min 39min
4m 2.54m
70 x 70 x 140mm
20% 20% 2mm 1mm
6hr 40min 13hr 12min 45m 45.67m
Once the printer has completed all of the layers, you will have a 3D Printed Object. The results are certainly worth it, with 3D models ranging from simple to complex. The 3DP-i3V2-01 3D Printer is compatible with a broad range of filament types and is capable of printing 3D models ranging from small and simple to complex objects with moving parts. What you print is limited only by your imagination.
‐24‐
Introduction 1.3 Good 3D Printing Practices Please refer to these steps during every print to ensure the best quality. Before Printing 1. Ensure your GCODE file is correctly setup, filament diameter is set to to 1.75mm and correct temperature settings for the material you are using (refer to table 3.1, page 27) 2. Check all cables and connectors are connected
3. Check that Heated Print Bed is level and approximately 0.1mm from the nozzle 4. Check that Heated Print Bed is clean and dust free and nozzle does not have excess material stuck to it
Always check Gcode file settings match filament and
printer
During Printing
Always check
Print Mat is clean and there is no
residual plastic
Always check Extruder &
Print Bed Temperatures
are set For Correct
filament type
Always Check
all cords are
connected
Always check
Extruder distance Is 0.1mm
from Print Mat
Always check
Print Bed is level
1. Closely monitor the first layer being printed – Most problems will occur in the first layer. If
problems occur, stop the 3D Printer at the power outlet 2. Do not leave the 3D Printer unattended while in operation 3. Keep hands clear while machine is operating
After Printing
1. Wait for the Heated Print Bed and Extruder to cool down 2. Carefully remove 3D Object. Never use Scraper towards your body. Keep Scraper evenly flat when scraping to avoid damage to the Heated Print Bed. Damaged Heated Print Bed will affect adhesion for future prints 3. Store 3D printer in a clean, dry environment
‐25‐
Installation 1.4 Unboxing and Assembly Your 3DP-i3V2-01 3D Printer is packed tightly and carefully -- take your time unpacking it. To view a step by step video of the Unboxing and Assembly, visit www.gembird3.com
1. Place the Control Box, Extruder Tower and Heated Print Bed on a
clean, level work space. Carefully remove the cable tie that holds the Extruder
in place.
2. Insert the Heated Print Bed lengthways between the legs of the Extruder
Tower and align the bolt holes on each side. Using the Hex Wrench, insert and
tighten the two external bolts. Place printer on its side, then insert and tighten
the two internal bolts.
3. Ctarefully cut the cable tie on the left side of the Heated Print Bed. Then, on
the left side, insert the short cable connector marked ‘A’ into the motor
connector of the Extruder Tower marked ‘A’.
4. On the left side, insert the long cable connector marked ‘B’ into the motor
connector of the Extruder Tower marked ‘B’.
5. On the left side, insert the white connector marked ‘C’ into the black
connector of the Extruder Tower marked ‘C’.
‐26‐
Installation 6. On the left side, insert the black connector marked ‘D’ into the Z axis end stop switch marked ‘D’.
7. Remove the outer plastic nut from the Filament Spool Holder, then insert the
threaded end into the large hole of the Filament Spool Holder Stand. Tighten the
plastic nuts on each side to secure.
8. Position the Filament Spool Holder Stand on top of the Extruder Tower, with the
Filament Spool Holder centred on the stand. Insert two bolts and tighten with the
hex wrench until secure.
9. Ensure the power switch is in the OFF position, then insert the Power Supply Cable
into the back of the Control Box. Insert the other end into a nearby mains power
outlet. Turn on the power outlet, then turn ton the 3D Printer, using the switch on the
back of the Control Box.
10. Wait for the printer to initialise, with ‘Printer Ready’ shown at the bottom of the
LCD. You’ve successfully setup your 3DP-i3V2-01 3D Printer. .
‐27‐
Installation 1.5 Control Panel 1.5.1 Main Display
Extruder Temperature: (Current °C / Set °C) Print Bed Temperature: (Current °C / Set °C) Extruder Co-ordinates: X, Y, and Z (mm) Mul: Displays current speed multiplier. Default value is 100% Buf: Displays current GCODE steps in the buffer
Message Display:
• Printer Ready: Printer is initiated and awaiting input • Idle: Printer currently in idle state • Stepper Disabled: Motors are disabled and free to be moved by hand • Preheat PLA / Preheat ABS: Extruder and bed temperatures set and active • Printing…: 3D Object is being printed, % displayed
Printing Time: Total time spent printing Filament Printed: Total length of filament fed through the Extruder in metres
1.5.2 Menu Map Quick Settings:
• Home All: Returns Extruder and bed to home position using stop switches • Speed Mul.: Default 100%. Motor speed multiplier. Speed of the motor is multiplied by this rate • Flow Mul.: Default 100%. Printer flow multiplier. Amount of filament extruded is multiplied by this rate • Preheat PLA: Sets Extruder to 215°C and Heated Print Bed to 60°C • Preheat ABS: Sets Extruder to 245°C and Heated Print Bed to 90°C • Cooldown: Sets Extruder and Heated Print Bed to 0°C • Disable Stepper: Disables all motors so they are free to be moved by hand
‐28‐
Installation Print File: If an SD Card is mounted, files can be quickly accessed here.
Position: • Home All: Returns Extruder and bed to home position using stop switches • Home X / Y / Z: Returns specific axis to home position using stop switches • X / Y / Z Pos. Fast: Quickly adjust the location of a specific axis • X / Y / Z Position: Precisely adjust the location of a specific axis • Extr. Position: Adjust the Extruder driving motor to feed, insert or remove filament
Extruder:
• Bed Temp: Manually set the bed temperature 30°C and 70°C • Temp. 1: Manually set the Extruder temperature between 170°C and 240°C • Extruder 1 Off: Quickly return the Extruder temperature to 0°C • Extr. Position: Adjust the Extruder driving motor to feed, insert or remove filament
• Set Origin: Returns Extruder position value to 0mm
• Fan Speed: Adjust the Extruder cooling fan to your desired percentage
SD Card:
• Print File: Select a file to be printed from the MicroSD Card • Mount Card: If inserting the MicroSD Card after the 3D printer has initiated, card can be mounted using this setting • Unmount Card: Safely unmount the MicroSD Card • Delete File: Select a file to be deleted from the MicroSD Card
Debugging: • Echo: Off. Echo GCODE steps to confirm what has been received • Info: On. Show printing information on the main display • Errors: On. Show errors on the main display • Dry Run: Off. Perform the GCODE steps without extruding any filament
‐29‐
Installation 1.5.3 Default Configuration The following settings show the default configuration values of the 3DP-i3V2-01 3D Printer. We’ve set these to provide optimal quality for your 3D printed models, however, if you wish to adjust these settings, we recommend this to be done by only highly experienced users, as print quality and 3D printer durability may be affected.
• General Baudrate: 115200
Stepper Inactive: 360s Max Inactive: 0s • Acceleration Print X: 1000 Print Y: 1000 Print Z: 100
Move: X Move: Y Move: Z Jerk: 20.0 Z-Jerk: 0.3 • Feedrate Max X: 200 Max Y: 200
Max Z: 2 Home X: 40 Home Y: 40 Home Z: 2 • Extruder
Steps/mm: 96.0 Start FR: 20 Max FR: 50 Accel: 5000
Stab. Time: 1 Wait Units: 0mm Wait Temp.: 150C
Control: Dead Time DT/PID P: 7.00
PID I: 2.00 PID D: 40.00 Drive Min 40
Drive Max 230 PID Max: 255
• Store to EEPROM: Save configuration settings to the internal storage, to be re-loaded on reboot • Load f. EEPROM: Return configuration settings to the last reboot
‐30‐
Setup 2. Levelling the Heated Print Bed
It is important to ensure the Heated Print Bed is level and set to approximately 0.1mm distance prior to
printing.
1. With the printer initialised, press the Navigation Dial to enter the menu system
2. Rotate the Dial until Position is highlighted, then press the Dial to select
3. Rotate the Dial until Z. Pos. Fast is highlighted, then press to select
4. Rotate the Dial clockwise, raising the Extruder so that you can easily access the Heated Print Bed
5. Turn off your 3D Printer
6. Check the Z axis level. The X rail should be parallel to the Heated Print Bed. If it is not, manually rotate
the right hand side Z axis stepper motor to level it
7. Squeeze each corner of the Heated Print Bed, and tighten each wing nut to reduce the distance
between plates to a minimum
8. Wipe the top of the Heated Print Bed with a clean, lint-free cloth to ensure no dust particles or other
objects are on the surface
9. Turn on the 3D Printer, using the switch on the back of the Control Box
10. With the printer initialised, press the Navigation Dial to enter the menu system
11. Navigate to and select Position > Home All. Your 3D printer will now try to align to the ‘home’
position, on the front left corner of the Heated Print Bed
12. Once aligned, turn off the 3D printer
13. With the printer powered off, move the Extruder to one corner of the Heated Print Bed to check the
distance between these components
14. Rotate the wing nut to raise the Heated Print Bed. A good distance is 0.1mm, and will allow a sheet of
paper to slide freely with slight friction between the Extruder and Heated Print Bed
15. Move the Extruder to each of the other corners and repeat the process. Move the Extruder to the
centre of the Heated Print Bed and test the gap with a sheet of paper. Keep adjusting and testing until the
proper gap is present at all points
IMPORTANT NOTE: Levelling the bed is an extremely important step and if it is not done correctly
every time, your prints will fail or be of poor quality
‐31‐
Setup 3. Filament The 3DP-i3V2-01 3D Printer uses high quality PLA and ABS filaments. Only use quality filaments as using generic filaments may damage your 3D Printer, affect the print quality and may void your warranty. For beginners, we recommend using PLA materials as they are easy to print and does not produce fumes when printing. Before using other types of filaments, ensure you understand the advantages and disadvantages of other filaments and their proper usage.
3.1 Filament Types Filament Type PLA ABS PVA HIPS Extruder Temp: 195ºC 210ºC 185ºC 220ºC Heat Bed Temp 60ºC 90ºC 50ºC 60ºC Official Name:
Polyactic Acid
Acrylonitrile Butadiene Styrene
Polyvinylv Alcohol
High Impact Polystyrene
Printing Level: Basic Advanced Advanced Advanced Advantages:
• Bioplastic • Non-Toxic • Less warping issues • Hard or soft/ flexible variants• High print speed
• Smooth finish • Durable • Ideal for mechanical parts
• Water soluble • Non-Toxic
• Lightweight • Cost effective • Dissolvable in Limonene
Disadvantages:
• Low heat resistance • Easier to break than ABS • Requires thicker walls than ABS
• Petroleumbased • Nonbiodegradable • Heated Print Bed required • Fumes when printing • Sunlight deterioration
• Sensitive to high heat. Do not heat over 190
• Only available in white
Finishing: • Sanding possible • Limited gluing
• Easy sanding • Easily soluble in acetone
• Gluing Only
• Gluing Only
‐32‐
Setup Alternative types of PLA These PLA Alternatives require advanced knowledge of the 3D Printer. Please visit www.gembird3.com for
details of filament types and parameters.
NOTE: Only use high quality (preferably Gembird) filament with your 3D Printer, using other filaments may
damage your 3D Printer and may void your warranty.
3.2 Inserting Filament: 1. With the printer initialised, press the Navigation Dial to
enter the menu system
2. Navigate to, and select Quick Settings
3. Navigate to, and select Preheat PLA or Preheat ABS -
depending on the material in use
4. Wait for the 3D printer to automatically return to the home
screen, after approximately 15-30 seconds
5. Check the temperature of the Extruder and plate on the LCD.
When the temperatures are within a few degrees of the target,
you are ready to insert the filament
NOTE: Preheat PLA/ABS will still be shown, even after temperatures have been reached
6. Carefully insert the included filament sample into the hole on the Extruder as shown
7. While holding the filament in place with one hand, press the Dial to enter the menu system
8. Navigate to and select Extruder > Extr. Position.
9. Gently push down on the filament while turning the Dial clockwise. You will feel the filament being
pulled into the Extruder. Continue until a few centimetres have extruded out of the nozzle
10. Carefully clean the extruded filament off the Heated Print Bed and nozzle
WARNING: Extruder and Heated Print Bed will still be hot
‐33‐
Setup 3.3 Removing Filament: 1. With the printer initialised, press the Navigation Dial to enter the menu system.
2. Navigate to, and select Quick Settings > Preheat PLA or Preheat ABS depending on the material.
3. Wait for the 3D printer to automatically return to the home screen, after approximately 15-30
seconds.
4. Check the temperature of the Extruder and plate on the LCD. When the temperatures are within a
few degrees of the target, you are ready to remove the filament.
NOTE: Preheat PLA/Preheat ABS will still be shown, even after temperatures have been reached.
5. Depress the Extruder spring lever. Push down on the filament gently so that it starts to extrude
from the nozzle.
6. When filament is extruding, quickly, but gently pull the filament upward. If it is done correctly,
the end of the filament will pull out into a thin hair like strand.
NOTE: The aim is to sever the filament where is it soft (inside the nozzle). Swift upward action will
ensure that the filament does not cool down before exiting the nozzle inlet. If the filament gets stuck,
please see the troubleshooting section.
3.4 Storage: Both PLA and ABS filaments are sensitive to moisture. If stored in a humid environment, the quality of
the filament can deteriorate, with a tendency to bubble and spurt from the nozzle tip. This will affect
print quality, so when storing PLA or ABS for an extended period of time, follow these tips.
• Store in a sealed, air tight bag/container. We recommend a vacuum seal bag
• Store with a silica gel (moisture absorber) pack. One is included with each filament spool
4. Using the Micro SD Card 4.1 Loading files from your Computer: 1. Insert your MicroSD Card into a card reader or memory card slot and connect to your computer
(refer to your computer manual for further instructions if required)
2. The Micro SD Card will appear as a folder (refer to your computer manual for further instructions if
required)
3. Copy your converted GCODE files to the Micro SD card, then safely remove
‐34‐
Setup 4.2 Printing from the Micro SD Card: 1. Insert the included MicroSD card into the slot on the side of the Control Box, ensuring that the metal
contacts are facing upwards
2. Press the Navigation Dial to enter the menu system
3. Navigate to and select SD Card > Mount Card > Print File
4. Navigate to your desired GCODE File, then press the Dial to commence printing your 3DP-i3V2-01 3D
Printer will now heat up the Extruder and Heated Print Bed before printing your 3D object
NOTE: If selecting ‘Print File’ shows no files, chances are the SD Card has not been mounted. Select ‘Unmount SD Card’, then ‘Mount SD Card’ to remount your SD Card into the side of your Control Box NOTE: If Extruder temperature is set at 0°C after attempting to print a file, the imported GCODE may have some compatibility issues with the printer. Manually change the Extruder temperature using Extruder > Temp 1 or Quick Settings > Preheat PLA or ABS depending on material used
5. Removing 3D Objects from the Bed When the 3DP-i3V2-01 3D Printer has completed printing your 3D printed object, it’s time to remove the
object from the bed.
1. Wait until the Extruder and Heated Print Bed have cooled down to room temperature. This will allow
the plastic to contract, making it easier to remove
2. Using the Scraper, carefully ‘wedge’ under one of the edges of the 3D object. Take care to keep the
Scraper flat with the bed, as to not cause damage to the Print Mat
3. As one edge begins to lift, gently manoeuvre the Scraper forward to continue to ‘wedge’ between the
3D object and the Heated Print Bed
4. Once the part has fully separated from the bed, it is safe to remove
NOTE: Never scrape towards your body, or injury could occur NOTE: Removing a 3D object, particularly one with a large surface size, can be a long process. Never rush when removing a 3D printed object TIP: If you are persistently having trouble removing 3D printed objects, try the following:
• Use a layer of blue masking tape (designed to not leave behind residue) on the Heated Print Bed. Be
sure to remove and replace after each print
• Check if the printing mat is damaged and replace if needed Replacement mats can be purchased.
‐35‐
Using Cura 6. Creating a GCODE File using Cura A GCODE file provides the essential temperature settings and movement information for your 3DP-i3V2-01 3D Printer. A number of ‘Slicer’ software exists, which convert a 3D model file into a series of 3D printable layers. Cura is a free Open Source slicer software released on the AGPLv3 license. It’s available on MacOS X and Windows.
6.1 Installing Cura 1. Install the file located on your included MicroSD card or download Cura from
http://www.gembird3.com
2. Select a destination folder for the install, then press ‘Next’
3. Select the components to install, then press ‘Install’ 4. Once complete, press ‘Finish’ 5. Refer to your computer manual for further instructions on the above steps if required
‐36‐
Using Cura 6.2 Install 3DP-i3V2-01edition onto your computer 1. Double click the file: 3DP-i3V2-01_15.04.EXE
2. Follow the instruction and click install and next.
3. The software has already embedded all the basic settings for
your 3DP-i3V2-01.
6.3 Loading a 3D Design into Cura 1. Clear the platform using File > Clear platform…
2. Then, load your 3D Design file onto the platform using File >
Load model file…
3. Load any file with the following extensions: .STL, .OBJ, .DAE, .AMF
TIP: You can load more than one file onto the platform. Cura will automatically move the additional files
to fit.
NOTE: Files in grey are outside of the print area and need to be moved or scaled to fit.
6.4 Viewing and Positioning your 3D Model in Cura Changing the View:
• Zooming In/Out: Use the mouse scroll wheel
• Rotating the View: Hold down the right mouse button and move the mouse
Move Position:
Move your model to change where it is printed on the build plate. Do this by left clicking on the model
and dragging it to the desired location. The black outlined corner represents the lower left hand corner of
the Heated Print Bed on your printer.
‐37‐
Using Cura
Rotate
The Rotate button will give you the ability to orient your model in along all three axes. Once you click
the rotate button, three circles will surround your model. The red circle will allow you to rotate around
the Z axis. The Yellow circle will rotate around the Y axis. The Green circle will rotate around the X axis.
Lay Flat
The Lay Flat button will ensure that the flat portion of your print is securely attached to the bed. It is highly recommended to use this option after rotating your model in the Z direction, as it will help prevent adhesion issues during the print.
Reset
The Reset button will return your model to the original orientation as defined by the CAD program used
to create the model.
Scale
The Scale button displays the model dimensions, along with the ability to scale along the X Y or Z axes.
Anything below the number 1.0 will reduce the objects size, while anything above the number 1.0 will
increase the objects size. As a default, it will be set to uniform scaling. This will cause the X Y and Z axes
to be scaled by the same amount when you make a change to any of them. To disable this, select the
lock in the lower section of the scaling window. TIP: Ensure your model is selected by left clicking on it. When selected, the model will have a white outline
‐38‐
Using Cura
View Mode
This mode allows you to view your model in a variety of different ways. This can be helpful for spotting issues before the print even starts.
Normal This is the standard view and shows the solid outer surfaces of the model.
Overhang Overhang mode shows where your model may need support material. Red highlighted areas show overhangs and more severe angles and areas where support material is recommended. Ghost Ghost view mode makes the model translucent to allow you to see what is behind it. Xray Xray is very similar to Ghost mode. It will allow you to see into objects, ensuring that inner details are correct. Layers
To view the toolpath of your print head and to ensure no skipped layers or gaps, use this option. Use the
slide bar on the right hand side of the window to move up and down through the toolpath layers.
‐39‐
Using Cura 6.5 Quick Print Settings Quick Print mode allows you to quickly set the quality, material, diameter and support structure of your intended GCODE file.
Enter quick print mode by selecting Expert > Switch to Quickprint…
High Quality
Designed to give greater detail and finer objects. This will have a smaller
layer height, which will make each layer thinner, so that curves seem more
natural and walls seem less noticeable.
Medium Quality
Designed to give a medium resolution, by increasing the layer height and print speeds. This will make the
organic curves slightly more step-like than the fine setting, but will reduce printing time.
Fast Quality
Designed for the fast prints, where overall model finish is not of concern. Most commonly used for quick
iteration of designs found in rapid prototyping.
Material Selection
Choose your desired filament. The 3DP-i3V2-01 3D Printer includes a 10 metre sample of PLA to be used in
your first print.
Diameter
Ensure this is always set to match the filament diameter. Your 3D Printer only accepts 1.75mm filaments.
NOTE: Advanced users can fine tune the diameter value to allow for tolerance if needed
Printing Support Material
Your 3DP-i3V2-01 3D printer is able to print models that have angles and overhangs, some of these models
will require support material depending on the overhang distance and angle. Turn this option on if your
model could benefit from support material.
‐40‐
Using Cura 6.5.1 Exporting your GCODE File: Take note of the time and length required to print your 3D object. From the top menu, select File > Save GCODE. You can now save your GCODE to your desired directory.
NOTE: Always reopen the GCODE file again in CURA to confirm that all slices of the model have been included. This will open in the ‘layers’ view, if you want to see your object, select ‘normal’ view. 6.6 Advanced Print Settings Advanced print mode should not be used until you have gained sufficient experience with 3D printing. In order to have more control of your slicing and GCODE generation, switch to advanced print mode. Enter advanced print mode by selecting Expert > Switch to full settings…
Loading a Profile
When you first switch to Full Settings, Cura will revert to very generic settings. We recommend using our
tested profiles that are available at www.gembird3.com. You will want to choose the profile that matches
your filament and quality needs. Once downloaded, you can load the file into Cura by selecting File >
Open Profile. Choose your desired profile. This will automatically update all of your settings for use with
your printer.
6.6.1 Basic Tab Options
QUALITY
Layer Height (mm)
The thickness of each printed layer is known as the Layer Height.
The smaller the layer height, the smoother curves will appear.
Larger layer heights are better for bridging and overhangs.
Smaller layer heights will also increase print time, as it will take
more layers to complete the object. Shell Thickness (mm)
This defines the number of vertical walls that comprise the outside of your model. We recommend
keeping this set to multiples of your nozzle width. Your 3DP-i3V2-01 3D Printer is equipped with a 0.4 mm
nozzle.
‐41‐
Using Cura Enable Retraction Retraction tells your printer to pull filament out of the Extruder upon travel moves. Travel moves are when your print head moves from one area of the print, to another without laying down filament. We recommend keeping this on for all filament types, and adjusting the retraction length and speed for the specific filament.
FILL Bottom/Top Thickness (mm) Also known as Surface Layers; this will determine how thick the top and bottom layers are. A larger
number here will create a thicker top and bottom which can be helpful for strength, bridging, and
quality purposes. We recommend using a number which is a multiple of your layer height. Eg: If using a
layer height of 0.2mm, set the thickness to 0.4, 0.6 or 0.8mm Fill Density (%)
This number is expressed as a percentage. 0% will give a completely hollow print, while 100% will give
you a completely solid object. We recommend 20% to 40% fill density as it is functional for most prints.
SPEED AND TEMPERATURE
Print Speed (mm/s)
Your overall printing speed can be adjusted here. If no other speeds are determined in the later sections
your printer will automatically default to this speed. This speed will be different, depending on what
type of filament you are using. We recommend setting speed to 30mm/s.
Printing Bed Temperature (C)
When using different filament materials, you’ll need to update the desired Extruder and Heated Print
Bed temperature. Any temperatures specified here will be used to automatically set both the Extruder and Heated Print Bed. Your print will not begin until these temperatures are met. As a guide, refer to Table 3.1 on page 27 for temperature settings.
‐42‐
Using Cura SUPPORT Support Type Some models will require support material in order to print properly. This will usually occur when an object has an angle in relation to the Heated Print Bede between 0 to 45 degrees. It is highly recommended to orient your object so that it minimizes or eliminates the need for support. Touching Buildplate This causes the support material to build up between the Heated Print Bed and the object. The red example is ‘Touching Buildplate’ Everywhere This prints support material between the Heated Print Bed and object as well as between the object and itself. The green example is ‘Support Everywhere’. Platform Adhesion Type Some models have a small surface area contacting the plate. This can create adhesion issues causing your part to pop off at some point during the print. To fix this, use either ‘Brim’ or ‘Raft’. Raft is better used when a model has small contact points with the Heated Print Bed and overhangs.
Brim
Brim will create a single layer of filament, contacting and surrounding your model. This will increase the surface area of the part contacting the build platform thereby preventing it from popping off the Heated Print Bed. Brim will also help in situations where you are seeing corner lift. Brim settings can be adjusted by selecting ‘...’ next to the tab. Raft Raft will generate a layer of material underneath your object. Raft was more often used before the addition of heated plates to increase surface area. Raft settings can be adjusted by selecting ‘...’ next to the tab.
‐43‐
Using Cura FILAMENT Diameter (mm) The filament diameter setting is one of the more important settings. Make sure that you update this
value periodically with your average filament diameter. While your filament may be referred to as
1.75mm, it is more likely going to be near 1.7mm +/- 0.1mm. You will want this to be an accurate
average, as it will allow your printer to correctly calculate how much filament it is pulling into the
Extruder.
Flow (%)
This controls how much filament your printer is extruding in relation to speed. This setting is mainly
used to adjust for filament density variations. Leave this value at 100% as changing it can lead to surface
quality issues.
6.6.2 Advanced Tab Options MACHINE Nozzle Size (mm) This defines your nozzle size. The slicing engine uses this value
combined with your other settings to determine how quickly to feed filament into your Extruder. The 3DP-i3V2-01 3D Printer uses a 0.4mm nozzle. RETRACTION Speed (mm/s) Retraction Speed determines the speed at which your filament is reversed out of the Extruder for travel moves and when changing direction during printing. We recommend keeping this set to 40mm/s. Distance (mm)
Retraction Distance determines how much filament is pulled out of your Extruder on travel moves and
when changing direction. You will want to adjust this depending on temperature settings and filament
type. Higher thermal retaining filaments such as PLA behave better with a longer retraction distance.
Anywhere from 1mm to 3mm is a good starting range.
‐44‐
Using Cura QUALITY
Initial Layer Thickness (mm)
This will control how thick your first printed layer height is printed onto the Heated Print Bed.
Having a larger initial layer height will help prevent your part from popping off the plate. Your 3DP-
i3V2-01 3D Printer auto levelling system could be affected if you change this from the standard
profiles. Adjust at your own risk.
Initial Layer Line Width (%)
This will control how wide your first extruded filament path is for the initial layer. A wider line width
will help with bed adhesion. We recommend 125% as a good starting place. For models with
moving printed in place parts, a smaller initial layer line width is recommended.
Dual Extrusion Overlap (mm)
This will determine how far your Dual Extruders will overlap when laying down material. This will
help adhesion between the two different colours or types of filament. This setting is not applicable
to the 3DP-i3V2-01 3D Printer, it is only for printers with dual Extruders.
SPEED
Travel Speed (mm/s)
This setting will determine how fast your print head moves while not extruding filament. A normal
travel speed of 125 - 150mm/s is recommended.
Bottom Layer Speed (mm/s)
This will control your initial layer speed. In general, a slower initial layer speed will help with first
layer adhesion.
Infill Speed (mm/s)
This is how fast your print head speed will be while laying down the interior portion of your model.
Faster speeds are usually tolerable here, as none of the infill will be visible from the outside of your
object. However, if you go too fast compared to your inner and outer shells, you can have adhesion
issues or globs of filament left behind from the print head.
‐45‐
Using Cura Outer Shell Speed (mm/s) This will be the outermost surface of the model. This is the most important setting, as it controls the speed of your print head on the visible layers. As a general rule of thumb, the slower you go the better looking print you will get.
Inner Shell Speed (mm/s)
This affects vertical walls that are in between the outer shell and infill. This will not be visible but will help
support the outer shell and the infill. We recommend keeping this speed setting between your infill
speed and your outer shell speed. COOL Minimal Layer Time
This will determine a minimum amount of time your printer will spend laying down each layer. If your
layer print time falls below this your printer will automatically slow down to reach this time before
moving onto the next layer. Tweaking this can help get cleaner, crisper prints. Enable Cooling Fan
Enables operation of your Extruder’s active cooling fan. The fan settings can be adjusted by selecting ‘...’
next to the tab..
‐46‐
Using Cura 6.6.3 Plugins Tab Plugins are custom settings which will alter your print at specific points. The two that come pre-loaded with Cura are Tweak at Z, and Pause at Height. More plugins and information can be found here:
http://wiki.ultimaker.com/Category:CuraPlugin
To activate one of these highlight the desired plugin and click the drop-down arrow directly below the Plugins box.
Tweak at Z Make basic changes at specified Z heights. You can determine the Z height or layer count at which you want to make a change. Then choose how you would like to change your settings. You can alter temperatures, fan speeds, and print speeds. Fine tuning these for specific STL files, can produce cleaner prints.
Pause at Z Height Pause your print at a specified height. You can also specify where to move the print head and how much filament to retract. This will prevent ‘blobs’ from accumulating on your print while paused. This setting is most commonly used when switching colours of filaments in the middle of a print.
6.6.4 Start/End GCODE Tab Custom Gcode allows for complex automatic printer
movements and operations. By adding custom Gcode into
the start or end of your file, you can alter how it prints. A
comprehensive list of Gcode commands can be found here:
http://reprap.org/wiki/G-code We recommend new users to leave this as provided.
‐47‐
Using Cura 6.6.5 Expert Settings Expert settings will give you more specific options for your retraction, skirt, active cooling, infill, support, brim, raft, and special settings. To gain access to this section you go to Expert > Open Expert Settings or on your keyboard press Control + E. Retraction
Retraction pulls filament out of your nozzle when it is not extruding to prevent your print head from
dripping on your object. This section is where you will control how your Extruder retracts its filament. Minimum Travel (mm) This sets the minimum travel distance of your print head in order to retract. If your print head is not moving this far during travel moves, it will not retract.
Enable Combing This option prevents your print head from travelling over holes in the X/Y plane when printing.
This will slightly increase print time, but will prevent strings from getting caught on the holes during
travel moves. We recommend keeping this setting on.
Minimal Extrusion before Retracting (mm) This will control the distance at which retraction occurs if the printing movement exceeds the minimum extrusion amount. This will prevent a retraction move, if your Extruder has not put out Xmm of filament since its last retraction.
Z Hop When Retracting (mm) This will raise your print head Xmm while retracting. This setting helps prevent ooze, and strings from being deposited on your print.
‐48‐
Using Cura Skirt Skirt creates a line around the outside of your object. This is most commonly used to prime the Extruder. In order to prevent missed filament at the beginning of a print, we recommend you leave this setting on.
Line Count This will define the number of loops the Skirt creates around the outside of your object. Smaller models will require more loops to properly prime the Extruder. Start Distance (mm) This will define the distance away from your model that the skirt will be created. If using as an envelope to prevent drafts, it is recommended to be closer to your object. Minimal Length (mm) This will define the minimum extruded line length for the skirt. This will over ride your line count, producing as many lines as required to reach the minimal length.
Cool This section will define how your Extruder cooling fan will operate during the print. Your fan will not
start until it has reached 25% or higher for speed settings. If your print speeds are slowed down due to
minimal layer time, the fan will run between minimum and maximum speed based upon how much the layer is slowed down.
Fan on at Full Height (mm) The fan will not turn on for the first layer. The fan will then be scaled between 0% and your minimum fan speed based on layer height. It is especially helpful with high temperature retaining filaments such as PLA. Fan Speed Min (%) Once the Z height is reached for Fan on at Full Height setting, this will be the speed your fan runs at. Fan Speed Max (%) This is the fastest speed at which your fan will ever run. When your print speed is slowed down due to Minimal Layer Time settings, your fan will run between minimum and maximum speed. The maximum fan speed is reached when your printer speed is slowed by 50% or greater.
‐49‐
Using Cura Support You define how your support material is generated here. You must have a support type in the ‘Basic Settings; in order for these support settings to have an effect.
Structure Type You can choose between a ‘Grid’ or a ‘Line’ pattern for your support material. The grid will be a checkerboard pattern in the X and Y direction. The line option will produce lines along the Y-axis for support. The grid will provide stronger support than the line option, but will be harder to remove.
Overhang Angle for Support (deg) This will determine where support material is generated. In general you will be able to print a model with 45 to 90 degree angles in relation to the Heated Print Bed without support. We recommend leaving this setting at 45 degrees. Fill Amount (%) This will determine how dense your support material is printed, similar to Infill Percentage. The higher percentage the better support, but it will be harder to remove the support material and will use more filament. Distance X/Y(mm) This will determine how far away from your object in the X/Y plane that the support material is being placed. Distance Z (mm) This will determine how far away your support material is from your object in the vertical direction. A smaller number here is better for support, but makes it harder to remove.
Black Magic This section allows you to transform your model into a hollow shell, a single layer thick
Spiralize the Outer Contour This causes your Z-axis to be constantly moving upward as you are printing your single outer wall shell. This results in no layer change lines, giving a much smoother surface. This setting is typically only used for artistic objects as they will be fragile. Only Follow Mesh Surface This will cause your print to follow the outside of your model, building it completely hollow with a single wall outer shell. The only difference between this and Spiralize, is that the Z-axis moves regularly. That is, it prints a layer and then moves up to the next one.
‐50‐
Using Cura Brim Brim circles the base of the print while making contact, helping adhere the print to the Heated Print Bed. This is only one layer thick, and can be easily removed post-print. This section defines how the brim is formed when brim is activated in ‘Basic Settings’.
Brim Line Amount This will determine the distance the brim will cover around the outside of your object. The more brim used, the better your part will adhere to the plate.
Raft
Raft is a platform built underneath your object, designed to help adhesion and prevent warping. It will lay down support material, and then a platform on top of the supports. Your model will be built on top of this platform. The bottom surface of your printed object will not be as clean or as even when using this option. Raft is typically not recommended.
Extra Margin (mm) This determines the distance around the outside of your object that the raft is created. This can be helpful for ensuring no warping occurs in the lower layers. Line Spacing (mm) This will determine the spacing between support lines for the raft. A small spacing makes the support structures closer together improving strength of the raft, but uses more filament. Base Thickness (mm) This defines how thick your raft will be. Base Line Width (mm) This will define how wide your support material is for the raft. This setting will determine how well the surface layers of the raft print. Interface Thickness (mm) This will determine how thick the surface layers of the raft are. The surface layers are the platform that is built upon the supports. Interface Line Width (mm) This will determine how wide the top layers of the platform will be. In general, you can keep this set to your nozzle size, as surface quality of the removable raft is not important.
‐51‐
Using Cura Airgap This will define the distance between your raft and your print. A larger gap will make your part easier to remove, but will make the bottom of your print look worse. Surface Layers This will determine the number of layers that create the ‘platform’ of your raft. If you have a wide line spacing, you may want to increase this number to ensure a solid platform.
Fix Horrible These are some of the more advanced and experimental options. They are designed to help repair models with errors to make them suitable for 3D printing. However they may not always work. Please be cautious when using these options as they can have unintended effects on your print quality.
Combine Everything (Type-A) This will attempt to fix all external mesh errors, while keeping internal holes intact. This can accidentally fill in intentional internal holes. Combine Everything (Type-B) This will ignore all internal holes of the model and only focus on the external holes. This is helpful when only the outside finish of the model is important. Keep Open Faces This will ignore all manifold errors in the object. It can create issues generating the Gcode as Cura does not know how to interpret the open holes. This option should only be used if you are sure that the holes in the mesh are intended. In general, you should not use this option. Extensive Stitching This causes Cura to automatically add triangle mesh in an attempt to fix manifold errors. This algorithm will greatly increase Gcode generation time and may end up adding in un-intended mesh. It is recommended that you repair your model through your CAD program before attempting this option.
‐52‐
Servicing 7. Servicing your 3D Printer 7.1 Replacing the Print Mat The 3DP-i3V2-01 3D Printer includes 2 x Print Mats. Additional Print Mats are available for purchase from www.gembird3.com.
1. Remove the current Print Mat by slowly peeling from one corner 2. Using rubbing alcohol and a microfiber towel, carefully remove any residual adhesive left on the Heated Print Bed 3. Peel the 3M backing from the new Print Mat 4. Gently place the new Print Mat onto the Heated Print Bed, making
sure to align with each edge. It is recommended to start at a corner to ensure no bubbles become present 5. Use the Scraper to apply pressure on the new Print Mat, ensuring strong adhesion. Keep the Scraper level as it can damage the Print Mat
TIP: Warming the bed slightly may make removal easier. You can also use
masking tape in lieu of a Print Mat. Blue painters tape is recommended.
7.2 Nozzle Cleaning
If your Extruder nozzle becomes blocked, follow these steps to clean the
nozzle.
1. Remove the existing filament using steps from section 3.3 ‘Removing
Filament’
2. Raise the Extruder using Position > Z Pos. Fast, then rotating the Dial clockwise 3. Heat the Extruder to 215°C 4. Using a clean 0.4mm drill bit, insert the drill bit into the nozzle by hand, twisting while inserting 5. Remove the drill bit from the nozzle, twisting while removing 6. Repeat steps ‘4’ and ‘5’ three times, then follow the steps in section 3.2 ‘Inserting Filament’ to re-insert the filament into the nozzle
‐53‐
Servicing 7.3 Routine Component Check
Motor Connectors
Loose motor connections could cause a 3D print to fail. It’s a good habit to routinely check for any
damage to the connectors or the black cables.
Axis Lubrication
Regular lubrication of the X and Y Axis rods is important for the longevity and smooth running of your printer. The rods can be lubricated with oil or grease. We recommend using bearing grease, and to apply generously to both the X Axis and Y Axis rods. Nuts and Bolts Loose nuts and bolts could affect the geometry of the 3D Printer. Check that all nuts and bolts remain firmly tightened. If required, re-tighten using the hex wrench.
7.4 Storing Always store your 3D Printer in a cool, dry location that is free from dust.
‐54‐
Finishing 8. Finishing Techniques 8.1 Useful Tools/Equipment • Safety Goggles
• Mask • Long-nose Pliers • Wire cutters • Sandpaper (100,200,300,400,500,600 Grit) • Medium, fine and extra fine sanding sponges • Acrylic based primer spray paint • Acrylic based spray paint (colour of your choice) • Acrylic based varnish spray paint NOTE: Different paint types are also compatible with PLA and ABS. Consult your local paint supplier for the best compatibility for your intended purpose.
8.2 Removing Support Material Even after support material is removed by hand, residual material will
remain.
1. Ensure that safety goggles and a mask are worn for protection 2. Remove most of the support material by hand, taking care not to damage the 3D object 3. Using the long-nose pliers, carefully grasp some of the remaining material, then twist to remove. Repeat until no more material can be removed. 4. Using the wire cutters, cut away any excess filament.
‐55‐
Finishing 8.3 Sanding Though Fused Filament Fabrication (FFF) is capable of producing high quality objects straight out of
the machine, the layer lines will be visible. Sanding will reduce these ‘step’ marks in the model.
1. Ensure that safety goggles and a mask are worn for protection
2. Starting with 100 grit sandpaper, carefully sand your 3D object using small, circular motions
NOTE: PLA is less resistant to high temperatures caused by sanding. Take your time sanding your 3D
object to avoid damage.
3. Using the medium sanding sponge, sand difficult to reach areas of your 3D object
4. Gradually increase the sandpaper grid until the 3D print is smooth
TIP: Spraying a primer filler will also help to reduce the layer lines on the 3D Object. This can then be
sanded away and repeated, until the desired smoothness is achieved
8.5 Surface Coating Finally, to make your models more presentable, follow these steps;
1. Ensure that safety goggles and a mask are worn for protection
2. Ensure that your 3D object is clean and free from dust
3. Spray your model using an acrylic based primer, following the directions of your primer
4. Allow appropriate time to dry before applying additional coats
5. Spray your model using an acrylic based paint of your colour. Allow appropriate time to dry
6. Spray your model using an acrylic based varnish, following the directions of your varnish.
Allow appropriate time to dry before applying additional coats.
NOTE: Different paint types are also compatible with PLA and ABS. Consult your local paint supplie for
the best compatibility for your intended purpose.
Congratulations! Your 3D object now looks like a professionally finished product!
‐56‐
Troubleshooting 9. Troubleshooting If having any troubles when using the 3D printer, please refer to the troubleshooting guide below, or call customer support on +31-36-5211588 You can also mail [email protected] for support.
9.1 Printing Problems Clicking sound from one of the stepper motors One of your stepper motors may not be connected properly. Check each connection and then inspect the cable routing for any faults File not printing Remove the Micro SD Card and insert into your Computer. Open the GCODE file using a text editor
(eg. Notepad), and inspect if GCODE is readable or not. If file consists of multiple ‘ÿÿÿÿ’ symbol, then
file has been corrupted. Try reformatting your Micro SD Card and reloading the GCODE file.
NOTE: Reformatting will delete all files on your MicroSD card
Not extruding when starting to print Ensure that the nozzle temperature has been set to match your material
Not sticking to the bed • Ensure that the bed is clean and free from dust • Check that the bed is level and set to a distance of approximately 0.1mm • If there are defects / deep scratches in the printing mat, it may need to be changed. Change the mat or use blue painters masking tape • Add a brim or raft to your file • Check that the bed temperature matches your material • Ensure nozzle to bed gap is not bigger than 0.1mm. Material will solidify if gap is large
Models Warping/Curling • Check that the bed temperature matches your material • Check the infill % of your GCODE. The higher the infill, the more likely to warp • Add a brim or raft to your file
‐57‐
Troubleshooting Model appears very ‘stringy’ • Ensure that the filament diameter is set to match your filament spool (1.75mm), then try creating a new GCODE before printing again • Check you are using the correct temperature for the filament used Print stopped halfway • Check that the GCODE file is complete and not corrupt • Check the original model file The motor does not stop at the end of axis Check that the stop micro switches are aligned with the motor mount and registering. The print head/bed does not move • Check the part can be moved by hand when stepper motor is disabled. Clear anything that is blocking the path • Check that the motor is turning (using position menu). If motor turns but belt does not, you will need to tighten the gear motor gear nut.
9.2 Connectivity Problems My 3D Printer isn’t turning on Check that you have correctly inserted the power cable into the rear of the Control Box, the power cord is plugged into the mains outlet and that the Control Box power switch is on.
Micro SD Card not shown Navigate to SD Card, select Unmount SD Card, then select Mount SD Card. Your Micro SD card should now appear in the menu.
‐58‐
Troubleshooting 9.3 Other Problems Filament stuck when removing Please visit www.gembird3.com for a video on how to clear the nozzle with stuck filament. Where can I buy more filament? If you require more filament, visit our online store, www.gembird3.com to purchase various colours and types. What brand of filament should I buy? We recommend using only GEMBIRD branded filament. Lower quality generic filaments can damage your 3D Printer and potentially void your warranty. What types of filament can my 3D Printer Print? The GEMBIRD 3D Printer accepts various types of filaments including PLA, ABS, PVA, HIPS and specialty filaments such as wood, flexible, luminous and conductive. For our full range of filaments visit www.gembird3.com. 10. Useful Terms ABS Filament Commonly used plastic filament with good strength and industrial properties Display Provides the main interface for operating the 3D Printer Firmware Software that is programmed into the electronic board GCODE Code that is produced using the slicing process. Describes the movements and temperature settings of your 3D printer
‐59‐
Troubleshooting Heated Print Bed Surface that your 3D objects are printed onto Nozzle Opening at the bottom of the print head where filament is pushed through Micro SD Card Secure Digital memory card. This is where your GCODE files can be stored and accessed by the 3D Printer
PLA Filament
Commonly used plastic filament with low environmental impact Slicing Process that turns a 3D Design into a code that can be used by 3D Printers Spool Filaments of PLA and ABS are wrapped, creating a spool
Stepper Motor DC motors that move in discrete steps. This allows for precise positioning and/or speed control
.stl A common file format for 3D Designs/Models USB Cable This cable allows communication between the 3DP-i3V2-01 3D Printer and a computer, using the USB port of the computer
‐60‐
Appendix References Some of the 3D Models used in this manual and other included materials were sourced from the below:
‐2‐
3D Printer
Repair and Refurbished Goods or Parts Notice
Unfortunately, from time to time, faulty products are manufactured which need to be returned to the Supplier for repair. Please be aware that if your product is capable of retaining user-generated data (such as files stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs stored on a portable media player, games saved on a games console or files stored on a USB memory stick) during the process of repair, some or all of your stored data may be lost. We recommend you save this data elsewhere prior to sending the product for repair. You should also be aware that rather than repairing goods, we may replace them with refurbished goods of the same type or use refurbished parts in the repair process. Please be assured though, refurbished parts or replacements are only used where they meet GEMBIRD’s stringent quality specifications. If at any time you feel your repair is being handled unsatisfactorily, you may escalate your complaint. Please telephone us on +31-36-5211588 or write to us at:
Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands
‐61‐
‐2‐
3DP-i3V2-01
3D printer voor ABS/PLA
filament
‐1‐
Belangrijk Haal het maximale uit uw 3D Printer:
Lees aandachtig de gebruiksaanwijzing Het zorgt voor een makkelijke installatie
Bezoek www.gembird3.com Voor additionele videos en aanwijzingen
Meld u aan bij Gembird Europe BV voor online support https://www.facebook.com/pages/Gembird/196940773720548
Email [email protected] of bel +31-36-5211588 Wij helpen u graag
Garantie bepalingenAls u ongebruikelijke zaken met dit product ervaart, of de prestaties zijn niet zoals verwacht, neem a.u.b. eerst contact op met Gembird alvorens dit product te retourneren aan de verkoper. Veel problemen kunnen telefonisch of per email door ons worden opgelost. Uw lokale distributeur kan contact opnemen met ons op telefoonnummer: +31-36-5211588 of email: [email protected]
Web: www.gembird3.com
‐2‐
(ENG) Declaration of conformity This product is tested and complies with the essential requirements of the laws of member states concerning EMC(2004/108/EC). The CE declaration can be found under www.gembird.eu (NL/BE) Verklaring van overeenstemming Dit product is getest en voldoet aan alle geldende nationale en Europese richtlijnen en regelgeving met betrekking tot EMC(2004/108/EC). Dit product heeft een CE-markering en de bijbehorende CE-verklaring van overeenstemming is beschikbaar op onze website: www.gembird.eu (FR/BE) Déclaration de conformité Le produit est contrôlé et rempli les exigences des directives nationales et de la directive EMC(2004/108/EC). La conformité CE a été démontrée et les déclarations correspondantes sont déposées chez le fabricant a: www.gembird.eu
(DE) Konformitätserklärung Dieses Produkt wurde getestet und stimmt mit den grundlegenden Anforderungen der Richtlinie EMC(2004/108/EC) überein. Die Konformitätserklärung kann auf unserer Webseite www.gembird.eu heruntergeladen werden.
Deklaracja zgodności Ten produkt został przetestowany i jest zgodny z zasadniczymi wymaganiami przepisów ustawowych państw członkowskich dotyczących EMC(2004/108/EC). Deklaracja CE znajduje się pod adresem www.gembird.eu
‐3‐
Waste disposal: Do not deposit this equipment with the household waste. Improper disposal can harm both the environment and human health. For Information about waste collection facilities for used electrical and electronic devices, please contact your city council or an authorized company for the disposal of electrical and electronic equipment. Entsorgungshinweise: Werfen Sie dieses Gerät nicht in den Hausmüll. Unsachgemäße Entsorgung kann sowohl der Umwelt als auch der menschlichen Gesundheit schaden. Informationen zu Sammelstellen für Altgeräte erhalten Sie bei Ihrer Stadtverwaltung oder einer autorisierten Stelle für die Entsorgung von Elektro-und Elektronikgeräten.
Richtlijnen m.b.t. afvalverwerking Batterijen en accu’s dienen als klein-chemisch afval afgeleverd te worden bij toegewezen afvalverzamelpunten (zie www.afvalgids.nl). U dient ervoor te zorgen dat de batterijen/ accu’s leeg zijn en dus geen stroom meer kunnen leveren. Let op, de batterijen/accu’s dienen onbeschadigd ingeleverd te worden. Gooi dit product niet weg in uw vuilnisbak. Dit kan zowel het milieu als de menselijke gezondheid schade toebrengen. Informatie over het inleveren van dit product kunt u inwinnen bij uw gemeentelijke vuilnisdienst of andere geautoriseerde instelling in uw buurt.
Traitement des déchets: Ne jetez pas cet appareil dans les déchets domestiques. Un traitement inapproprié peut être dommageable à l'environnement et à la santé humain.
Vous trouvez des informations sur les centres de rassemblement des appareils vieux chez l'administration municipale ou chez un centre autorisé pour le traitement des appareils
électriques ou électroniques.
‐4‐
Warranty Conditions
The receipt must clearly list the date of purchase and the part number, in addition it should be printed. Keep the receipt for the entire warranty period since it is required for all warranty claims. During the warranty period the defective items will be credited, repaired or replaced at the manufacturer's expense. Work carried out under the warranty neither extends the warranty period nor starts a new warranty period. The manufacturer reserves the right to void any warranty claim for damages or defects due to misuse, abuse or external impact (falling down, impact, ingress of water, dust, contamination or break). Wearing parts (e.g. rechargeable batteries) are excluded from the warranty. Upon receipt of the RMA goods, Gembird Europe B.V. reserves the right to choose between replacement of defective goods or issuing a credit note. The credit note amount will always be calculated on the basis of the current market value of the defective products. Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands www.gembird.nl/service [email protected] Die Garantie beträgt 24 Monate ab Verkaufsdatum an den Endverbraucher. Das Kaufdatum und der Gerätetyp sind durch eine maschinell erstellte Kaufquittung zu belegen. Bitte bewahren Sie Ihren Kaufbeleg daher für die Dauer der Garantie auf, da er Voraussetzung für eine eventuelle Reklamation ist. Innerhalb der Garantiezeit werden alle Mängel, wahlweise durch den Hersteller entweder durch Instandsetzung, Austausch mangelhafter Teile oder im Austausch, behoben. Die Ausführung der Garantieleistung bewirkt weder eine Verlängerung noch einen Neubeginn der Garantiezeit. Eine Garantieleistung entfällt für Schäden oder Mängel die durch unsachgemäße Handhabung oder durch äußere Einwirkung (Sturz, Schlag, Wasser, Staub, Verschmutzung oder Bruch) herbeigeführt wurden. Verschleißteile (z.B. Akkus) sind von der Garantie ausgenommen. GEMBIRD Deutschland GmbH Coesterweg 45, 59494 Soest Deutschland www.gembird.de Wenn Sie Hilfe im Umgang mit unseren Produkten benötigen, können Sie uns kostenlos via E-Mail an [email protected] oder über unser Hilfe-Forum erreichen: http://gembird-support.de/
‐5‐
Warranty Conditions Op de aankoopbon moeten de aankoopdatum en productomschrijving duidelijk vermeld staan. Gelieve de aankoopbon de gehele garantieperiode te bewaren, deze is ten alle tijden benodigd voor alle garantie aanspraken. Tijdens de garantieperiode zullen alle gebreken verholpen of vervangen worden door de fabrikant d.m.v. reparatie, omruiling van het defecte onderdeel of het gehele apparaat. Aanspraken tijdens de garantieperiode leiden niet tot verlenging hiervan. Garantieaanspraak vervalt bij schade of gebreken die ontstaan zijn door oneigenlijk gebruik, misbruik of invloeden van buitenaf (vallen, stoten, water, stof, vuil of breken). Slijtagegevoelige onderdelen (b.v. batterijen, extruders, nozzles) en verbruiksgoederen zijn uitgesloten van garantie. Bij ontvangst van de defecte goederen behoudt Gembird zich het recht om te kiezen tussen vervanging van de defecte waren of het uitgeven van een creditnota. Het bedrag van de creditnota zal altijd gecalculeerd zijn op basis van de huidige marktprijs voor het defecte product. Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands www.gembird.nl/service [email protected] Tel: 0900-GEMBIRD (€ 0,25 p/m binnen Nederland, exclusief mobiele telefoonkosten) Le talon de garantie doit énumérer clairement la date d'achat et le type d'appareil. Conservez le reçu d'achat pendant toute la durée de la garantie car elle est nécessaire pour toute réclamation. Au cours de la période de garantie tous les défauts doivent être remplacé aux frais du fabricant, soit par la réparation ou la remplacement de la pièce défectueuse ou l'ensemble du produit. Les travaux effectués sous garantie ne prolongent pas la période de garantie ni ne commencent pas une nouvelle période de garantie. Le fabricant se réserve le droit d'annuler toute demande de garantie pour les dommages ou défauts dus à une mauvaise utilisation, abus ou les effets externes (chute, choc, pénétration de l'eau, la poussière, etc..). Les pièces d'usure (par exemple les piles rechargeables) sont exclus de la garantie. Dès réception de la marchandise sous garantie, le SAV de Gembird Europe BV se réserve le droit de choisir entre le remplacement des produits défectueux ou de délivrer un avoir. Le montant d’avoir sera toujours calculée sur la base de la valeur actuelle du marché des produits défectueux. Gembird Europe B.V. Wittevrouwen 56, 1358CD Almere, The Netherlands www.gembird.nl/support [email protected] +33(0) 251 404849 Prix d'appel depuis telephone fixe Pays-Bas : 0.15 euro / min Prix d'appel depuis telephone mobile / autre pays - selon operateur
‐6‐
Warranty Conditions
1. Гарантийное обслуживание предоставляется в течение срока гарантии, при наличии правильно и четко заполненного гарантийного талона, и изделия в полной комплектации. Серийный номер и модель изделия должны соответствовать указанным в гарантийном талоне. 2. Гарантийное обслуживание представляет собой бесплатное устранение всех неполадок (ремонт), или замену изделия на новое (аналогичное). 3. Гарантия не распространяется на неисправности, вызванные следующими причинами: o использование изделия не по назначению. o нарушение условий эксплуатации, хранения или перевозки изделия, которые указаны в настоящей инструкции. o подключение нестандартных или неисправных периферийных устройств, аксессуаров. o механические повреждения, попадание внутрь изделия посторонних предметов, веществ, жидкостей, насекомых. o ремонт изделия не уполномоченными на то лицами. 4. Комплектность и внешний вид изделия проверяются Покупателем при получении товара в присутствии персонала фирмы. Послепродажные претензии по укомплектованности и внешнему виду не принимаются.
Наименование изделия: ___________________________
Модель _________________________________________
Серийный номер _________________________________
Срок гарантии ___________________________________
Дата продажи «____» ___________________ 20____ года
Фирма-продавец: _________________________________ Адрес и телефон фирмы-продавца: ________________________________________________ М.П. С условиями гарантии ознакомлен и согласен:
Продавец: _____________ Покупатель: _____________
‐7‐
Warranty Conditions
1. Гарантійне обслуговування надається протягом терміну гарантії, при наявності Гарантійного талону, заповненого належним чином, та виробу в повній комплектації. 2. Гарантійне обслуговування не підтримується в разі порушення правил експлуатації, зберігання або перевезення виробу, що зазначені в інструкції по експлуатації виробу. 3. Гарантійне обслуговування скасовується у випадках: - наявності механічних пошкоджень або слідів стороннього втручання; - пошкодження викликані стихійним лихом або нещасним випадком, включаючи й блискавку, потраплянням у виріб сторонніх предметів, рідин, комах, тощо; - пошкодження викликані застосуванням або підключенням нестандартних або несправних периферійних пристроїв, аксесуарів; 4. Гарантія не поширюється на витратні матеріали та додаткові аксесуари; З гарантійними умовами згоден.
Підпис покупця: ____________________
ГАРАНТІЙНИЙ ТАЛОН № __________________________
Товар/модель ____________________________________
Серійний номер __________________________________
Термін гаранії ____________________________________
Дата продажу ____________________________________
Продавець (назва, телефон) _________________________________________
Печатка та підпис продавця _________________________________________ З гарантійних питань звертайтесь до сервісних центрів Gembird. Про адреси та контакти Ви можете дізнатись на сайті www.gembird.ua або по телефону 044-4510213.
‐8‐
Veiligheidsvoorschriften Lees voor het gebruik deze belangrijke instructies ATTENTIE: De 3DP-i3V2-01 3D Printer ontwikkeld hoge temperaturen en heeft bewegende delen die verwondingen kunnen veroorzaken. Ga nooit met uw handen binnenin de 3DP-i3V2-01 3D Printer wanneer deze in gebruik is, en geef hierna de printer de tijd om af te koelen.
HETE OPPERVLAKTE
BEWEGENDE DELEN
Dampen/rook kunnen tijdens het gebruik irritaties opleveren..Gebruik de 3D Printer altijd in
een open, goed geventileerde ruimte..
Laat de 3D Printer niet onopgemerkt tijdens het gebruik.
Contact met geëxtrudeerd materiaal kan brand veroorzaken. Wacht tot geprinte objecten zijn
afgekoeld alvorens deze van de printplaat te verwijderen. . Kijk uit met het gebruik van het plamuurmesje. Werk nooit richting de vingers. .
• De printer mag niet worden blootgesteld aan water of regen.
• De printer is ontworpen voor gebruik bij temperature van 15°C - 30°C, en relatieve vochtigheid van 20% - 50%. Gebruik buiten deze waardes resulteerd in slechtere prints.. • In geval van nood, haal direct de stekker uit het stopcontact. • Aanbevolen wordt om de ogen te beschermen als u de geprinte modellen aan het afwerken bent om contact van kleine deeltjes met de ogen te voorkomen.
‐9‐
INHOUD Garantie bepalingen .......................................................................................... 1
Veiligheidsvoorschriften ................................................................................... 8
Technische Specificaties .................................................................................. 11
Produkt Overzicht ............................................................................................ 12
Printer voor aanzicht ................................................................................................................ 12
Printer achter aanzicht ................................................................................................................13
Printplaat ....................................................................................................................................... 14
Controle panel ............................................................................................................................ 15
3D Printer opstartgids ..................................................................................... 16
Bouwen En Aansluiten ............................................................................................................. 16
En Bestand Printen .................................................................................................................... 19
Introductie ........................................................................................................ 20
1.1 Wat is 3D Printen ................................................................................................................ 20
1.2 Van 3D ontwerp naar geprint object .......................................................................... 20
1.3 Nuttige 3D tips .................................................................................................................... 22
Installatie .......................................................................................................... 23
1.4 Controle Paneel ................................................................................................................... 23
1.4.1 Centrale scherm................................................................................................................. 23
1.4.2 Menu Map ......................................................................................................................... 23
1.4.3 Standaard instellingen .................................................................................................. 25
Setup ................................................................................................................. 26
2. Afstellen van de printplaat ................................................................................................ 26
3. Filament .................................................................................................................................... 27
3.1 Filament Types .................................................................................................................... 27
3.2 Plaatsen v/h filament ........................................................................................................ 28
3.3 Verwijderen v/h filament ....................................................................................................29
3.4 Bewaren ................................................................................................................................. 29
4. Gebruik de Micro SD kaart ................................................................................................ 29
4.1 Bestanden laden vanuit de Computer ....................................................................... 29
4.2 Printen vanaf de micro SD kaart ................................................................................... 29
‐10‐
Onderdelen Lijst 1 x 3D Printer 1 x USB kabel
2 x Kabelbinders
(Controle paneel, extruder toren, Verwarmde printplaat)
1 x Filament Spoel houder 1 x Filament Spoel standaard
1 x Voedings kabel
1 x 4 GB MicroSD Card 1 x Plamuurmesje/krabber
1 x PTFE slang 1 x Inbussleutel set
6 x Inbusbouten
1 x 10 m PLA filament 2 x Printplaat matten
1 x Gebruiksaanwijzing 1 x Opstartgids
1 x Garantie certificaat
‐11‐
Technische specificaties Printing Print Technologie: Fused Filament Fabrication (FFF) Bouw volume: 200 mm x 200 mm x 180mm Laag resolutie: 0.1 – 0.4 mm Positie nauwkeurigheid: X 0.012 mm
Y 0.012 mm Z 0.004 mm
Extruder aantal: Enkele extruder Nozzle diameter: 0.4 mm Print snelheid: 10 mm/s - 70 mm/s Verplaatstijd: 10 mm/s - 70 mm/s Print materialen: Gembird3 PLA, ABS, PVA,
HIPS, Wood, Flex, Conductive Temperatuur Omgevingstemperatuur tijdens printen: 15 °C – 30 °C Extruder temperatuur: 170°C - 240 °C Printplaat temperatuur: 30 °C - 70 °C
Software Slicer Software: Edition 15.04 Cura Input Formats: .STL, .OBJ, .DAE, .AMF Cura Output Format: .GCODE Connectiviteit: Micro SD kaart, USB poort (gevorderde gebr.) Electriciteit Inkomend: 100 V - 240 V AC, 50 Hz - 60 Hz, 3.5 A Afmetingen Printer frame: 400 mm x 410 mm x 400 mm Gewicht: 10 Kg
‐12‐
Produkt Overzicht Printer vooraanzicht
5
1
2
8
9
3 4 6 7 1. X As 2. X riem aandrijving 3. Extruder hendel 4. Extruder koelventilator
5. X Stop (Micro switch) 6. Filament koelventilator 7. Extruder Motor
8. Filament Spoel Holder montage 9. Frame
‐13‐
Produkt Overzicht Printer achteraanzicht
1
3
4
5 6
8
2
7
1. X Kabelgoot 4. Extruder 2. X As stappenmotor 5. Z aandrijf schroef 3. Z kabelgoot 6. Z as
7. Z Stop (Micro Switch) 8. Z As stappenmotor
‐14‐
Produkt Overzicht Printplaat
1
2
3
4 5
6
7
8 1. Y Stop (Micro Switch) 2. Verwarmde printplaat 3. Print mat
4. Vleugelmoer t.b.v. het afstellen 5. Printplaat frame
6. Y as stappenmotor 7. Y riem aandrijving 8. Y as
‐15‐
Produkt Overzicht Controle paneel
1
2
5 1. LCD Display 2. Navigeer knop
3. Micro SD poort
4. Mini USB poort
6 5. Voeding ingang 6. Aan/uit knop
3 4
‐16‐
3D Printer OPSTART- GIDS
De verpakking bevat: 1 x GEMBIRD MAKER i3-V2 3D Printer (Controle
paneel, Extruder toren, Verwarmde printplaat) 1 x Filament Spoel Houder 1 x Filament Spoel Standaard 1 x Stroomkabel 1 x USB kabel 1 x 4GB MicroSD kaart 1 x Plamuurmesje 1 x PTFE Slang
1 x Set inbussleutels 6 x Inbus bouten 2 x Kabelbinders 1 x 10m PLA Filament 2 x Printplaat matten 1 x Gebruiksaanwijzing 1 x Opstartgids 1 x Garantie certificaat
BOUWEN EN AANSLUITEN Plaats het controle paneel, extruder toren en verwarmde printplaat op een schoon werk- oppervlak. Verwijder voorzichtig de kabelbinder die de extruder op zijn plaats houdt. LET OP: Trek niet aan de zwarte kabelgoten. LET OP: Zorg voor een werkplek van tenminste 1m x 1m
Plaats de verwarmde printplaat in de lengterichting in de toren in lijn met de montage gaten. Plaats hierin de 2 externe bouten en draai deze vast met de inbussleutel. Leg de printer op zijn kant, en plaats en bevestig de 2 interne bouten. TIP: Verhoog de extruder om de printplaat makkelijker in de extruder toren te plaatsen.
‐17‐
MONTEREN EN AANSLUITEN Verwijder voorzichtig de kabelbinder aan de linker kant van de verwarmde printplaat. Sluit dan, aan de linkerkant, de de lange kabel gemerkt "A" aan op de motoraansluiting van de extruder toren gemerkt "A"
Sluit aan de rechterkant de witte connector gemerkt "C" aan op de motor aansluiting van de extruder toren gemerkt "C".
LET OP: Voer alle kabels onderlangs door, om contact met de verwarmde printplaat te vermijden.
Verwijder de buitenste moer van de filament spoelhouder; plaats dan dit schroefdraad van de spoelhouder in het gat van de spoelhouder standaard Draai beide moeren vast om de spoelhouder te vergrendelen.
Steek de voedingskabel,
met de schakelaar in de ‘OFF’ stand, in de achterzijde van het controle paneel en steek de stekker in het stopcontact. Schakel de 3D printer in.
Sluit dan, aan de linkerkant, de korte kabel gemerkt "B" aan op de motoraansluiting van de extruder toren gemerkt "B".
Sluit aan de linkerkant de zwarte connector gemerkt "D" aan op de zwarte connector van de extruder toren gemerkt "D".
Plaats de spoelhouder standaard bovenop de extruder toren en draai deze met de inbusbouten vast. Gebruik hiervoor de inbussleutel.
Wanneer de machine is geinitialiseerd draai aan de knop om het hoofdmenu op te roepen. Draai aan de knop en druk hierop wanneer "Position" is gemarkeerd. Draai aan de knop en druk op ‘Z. Pos. Fast’. Draai met de klok mee om de extruder te verhogen om de verwarmde printplaat te benaderen.
‐18‐
MONTEREN EN AANSLUITEN Verwijder de tape van iedere hoek van de verwarmde printplaat. Knijp één voor één iedere hoek dicht, en draai iedere vleugelbout vast om de afstand tussen de platen tot een miimum te beperken. Veeg de bovenzijde van de plaat schoon. Zorg ervoor dat er geen stofresten of andere objecten op de plaat zijn.
Draai, met uitgeschakelde printer, aan de vleugelmoer in de hoek van de verwarmde printplaat om deze te verhogen zodat er een afstand 0.1mm ontstaat tussen de nozzle en het oppervlak van de printplaat. Test deze afstand door een vel 80gr. papier tussen de "nozzle" en de verwarmde printplaat te schuiven. Er mag een zeer licht contact zijn tussen het papier en de "nozzle"maar het papier moet probleemloos kunnen schuiven.
Schakel de 3D Printer in. Wanneer opgestart, druk op de draaiknop om het hoofdmenu op te roepen, navigeer naar Position > Home All. De 3D printer "extruder nozzle" gaat naar de start positie links vooraan op de verwarmde printplaat. Schakel de 3D printer uit. OPMERKING: Schakel direct de machine uit bij storing van één van de motoren of bij stoten tegen het frame.
Verplaats de extruder naar rechts en herhaal de werkwijze. process. Stel de printplaat in met de vleugelmoeren in de hoeken. Tot slot, verplaats de extruder naar het centrum van de printplaat en test. e.e.a. Controleer alle punten nogmaals alvorens aan de volgende stap te beginnen.. OPMERKING: Zorg ervoor dat bewegingen van de printplaat niet wordt beperkt door de kabels, monteer alle kabels onder de machine.
BELANGRIJKE OPMERKING: Instellen van de printplaat is uitermate belangrijk. Bij een niet correct ingestelde printplaat mislukken uw prints.
‐19‐
EEN BESTAND PRINTEN
1. Schakel de 3D Printer in. Wanneer deze is opgestart, druk op de knop om het hoofdmenu op te roepen. Navigeer naar Position > Z Pos. Fast. Draai de knop naar rechts om de extruder te verhogen naar 30mm. Druk op de knop om terug te keren naar het vorige menu en selecteer back.
2. Navigeer naar Quick Settings > Preheat PLA. Wacht een paar minuten tot de extruder en verwarmde
printplaat zijn opgewarmd naar de ingestelde temperaturen.
3. Plaats het filament in het gat van de extruder, zie voorbeeld 3.
4. Houdt met één hand het filament vast, druk op de knop om het hoofdmenu op te
roepen. Navigeer naar Extruder > Extr. Position en draai de knop met de klok mee. Maak na een paar centimeters filament te hebben geëxtrudeerd, de printplaat en de "nozzle" schoon. Maak gebruik van een doek en zorg ervoor geen hete onderdelen aan te raken.
5. Plaats de meegeleverde MicroSD card in de kaartlezer aan de zijkant van het controle paneel, de metalen contactpunten aan de bovenzijde.
Druk op de knop om het menu te benaderen en selecteer SD Card > Mount Card > Print File. Select één van de opgeslagen bestanden.
6. Als de extruder en de printplaat de beoogde temperaturen hebben bereikt, keer de printer automatisch terug naar de start positie
en begint met printen.
7. Als de printopdracht is uitgevoerd, koelen de "nozzle" en verwarmde printplaat automatisch af.
Schakel de 3D printer uit en verwijder voorzichtig het 3D geprinte object. Gebruik hiervoor het plamuurmesje in combinatie met voorzichtig omhoog tillen van het voorwerp. WAARSCHUWING: Kijk uit met het gebruik van het plamuurmesje. Gebruik geen brute kracht en werk niet richting uw hand. Houdt het plamuurmesje altijd vlak zodat u niet de printplaat beschadigd.
Gefeliciteerd! U heeft succesvol uw eerste 3D print gemaakt! Zie de gebruiksaanwijzing voor meer informatie inclusief instructies hoe u uw
eigen 3D bestanden kan printen. Bezoek onze website voor meer ideeën en bestanden.
WWW.GEMBIRD3.COM
‐20‐
Introductie 1.1 Wat is 3D Printen? 3D Printing is een proces waarbij a object wordt gecreëerd van een 3D ontwerp. Fused Filament Fabrication (FFFis een van de meest gebruikte technieken door 3D Printers. FFF werkt volgens het principe van laag voor laag neerleggen van materiaal zoals PLA of ABS filament, om zodoende een 3D object te creeeren.
1.2 Van 3D ontwerp tot 3D Object:
3D ontwerp Slice naar GCODE Setup 3D printer 3D printing proces 3D geprint object
3D Design
Er zijn vele 3D ontwerpen vrij te downloaden. Websites zoals Thingiverse.com,
Pinshape.com en YouMagine.com zijn voorbeelden van deze sites.
U kunt ook programma’s als SketchUp of Blender gebruiken om een ontwerp te maken. Het vereist enige
vaardigheid om dit te bereiken.
Nadat u een 3D ontwerp hebt gemaakt kunt u het exporteren als een .STL file, en importeren in een ‘Slicer’
programma zoals Cura.
Slice naar GCODE
Een ‘Slicer’ converteerd een 3D ontwerp (gewoonlijk in .STL of .AMF format) in
individuele lagen. Daarna genereerd het de machine een code (bv. GCODE) dat
de 3D printer gebruikt om te printen.. Wij bevelen Cura aan, Het gebruikt een simpele interface en bevat een groot aantal ondersteunende zaken.
‐21‐
Introductie Setup 3D Printer
Het is belangrijk uw machine voor iedere print goed in te stellen.
In sectie 1.3 ‘Nuttige 3D Print praktische zaken’ staan tips om dit vlot te doen. 3D Print proces
Nadat een GCODE bestand is geladen in de printer, wordt de Extruder en de
printplaat verwarmt, en begonnen met printen. Tijdens het printen beweegt
de nozzle langs de X and Y assen om iedere lag te printen.
Het kost enige tijd, afhankelijk van de grootte van het 3D model, print
snelheid En resolutie van iedere laag..
Hier een voorbeeld hoe afmetingen, infill en resolutie de printtijd beinvloeden: Afmetingen: Infill: Resolutie: Print tijd: Filament gebruikt:
62.5 x 25.75 x 67.75mm
20% 0% 2mm 2mm 53min 39min
4m 2.54m
70 x 70 x 140mm
20% 20% 2mm 1mm
6U 40min 13U 12min 45m 45.67m
‐22‐
Introductie 1.3 Nuttige 3D tips Volg deze stappen voor iedere print om de beste resultaten te bereiken. Vooraf het printen
1. Verzeker u ervan dat de GCODE file correct geladen, filament diameter is ingesteld op 1.75mm. De juiste temperatuur is ingestel voor het material wat u gebruikt.(zie schema 3.1) 2. Controleer of ale kabels en connectoren zijn verbonden.
3. Controleer of de prinntplaat ongeveer 0.1mm van de’nozzle’ is afgesteld. 4. Controleer of de printplaat schoon is en de ‘nozzle’geen restmateriaal in zich heeft.
Check Gcode
Tijdens het printen
Check printplaat
Check Extruder & Printplaat Temperatuur
Check kabels
Check Extruder afstand is
0.1mm van Printplaat
Check Printplaat
niveau
1. Bekijk goed de eerste geprinte laag. De meeste problemen ontstaan in de eerste laag. Als er zich
problemen voordoen, stop de machine en schakel de stroom uit. 2. Let op de machine tijdens het printen 3. Stop uw handen niet in de machhine
Na het printen
1. Wacht tot de printplaat en extruder zijn afgekoeld. 2. Verwijder voorzichtig het geprinte object. 3. Bewaar de 3D printer in een schone, droge omgeveving.
‐23‐
Installeren1.4 Controle Paneel 1.4.1 Centraal display
Extruder temperatuur: (huidige °C / ingestelde °C) Printplaat temperatuur: (huidige °C / ingestelde °C) Extruder Coordinaten: X, Y, en Z (mm) Mul: Geeft de huidige snelheid aan van de multiplier. Standaard ingesteld op 100% Buf: Geeft de huidige GCODE stappen aan in de buffer
Berichten Display:
• Printer Ready: Printer is gereed voor gebruik en wacht op opdracht • Idle: Printer is momenteel in idle status • Stepper Disabled: Motors zijn uitgeschakeld en kunnen met de hand worden bewogen • Preheat PLA / Preheat ABS: Extruder en printplaat temperatuur ingesteld en actief. • Printing…: 3D Object wordt geprint, % voortgang afgebeeld
Printing Time: Totale printtijd Filament Printed: Totale lengte, in meters, van doorgevoerd filament
1.4.2 Menu Map Quick Settings:
• Home All: Extruder en printplaat keren terug naar de startpositie • Speed Mul.: Standaard 100%. Motor snelheid instelling. De snelheid van de motor wordt hiermee ingesteld • Flow Mul.: Standaard 100%. De hoeveelheid filament wordt hiermee ingesteld. • Preheat PLA: Stelt Extruder in op 215°C en verwarmde printplaat op 60°C • Preheat ABS: Stelt Extruder in op 245°C en verwarmde printplaat op 90°C • Cooldown: Schakelt de verwarming van de Extruder printplaat uit • Disable Stepper: Schakelt alle motoren uit, deze kunnen nu met de hand bewogen worden
‐24‐
Installeren Print File: Vanaf een SD kaart kunnen snel bestanden worden benaderd.
Position:
• Home All: Extruder en printplaat keren terug naar de startpositie • Home X / Y / Z: Specifieke as keert terug naar de startpositie • X / Y / Z Pos. Fast: Snel de locatie instellen van een specifieke as • X / Y / Z Position: Snel de exacte locatie instellen van een specifieke as • Extr. Position: Positie van de extruder om filament te laden of ontladen
Extruder:
• Bed Temp: Handmatig de printplaat temperatuur instellen tussen 30°C en 70°C • Temp. 1: Handmatig de extruder temperatuur instellen tussen 170°C en 240°C • Extruder 1 Off: Extruder temperatuur uitschakelen • Extr. Position: Positie van de extruder om filament te laden of ontladen
• Set Origin: Extruder terug naar de originele uitgangswaarde
Fan Speed: Instellen van de koel ventilator
SD Card:
• Print File: Selecteer een bestand om te printen • Mount Card: Als de kaart wordt geplaatst nadat de machine is opgestart, kan de kaart met behulp van deze instelling worden gebruikt • Unmount Card: Verwijder veilig de SD kaart • Delete File: Selecteer een bestand om dit te verwijderen.
Debugging:
• Echo: Off. Herhaal GCODE stappen om te bevestigen wat is ontvangen • Info: On. Print informatie op het centrale display • Errors: On. Fout informatie op het centrale display • Dry Run: Off. Laat de GCODE stappen zien zonder filament te gebruiken
‐25‐
Installeren 1.4.3 Standaard Configuratie Onderstaand de standard instellingen van uw Gembird Maker i3V2-01 Printer. Deze instellingen verzorgen de beste printresultaten. Indien u instellingen wilt wijzigen raden wij aan dit te laten doen door zeer ervaren gebruikers, zodat de printkwaliteit en de levensduur van de machine niet nadelig worden beïnvloed.
• General Baudrate: 115200
Stepper Inactive: 360s Max Inactive: 0s • Acceleration Print X: 1000 Print Y: 1000 Print Z: 100
Move: X Move: Y Move: Z Jerk: 20.0 Z-Jerk: 0.3 • Feedrate Max X: 200 Max Y: 200
Max Z: 2 Home X: 40 Home Y: 40 Home Z: 2 • Extruder
Steps/mm: 96.0 Start FR: 20 Max FR: 50 Accel: 5000
Stab. Time: 1 Wait Units: 0mm Wait Temp.: 150C
Control: Dead Time DT/PID P: 7.00
PID I: 2.00 PID D: 40.00 Drive Min 40
Drive Max 230 PID Max: 255
• Store to EEPROM: Configuratie instellingen opslaan in het interne geheugen, om te herladen bij reboot • Load f. EEPROM: Terug naar configuratie instellingen van de laatste reboot
‐26‐
Setup 2. Afstellen van de printplaat Het is belangrijk dat deze goed is ingesteld op ongeveer 0,1 mm voordat u gaat printen 1. Als de printer gereed is, druk op de navgeer knop om de menu in te gaan 2. Draai de knop todat Position is gemarkeerd, druk daarna om te selecteren 3. Draai de knop todat Z. Pos. Fast is gemarkeerd, druk daarna om te selecteren 4. Draai de knop met de klok mee, zodat de extruder wordt verhoogd en er makkelijk toegang tot de printplaat wordt verkregen. 5. Schakel de printer uit 6. Controleer het niveau van de Z as . De X as moet parallel lopen met de printplaat. Indien dit niet het geval is dan kan dit handmatig afgesteld worden doormiddel van het draaien van de rechterkant van de Z as stappenmotor. 7. Draai op iedere hoek de vleugelmoeren strak vast zodat er een minimale ruimte tussen de platen overblijft 8. Veeg de bovenkant van de plaat schoon met een niet pluizige doek. 9. Schakel de printer in. 10. Als de printer gereed is, druk op de navgeer knop om het menu in te gaan 11. Navigeer naar Position > Home All. Uw printer wordt nu uitgelijnd op de ‘home’ positie, links vooraan op de printplaat 12. Schakel de printer uit 13. Als de printer is uitgeschakeld, verplaats de extruder naar een andere hoe ken controleer de afstand tussen extruder en printplaat 14. Draai aan de vleugelmoer om de printplaat te verhogen. De juiste afstand is 0.1mm. Dit kan u controleren door een vel papier tussen extruder en printplaat te bewegen. Er mag gering contact zijn. 15. Herhaal dit bij iedere hoek. Doe dit ook bij het middelpunt van de printplaat. Blijf instellen en testen tot overal de juiste ruimte tussen extruder en printplaat is.
Belangrijke mededeling: Het instellen van de printplaat is erg belangrijk. Indien dit niet juist wordt gedaan, mislukken uw prints of zijn van slechte kwaliteit.
‐27‐
Setup 3. Filament Gebruik voor uw printer alleen kwaliteits filament van Gembird. Hiermee voorkomt u beschadiging aan uw machine en brengt de garantie voorziening niet in gevaar. Voor beginners bevelen wij aan om met PLA te starten. Voordat u met andere filamenten gaat werken, verdiep u in de voor- en nadelen en het juiste gebruik hiervan.
3.1 Filament Types Filament Type PLA ABS PVA HIPS Extruder Temp: 195ºC 210ºC 185ºC 220ºC Printplaat Temp 60ºC 90ºC 50ºC 60ºC Officiele naam:
Polyactic Acid
Acrylonitrile Butadiene Styrene
Polyvinylv Alcohol High Impact Polystyrene
Printing niveau: Basis Gevorderd Gevorderd Gevorderd Voordelen:
• Bioplastic • Niet giftig • Minder krom- trekken • Hart / zacht flexibele var. • Hoge print snelheid
• Gladde afwerking • Duurzaam • Ideaal voor mechanische onderdelen
• In water oplosbaar • Niet giftig
• Lichtgewicht • Kostenefficient • Oplosbaar in Limoneen
Nadelen:
• Lage warmte weerstand • Makkelijker te breken dan ABS• Vereist dikkere lagen dan ABS
• Petroleum basis • Niet biologisch afbreekbaar • Verwarmde printplaat nodig • Damp tijdens printen • Gevoelig voor zonlicht
• Gevoelig voor hoge temperature. Niet verwarmen boven de 190ºC
• Alleen in wit beschikbaar
Afwerking: • Schuren mogelijk • Lijmen mogelijk
• Makelijk te schuren • Makkelijk oplosbaar in aceton
• Alleen te lijmen
• Alleen te lijmen
‐28‐
Setup Aletrnatieven soorten PLA Deze alternatieven vereisen gevorderde kennis van de machine. Kijk op www.gembird3.com voor gegevens van filament types en waardes. OPMERKING: Gebruik voor uw printer alleen kwaliteits filament van Gembird. Hiermee voorkomt u beschadiging aan uw machine en brengt de garantie voorziening niet in gevaar. 3.2 Laden van het Filament: 1. Als de printer gebruiksklaar is, druk op de navigeerknop om in het menu te komen 2. Navigeer naar, en selecteer Quick Settings 3. Navigeer naar, en selecteer Preheat PLA of Preheat ABS – afhankelijk van het materiaal 4. Wacht tot de printer automatisch terugkeert naar het startscherm na ong. 15-30 sec. 5. Controleer de temperatuur van de extruder en printplaat in het scherm. Als de ingestelde temperaturen bijna zijn bereikt kan het filament worden geladen
OPMERKING: Preheat PLA/ABS zal worden getoond ook nadat de temperaturen zijn bereikt
6. Plaats het filament voorzichtig in het gat van de extruder, zie afbeelding rechts. 7. Houdt het filament op zijn plaats en druk met de andere op de knop om in het menu te komen. 8. Navigeer naar, en selecteer Extruder > Extr. Position. 9. Druk voorzichtig het filament in het gat terwijl u de knop met de klok mee draait. U voelt dat het filament in de Extruder wordt getrokken. Ga door tot een paar centimeter geextrudeerd uit de nozzle komt. 10. Verwijder voorzichtig het geextrudeerde filament van de printplaat en nozzle.
WAARSCHUWING: Extruder en printplaat zullen nog heet zijn!
‐29‐
Setup 3.3 Verwijderen van het Filament:
1. Als de printer gebruiksklaar is, druk op de navigeerknop om in het menu te komen 2. Navigeer naar, en selecteer Preheat PLA of Preheat ABS – afhankelijk van het materiaal 3. Wacht tot de printer automatisch terugkeert naar het startscherm na ong. 15-30 sec. 4. Controleer de temperatuur van de extruder en printplaat in het scherm. Als de ingestelde temperaturen bijna zijn bereikt kan het filament worden verwijderd. OPMERKING: Preheat PLA/ABS zal worden getoond ook nadat. de temperaturen zijn bereikt
5. Druk op de extruder hendel. Druk het filament voorzichtig in de nozzle zodat het gaat extruderen. 6. Wanneer het filament extrudeert, trek snel, maar voorzichtighet filament omhoog. Als dit correct gebeurd zal uiteindelijk een dunne sliert het eind van het filament zijn.
NOTE: Indien dit problemen geeft, raadpleeg het hoofdstuk problemen oplossen.
3.4 Storage: Zowel PLA als ABS zijn gevoelig voor vochtigheid. De kwaliteit gaat achteruit, er ontstaan bellen in het material en het zal uit de nozzle spuiten. Als u PLA of ABS voor langere tijd opslaat, deze tips: • Bewaar in een afgesloten, luchtdichte zak / doos. Wij raden een vacuum seal zak aan. • Bewaar met silica gel (vocht opnemer) pak. Er is er één bij iedere rol bijgeleverd.
4. Gebruik de Micro SD kaart 4.1 Bestanden laden vanuit de Computer: 1. Stop uw micro SD kaart in de kaartlezer van de computer 2. De micro SD kaart verschijnt als map 3. Kopieer de GCODE bestanden naar de micro SD kaart, waarna u deze voorzichtig verwijderd
4.2 Printen vanaf de micro SD kaart: 1. Plaats de kaart in de kaartlezer aan de zijkant van het Controle paneel, de metalen contacten omhoog 2. Druk op de navigeerknop om het menu in te gaan 3. Navigeer naar, en selecteer SD Card > Mount Card > Print File 4. Navigeer naar het door gemaakte GCODE bestand, druk dan op de knop om het printen te starten Uw Gembird i3V2 Printer zal nu eerst opwarmen voordat het printen begint.
NOTE: Indien u geen print bestanden op de kaart aantreft. Selecteer ‘Unmount SD Card’, daarna ‘Mount SD
Card’ om uw kaart opnieuw te laden.
‐30‐
GNU General Public License
This product contains some firmware and/or software which is licensed under the GNU General Public License.
The source code of this firmware and/or software will be made available upon written request. Please contact us at [email protected] to obtain it.
Gembird Europe BV
‐31‐
