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Publication No: EN-V-PG-001 February 2003 PRODUCT GUIDE

Manual de Baterias

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  • Publication No: EN-V-PG-001 February 2003

    PRODUCT GUIDE

  • Introduction 2

    Range Summary 3

    Technology 4

    Construction 5

    Selection of Battery Size 6

    Performance Data 7-26

    Operating Characteristics 27

    Operating Instructions and

    Guidelines 28

    Installation and Commissioning

    Charge 29

    Battery Storage 30

    Battery Accommodation 31

    Introduction

    2

    Contents

    This product guide covers the

    PowerSafe V range and is designed to

    help you select the most appropriate

    battery for your particular application.

    Technical information includes detailed

    discharge performance data for each

    model and advice on calculating the

    correct battery size.

    Enersys has earned an international

    reputation for quality and reliability

    based on more than 100 years

    experience in the manufacture of

    batteries, and is at the forefront of new

    product design to meet customers

    increasing technical requirements.

    The new PowerSafe V range of valve

    regulated lead acid batteries has been

    designed specifically for use in

    applications which demand the highest

    levels of security and reliability.

    With proven compliance to the most

    rigorous international standards,

    PowerSafe V is recognised worldwide

    as the premium battery for Telecom/IT

    applications. PowerSafes reputation

    for long service life, combined with

    excellent high rate performance,

    also makes it the number one choice

    for high integrity, high specification

    UPS systems.

    The use of gas recombination

    technology for valve regulated lead

    acid batteries has totally changed the

    concept of standby power.

    This technology provides the user with

    the freedom to use lead acid batteries

    in a wide range of applications.

    The minimal level of gas evolution

    allows battery installation in cabinets

    or on stands, in offices or near main

    equipment, thus maximising space

    utilisation and reducing storage and

    maintenance costs.

    PowerSafe V delivers superior

    performance whilst occupying less

    space than conventional standby

    power batteries. The use of V0 rated,

    flame retardant, ABS plastic for the

    thick wall containers and lids offers

    high mechanical strength with

    excellent safety features.

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 3Range Summary

    Cell Nominal C10 to C3 to Length Width Overall Typical Type Number Thread Short Circuit InternalType Voltage 1.80Vpc 1.80Vpc Height (over Weight Size Current Resistance

    (V) Insulation) (kg) (A) (m)

    12V20 12 22 18 166 125 176 9.8 female 2 M5 1482 8.5

    12V35 12 35 30 166 156 203 14.3 female 2 M5 1680 7.5

    12V45 12 46 39 218 164 220 18.9 female 2 M6 2019 6.24

    12V55 12 56 48 271 164 220 22.9 female 2 M6 2470 5.1

    12V70 12 68 60 314 164 220 26.7 female 2 M6 2550 4.94

    12V80 12 79 69 360 164 228 31.5 female 2 M6 3500 3.6

    4V105 4 103 80 202 191 235 16.5 male 2 M8 3571 1.12

    6V105 6 103 80 202 191 235 22.0 male 2 M8 5310 1.13

    6V130 6 132 108 243 206 234 27.9 female 2 M8 4846 1.3

    4V155 4 154 120 202 202 228 23.0 male 4 M8 4802 0.833

    6V155 6 154 120 292 202 228 33.0 male 6 M8 4800 1.25

    6V165/2 6 173 139 296 204 234 34.1 female 2 M8 5728 1.1

    6V165/6 6 173 139 296 204 240 35.0 female 6 M8 5000 1.2

    2V200 2 200 148 110 208 260 13.9 female 2 M8 5833 0.36

    4V230 4 231 180 292 202 228 32.5 male 4 M8 7207 0.555

    2V275 2 275 204 142 208 260 18.5 female 2 M8 7000 0.3

    2V310 2 308 240 202 202 228 23.0 male 4 M8 9259 0.216

    2V320 2 320 269 195 208 242 22.0 female 4 M8 10000 0.2

    2V350 2 350 264 195 208 260 24.0 female 2 M8 8750 0.24

    2V400/2 2 400 297 195 208 260 26.2 female 2 M8 9545 0.22

    2V400/4 2 400 297 195 208 260 27.0 female 4 M8 11052 0.19

    2V460/4 2 462 360 292 202 228 32.5 male 4 M8 10929 0.183

    2V460/6 2 462 360 292 202 228 33.0 male 6 M8 10929 0.183

    2V500/2 2 500 372 238 208 260 32.5 female 2 M8 11667 0.18

    2V500/6 2 518 417 296 204 240 34.7 female 6 M8 16154 0.13

    4V525* 4 524 410 527 266 215 75.0 male 4 M12 7273 0.55

    6V525* 6 524 410 527 431 215 117.0 male 6 M12 7203 0.833

    6V590* 6 590 461 527 431 215 126.0 male 6 M12 8108 0.74

    2V785* 2 786 615 527 266 215 58.0 male 4 M12 10811 0.185

    2V915* 2 917 718 527 266 215 66.5 male 4 M12 12658 0.158

    2V1050* 2 1048 820 527 266 215 75.0 male 4 M12 14388 0.139

    2V1575* 2 1573 1230 527 431 215 117.0 male 6 M12 21622 0.0925

    2V1770* 2 1769 1384 527 431 215 126.0 male 6 M12 24331 0.0822

    Nominal Capacity(Ah) @ 20C Dimensions (mm) Terminals

    *Horizontal installation only. Dimensions as installed.

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 4Technology

    How gas recombination works

    When a charge current flows through a fully charged

    conventional lead acid cell, electrolysis of water occurs to

    produce hydrogen from the negative electrode and oxygen

    from the positive electrode. This means that water is lost

    from the cell and regular topping up is needed.

    However, evolution of oxygen and hydrogen gases does not

    occur simultaneously, because the recharge of the positive

    electrode is not as efficient as the negative. This means that

    oxygen is evolved from the positive plate before hydrogen is

    evolved from the negative plate.

    At the same time that oxygen is evolved from the positive

    electrode, a substantial amount of highly active spongy lead

    exists on the negative electrode before it commences

    hydrogen evolution. Therefore, providing oxygen can be

    transported to the negative electrode, conditions are ideal

    for a rapid reaction between lead and oxygen:

    ie. oxygen is electrochemically reduced on the negative

    electrode according to the following formula,

    2e- + 2H+ + 1/2 O2 H2O

    and the final product is water.

    The current flowing through the negative electrode drives

    this reaction instead of hydrogen generation which would

    occur in a flooded cell.

    This process is called gas recombination. If this process

    was 100% efficient no water would be lost from the cell.

    By careful design and selection of cell components,

    gas recombination between 95% to 99% is achieved.

    Principle of the oxygen reduction cycle

    Recombination efficiency

    Recombination efficiency is determined under specific

    conditions by measuring the volume of hydrogen emitted

    from the battery and converting this into its ampere hour

    equivalent. This equivalent value is then subtracted from

    the total ampere hours taken by the battery during the test

    period, and the remainder is the batterys recombination

    efficiency and is usually expressed as a percentage.

    As recombination is never 100%, some hydrogen gas is

    emitted from PowerSafe cells and batteries through the

    self-regulating valve. The volume of gas emitted is very

    small and typical average values on constant potential

    float at 20C are as follows:

    Float voltage Volume of gas emitted(V) (ml per cell per C3 Ah per month)

    PowerSafe V hydrogen emissions

    2.28 3.7

    2.40 24.0

    POSITIVE

    PLATE

    NEGATIVE

    PLATE

    + --

    S

    E

    P

    A

    R

    A

    T

    O

    R

    02 H2 Liquid electrolyte

    Conventional cell

    POSITIVE

    PLATE

    NEGATIVE

    PLATE

    + --

    A

    G

    M

    S

    E

    P

    A

    R

    A

    T

    O

    R

    Electrolyte in absorptive glass mat

    02

    02

    02

    PowerSafe V

    Oxygen and hydrogen escape to theatmosphere.

    Oxygen from the positive plate transfers tothe negative and recombines to formwater.

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 51 High conductivity pillarsThreaded brass insert for maximumconductivity and ease of installation.

    2 High integrity pillar sealCompression grommet designed for long life.

    3 Self-regulating relief valveLow pressure non-return valve prevents ingressof atmospheric oxygen.

    4 Rugged super-thick positive platesGrids designed to resist corrosion and prolongactive life.

    5 Balanced negative platesEnsure optimum recombination efficiency.

    6 Tough flame retardant cell boxThick-wall V0 rated ABS plastic, highly resistantto shock and vibration.

    7 SeparatorsLow resistance microporous glass fibre.The electrolyte is absorbed within this material.

    6V105

    Construction

    12V80

    2V1050

    2

    3

    1

    6

    4

    57

    6

    2

    3

    4

    57

    1

    6

    3

    1

    5

    7

    4

    2

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 6Selection of Battery Size

    The following examples are designed to illustrate the

    method of determining which PowerSafe V cell type will

    support your required duty load.

    Constant current discharge

    EXAMPLE A. To demonstrate constant current calculation and

    also the effect of temperature.

    A nominal 50V telecommunications system using a 24 cell

    battery and requiring 102 amps constant current will operate

    satisfactorily at a minimum battery terminal volts level of 42

    volts.

    Calculate the battery type required for 2 hours standby

    duration on the basis of:

    (a) 20C operating temperature

    (b) 5C operating temperature

    METHOD

    (1) Minimum allowable volts per cell

    42 volts = 1.75Vpc

    24 cells

    (2) Hence, cell performance requirement is 102 amps

    constant current to 1.75Vpc

    (3) By reference to constant current performance table

    relating to 1.75 volts per cell level (see page 14):

    (a) at 20C

    2V310 cell size is smallest available size to use

    (112 amps available).

    Conclusion: Use 24 - 2V310 cells.

    (b) at 5C by reference to the table on page 27 of this

    product guide, available current output at 20C is

    reduced by factor 0.9.

    Therefore at 5C - 2 hours output is reduced to,

    on 2V310 size, 112 amps x 0.9 = 101 amps.

    Hence 2V310 cell size too small!

    Try the next largest cell size - 2V320. At 5C available

    current output is 130 amps x 0.9 = 117 amps.

    Conclusion: Use 24-2V320 cells.

    Constant power discharge

    EXAMPLE B. To demonstrate constant power calculation.

    An inverter system requires a D.C. constant power input of

    33.3 kW in the voltage range 486 volts maximum, 383 volts

    minimum.

    Calculate the optimum battery size required for 20C

    operation for a 1 hour standby period.

    METHOD

    (1) Number of cells

    = 486/2.28Vpc = 213 cells.

    (2) Minimum volt per cell

    383/213 = 1.798 1.80Vpc.

    (3) Watts per cell

    = 33300 watts / 213 cells = 156.33 watts per cell.

    (4) Hence cell performance requirement is 156.33 watts to

    1.80Vpc at 20C.

    (5) By reference to the constant power performance table

    (see page 25) relating to 1.80 volts per cell level,

    6V130 monobloc is the smallest available size to use.

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 7Performance DataConstant current discharge performance data

    12V2

    099

    .064

    .048

    .038

    .031

    .027

    .024

    .021

    .020

    .018

    .017

    .015

    .011

    .09.

    08.

    07.

    05.

    04.

    33.

    53.

    12.

    72.

    52.

    31.

    91.

    0

    12V3

    517

    6.4

    105.

    081

    .265

    .154

    .646

    .941

    .437

    .834

    .131

    .529

    .027

    .319

    .415

    .212

    .610

    .98.

    46.

    95.

    85.

    14.

    54.

    03.

    73.

    11.

    6

    12V4

    523

    1.8

    137.

    610

    6.7

    85.6

    71.8

    61.9

    54.7

    49.7

    45.0

    41.4

    38.3

    35.9

    25.5

    20.0

    16.6

    14.3

    11.0

    9.0

    7.7

    6.7

    5.9

    5.3

    4.8

    4.1

    2.1

    12V5

    528

    7.3

    170.

    113

    2.2

    106.

    088

    .977

    .067

    .961

    .655

    .951

    .347

    .644

    .531

    .524

    .820

    .517

    .713

    .711

    .29.

    58.

    37.

    36.

    66.

    05.

    12.

    6

    12V7

    034

    5.2

    203.

    915

    8.9

    127.

    410

    6.9

    92.9

    82.0

    74.0

    67.4

    61.7

    57.4

    53.4

    37.9

    29.8

    24.7

    21.2

    16.4

    13.4

    11.4

    10.0

    8.8

    7.9

    7.2

    6.1

    3.1

    12V8

    040

    3.2

    237.

    618

    5.6

    148.

    812

    4.8

    108.

    896

    .086

    .478

    .972

    .067

    .262

    .444

    .334

    .828

    .824

    .819

    .215

    .713

    .311

    .710

    .39.

    28.

    47.

    13.

    7

    4V10

    534

    6.0

    236.

    018

    0.0

    148.

    012

    5.0

    108.

    097

    .989

    .382

    .276

    .170

    .265

    .147

    .037

    .731

    .627

    .221

    .718

    .115

    .714

    .012

    .611

    .510

    .58.

    94.

    6

    6V10

    534

    6.0

    236.

    018

    0.0

    148.

    012

    5.0

    108.

    097

    .989

    .382

    .276

    .170

    .265

    .147

    .037

    .731

    .627

    .221

    .718

    .115

    .714

    .012

    .611

    .510

    .58.

    94.

    6

    6V13

    045

    3.1

    329.

    425

    8.7

    212.

    018

    1.7

    156.

    513

    9.0

    125.

    011

    4.0

    104.

    095

    .989

    .265

    .852

    .543

    .737

    .930

    .024

    .721

    .018

    .416

    .314

    .813

    .511

    .36.

    0

    4V15

    551

    5.0

    376.

    029

    6.0

    244.

    020

    8.0

    181.

    016

    0.0

    144.

    013

    0.0

    119.

    011

    0.0

    102.

    072

    .457

    .547

    .140

    .732

    .427

    .023

    .520

    .918

    .917

    .215

    .713

    .36.

    9

    6V15

    551

    5.0

    376.

    029

    6.0

    244.

    020

    8.0

    181.

    016

    0.0

    144.

    013

    0.0

    119.

    011

    0.0

    102.

    072

    .457

    .547

    .140

    .732

    .427

    .023

    .520

    .918

    .917

    .215

    .713

    .36.

    9

    6V16

    5/2

    634.

    043

    3.0

    324.

    026

    3.0

    219.

    018

    7.0

    165.

    015

    0.0

    136.

    012

    5.0

    117.

    011

    0.0

    79.5

    65.0

    53.5

    47.0

    37.0

    31.1

    25.7

    22.4

    20.9

    17.9

    17.3

    15.8

    7.1

    6V16

    5/6

    634.

    043

    3.0

    324.

    026

    3.0

    219.

    018

    7.0

    165.

    015

    0.0

    136.

    012

    5.0

    117.

    011

    0.0

    79.5

    65.0

    53.5

    47.0

    37.0

    31.1

    25.7

    22.4

    20.9

    17.9

    17.3

    15.8

    7.1

    2V20

    068

    1.0

    477.

    036

    9.0

    300.

    726

    0.0

    230.

    620

    5.7

    185.

    416

    9.6

    157.

    014

    4.0

    131.

    091

    .074

    .060

    .052

    .041

    .034

    .928

    .825

    .623

    .621

    .120

    .016

    .99.

    3

    4V23

    050

    0.0

    500.

    042

    3.0

    349.

    029

    7.0

    258.

    022

    9.0

    205.

    018

    6.0

    170.

    015

    7.0

    145.

    010

    5.0

    84.2

    70.6

    61.1

    48.7

    40.5

    35.2

    31.3

    28.3

    25.8

    23.6

    19.9

    10.3

    2V27

    588

    9.0

    620.

    048

    0.0

    398.

    734

    8.9

    311.

    528

    0.4

    255.

    423

    3.6

    216.

    019

    8.0

    180.

    012

    5.0

    102.

    083

    .072

    .056

    .048

    .139

    .735

    .332

    .529

    .027

    .523

    .312

    .7

    2V31

    098

    4.0

    718.

    056

    5.0

    466.

    039

    6.0

    345.

    030

    5.0

    274.

    024

    8.0

    227.

    020

    9.0

    194.

    014

    0.0

    112.

    093

    .981

    .464

    .954

    .047

    .041

    .837

    .834

    .431

    .526

    .613

    .8

    2V32

    010

    73.0

    763.

    059

    0.0

    481.

    040

    4.0

    353.

    031

    2.0

    282.

    025

    9.0

    242.

    022

    5.0

    213.

    016

    7.3

    130.

    010

    7.7

    91.5

    73.0

    60.2

    52.0

    45.8

    40.0

    36.0

    32.6

    28.0

    14.2

    2V35

    077

    2.0

    771.

    760

    2.9

    514.

    545

    0.2

    401.

    936

    1.7

    329.

    630

    1.5

    279.

    025

    6.0

    233.

    016

    1.0

    132.

    010

    7.0

    93.0

    73.0

    62.1

    51.2

    45.5

    41.9

    37.5

    35.0

    30.0

    16.4

    2V40

    0/2

    678.

    067

    8.0

    678.

    357

    8.8

    506.

    445

    2.2

    407.

    037

    0.8

    339.

    131

    3.0

    288.

    026

    2.0

    182.

    014

    8.0

    120.

    010

    5.0

    82.0

    69.8

    57.6

    51.2

    47.1

    42.1

    40.0

    34.2

    18.7

    2V40

    0/4

    1363

    .095

    4.0

    738.

    060

    1.4

    520.

    046

    1.2

    411.

    537

    0.8

    339.

    131

    3.0

    288.

    026

    2.0

    182.

    014

    8.0

    120.

    010

    5.0

    82.0

    69.8

    57.6

    51.2

    47.1

    42.1

    40.0

    34.2

    18.7

    2V46

    0/4

    1000

    .010

    00.0

    847.

    069

    9.0

    594.

    051

    7.0

    458.

    041

    1.0

    372.

    034

    0.0

    314.

    029

    1.0

    209.

    016

    8.0

    141.

    012

    2.0

    97.3

    80.9

    70.5

    62.7

    56.7

    51.6

    47.2

    39.8

    20.6

    2V46

    0/6

    1549

    .011

    30.0

    889.

    073

    3.0

    624.

    054

    3.0

    481.

    043

    1.0

    391.

    035

    7.0

    329.

    030

    5.0

    217.

    017

    3.0

    141.

    012

    2.0

    97.3

    80.9

    70.5

    62.7

    56.7

    51.6

    47.2

    39.8

    20.6

    2V50

    0/2

    531.

    053

    1.0

    531.

    053

    1.0

    531.

    053

    1.0

    470.

    042

    6.0

    391.

    036

    3.0

    341.

    031

    9.0

    234.

    018

    5.0

    150.

    013

    1.0

    103.

    087

    .372

    .064

    .058

    .952

    .650

    .042

    .823

    .4

    2V50

    0/6

    1902

    .013

    00.0

    972.

    078

    9.0

    657.

    056

    1.0

    495.

    045

    0.0

    408.

    037

    9.0

    352.

    033

    1.0

    238.

    019

    5.0

    160.

    014

    1.0

    111.

    093

    .277

    .167

    .262

    .853

    .751

    .847

    .421

    .3

    4V52

    511

    61.0

    969.

    082

    6.0

    720.

    063

    2.0

    560.

    050

    5.0

    459.

    042

    2.0

    390.

    036

    4.0

    341.

    025

    1.0

    199.

    016

    6.0

    144.

    011

    4.0

    96.1

    83.0

    73.3

    65.7

    59.5

    54.3

    46.3

    24.9

    6V52

    511

    61.0

    969.

    082

    6.0

    720.

    063

    2.0

    560.

    050

    5.0

    459.

    042

    2.0

    390.

    036

    4.0

    341.

    025

    1.0

    199.

    016

    6.0

    144.

    011

    4.0

    96.1

    83.0

    73.3

    65.7

    59.5

    54.3

    46.3

    24.9

    6V59

    013

    06.0

    1089

    .092

    9.0

    809.

    071

    1.0

    630.

    056

    7.0

    516.

    047

    4.0

    439.

    040

    9.0

    384.

    028

    2.0

    224.

    018

    6.0

    162.

    012

    9.0

    108.

    093

    .382

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    ents

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    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 812V2

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    urr

    ents

    (A

    mper

    es)

    at 2

    0C

    to 1

    .63

    volt

    s per

    cel

    l

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 912V2

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    Cel

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    Stan

    dby

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    e

    (Min

    ute

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    e

    (Hours

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    char

    ge C

    urr

    ents

    (A

    mper

    es)

    at 2

    0C

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    .65

    volt

    s per

    cel

    l

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 10

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    55

    Stan

    dby

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    e

    (Min

    ute

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    andby

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    e

    (Hours

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    char

    ge C

    urr

    ents

    (A

    mper

    es)

    at 2

    0C

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    .67

    volt

    s per

    cel

    l

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 11

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    e

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    char

    ge C

    urr

    ents

    (A

    mper

    es)

    at 2

    0C

    to 1

    .69

    volt

    s per

    cel

    l

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 12

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    Stan

    dby

    Tim

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    s)St

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    Tim

    e

    (Hours

    )

    Dis

    char

    ge C

    urr

    ents

    (A

    mper

    es)

    at 2

    0C

    to 1

    .71

    volt

    s per

    cel

    l

    Publication No: EN-V-PG-001 February 2003www.enersysinc.com

  • 13

    12V2

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    6.0

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    56.6

    46.8

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    32.4

    27.0

    23.4

    20.9

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    6.9

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    545

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    5/2

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    232

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    496.

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    48.5

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    28.3

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    141

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    632

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    1.8