Manifold Technology. - BEULCO

2018.1

Manifold Technology.

I made in Germany ---

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EVERYTHINGUNDER

CONTROL.

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Manifold Technology - I

BEULCO heating and cooling manifolds made of high-quality brass ensure an efficient and equal heat distribution and thus constant temperatures. In connection with integrated regulation valves the manifolds guarantee the exact setting of flow quantity. All BEULCO manifolds are ready to connect, leak tested and equipped with sound-insulated fastening elements.

Type heating and cooling manifold 1“ heating and cooling manifold 1 1/4“

Connection 1“ female thread 1 1/4“ female thread

Version 2fold - 12fold 2fold - 12fold

Outflow 3/4“ eurocone 3/4“ eurocone

Valve distance 50 mm 50 mm

Equipment • 1“ profile pipe• thermostatic valves for manual regulation or

electrical actuators 230V• topmeter (0,5-2,5 l/min) or • fine regulating valves 3/8“• sealing end• ventilation valve• 3/8“ end plug • sound-insulating fastening elements• sticker for marking the heating cycles

• 1 1/4“ profile pipe• thermostatic valves for manual regulation or

electrical acuators 230• topmeter (1-4 l/min) or fine regulating valves

1/2“• sealing end• ventilation valve• 1/2“ end plug• sound-insulating fastening elements• sticker for marking the heating cycles

Overview

mounting elements

thermostatic valves or electrical acuators

topmeter or fine regulating valves

end plugsealing end

ventilation valve

end plug

sealing end

ventilation valve

1“ oder 1 1/4“ female thread

BEULCO manifolds are available in different versions and guarantee practice-conform combination possibilities so that for each application the ideal product can be found.

Manifold Technology - I made in Germany

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Stop valve upper partIn order to guarantee a long life the spindles of the valves have been treated by vibratory finishing and are double sealed by two o-rings. Due to the vibratory finishing there is no friction at the seals so that they live longer. The valves are activated by hand caps or electric actuators.

Characteristics

Depending on the situation, it is sometimes necessary to change flow and return. With BEULCO heating and cooling manifolds this is no problem.Exception: when using topmeters – these have to be installed into the return.

If needed, heating circuits can be mounted in a way that the outlets point upwards. In this case you can change the trunks or only the valves without problems.

Flow and returnThe manifolds are constructed in a way that flow and return are staggered in order to simplify the installation and the mounting. In this way pipes can be laid easily behind the manifold trunks.

Electric actuatorThe electric actuators for BEULCO heating and cooling manifolds (230V / 24V) can be mounted subsequently on the thermostatic valves. They are extremely energy efficient and only have a power consumption of 1 or 2 watt per hour.

Flow meter (Topmeter)The topmeter serves for fast and exact regulation of the water flow in the heating circuits. The installation is always made in the return. The flow control and align-ment enable deeper temperatures and thus a more economical operation.

The regulation can be performed with a 8 mm allen key. By turning clock-wise, the flow is reduced and by turning counterclockwise, the flow is increased.

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Dimensions

Manifold 1“

Manifold 1 1/4“

without sealing end: 55mm + (number of circuits x 50mm)with sealing end: 65mm + (number of circuits x 50mm)

without sealing end: 60 mm + (number of circuits x 50 mm)with sealing end: 70 mm + (number of circuits x 50 mm)

Baulänge

Baulänge


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Different norms and regulations, among them the Energy-saving Decree (EnEv) in Germany, VOB/C DIN 18380, DIN EN 14336 and DIN EN 12831, require a hydraulic balancing. This is an important precondition for the perfect functioning and the energy-efficient operation of a plant. Only with a system that is hydraulically balanced in all components the required control accuracy and efficiency can be achieved.

In Germany the hydraulic balancing process is required by law for new systems and when renovating exis-ting systems. Providing evidence is thus obligatory.

In order to ensure an optimal balance, BEULCO manifolds are equipped with stop valves and fine regulating valves.

The following method allows to find the correct setting values (particularly in existing systems):

Hydraulic Balancing

Approximate determination of heating circuit water volume for single heating circuits*

*source: Bundesverband Flächenheizungen und Flächenkühlungen e.V. (BVF = Federal Associaton for surface heating and surface cooling)

Determination of heating circuit area / m²

Is the heating load of the heatingcircuit area known? construction specific heating load1 x heating circuit area

Is the difference between flow and return known?

heating loadheating circuit area in m² x heating load in

watt per m² = __W

difference given (5-10K)guide value = 8K(bath/shower = 5K)

water volume per circuit (l/min)

water volume per circuit (l/h)

=

=

calculation:heating load

difference x 1,16 x 60

difference x 1,16heating load

yes

yes

no

no

1 energetic building stock heating load W/m²old building, non-refurbished 110 - 160build year 1978-1983 95 - 115build year 1984-1994 80 - 100WSVO 1995 (German law) 50 - 70EnEV 2002/2007 (German law) 35 - 45EnEV 2009 (German law) 25 - 40

2heating load: approximate specific heating load depending on heat protection niveau. For baths and showers (ti=24°C) the heating load shoud be increased by approximately 20W/m².

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APPLICATION H l = Heating/District Heating

Presetting diagram of (flow*) fine regulation valve for manifold 1“*the fine regulating valve can also be installed in the return and the stop valve in the flow.

Presetting the fine regulation valve

Detach black cap of lead seal, close the valve completely by means of the ventilating key. Read the requested presetting value from the diagram. Open the valve by turning corresponding to the quan-tity of turns. Remove the ventilating key, plug in the cap of lead seal and plumb, if required.

ExampleTo guarantee a flow of 150 l/h with a Δp value of 2000 daPa, the spindle has to be opened with 4 1/2 turns by the ventilating key.

fine regulation valve 3/8“ for manifold 1“

turns


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Presetting diagram of (flow*) fine regulation valve for manifold 1 1/4“*the fine regulating valve can also be installed in the return and the stop valve in the flow.

Presetting the flow regulation valve:

Close the valve completely. Remove the screw of the handwheel, but do not remove the handwheel.Screw in the presetting spindle clockwise in the valve spindle all the way to the stop. The valve is then completely blocked. Read the desired presetting value from the diagram. Hold the handwheel and screw the presetting spindle to the left, as often as you see from the diagram. Rescrew fastening screw of the handwheel.

fine regulation valve 1/2“ for manifold 1 1/4“

ExampleTo guarantee a flow of 400 l/h with a Δ p value of 1500 daPa, the spindle has to be opened with 5 1/2 turns by the ventilating key.

turns

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Overview


Image Description Page Image Description Page Image Description Page

Manifold1“ profile pipewith flow meter andthermostatic valvesModel 26080 l

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Valve lower partwith female threadModel 2726 /2326

l

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Adjusting and ventilating toolModel 2727

l

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Manifold1“ profile pipewith fine regulating valves and thermostatic valvesModel 26040l

10

ConnectorModel 2416 / 2417

l

15

KFE-ValveModel 2645 / 2345

l

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Manifold1“ profile pipewith fine regulating valves and electrical actuatorsModel 26070l

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Connectorfor manifold trunkswith 1/2“ outflowModel 2204

l

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TopmeterModel 2634 /2334

l

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Manifold1“ profile pipeModel 28020

l

11

Flow extension PieceModel P27400 / P24400

l

15

Fine regulating valve upper partModel 2735

l

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Manifold1 1/4“ profile pipewith thermostatic valves and flow metersModel 23080

l

12

Connecting nipplewith male threadModel 2650 / 2350

l

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Fine regulating valve upper partwith turning handlefor distributors 1 1/4“Model 2435

l

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Manifold1 1/4“ profile pipewith fine regulating valves and thermostatic valvesModel 23040l

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Couplingwith euroconeModel 2412

l

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Turning handlefor fine regulating valveModel P2401K

l

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Manifold trunksoutflow 3/8“ or 1/2“Model 2201 / 2202

l

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Fitting setModel 2410

l

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Stop valve upper partModel 2736 / 2436

l

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Fastening elementfor manifold trunks 1“ and 1 1/4Model 2033 / 2130

l

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Connectorwith male thread R 3/8“Model 2201

l

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Stop valve upper partfor electrical actuatorswith hand adjusting capModel 2610 / 2310

l

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Sealing endModel 2380

l

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Connector with short male thread R 1/2Model 2202

l

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Electrical actuator230 v incl. stop valve upper partModel 2617 /2317l

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Square plugModel 2207 / 2208

l

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Quick exhaust valveModel 2685

l

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Electrical actuator24 vincl. stop valve upper partModel 2318 / 2618

l

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Valve lower partwith male threadModel 2711K / 2411

l

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Ventilating valveModel 2407

l

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Room temperature controllerModel 2323 / 2324

l

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MANIFOLD Model 26080

ready to connect and pressure tested

1“ profile pipe, outflow 3/4“ euro cone, valve distance 50 mm, with sealing end, vantilation valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: flow meter 0,5 - 2,5 l/min for adjusting the installationequipment return: thermostatic valves for manual regulation (retrofittable for electrical actuators)

Item may differ from the picture.

size H pkg. unit EAN no.4027848-

2fold l 1 1455223fold l 1 1455394fold l 1 1455465fold l 1 1455536fold l 1 1455607fold l 1 1455778fold l 1 1455849fold l 1 145591

10fold l 1 14560711fold l 1 14561412fold l 1 145621

MANIFOLDModel 26040


1“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, vantilation valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: integrated fine regulating valves for manual regulationequipment return: thermostatic valves for manual regulation (retrofittable for electrical actuators)





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MANIFOLD Model 26070


1“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, ventilating valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: integrated fine regulating valves for manual regulationequipment return: electric actuators 230 V





MANIFOLD FOR RADIATOR CONNECTION Model 28020


1“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, ventilating valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: one-sided connections






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MANIFOLD OUT OF BRASS Model 23080


1 1/4“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, vantilation valve, 1/2“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: thermostatic valves for manual regulation (retrofittable for electrical actuators)equipment return: flow meter 1 - 4 l/min for adjusting the installation





MANIFOLD OUT OF BRASS Model 23040


1 1/4“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, vantilation valve, 1/2“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: integrated fine regulating valves for manual regulationequipment return: thermostatic valves for manual regulation (retrofittable for electrical actuators)





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MANIFOLD TRUNK Model 2001

outflow 3/8“ female thread one-sidedmade of profile pipe, inner diameter 30 mm, on both sides 1“ female thread, one side with sealing end 1“, hole distance 50 mm (other distances on request)





MANIFOLD TRUNK Model 2002

outflow 1/2“ female thread one-sidedmade of profile pipe, inner diameter 30 mm, on both sides 1“ female thread, one side with sealing end 1“, valve distance 50 mm (other distances on request)






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FASTENING ELEMENT Model 2033 / 2130

for manifold trunks 1“ and 1 1/4“ pipe clamps with soundabsorbing core, packed in pairs


model for manifold trunk H pkg. unit EAN no.4027848-

2033 1“ l 1 3529062130 1 1/4“ l 1 374533

SEALING END Model 2380

with o-ring


thread H pkg. unit EAN no.4027848-

1“ male l 2 1450031 1/4“ male l 2 145010

SQUARE PLUG Model 2207 / 2208

for closing the manifold outflowswith o-ring


model thread H pkg. unit EAN no.4027848-

2207 3/8“ male l 10 1921512208 1/2“ male l 10 191307

VALVE LOWER PARTModel 2711K / 2411

with 3/4“ male thread and 18 mm eurocone, for mounting in flow and return,with o-ring


model thread for manifold H pkg. unit EAN no.4027848-

2711K 3/8“ male 1“ l 1 2772922411 1/2“ male 1 1/4“ l 10 144990

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VALVE LOWER PART Model 2726 / 2326

with 1/2“ female thread,for mounting in flow and return in combination with a valve or topmeter in the upper part, with o-ring


model thread for manifold H pkg. unit EAN no.4027848-

2726 3/8“ male 1“ l 25 1442972326 1/2“ male 1 1/4“ l 25 179152

CONNECTOR Model 2416 / 2417

with 3/4” male thread and 18 mm euroconewith o-ring



3/8“ male l 10 1445561/2“ male l 10 144563

CONNECTOR Model 2204

flat sealingfor manifold trunks with 1/2” outflowwith union nut for the attachment parts incl. seals



1/2“ male x 3/4“ female l 5 144938

FLOW EXTENSION PIECE Model P27400 / P24400

for connecting an additional heating circuit


thread outflow H pkg. unit EAN no.4027848-

1“ male x 1“ female 3/8“ both-sided l 1 1940181 1/4“ male x 1 1/4“ female 1/2“ both-sided l 1 234196


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CONNECTING NIPPLE Model 2650 / 2350

with male threadfor combination of manifold trunks and for connecting ball valves, with o-ring seal



2650 1“ x 3/4“ l 10 1443652650 1“ x 1“ l 10 1443582350 1 1/4“ x 1 1/4“ l 5 144372

COUPLING Model 2412

with eurocone 18 mmfor fitting set model 2410


eurocone (mm) thread H pkg. unit EAN no.4027848-

18 3/4“ l 25 144624

FITTING SET Model 2410

for plastic pipe, suitable for eurocone 18 mm, consisting of:inserting nozzle with o-ring, clamping ring and union nut 3/4“ female


plastic pipe dimension (mm) H pkg. unit EAN no.4027848-

13 x 2,5 l 10 14503414 x 2 l 25 14504116 x 2 l 25 14505817 x 2 l 25 145089

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with plastic pipe connection, short male thread R 3/8“sealing surface and seal


plastic pipedimension (mm) thread H pkg. unit EAN no.

4027848-13 x 2,5 3/8“ l 10 14402014 x 2 3/8“ l 10 14403716 x 2 3/8“ l 10 14404416 x 3 3/8“ l 10 144051


with plastic pipe connection, short male thread R 1/2“sealing surface and seal


plastic pipedimension (mm) thread H pkg. unit EAN no.

4027848-12 x 2 1/2“ l 25 14406813 x 2,5 1/2“ l 10 14407514 x 2 1/2“ l 10 14408216 x 2 1/2“ l 10 14409916 x 2,2 1/2“ l 10 14410516 x 3 1/2“ l 10 14411217 x 2 1/2“ l 25 14412917 x 2,5 1/2“ l 10 14413618 x 2 1/2“ l 10 14414320 x 2 1/2“ l 10 144167

QUICK EXHAUST VALVE Model 2685

with o-ring



3/8“ l 1 183302


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VENTILATING VALVE Model 2407

turnable



3/8“ l 10 1832341/2“ l 10 183227

ADJUSTING AND VENTILATING TOOL Model 2727

to adjust fine regulation valve and manual stop valve as well as to operate the ventilating valve(in delivery of complete manifolds included)



5 mm - 4-square l 1 183043

KFE-VALVE Model 2645 / 2345

for emptying and filling the manifold trunks / heating circuits



2645 3/8“ l 5 2307302345 1/2“ l 5 193646

TOPMETER Model 2634 / 2334

The topmeter serves for rapid and exact regulation of water flow in heating circuits of floor heating systems. The installation is always made in the return. The flow control and flow adjustment enable deeper flow temperatures in heating systems and thus an essentially economical operation.


model thread passage H pkg. unit EAN no.4027848-

2634 3/8“ 0,5 - 2,5 l/min l 25 1451572334 1/2“ 0,6 - 2,4 l/min l 10 1451642334 1/2“ 1-4 l/min l 25 1451712334 1/2“ 2 - 8 l/min l 25 145188

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FINE REGULATING VALVE UPPER PART Model 2735

for flow, with lead sealing cap


connecting thread for manifold H pkg. unit EAN no.4027848-

3/8“ 1“ l 10 144945

FINE REGULATING VALVE UPPER PART Model 2435

for flow, with turning handle


connecting thread for manifold H pkg. unit EAN no.4027848-

1/2“ 1 1/4“ l 10 181537

TURNING HANDLE Model P2401K

for fine regulating valve


for regulating valve H pkg. unit EAN no.4027848-

1/2“ l 1 196937

STOP VALVE UPPER PART Model 2736 / 2436

for return, for manual operation by key/ screwdriver


model connecting thread for manifold H pkg. unit EAN no.

4027848-2736 3/8“ 1“ l 10 1449522436 1/2“ 1 1/4“ l 10 181568


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STOP VALVE UPPER PART Model 2610 / 2310

for electrical actuator or thermostat adapterwith hand adjusting cap, with o-ringhand adjusting cap also available separately



4027848-2610 3/8“ 1“ l 10 2739042310 1/2“ 1 1/4“ l 10 274512

MANUAL CONTROL CAP Model 2311

for manual regulation,for mounting on stop valve upper part Model 2610 and 2310


H pkg. unit EAN no.4027848-

l 1 273560

ELECTRICAL ACTUATOR 230 VOLT Model 2617 / 2317

with stop valve upper part for control by room thermostat, connection thread M 30 x 1,5, with o-ring, current consumption = 1 watt,electroless closed, with integrated protection of overvoltage



4027848-2617 3/8“ 1“ l 1 3048202317 1/2“ 1 1/4“ l 1 304790

ELECTRICAL ACTUATOR 24 VOLTModel 2318 / 2618

VDE testedincl. stop valve upper part for regulation of individual rooms for control by room thermostat, connection thread M 30 x1,5, with o-ring, current consumption = 2 watt, electroless closed, without protection of overvoltage(not necessary)



4027848-2618 3/8“ 1“ l 1 3048372318 1/2“ 1 1/4“ l 1 304806

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ROOM TEMPERATURE CONTROLLER Model 2323 / 2324


model volt H pkg. unit EAN no.4027848-

2323 230 V l 1 1832722324 24 V l 1 183289

2222

Notes

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Notes

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BEULCO® GmbH & Co. KG Kölner Str. 92 Postbox 1 20 Phone +49 2722 695-0 [email protected]

D-57439 Attendorn D-57425 Attendorn Fax +49 2722 695-5240 www.beulco.de

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Manifold Technology. - BEULCO