manual

INSTRUCTION MANUALFOR INSTALLATION,OPERATING,ANDMAINTENANCE.

Dosing pump

PRIMEROYAL

Diaphragm liquid end This manual should be made available to the person responsible for installation,

operating and maintenance.

Date : 08/00 O / Ref : C001839401001.Rev.A ..

CONTENTS

HOW TO USE THIS MANUAL ?

I - DESCRIPTION

I - 1. Unpacking and storageI - 2. DescriptionI - 3. Operating principle of the mechanical assemblyI - 4. Operating principle of the liquid endI - 5. S a f e t y a n d h e a lth instructions

II - INSTALLATION

II - 1. Hydraulic installationII - 2. Drip collectionII - 3. H a n d l i n gII - 4. Setting upII - 5. Electrical installation

III - START UP

III - 1. Procedures before start upIII - 2. S t a r t u pIII - 3. F a i l u r e s o n start upIII - 4. Operation - Schedule of checks and maintenance operations

IV - ROUTINE MAINTENANCE

IV - 1. Oil changeIV - 2. Other maintenance operationsIV - 3. T r a c i n g c a u s e s o f f a i l u r eIV - 4. Ordering spare parts

V - PREVENTIVE MAINTENANCE

VI - SERVICING THE MECHANICAL ASSEMBLY

VII - SERVICING THE LIQUID END

GUARANTEE

LIST OF TECHNICAL ASSISTANCE AND SPARE PARTS DEPARTMENTS

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PART I DESCRIPTION

I - 1. UNPACKING AND STORAGE

UNPACKING

T h e p a c k a g i n g m u s t b e c a r e f u l l y e x a m i n e d o n r e c e i p t i n o r d e r t o e n s u r e t h a t t h e c o n t e n t s h a v e n o ts u s t a i n e d a n y o b v i o u s d a m a g e . P r e c a u t i o n s m u s t b e t a k e n w h e n o p e n i n g t h e p a c k a g i n g i n o r d e r t oa v o i d d a m a g i n g a c c e s s o r i e s w h i c h m a y b e s e c u r e d i n s i d e t h e p a c k a g i n g . E x a m i n e t h e c o n t e n t s a n dc h e c k t h e m o f f a g a i n s t t h e d e l i v e r y n o t e .

STORAGE PRECAUTIONS

S t o r a g e f o r l e s s t h a n s i x m o n t h s

E q u i p m e n t s h a l l p r e f e r a b l y b e s t o r e d i n i t s o r i g i n a l p a c k a g i n g a n d p r o t e c t e d f r o m a d v e r s ew e a t h e r c o n d i t i o n s .

S t o r a g e f o r m o r e t h a n s i x m o n t h s

- G r e a s e a l l v i s i b l e u n p a i n t e d s e c t i o n s . R u b b e r p a r t s ( s u c h a s s e m i - f l e x i b l e c o u p l i n g s ) m u s t b ep r o t e c t e d f r o m s u n l i g h t a n d s u d d e n t e m p e r a t u r e c h a n g e s .- S t o r e t h e p u m p i n i t s o r i g i n a l p a c k a g i n g . I n a d d i t i o n , p a c k a g i n g i n h e a t - s e a l i n g p l a s t i c c o v e ra n d d e s s i c a n t b a g s m u s t b e p r o v i d e d f o r . T h e q u a n t i t y o f d e s s i c a n t b a g s s h o u l d b e a d a p t e d t ot h e s t o r a g e p e r i o d a n d t o t h e p a c k a g i n g v o l u m e .- S t o r e p r o t e c t e d f r o m a d v e r s e w e a t h e r c o n d i t i o n s .

I - 2. DESCRIPTION

T h e P R I M E R O Y A L P u m p i s a c o m p a c t e l e c t r o - m e c h a n i c a l m e t e r i n g p u m p , o i l - l u b r i c a t e d w i t h a s e a l e dh o u s i n g , a l l o w i n g a d j u s t m e n t o f i t s c a p a c i t y w h e n s t o p p e d o r i n o p e r a t i o n .

I t i s d e s i g n e d f o r i n d u s t r i a l o p e r a t i o n i n c o n t i n u o u s m o d e .

I t i s m a d e u p o f t h e f o l l o w i n g i t e m s :

a d r i v i n g d e v i c e c o n s i s t i n g o f a m o t o r , a m e c h a n i c a l a s s e m b l y , a liquid end .

C a p a c i t y a d j u s t m e n t i s c o n t r o l l e d e i t h e r m a n u a l l y ( b y a g r a d u a t e d h a n d - k n o b ) .

M0012001a /72

I - 3. OPERATING PRINCIPLE OF THE MECHANICAL ASSEM BLY

Drawing 1066085010

T h e m o v e m e n t o f r o t a t i o n o f t h e m o t o r i s t r a n s m i t t e d b y t h e w o r m [ 0 5 2 B ] t o t h e t a n g e n t w h e e l [ 0 5 2 A ] ,h e r s e l f c o n n e c t e d t o t h e e c c e n t r i c [ 0 1 6 ] b y t h e f i n g e r [ 0 3 7 H ] .

T h e s y s t e m o f r o d a n d e c c e n t r i c t r a n s f o r m s t h e r o t a t i v e m o v e m e n t i n a l i n e a r m o v e m e n t T h ec r o s s h e a d c o n n e c t e d t o t h e c o n n e c t i n g r o d m o v e w i t h a n a d j u s t i n g l i n e a r s t r o k e . T h e s t r o k e o f t h ec r o s s h e a d [ 0 1 0 ] d e p e n d s o n t h e p o s i t i o n o f t h e e c c e n t r i c f e m a l e [ 0 1 6 A ] i n r e l a t i o n t o t h e e c c e n t r i cm a l e [ 0 1 6 ] .

I - 4. OPERATING PRINCIPLE OF THE MECHANICAL ASSEMBLY

R e f e r t o c h a p t e r V I I S e r v i c i n g t h e l i q u i d e n d

1 - 5. SAFETY AND HEALTH INSTRUCTIONS

T h e p e r s o n n e l r e s p o n s i b l e f o r i n s t a l l i n g , o p e r a t i n g a n d m a i n t a i n i n g t h i s e q u i p m e n t m u s t b e c o m ea c q u a i n t e d w i t h , a s s i m i l a t e a n d c o m p l y w i t h t h e c o n t e n t s o f t h i s m a n u a l i n o r d e r t o :

avoid any possible risk to themselves or to third parties, ensure the reliability of the equipment, avoid any error or pollution due to incorrect operation.

A n y s e r v i c i n g o n t h i s e q u i p m e n t m u s t b e c a r r i e d o u t w h e n i t i s s t o p p e d . A n y a c c i d e n t a l s t a r t - u p m u s tb e p r e v e n t e d ( e i t h e r b y l o c k i n g t h e s w i t c h o r r e m o v i n g t h e f u s e o n t h e p o w e r s u p p l y l i n e ) .A n o t i c e m u s t b e a t t a c h e d t o t h e l o c a t i o n o f t h e s w i t c h t o w a r n t h a t s e r v i c i n g i s b e i n g c a r r i e d o u t o nt h e e q u i p m e n t .

D u r i n g o i l c h a n g i n g o p e r a t i o n s , t h e w a s t e o i l m u s t b e c o l l e c t e d i n a s u i t a b l e r e c e p t a c l e . A n y o v e r f l o wo f o i l w h i c h m a y r e s u l t m u s t b e r e m o v e d u s i n g a d e g r e a s i n g a g e n t s u i t a b l e f o r t h e o p e r a t i n gc o n d i t i o n s .

S o i l e d c l e a n i n g c l o t h s m u s t b e s t o r e d i n s u i t a b l e r e c e p t a c l e s . T h e o i l , d e g r e a s i n g a g e n t a n d c l e a n i n gc l o t h s m u s t b e s t o r e d i n a c c o r d a n c e w i t h t h e r u l e s o n p o l l u t i o n .

S w i t c h o f f t h e p o w e r s u p p l y a s s o o n a s a n y f a u l t i s d e t e c t e d d u r i n g o p e r a t i o n : a b n o r m a l h e a t i n g o ru n u s u a l n o i s e .

S p e c i a l c a r e h a s t o b e t a k e n f o r c h e m i c a l s u s e d i n t h e p r o c e s s ( a c i d s , b a s e s , o x i d i n g / r e d u c i n gs o l u t i o n s , . . . ) .

M0012001a /73

PART II - INSTALLATION

II - 1. HYDRAULIC INSTALLATION

A l l t h e i n f o r m a t i o n c o n c e r n i n g t h e h y d r a u l i c i n s t a l l a t i o n o f a m e t e r i n g p u m p i s d e t a i l e d i n a v o l u m e , G e n e r a l i t i e s a b o u t d o s i n g p u m p s i n s t a l l a t i o n . Y o u s h o u l d c o n s u l t t h a t m a n u a l t o d e f i n e t h ei n s t a l l a t i o n r e q u i r e d f o r y o u r a p p l i c a t i o n . H o w e v e r t h e m a i n i t e m s a r e d e s c r i b e h e r e a f t e r .

GENERAL

P i p i n g l a y o u t T h e r e m u s t b e n o s w a n - n e c k s o r s t a g n a n t v o l u m e s w h i c h c a n t r a p a i r o r g a s .

S t r e s s e s d u e t o i n c o r r e c t a l i g n m e n t o f p i p i n g w i t h r e s p e c t t o t h e c e n t r e l i n e o f v a l v e s m u s tb e a v o i d e d a s f a r a s p o s s i b l e .

R e m o v e b u r r s a n d c l e a n t h e p i p i n g b e f o r e f i t t i n g . I t i s a d v i s a b l e t o p r o v i d e f o r a c a l i b r a t i n g c h a m b e r i n o r d e r t o c a l i b r a t e t h e p u m p i n s e r v i c ec o n d i t i o n s .

PIPING ON THE SUCTION CIRCUIT

P r o v i d e f o r a f i l t e r w i t h s u i t a b l e m e s h s i z e u p s t r e a m o f t h e p u m p . C h e c k w h e t h e r t h e d i a m e t e r a n d l e n g t h o f p i p e a r e c o m p a t i b l e w i t h t h e p u m p ' s m a x i m u mc a p a c i t y .

PIPING ON THE DISCHARGE CIRCUIT

P r o v i d e f o r a s a f e t y v a l v e o n t h e d i s c h a r g e p i p e , d e s i g n e d t o p r o t e c t t h e i n s t a l l a t i o n . I t i s a d v i s a b l e t o i n s t a l l a p r i m i n g v a l v e o n t h e d i s c h a r g e c i r c u i t i n o r d e r t o m a k e s t a r t i n g a n dm a i n t e n a n c e o f t h e p u m p e a s i e r .

1 T a n k 6 U t i l i z a t i o n2 S u c t i o n c i r c u i t i s o l a t i n g v a l v e 7 P r i m i n g v a l v e3 C a l i b r a t i n g c h a m b e r 8 Safety valve4 P u m p 9 Return5 D i s c h a r g e c i r c u i t i s o l a t i n g v a l v e 10 Filter

Fig. 1 : Installation example

M0012001a /74

II - 2. DRIP COLLECTION

I t s r e c o m m e n d e d t o i n s t a l l a d r a i n s y s t e m t o c o l l e c t t h e l e a k a g e a n d t h e d r i p , e s p e c i a l l y i f t h e l i q u i dp u m p e d i s h a r m f u l

II - 3. HANDLING

Handling the pump

T h e l i f t i n g e q u i p m e n t m u s t b e c o m p a t i b l e w i t h t h e p u m p w e i g h t . ( R e f e r t o t h e p u m p s i g n a l e t i c p l a t e )

T h e h a n d l i n g r e q u i r e s t h e f o l l o w i n g p r e c a u t i o n s :

F i t t h e s l i n g t h r o u g h t h e r i n g s o n t h e p u m p

C h e c k t h a t t h e a s s e m b l y i s c o r r e c t l y b a l a n c e d b e f o r e s t a r t i n g t o m o v e i t .

F i x t h e p u m p a s s o o n a s i t i s p o s i t i o n e d i n c o r r e c t l o c a t i o n ( s e e C h a p t e r I I - 4 . S e t t i n g u p ) .

Handling The Motor

T h e l i f t i n g e q u i p m e n t m u s t b e c o m p a t i b l e w i t h t h e m o t o r w e i g h t ( R e f e r t o t h e m o t o r s i g n a l e t i c p l a t e ) .F i t a s l i n g i n e a c h r i n g o n t h e m o t o r .

C h e c k t h a t t h e m o t o r i s c o r r e c t l y b a l a n c e d b e f o r e s t a r t i n g t o m o v e i t .

II - 4. SETTING UP

Pump Installation

F i x b y t h e f i x i n g h o l e s t h e p u m p t o a n h o r i z o n t a l s u p p o r t c o r r e c t l y d i m e n s i o n e d . L e a v e e n o u g h c l e a rs p a c e a r o u n d t h e p u m p t o b e a b l e t o c a r r y o u t s e r v i c i n g o p e r a t i o n s a n d a d j u s t m e n t s .

P u m p s i n s t a l l e d o u t d o o r s m u s t b e p r o t e c t e d b y a s h e l t e r ( a c c o r d i n g t o t h e c l i m a t i c c o n d i t i o n s ) .

II - 5. ELECTRICAL INSTALLATION

Connecting The Motor

C h e c k t h e s p e c i f i c a t i o n s o f t h e m o t o r a n d c o m p a r e t h e m w i t h t h e v o l t a g e a v a i l a b l e o n y o u r i n s t a l l a t i o nb e f o r e m a k i n g c o n n e c t i o n s . C o n n e c t u p t h e m o t o r i n a c c o r d a n c e t o t h e i n d i c a t i o n s s p e c i f i e d i n t h ec o n n e c t i n g b o x .

D o n o t f o r g e t t o c o n n e c t t h e e a r t h t e r m i n a l o f t h e m o t o r [ P E ] t o t h e e q u i p m e n t e a r t h c o n d u c t o r .

T h e e l e c t r i c a l p r o t e c t i o n f o r t h e m o t o r ( f u s e o r t h e r m a l p r o t e c t i o n ) m u s t b e s u i t a b l e f o r t h e m o t o r ' sr a t e d c u r r e n t .

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PART III - START UP

III - 1. PROCEDURES BEFORE START UP

S p e c i a l c a r e h a s t o b e t a k e n f o r c h e m i c a l s p r o d u c t u s e d i n t h e p r o c e s s ( a c i d s , b a s e s , o x i d i n g / r e d u c i n gs o l u t i o n s , . . . ) .

C h e c k t h e p u m p f i x a t i o n ( C h a p t e r I I - 4 . S e t t i n g U p ) . R e m o v e t h e f i l l i n g p l u g a n d f i l l t h e h o u s i n g w i t h l u b r i c a t i n g o i l ( C h a p t e r I V - 1 . O i l C h a n g e ) s u p p l i e d u p t ot h e m i d d l e o f t h e l e v e l i n d i c a t o r . R e i n s t a l l t h e f i l l i n g p l u g .C h e c k t h e o p e n i n g o f a l l i s o l a t i n g v a l v e s i n s t a l l e d o n t h e s u c t i o n a n d d i s c h a r g e c i r c u i t s .D i s c o n n e c t d i s c h a r g e c i r c u i t ( c a u t i o n t o t h e l i q u i d p u m p e d ) . T h i s p r o c e d u r e i s t o v e r i f y t h a t t h e r e i sl i q u i d p r e s e n t ( p u m p i s i n s t a l l e d i n f l o o d e d s u c t i o n ) , o r t o p r i m e t h e p u m p ( p u m p i n s t a l l e d i n s u c t i o n l i f t ) .

C h e c k t h a t t h e p u m p c a p a c i t y i s s e t t o " 0 % " ( h a n d - k n o b ) .

III - 2. START UP O n c e a l l t h e c h e c k s a n d p r o c e d u r e s d e s c r i b e d i n t h e p r e v i o u s s e c t i o n h a v e b e e n c a r r i e d o u t , s t a r tu p t h e p u m p .

C h e c k v i s u a l l y a n d b y l i s t e n i n g . ( I n p a r t i c u l a r , c h e c k t h a t t h e r e a r e n o s u s p i c i o u s n o i s e s ) . M a k e s u r e t h a t t h e h a n d - k n o b i s u n l o c k e d .

A d j u s t t h e p u m p c a p a c i t y g r a d u a l l y f r o m 0 % t o 1 0 0 % a n d c o n t r o l t h e l i q u i d o u t p u t a t p r i m i n gv a l v e .

A s s o o n a s t h e l i q u i d t o b e p u m p e d f l o w s o u t o f t h e p r i m i n g v a l v e , p r i m i n g o n t h e p r o c e s s s i d e h a sb e e n a c h i e v e d . C l o s e t h e p r i m i n g v a l v e o r r e c o n n e c t t h e d i s c h a r g e p i p e , a s a p p l i c a b l e .

O n c e t h e p r i m i n g i s o b t a i n e d , a d j u s t t h e p u m p t o t h e d e s i r e d c a p a c i t y . L o c k t h e h a n d - k n o b w i t h t h e l o c k i n g s c r e w

III - 3. FAILURES ON START UP

The motor runs with difficulty and heats up

O n e p h a s e i s i n c o r r e c t l y c o n n e c t e d . T h e c h a r a c t e r i s t i c s o f t h e e l e c t r i c a l p o w e r s u p p l y d o n o t m a t c h t h e s p e c i f i c a t i o n s o f t h e m o t o r . T h e e l e c t r i c a l c o n n e c t i o n u s e d i s n o t s u i t a b l e . T h e h o u s i n g d o e s n o t c o n t a i n a n y o i l . F i l l u p w i t h o i l ( S e e C h a p t e r I I I - 1 . P r o c e d u r e s B e f o r e S t a r t U p ) .

The flow rate is lower than desired

T h e p u m p c a p a c i t y i s i n c o r r e c t l y a d j u s t e d : a d j u s t t h e c a p a c i t y t o t h e d e s i r e d v a l u e a n d l o c kt h e h a n d - k n o b .

T h e s u c t i o n p o w e r i s i n s u f f i c i e n t ( p i p e c r o s s - s e c t i o n t o o s m a l l o r p i p e t o o l o n g ) : r e p l a c e t h ep i p e w i t h o n e s t h a t h a v e a l a r g e r c r o s s - s e c t i o n o r i n s t a l l t h e p u m p i n f l o o d e d s u c t i o n .

T h e l e a k - t i g h t n e s s o f s u c t i o n p i p e i s u n s a t i s f a c t o r y . T h e v i s c o s i t y o f t h e l i q u i d i s i n c o m p a t i b l e w i t h t h e p u m p ' s c a p a b i l i t i e s .

M0012001a /76

The capacity is greater than desired

T h e s t r o k e a d j u s t m e n t o f d e b i t o f t h e p u m p i s i n c o r r e c t : t o a d j u s t t h e d e b i t t o t h e w a n t e d v a l u e A s y p h o n i n g p h e n o m e n i s o b s e r v e d : c h e c k i f t h e s u c t i o n p r e s s u r e i s n o t s u p e r i o r t o t h e d i s c h a r g ep r e s s u r e . S o n e c e s s a r y , t o p l a c e a b a c k - p r e s s u r e v a l v e o n t h e d i s c h a r g e l i n e .

The capacity is variable

T h i s p r o b l e m m a y b e d u e t o p a r t i c l e s f r o m t h e p i p i n g w h i c h i n t e r f e r e w i t h t h e o p e r a t i o n o f t h ev a l v e a s s e m b l i e s : c l e a n t h e p i p i n g a n d t h e v a l v e a s s e m b l i e s ( b y c h e c k i n g t h e a s s e m b l y s e q u e n c eo f d i f f e r e n t c o m p o n e n t s ) .

III - 4. SCHEDULE FOR CHECKS AND MAINTENANCE OPERATIONS

T h e p r o g r a m m e o f c h e c k s a n d m a i n t e n a n c e o p e r a t i o n s d e p e n d s o n t h e c o n d i t i o n s i n w h i c h t h ee q u i p m e n t i s u s e d . F o r t h i s r e a s o n , t h e f o l l o w i n g f r e q u e n c i e s a r e g i v e n a s a n e x a m p l e o n l y .I n d i v i d u a l u s e r s s h o u l d a d a p t t h e s e f r e q u e n c i e s t o t h e i r o w n s p e c i f i c o p e r a t i n g c o n d i t i o n s .

When ? Check Maintenance See

A f t e r 2 0 0 0 h o u r s C h a n g e l u b r i f i c a t i n g o i l( m e c h a n i c a l a n d h y d r a u l i c o i l )

C h a p t e r I V - 1

E v e r y m o n t h C h e c k t h e o i l l e v e l o f t h eh o u s i n g a n d t h e s p a c e r

- i f i n c o r r e c t T r a c e l u b r i f i c a t i n g o i l l e a k C h a p t e r I V - 2

E v e r y 3 m o n t h s C h e c k t h e o i l t e m p e r a t u r e

- i f i n c o r r e c t

Vrify

- t h e d a t e o f t h e l a s t o i l c h a n g e

- t h e o i l c o n t a m i n a t i o n

- t h e e q u i p e m e n t o p e r a t i n gc o n d i t i o n s

C h a p t e r I V - 1

E v e r y 8 0 0 0 h o u r s o r1 year

C h a n g e l u b r i f i c a t i n g o i l( m e c h a n i c a l a n d h y d r a u l i c )

C h a n g e t h e f i l t e r

C o m p l e t e r e v i s i o n * *

C h a p t e r I V

C h a p t e r I V

F r e q u e n c y t o b ed e f i n e d a c c o r d i n g t op r o c e s s

C h e c k c o m f o r m i t y o fcapacity

C h e c k t h e p u m p c a p a c i t y C h a p t e r I V - 2

* * O u r T e c h n i c a l A s s i s t a n c e D e p a r t m e n t s t a f f i s a v a i l a b l e f o r a n y m a i n t e n a n c e m a t t e r s o n s i t e ( s e eD O S A P R O a d r e s s a t t h e e n d o f t h i s m a n u a l ) .

A m o d e l m a i n t e n a n c e s h e e t i s s h o w n h e r e a f t e r t o h e l p y o u e n s u r e f o l l o w - u p o f y o u r s e r v i c i n g a c t i o n s( c h e c k i n g o r m a i n t e n a n c e ) .

M0012001a /77

MAINTENANCE SHEET

P u m p c o d e C o n t r a c t N u m b e r :

L i q u i d p u m p e d

Intervention Date functionninghours

Comments

Maintenance sheet model

M0011001a / 51

PART IV - ROUTINE MAINTENANCE

IV - 1. OIL CHANGE

T o a v o i d a n y r i s k o f b u r n i n g b y t h e h o t o i l , p r o t e c t i v e g l o v e s m u s t b e u s e d . .

P e r f o r m t h e f i r s t o i l c h a n g e a f t e r 2 0 0 0 h o u r s ' o p e r a t i o n . S u b s e q u e n t o i l c h a n g e s w i l l b e c a r r i e d o u te v e r y 8 0 0 0 h o u r s o p e r a t i o n o r e v e r y 1 y e a r

D i s c o n n e c t t h e p u m p e l e c t r i c a l l y , c h e c k t h a t t h e e q u i p m e n t c a n n o t b e s w i t c h e d o n a c c i d e n t a l l y .P o s i t i o n a n o t i c e a t t h e l o c a t i o n o f t h e s w i t c h .

U n s c r e w t h e p l u g a n d d r a i n t h e o i l i n t o a t r a y . D e g r e a s e t h e p l u g a n d s c r e w i t i n t o p l a c e .

F o r t h e d i a p h r a g m l i q u i d e n d d r a i n a l s o t h e l i q u i d e n d s p a c e r a n d t h e d i s p l a c e m e n t c h a m b e rR e p l a c e t h e f i l t e r

R e m o v e t h e f i l l i n g p l u g a n d f i l l u p t h e h o u s i n g t o t h e m i d d l e o f t h e o i l l e v e l i n d i c a t o r w i t h am e c h a n i c a l o i l s u i t a b l e f o r s e r v i c e c o n d i t i o n s .

F o r t h e d i a p h r a g m l i q u i d e n d f i l l u p t h e l i q u i d e n d s p a c e r a n d t h e d i s p l a c e m e n t c h a m b e r b y t h es a f e t y v a l v e h o l e w i t h a n h y d r a u l i c o i l

R e m o v e a n y o v e r f l o w o f o i l i m m e d i a t e l y w i t h a s u i t a b l e d e g r e a s i n g a g e n t f o r t h e o p e r a t i n gc o n d i t i o n s .

Oil Quantity

D e s i g n a t i o n Q u a n t i t y ( l i t e r )M e c h a n i c a l h o u s i n g 50LM u l t i p l e x i n g m e c h a n i c a l h o u s i n g 6 0 L / p u m pL i q u i d e n d s p a c e r ( d i a p h r a g m l i q u i d e n d ) 30L

Oil used for mechanical housing

Synthtique oil : R e n e p S i n t o n e p P a r t n u m b e r : 4 3 7 0 0 3 5 0 0 0 N

M i n i m u m t e m p r a t u r e : > - 2 2 F ( - 3 0 C )M a x i m u m t e m p r a t u r e : 2 8 4 F ( 1 4 0 C )

E q u i v a l e n c i e : E S S O S P A R T A N E P 1 5 0 S y n t h e t i c

Oil used for diaphragm liquid end

Hydraulic oil C O F R A N C o f r a l i n e E x t r a 3 2 S P a r t n u m b e r : 4 3 7 0 0 1 3 0 3 3 N

M i n i m u m t e m p e r a t u r e : > 2 3 F ( - 5 )M a x i m u m t e m p e r a t u r e : 1 9 4 F ( 9 0 )F r o m - 3 1 F ( - 3 5 C ) t o 1 1 5 F ( + 4 6 C ) u s e d t h e S i n t o f l u i d o i l ( F U C H S )

M0011001a / 52

T a b l e o f e q u i v a l e n c i e s :

F U C H S RENEP 220 I G O L DYNAM SP 220 B.P G R X P 2 2 0 M O B I L O I L M O B I L G E A R 6 3 0 C A S T R O L A L P H A S P 2 2 0 S H E L L O M A L A 2 2 0 ELF R E D U C T E L F S P 2 2 0 T O T A L C A R T E R E P 2 2 0 FINA G I R A N 2 2 0 E S S O S P A R T A N E P 2 2 0

IV - 2. OTHER MAINTENANCE OPERATIONS

TRACING A OIL LEAKAGE

C h e c k t h a t t h e d r a i n p l u g i s c o r r e c t l y t i g h t e n e d . C h e c k f o r l e a k a g e o n t h e s h a f t o n t h e m o t o r s i d e . I f a l e a k a g e i s f o u n d , c h a n g e t h e s e a l s o n t h ew o r m s h a f t .

C h e c k f o r l e a k a g e o n t h e m i c r o m e t e r s c r e w . I f a l e a k a g e i s f o u n d , c h a n g e t h e s e a l o n t h em i c r o m e t e r s c r e w .

CHECKING THE PUMP CAPACITY

T h i s i s a q u e s t i o n o f d e t e r m i n i n g t h e s t r a i g h t l i n e r e p r e s e n t i n g t h e p u m p ' s c a p a c i t y a c c o r d i n g t o i t sa d j u s t m e n t . F o u r m e a s u r e m e n t s a r e s u f f i c i e n t ( a d j u s t m e n t a t 1 0 0 % , 7 5 % , 5 0 % a n d 2 5 % ) . T h e r e a r et w o p o s s i b l e m e t h o d s :

If the pump is installed in pressurizing modeM e a s u r e t h e v o l u m e o f p u m p e d l i q u i d i n a c a l i b r a t i n g c h a m b e r f o r a g i v e n p e r i o d o f t i m e . I t m a yb e n e c e s s a r y t o r e p r o d u c e a c t u a l o p e r a t i n g c o n d i t i o n s ( s u c t i o n p r e s s u r e ) .

If the pump is installed in suction modeM e a s u r e t h e v o l u m e o f d i s c h a r g e d l i q u i d . I t m a y b e n e c e s s a r y t o r e d u c e a c t u a l o p e r a t i n gc o n d i t i o n s ( d i s c h a r g e p r e s s u r e ) .T h e f i r s t m e t h o d i s r e c o m m e n d e d . I n a d d i t i o n , t h i s m e t h o d a v o i d s p l a c i n g t h e o p e r a t o r i n c o n t a c tw i t h t h e l i q u i d , w h i c h i s i m p o r t a n t i f t h e p u m p e d l i q u i d i s h a z a r d o u s .

F o r a p r e c i s e c h e c k , i t m a y b e n e c e s s a r y t o u s e a n e l e c t r o m a g n e t i c f l o w m e t e r .

IV - 3. TRACING CAUSES OF FAILURE

PROBLEMS WITH MOTOR

The motor does not run :

T h e t h e r m a l r e l a y h a s b e e n t r i p p e d . T h e m o t o r i s d e f e c t i v e . W iring is defective.

The motor heats abnormally :

T h e q u a n t i t y o f l u b r i c a t i n g o i l i s i n c o r r e c t : t r a c e t h e l e a k ( s e e C h a p t e r I V - 2 . ) T h e q u a l i t y o f t h e l u b r i c a t i n g o i l i s i n c o r r e c t . C h e c k t h e d a t e o f t h e l a s t o i l c h a n g e a n d t h e

s p e c i f i c a t i o n s o f t h e o i l u s e d . T h e p u m p i s u s e d i n c o n d i t i o n s i t w a s n o t d e s i g n e d f o r .

M0011001a / 53

PROBLEMS WITH NOISY MECHANICAL PARTS

T h e b e a r i n g s c a n b e w e a r e d , r e p l a c e t h e m i f n e c e s s a r y T h e m o t o r c o u p l i n g c a n b e w e a r e d , r e p l a c e i t i f n e c e s s a r y

PROBLEMS WITH FLOW RATE

The pump produces no flow

T h e p u m p c a p a c i t y i s a d j u s t e d t o 0 % : A d j u s t t h e c a p a c i t y t o t h e d e s i r e d v a l u e a n d l o c kt h e h a n d - k n o b .

C h e c k t h e l e a k - t i g h t n e s s o f t h e p i p i n g s a f e t y v a l v e .

T h e l i q u i d e n d i s u n p r i m e d : r e l e a s e t h e p r e s s u r e o n t h e d i s c h a r g e p i p e a n d p r i m e t h e l i q u i de n d , o r c h e c k t h e l e a k - t i g h t n e s s o f t h e s u c t i o n c i r c u i t .

T h e b a l l s o f t h e v a l v e a s s e m b l i e s a r e b l o c k e d b y p a r t i c l e s : c l e a n o r r e p l a c e t h e v a l v ea s s e m b l i e s .

F i r s t , c h e c k w h e t h e r t h e p r e s e n c e o f t h e p a r t i c l e s i n t h e v a l v e a s s e m b l i e s i s n o r m a l a n d t a k ec o r r e c t i v e a c t i o n i f n e c e s s a r y .

I f t h e p r o b l e m i s n o t s o l v e d c h e k t h e m e c h a n i a l a s s e m b l y a n d l i q u i d e n d f u n c t i o n n i n g .

The pump does not provide the required flow rate

T h e p u m p c a p a c i t y i s i n c o r r e c t l y a d j u s t e d : a d j u s t t h e c a p a c i t y t o t h e d e s i r e d v a l u e a n d l o c k t h eh a n d - k n o b .

T h e v a l v e a s s e m b l i e s a r e b l o c k e d b y p a r t i c l e s : c l e a n o r r e p l a c e t h e v a l v e a s s e m b l i e s .

T h e s u c t i o n c i r c u i t l e a k - t i g h t n e s s i s u n s a t i s f a c t o r y .

M0011001a / 54

IV - 4. ORDERING SPARE PARTS

T o m a k e i t e a s i e r t o r e g i s t e r y o u r o r d e r f o r s p a r e p a r t s a n d e n s u r e a q u i c k d e l i v e r y , p l e a s e p r o v i d e u st h e f o l l o w i n g d e t a i l s :

I n f o r m a t i o n o n t h e p u m p : t y p e a n d c o n t r a c t n u m b e r . T h e s e t w o i t e m s o f i n f o r m a t i o n a r e s h o w n o nt h e i d e n t i f i c a t i o n p l a t e m o u n t e d o n t h e p u m p .

I n f o r m a t i o n o n t h e s p a r e p a r t : r e f e r e n c e , d e s c r i p t i o n a n d q u a n t i t y . T h e s e i t e m s o f i n f o r m a t i o n a r es p e c i f i e d i n t h e s p a r e p a r t s l i s t s u p p l i e d w i t h t h e p u m p .

Y o u w i l l f i n d t h e p h o n e a n d f a x n u m b e r o f t h e S p a r e P a r t s D e p a r t m e n t a t t h e e n d o f t h i s d o c u m e n t

1 Type : Pump code2 D m a x : m a x i m u m c a p a c i t y3 P m a x : m a x i m u n p r e s s u r e4 D a t e : d a t e o f m a n u f a c t u r e5 N : Contract No6 I t e m : y o u r r e f e r e n c e7 N s r i e . : D m r i n t e r n a l n o

Fig. 3 : Typical identification plate

M0011001a / 55

PART V - PREVENTIVE MAINTENANCE

V-1. GENERALITIES

T h e p r e v e n t i v e m a i n t e n a n c e c o n s i s t s i n r e p l a c i n g t h e w e a r p a r t s i n c l u d e d i n a " s p a r e p a r t s k i t " . T h i sk i t s a r e a v a i l a b l e d o n r e q u e s t a t t h e s p a r e p a r t d e p a r t e m e n t ( c h a p t e r I V - 4 )

T h e c o r r e s p o n d i n g a c t i o n i s d e t a i l e d i n t h e c h a p t e r V I : S e r v i c i n g o f t h e m e c h a n i c a l a s s e m b l y

V-2. MECHANICAL ASSEMBLY PREVENTIVE MAINTENANCE

Renewal Frequency* (hours)

W h e e l a n d w o r m a s s e m b l y 2 0 0 0 0 h

B e a r i n g s 2 0 0 0 0 h

C r o s s h e a d a x i s / f i n g e r s [ 0 3 7 H ] , [ 0 3 7 I ] 20.000 h

C r o s s h e a d a n d h i s s e a l s 8 0 0 0 h

F l e x i b l e s h o c k a b s o r b e r o f t h e m o t o r c o u p l i n g 8 0 0 0 h

F l e x i b l e s h o c k a b s o r b e r o f t h e p u m p c o u p l i n g 8 0 0 0 h

V-3. LIQUID END ASSEMBLY PREVENTIVE MAINTENANCE

Renewal Frequency* (hours)

P l u n g e r a n d p l u n g e r c o n n e c t i o n 2 0 0 0 0 h

D i a p h r a g m ( f o r t h e d i a p h r a g m l i q u i d e n d ) ) 1 5 0 0 0 h

P l u n g e r p a c k i n g r i n g ( t e m p e r a t u r e < 1 9 4 F ( 9 0 C ) ) 8 0 0 0 h

C h e c k v a l v e s 8 0 0 0 h

* A p p r o x i m a t e h o u r s n u m b e r w h e n o p e r a t i n g u n d e r m a x p e r f o r m a n c e s a n d n o r m a l u s i n gc o n d i t i o n s

M0007001a /11

VI-SERVICING THE MECHANICAL ASSEMBLY

REMARKS

By measure of simplification, the described procedures don't mention the washers fitted with

fasteners (such as screws and nuts) and the magnet.

Do not to forget to go up them

Some parts have been bonded during the workshop assembly. Clean the residual glue before a

second assembly

Replace the seal at each servicing

PRECAUTION

Before all servicing perform the following operations :

Adjust the pump capacity at 0%

Disconnect the electrical power Any accidental start-up must be prevented. position a notice at the

switch location to avoid start up.

Disconnect the hydraulic power if used

Drains the oil from the housing (refer to chapter V-1 oil change)

TO BE PREPARED BEFORE SERVICING

Handling material compatible to the weight of the equipement (all chapter)

2 screw M12x 40 (chapter VI.1)

1 liftting ring M12 (chapter VI.2)

1 liftting ring M8 chapter VI.2)

1 shim (thickness 90mm/3.54inch) (chapter VI.2)

Glue Loctite 638 (chapter VI.2)

Degreasing agent (all chapter)

VI.1- Assembly / disassembly of the wheelD r a w i n g 1 0 6 6 0 8 5 0 1 0 D 0 1 r e v 0 0 rf : M0000001a

Disassembly Assembly

Repere Torque

[435] 20 N.m

[435B] some turns

Perform the following steps before this operation

- VI-7- VI-6- VI-5- VI-4- VI-3- VI-2

1. Remove the whole [A]. 1. Fit the parts [438C],[ 081C].

2. Unscrew the screw [435B]. Remove the part [081C]. 2. Fit the parts [072C][436][435].

3. Unscrew the screw [ [435A]. Remove the part[019][431].

3. Insert the whole [A] in the housing.

4. Unscrew the screw [435]. Remove the part [072C]. 4. Fit the part [081C],[081A] Screw the screw [435B].

5. Screw the 2 screw M12x40 on the part [081C]

to the groove position of the whole[A].

VI.2 - Assembly / disassembly whole excentric and connecting rodD r a w i n g 1 0 6 6 0 8 5 0 0 1 0 D 0 2 r e v 0 0 rf : M0001001a


Repere Torque

[435]&[435B] 120N.m

[439G] mechanical stop

[008] 50N.m & 10N.m

Perform the following steps before this operation :

- VI-7- VI-6- VI-5- VI-4- VI-3

[435K] 6 0 N . m

1. Unscrew the screw [435B]. Screw of 2 turns thescrew [435B]. 1. Heat at (40C/104F) the part [072D].

2. Screw the two screws M12 on the plug [081C].2. Fit the external cage of the bearing [439] to the part[072D].

3. Fit a mechanical housing liftting ring to the part[072D]. 3. Fit the parts [072D],[016].

4. Remove the whole [A].4. Spread the area [C] of the part [016],[439].

5. Remove the parts[014],{[434A],[037I],[016A],[435A],[068]. The glue drying time is very fast.

Avoid any trace of glue on the part [016] spinning.

6. Remove the parts[056],[008],[439G],[019A],[439A],[435K],[043].

5. Fit the internal cage of the bearing [439],[439A] to thepart [016].

Clean all residual of glue on the parts[439],[439A],[072D],[016].

6. Fit the external cage of the bearing [439A] to the part[072D].

7. Fit the part [019A]. Screw the nut [439G].

8. Screw the nut [008] (50N.m). Unscrew the nut [008].Screw the nut [008](10N.m).

9. Fit on the female excentric [016A] the parts[016],[037I],[434A],[068].Screw the screws[435].

The retaining ring [434A] must be placed in thegroove of the part [016A].

10. Insert the part [043] in [072D].Screw the screw [435K].

11. Fit the connecting rod [014] to the part [016A].

12. Fit a mechanical housing liftting ring to the part [072D].

13. Insert the shim [C] between the parts [072] and [016A].

14. Screw the screw [056].

15. Insert the whole [A] in the mechanical housing (Seesection A).

the connecting rod can slide

the position of the part [016A]

VI.3 - Assembly / Desassembly of the adjusting stroke systemD r a w i n g 1 0 6 6 0 8 5 0 1 0 D 0 3 r e v 0 0 rf : M0022001a

Disassembly AssemblyRepere Torque

[435B] 120N.m

[439F] mechanical stop

[435J] mechanical stop 1/2 turn


- VI-7- VI-6- VI-5- VI-4

[435C] mechanical stop

1 . Unscrew the screws [435C],[435J]. 1 . Insert the part [037H] into the parts [016A],[072C].

2 . Remove the parts [019],[440A],[055],[435],[055A]. 2 . Fit the retaining ring [434A].

3 . Unscrew the nut [439F]. 3 . Fit the seal [438K] to the part [008A].

4 . Fit 2 liftting ring M12 to the part [072]. 4 . Fit the parts [438I],[056].

5 . Unscrew the screw [435B]. 5 . Screw the screw [056] on the nut [008] until to reach the side ofthe last net of [056].

6 . Remove the part [072] ,[008A]. 6 . Screw the nut [008A] on the screw [056] until to reach the side ofthe last net of [056].

7 . Remove the parts [440],[438P),[056A],[012],[043]. 8 . Maintain the spacer [008A]. Turn the screw [056] of anti-clokwise turn.

9 . Remove the parts [434D],[037J],[438B],[438K],[438E]. 1 0 . Take a position mark between the parts [008A] and [056].

1 1 . Maintain the spacer [008A]. Turn the screw [056] of 10 clokwiseturns.

1 2 . Fit to the part[072] the greased seal [438E] and 2 liftting ringM12.

1 3 . Fit the bell [072] to the part [008A] (Turn the nut [439F]).

The drilling of the part [008A] must received the part [043].

The groove of the part [072D] must received the part [037J].

1 4 . Screw the screw [435B].

1 5 . Fit the parts [037J],[434D].

To insert the part [434D] push on the internal diamter.

1 6 . Fit the parts [043],[012],[056A],[438P],[440].

1 7 . Screw one liftting ring M8 on the nut [056]. Pull the whole toextract the shim [C1].

1 8 . Unscrew the screw M12x40 of the part[081C].Screw the screw[435B].

1 9 . Screw the nut [439F].

2 0 . Fit the parts [055A],[438I],[053],[435],[055],[435J],[440A],[019].

The groove of the part [055A] must received the screw[435J].

2 1 . Screw the locking [440]. Screw the screw [435C].

VI.4 - Assembly / Disassembly of the worn and gearD r a w i n g 1 0 6 6 0 8 5 0 1 0 D 0 4 r e v 0 0 r f : M 0 0 2 8 0 0 1 a

Disassembly AssemblyRepere T o r q u e

[ 4 3 9 B ] 6 0 N . m / 5 N . m

[ 4 3 5 L ] m e c h a n i c a l s t o p


- VI-7- VI-6- VI-5

[ 4 3 5 B ] 1 2 0 N . m

1. R e m o v e t h e k e y w h e e l [ 4 3 4 F ] . 1. F i t t h e r e t a i n i n g r i n g [ 4 3 4 ] t o t h e p a r t [ 0 7 2 B ] .

2. U n s c r e w t h e s c r e w [ 4 3 5 B ] . 2. H e a t a t ( 7 0 C / 1 5 8 F ) t h e p a r t [ 0 7 2 B ] a n d t h e i n t e r n a l c a g eo f t h e b e a r i n g [ 4 3 9 E ] a n d [ 4 3 9 D ] .

3. Remove the parts [ 0 3 7 B ] , [ 4 3 8 G ] , [ 4 3 8 F ] , [ 4 0 9 ] . 3. I n s e r t t h e e x t e r n a l c a g e o f t h e b e a r i n g [ 4 3 9 D ] i n t h e p a r t[ 0 7 2 B ] ( f u l l h o m e o n t h e r e t a i n i n g r i n g [ 4 3 4 ] ) .

4. U n s c r e w t h e s c r e w [ 4 3 5 L ] .

5. R e m o v e t h e w o r n

4. F i t t h e e x t e r n a l c a g e o f t h e b e a r i n g [ 4 3 9 E ] f u l l h o m e t o t h ep a r t [ 0 7 2 B ] .

5. F i t t h e i n t e r n a l c a g e o f t h e b e a r i n g [ 4 3 9 E ] f u l l h o m e t o t h ew o r m .

6. U n s c r e w t h e n u t [ 4 3 9 B ] . R e m o v e t h e p a r t s[ 4 3 9 A ] , [ 4 3 9 D ] , [ 0 7 2 D ] , [ 4 3 4 ] , [ 4 3 9 E ] .

6. F i t t o t h e w o r m t h e p a r t s [ 4 3 9 E ] [ 0 7 2 B ] [ 4 3 9 D ] .

7. I f n e c e s s a r y :

U n s c r e w t h e s c r e w [ 4 3 5 B . R e m o v e t h ep a r t s [ 0 3 7 G ] , [ 4 3 8 G ] , [ 1 1 9 A ] , [ 0 4 9 ] .

7. F i t t h e i n t e r n a l c a g e o f t h e b e a r i n g [ 4 3 9 D ] t o t h e w o r m .

8. S c r e w t h e n u t [ 4 3 9 B ] . U n s c r e w t h e n u t [ 4 3 9 B ] .

9. F i t t h e w a s h e r [ 4 3 9 F ] .

10. S c r e w t h e n u t [ 4 3 9 B ] . P u l l d o w n t h e w a s h e r [ 4 3 9 A ] .

11. F i t t h e p a r t s [ 4 3 8 G ] [ 0 3 7 G ] .

12. F i t t h e p a r t s [ 0 7 2 B ] , [ 0 3 7 G ] S c r e w t h e s c r e w [ 4 3 5 L ] .

13. F i t t h e p a r t s [ 0 3 7 G ] , [ 0 8 1 A ] .

14. I n s e r t t h e w o r m i n t h e p a r t [ 0 8 1 A ]

15. S c r e w t h e s c r e w [ 4 3 5 B ]

C h e c k i f t h e w o r m i s c o r r e c t l y c o u p l e d t o t h e w h e e l

16. F i t t h e p a r t s [ 0 3 7 B ] , [ 0 0 1 ] , [ 4 0 9 ] , [ 4 3 8 G ] , [ 4 3 8 B ]

17. F i t t h e p a r t s [ 0 3 7 B ] , [ 0 8 1 A ] . S c r e w t h e s c r e w [ 4 3 5 B ]

18. F i t t h e k e y w h e e l [ 4 3 4 F ] t o t h e w o r m

19. F i t t h e p a r t [ 4 3 8 J ] , [ 1 1 9 A ] . S c r e w t h e s c r e w s [ 4 3 5 B ]

VI.5- Assembly / Disassembly of the crossheadP l a n 1 0 6 6 0 8 5 0 1 0 D 0 5 r e v 0 0 rf : M0003001a


Repere Torque

[435H] Mechanical stop

Perform the following step before this operation

- VI-7- VI-6

[435A] 60 N.m

1. Turn the worm and gear in order to put the connectingrod [014] in front position.

1. Protect the crosshead [010] with a cloth or with a paper.

2. Unscrew the nut [435A]. Unscrew the screw [435H]. 2. Turn the worm and gear in order to put the connectingrod [014] in front position.

3. Remove the parts [068A][010]. 3. Fit the part [014],[010],[068A],[435A].

4. Screw the screw [435H](in the groove of the part [068A]).

5. Screw the nut [435A].

VI.6- Assembly/Disassembly of spacer liquid endD r a w i n g 1 0 6 6 0 8 5 0 0 0 D 0 7 r e v 0 0 rf : M0 04001a


R e p e r e T o r q u e

[435E] 200N.m

Perform the following step before this operation:

- VI-7

[435B] mechanical stop

1. Unscrew the screw [435B]. Remove the part [081B]. 1. Insert the seal [438Z] in the groove of the spacer[072A].

2. Remove the retaining ring [434C]. 2. Fit to the mechanical housing the parts[402],[438G],[438A],072A].

3. Remove the parts [037],[438Z],[037A],[438B]. 3. Screw the screw [435E].

4. Unscrew the screw [435E]. Remove the parts[072A],[402],[438A],[438Z].

4. Insert the part [438B] in the groove of the part [037A].

5. Remove if necessary the equipment of the part[072A].

5. Fit to the crosshead [010] the part [037A] (grooveplaced to the mechanical housing side).

6. Fit to the seal [438Z] on the chamfer of the part [037A].

7. Insert the part [438B] in the groove of the part [037].

8. Fit to the crosshead [010] the part [037] (part [438B]placed to the part [037A] side).

Fit the retaining ring [434C]

The retaining ring [434C] must be in the grooveof the housing [072A].

9. Fit to the spacer [072A] the parts [438G][081B],[435B],[432B],[432A],[432D],[435I].

VI.7- Assembly/Desassembly of the 100% mechanical stopD r a w i n g 1 0 6 6 0 8 5 0 1 0 D 0 8 r e v 0 0 rf : M0005001a


Repere Torque

[056B] mechanical stopPerform the following step before this operation

[435D] mechanical stop

1. Set the setting to 100%. 1. Set the setting to 90%.

2. Unscrew the nut [435D]. Unscrew the screw [056B]. 2. Fit the parts [056B],[438D].

3. Remove the part [438D]. 3. Screw the screw [056B] (mechanical stop).

The screw [056B] must be in mechanical stop.

4. Screw the nut [435D].

/2AQFORM 306

06/2000

DECLARATION "CE" DE CONFORMITEF CONFORME A L'ANNEXE II PARTIE A DE LA REGLEMENTATION, DIRECTIVE "MACHINES", CI-DESSOUSDIRECTIVE DU CONSEIL DU 14 JUIN 1989 (89/392 CEE) MODIFIEE LE 20 JUIN 1991 (91/368 CEE) MODIFIEE LE 14 JUIN 1993 (93/44 CEE) ET LE 22JUILLET 1993 (93/68 CEE) CONCERNANT LE RAPPROCHEMENT DES LEGISLATIONS DES ETATS MEMBRES RELATIVES AUX MACHINES.N o u s , DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCEd c l a r o n s q u e l e m a t r i e l d s i g n c i - a p r s e s t e n c o n f o r m i t a v e c l a d i r e c t i v e " m a c h i n e s " s o u s r s e r v e q u e l ' i n s t a l l a t i o n , l ' u t i l i s a t i o n e t l a m a i n t e n a n c es o i e n t e f f e c t u e s s u i v a n t l e s r g l e s d e l ' a r t e t s e l o n l e s p r e s c r i p t i o n s d f i n i e s d a n s l a n o t i c e d ' i n s t r u c t i o n s .

"EC" DECLARATION OF CONFORMITYGB CONFORMS WITH APPENDIX II, PART A, OF THE REGULATIONS "MACHINES" DIRECTIVE BELOWDIRECTIVE OF THE COUNCIL OF JUNE 14, 1989 (89/392 EEC) MODIFIED ON JUNE 20, 1991 (91/368 EEC), MODIIFIED ON JUNE 14, 1993 (93/44EEC) AND JULY 22, 1993 (93/68 EEC) CONCERNING THE APPROXIMATION OF THE LAWS OF MEMBER STATES RELATIVE TO MACHINES.W e , DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE FRANCEh e r e b y d e c l a r e t h a t t h e e q u i p m e n t d e s i g n a t e d b e l o w : c o n f o r m s w i t h t h e " m a c h i n e s " d i r e c t i v e , o n t h e c o n d i t i o n t h a t i n s t a l l a t i o n , u s e a n d m a i n t e n a n c e a r ep e r f o r m e d i n k e e p i n g w i t h r e c o g n i z e d w o r k m a n s h i p p r a c t i c e s a n d a c c o r d i n g t o t h e s p e c i f i c a t i o n s g i v e n i n t h e i n s t r u c t i o n m a n u a l .

E G - K O N F O R M I T T S E R K L R U N GD IN KONFORMITT MIT ANHANG II, TEIL A DER NACHSTEHENDEN BESTIMMUNGEN EG-MASCHINENRICHTLINIERICHTLINIE DES RATS VOM 14.JUNI 1989 (89/392 EWG), ABGENDERT AM 20.JUNI 1991 (91/368 EWG), ABGENDERT AM 14.JUNI 1993 (93/44EWG) UND AM 22 JULI 1993 (93/68 EWG) BEZGLICH DER ANNHERUNG DER GESETZGEBUNGEN DER MITGLIEDSSTAATEN AUF DEMGEBIET DES MASCHINENWESENS.W i r , DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANCEe r k l r e n , d a d i e n a c h s t e h e n d b e z e i c h n e t e n G e r t s c h a f t e n : d e r E G - M a s c h i n e n r i c h t l i n i e k o n f o r m i s t , f a l l s E i n b a u , V e r w e n d u n g u n d W a r t u n g f a c h g e r e c h tu n d u n t e r E i n h a l t u n g d e r i n d e r G e b r a u c h s a n l e i t u n g e n t h a l t e n e n V o r s c h r i f t e n e r f o l g e n .

EG FABRIKANTENCONFORMVERKLARINGNL CONFORM BIJLAGE II VAN HET HIERONDER VERMELDE REGLEMENT RICHTLIJN " MACHINES"DOOR DE RAAD VAN DE EUROESE UNIE OP 14 JUNI 1989 UITGEVAARDIGD ALS EEG-RICHTLIJN 89/392 EN OP 14 JUNI 1993 GEWIJZIGD ALSEEG-RICHTLIJN 93/44 VERVOLGENS OPNIEUW GEWIJZIGD OP 22 JULI 1993 ALS EEG-RICHTLIJN 93/68 INZAKE DE HARMONISATIE VAN DEW E T G E V I N G D E R L I D S T A T E N B E T R E F F E N D E M A C H I N E S .De ondergetekenden, DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANKRIJKv e r k l a r e n d a t h e t h i e r n a v e r m e l d e m a t e r i a a l o v e r e e n s t e m t m e t d e r i c h t l i j n m a c h i n e s o p v o o r w a a r d e d a t i n s t a l l a t i e , g e b r u i k e n o n d e r h o u d v a k k u n d i g e nvolgens de betreffende handleidingen plaatsvinden.

DICHIARAZIONE DI CONFORMITA' "CE"I CONFORME ALL'ALLEGATO II PARTE A DELLA NORMATIVA SOTTO DIRETTIVA "MACCHINE" DESCRITTADIRETTIVA DEL CONSIGLIO DEL 14 GIUGNO 1989 (89/392 CEE) MODIFICATA IL 20 GIUGNO 1991 (91/368 CEE), MODIFICATA IL 14 GIUGNO 1993(93/44 CEE) E IL 22 LUGLIO 1993 (93/68 CEE) IN SEGUITO ALL'UNIFORMAZIONE DELLE LEGISLAZIONI DEGLI STATI MEMBRI RELATIVE ALLEMACCHINE.L a s o c i e t DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANCIAd i c h i a r a c h e l ' a p p a r e c c h i a t u r a d e s c r i t t a d i s e g u i t o : c o n f o r m e a l l a d i r e t t i v a " m a c c h i n e " , c o n l a r i s e r v a c h e l ' i n s t a l l a z i o n e , l ' u t i l i z z a z i o n e e l a m a n u t e n z i o n ev e n g a n o e f f e t t u a t e a t t e n e n d o s i a l l e r e g o l e d ' a r t e e r i s p e t t a n d o l e p r o c e d u r e d e s c r i t t e n e l m a n u a l e d ' i s t r u z i o n i .

DECLARACION "CE" DE CONFORMIDADE CONFORME AL ANEXO II PARTE A DE LA REGLAMENTACION DIRECTIVAS "MAQUINAS" SIGUIENTEDIRECTIVA DEL CONSEJO DEL 14 DE JUNIO DE 1989 (89/392 CEE) MODIFICADA EL 20 DE JUNIO DE 1991 (91/368 CEE) MODIFICADA EL 14 DEJUNIO DE 1993 (93/44 CEE) Y EL 22 DE JULIO DE 1993 (93/68 CEE) RELATIVA AL ACERCAMIENTO DE LAS LEGISLACIONES DE LOS ESTADOSMIEMBROS EN LO QUE RESPECTA A LAS MAQUINAS.N o s o t r o s , DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANCIAD e c l a r a m o s q u e e l m a t e r i a l q u e a c o n t i n u a c i n s e d e s i g n a : c u m p l e l a d i r e c t i v a " m q u i n a s " s i e m p r e y c u a n d o l a i n s t a l a c i n , e l u s o y e l m a n t e n i m i e n t os e a n e f e c t u a d o s d e c o n f o r m i d a d c o n l a n o r m a t i v a p r o f e s i o n a l y c u m p l i e n d o l a s p r e s c r i p c i o n e s d e l m a n u a l d e i n s t r u c c i o n e s .

DECLARAO "CE" DE CONFORMIDADEP CONFORME O ANEXO II DA PARTE A DA REGULAMENTAO DIRECTIVA "MQUINAS" ABAIXODIRECTIVA DO CONSELHO DO DIA 14 DE JUNHO DE 1989 (89/392 CEE) MODIFICADA NO DIA 20 DE JUNHO DE 1991 (91/368 CEE) MODIFICADANO DIA 14 DE JUNHO DE 1993 (93/44 CEE) E NO DIA 22 DE JULHO DE 1993 (93/68 CEE) NO QUE SE REFERE APROXIMAO DASLEGISLAES DOS ESTADOS MEMBROS RELATIVAS S MQUINAS.N s , DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANCEd e c l a r a m o s q u e o m a t e r i a l d e s i g n a d o e m s e g u i d a : e s t e m c o n f o r m i d a d e c o m a d i r e c t i v a " m q u i n a s " s o b r e s e r v a q u e a i n s t a l a o , u t i l i z a o em a n u t e n o s e j a m e f e c t u a d a s s e g u i n d o a s r e g r a s d a a r t e e s e g u n d o a s p r e s c r i e s d a n o t a d e i n s t r u e s .

EF-OVERENSSTEMMELSESERKLRINGDK I OVERENSSTEMMELSE MED BILAG II AFSNIT A I NEDENSTENDE "MASKIN"DIREKTIV BESTEMMELSERRDETS DIREKTIV AF 14. JUNI 1989 OM INDBYRDES TILNRMELSE AF MEDLEMSSTATERNES LOVGIVNING OM MASKINER (89/392/EF) OGNDRET DEN 20. JUNI 1991 (91/368/EF), DEN 14. JUNI 1993 (93/44/EF) OG DEN 22. JULI 1993 (93/68/EF).Underskrevne: DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANKRIGe r k l r e r h e r m e d , a t n e d e n s t e n d e u d s t y r : e r i o v e r e n s s t e m m e l s e m e d " m a s k i n " d i r e k t i v e t u n d e r f o r u d s t n i n g a f , a t m o n t e r i n g , a n v e n d e l s e o gv e d l i g e h o l d e l s e f o r e g r i h e n h o l d t i l g o d f a g l i g p r a k s i s o g d e i v e j l e d n i n g e n a n g i v n e f o r s k r i f t e r .

"EG" -INTYG OM UPPFYLLANDESW I ENLIGHET MED BILAGA 1) DEL A I NEDANSTENDE "MASKIN"DIREKTIV BESTMMELSEDIREKTIV FRN RDET, DEN 14 JUNI 1989 (89/392 EEC) MODIFIERAT DEN 20 JUNI 1991 (91/368 EEC) MODIFIERAT DEN 14 JUNI 1993 (93/44 EEC)OCH DEN 22 JULI 1993 (93/68 EEC) RRANDE NRMANDE AV MEDLEMSSTATERNAS LAGSTIFTNINGAR FR MASKINER.V i , DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE FRANKRIKEintygar att nedan beskriven utrustning : v e r e n s s t m m e r m e d " m a s k i n " - d i r e k t i v e t u n d e r f r u t s t t n i n g a t t d e n i n s t a l l a r e a s , a n v n d s o c h u n d e r h l l s e n l i g tk o n s t e n s r e g l e r o c h e n l i g t d e b e s k r i v n i n g a r s o m g e s i a n v n d a r i n s t r u k t i o n e n .

"EU" - T O D I S T U S V A A T I M U S T E N T Y T T M I S E S T FIN ALLAOLEVAN MRYKSEN LIITTEEN 1) OSAN A MUKAISESTI KONEDIREKTIIVINEUVOSTON DIREKTIIVI, 14. KESKUUTA 1989 (89/392 EEC), MUUTETTU 20. KESKUUTA 1991 (91/368 EEC), MUUTETTU 14. HEINKUUTA 1993(93/44 EEC) JA 22. HEINKUUTA 1993 (93/68 EEC) KOSKIEN JSENVALTIOIDEN KONEISIIN LIITTYVIEN LAINSDNTJEN LHENTYMIST.Me, DOSAPRO MILTON ROY 2 7360 PONT SAINT PIERRE RANSKAt o d i s t a m m e , e t t s e u r a a v a s s a s e l o s t e t t u v a r u s t u s : vastaa konedirektiivi edellytten, ett se asennetaan, sit kytetn ja huolletaan sntjen jak y t t o h j e i s s a o l e v i e n s e l o s t u s t e n m u k a i s e s t i .

DHLWSH PISTOTHTAS " EK "GR SUMFWNA ME TO PARARTHMA II MEROS A THS KATWTERW ODHGIA " MHCANHMATA " RUQMISHSODHGIA TOU SUMBOULIOU THS 14hV IOUNIOU 1989 (89/392 EOK) POU TROPOPOIHQHKE THN 20h IOUNIOU 1991 (91/368 EOK), THN 14h IOUNIOU1993 (93/44 EOK) KAI THN 22a IOULIOU1993 (93/68 EOK), POU AFORA THN PROSEITISH TWN NOMOQESIWN TWN KRATWN MELWN SCETIKA ME TA MHCANHMATA .H DOSAPRO MILTON ROY 2 7 3 6 0 P O N T S A I N T PIERRE FRANCEdhlwnoume ti to parakatw perigraj meno mhcanhma :einai sumjwno proV thn odhgia " Mhcanhmata" , me thn epijulaxh ti h egkatastash, h crhsh kai h sunthrhsh tou qa pragmatopoiountai sumjwna proV touV kanoneV thV tecnhV kai tiV prodiagrajeV pou orizontai ap tiV odhgieV crhohV .

/2AQFORM 306

06/2000

SERIE SERIAL T Y P E T Y P

SERIEN SERIE T I P O T Y Y P P I

SARJA SEIRAS TUPOS

D D 2 / D 4 / D 6 / D 1 0 / D 1 7 / D 3 4 / D 5 0

D 1 2 0 / D 1 7 0 / D 2 2 0

D Pulse D 6 / D 1 0 / D 1 7 / D 3 4 / D 5 0

D 1 2 0 / D 1 7 0

F F 2 0 0 / F 4 0 0 / F 6 0 0

G G A / G C / G B

G Pulse G A / G C

MAXROY R D / R A / R B

MROY A / B

MILROYAL B / C / D

PRIMEROYAL

D i r e c t e u r I n d u s t r i e lO l i v i e r P E R R I N

M0014001a /11

GUARANTEE

The vendor guarantees his products according to the D.M.R. general conditions of sale.

The guarantee for components and sub-assemblies not fabricated by the vendor is limitedtothat given by the supplier.

The vendors guarantee only covers the replacement or the repair, at his cost and in hisf a c t o r y , o f a l l p a r t s a c k n o w l e d g e d b y h i s t e c h n i c a l s e r v i c e s a s b e i n g d e f e c t i v e d u e t o a n e r r o rin conception, of material or of execution.

It is the purchasers responsability to prove the said defects. The guarantee does not coverthe replacement of wear parts mentioned in part V - Preventive Maintenance.

The vendor reserves the right to modify all or part of his products in order to satisfy theguarantee. The guarantee does not cover charges arising from dismantling, assembly,transport and movements.

The replacement of one or several parts, for whatever reason, does not prolong the period ofg u a r a n t e e .

The guarantee is not applicable notably in the following cases :

installation not in accordance with standard current practice. deterioration or accident resulting from negligence. lack of surveillance or maintenance. modifications to conditions of use. chemical corrosive or erosive attack. The proposed materials of construction arerecommendations subject in all cases to verification and acceptance by the client. Therecommendations, based on the experience of the vendor and the best available information,do not guarantee against wear or chemical action.

T h e g u a r a n t e e c e a s e s :

if the storage of the material, outwith the vendors factory, does not conform to hisrecommendations or to current standard practices. in case of work or dismantling of the material by someone who does not respect writtenrecommendations of the instruction manual (when replacing wear parts). if parts from another origin are substituted for the original parts supplied by them a n u f a c t u r e r .

The purchaser cannot call on guarantee claims to justify differing payments.

INDUSTRIAL OWNERSHIP

This manual can only be used by the purchaser or the user. It cannot be distributed,published, reproduced (partially or totally) or generally communicated to third parties withoutthe advance, formal written authorisation of the vendor.Any breach of these rules may result in legel action being taken.

0998

F FRANCE

ASSISTANCE TECHNIQUE : Tl. 02.32.68.30.02PIECES DE RECHANGE : Tl. 02.32.68.30.01 tlcopie 02.32.68.30.92ACCUEIL : Tl. 02.32.68.3000 - Tlcopie 02.32.68.3093 - Tlex 180345

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Tl.(91) 517 80 00 - Fax. (91) 517 52 38 - Tlex 23016

I ITALIA

ASSISTENZA TECNICA E PARTI DI RICAMBIO :Centro Direzionale Colleoni - Via Paracelso 16

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20041 AGRATE BRIANZA (Ml)

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GB UNITED KINGDOM

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USA UNITED STATES

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Tel. (215) 441.0800- Fax.(215) 441.8620 - Tlex 4761 138

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OTHER COUNTRIES :Representatives in all countries, contact in FRANCE:INTERNATIONAL SALES DEPARTMENTTel. 33.2.32.68.3004 - Fax. 33.2.32.68.3094 - Tlex 180345

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