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Managing Nuclear Power Managing Nuclear Power Stations for SuccessStations for Success
Gregory Smith Senior Vice President
Darlington Nuclear Station Ontario Power Generation
to theCanadian Nuclear Society
June 12, 2006Toronto, Ontario
CONTENTS
OPG Nuclear Performance Update Continuous Improvement Strategy
Challenges Going Forward
New Nuclear
Wrap Up
OPG Nuclear: 2005 Highlights
Darlington -- best performing multi-unit nuclear station in Canada; 2nd consecutive year
Four OPG nuclear units among 10 best performing CANDUS in 2005
Pickering A, Unit 1 returned to service
Pickering A receives Five Year licence from CNSC
Decision made not to return Pickering A, Units 2 & 3 to service
New Mandate negotiated with Shareholder
Pickering A and B
Darlington
OPG MandateOPG Mandate
Our Mandate Targets Nuclear Improvement
Operate with a commercial focus Improve performance -- emphasis on nuclear Benchmark against the best Expand generating capacity - hydroelectric
OPG’s Nuclear Performance is Improving
2003
37.6
76.4
8.4
0.91
81.5
111
2004 2005
Production (TWh) 42.3 45.0
Capability Factor (%) 80.4 83.8
Forced Loss Rate (%) 7.6 5.35
All Injury Rate (#/200,000 hrs worked) 1.25 1.06
Nuclear Performance Index 70.7 76.4
Event Free Day Resets 40 33
Decision not to Refurbish Pickering A, Units 2&3 was a Sound Business Decision
Consistent with our Mandate’s commercial focus Refurbishing Units 2 & 3 was
technically feasible… …but commercially unjustified due
to higher financial risk Units 2 & 3 were in poorer
condition than Units 1 & 4
Enhanced OPG’s credibility Allows OPG to continue to improve
performance at its 10 operating units
Pickering A (foreground)
People are the Key to Achieving our Performance Goals
Nuclear energy is a people intensive business. Improve the performance of the people and you improve plant
performance
Pickering Darlington
OPG has has made Significant Progress in Improving Significant Progress in Improving Human PerformanceHuman Performance
Event free-day resets are a key HP metric
“Events” = human actions with negative consequences
Fewer is better From 223 to 33 in four
years – 84% reduction0
50
100
150
200
250
2001 2002 2003 2004 2005
223
153
111
4033
OPG is Committed to Continuously Improving its Nuclear Operations
Maintain Focus on Excellent Safety Performance
Put People First
Improve human performance, leadership & productivity
Attract highly qualified young people
Improve material condition of the plant
Reduce forced outages through improvements in equipment reliability
Optimize planned outages
Reduce maintenance backlogs
Mitigate technological risks through comprehensive inspection & testing programs
Ensure availability of parts and proactively address obsolescence
Build Effective Leadership Behaviours
Each OPG Nuclear Station Has a Specific Performance-Improvement Strategy
Path to ExcellencePickering B Darlington “Navigator”
EACH STRATEGY IS COMMITTED TO IMPROVING
• Human Performance • Station Reliability• Leadership Behaviours
Darlington
Maintain performance as Canada’s top performing multi-unit nuclear station through: improved human performance improved plant performance leadership behaviours
Move to three-year outage cycle Outage Work at Darlington, Unit 3
Human Performance - Station Reliability - Leadership Behaviours
Pickering B
Achieve and sustain 85% capacity factor and 5% forced loss rate by 2007
Complete inspection & maintenance of all fuel channels (SLAR)
Move to 40 day outages
Pickering B, Unit 8 Outage
Human Performance - Station Reliability - Leadership Behaviours
Pickering A
Continue to improve plant reliability through: improved equipment reliability preventive maintenance reduced backlogs
Successfully manage safe-storage of Units 2 and 3
Feeder Tube Inspections at Pickering A
Human Performance - Station Reliability - Leadership Behaviours
Challenges Going Forward
Feeders
Supply Chain
Life Extension
Human Resources Pickering B, Unit 6 Planned Outage
• Anticipate replacement in planned outages
• Mitigation strategies:• Inspections• Advanced Stress Analysis• Titanium Injection• Weld Overlay• Advanced Cut & Weld Tooling
• Management strategies:• Advancing feeder replacements where
beneficial• Aligning business plans with most likely
replacement schedule• Three year outage cycle
Feeder Tubes
• Improve procurement engineering and purchasing
• Improve materials planning and align with the outage and on-line work management processes
• Implement process improvements to better align procurement with the safety significance of components
• Maintain qualified supplier base for work programs
Supply Chain
Life Extension
Maintain Community Confidence/“Licence to Operate”
Complete Plant Condition Assessment for Pickering B in 2007
Begin Environmental Assessment process
Undertake safety reviews required by CNSC
Conceptual engineering for replacement of components such as:
feeder tubes, fuel channels; steam generators
Project plan and business case must be approved by OPG Board
Pickering B life-extension decision needed by 2008 to give time for engineering, planning, procurement
Pickering B (foreground)
Darlington
Strengthening Human Resources…because
OPG needs highly qualified employees to support operations and nuclear life extension
Workforce Demographics over 30% retirements at OPG
nuclear in skilled trades and technical staff in next 5 years
Life-extension/Refurbishment/New Build activity expected to increase in North America/worldwide
Intense competition for qualified people is expected
Pickering A, Unit 1, refurbishment
Strengthening Human Resources…through
Leadership Development WANO programs visits to high-performance plants rotations and secondments
Leadership behaviours delivering on commitments acting with integrity
Recruitment visible presence in the community,
high-schools, colleges, universities
Darlington Employees
New Nuclear is not part of OPG’s mandate
OPG sites could be considered as possible sites for nuclear new build
If shareholder asks, OPG would consider participating in new nuclear based on: our expertise in earning regulatory approvals; operating nuclear
facilities.
Bottom Line: “Performance Speaks for Itself” Performance excellence key to participating in new nuclear
New Nuclear?
Summary: OPG’s Approach to Managing Nuclear
Assets
Build exceptional human performance Focus on understanding plant
condition Implement preventative, not reactive,
maintenance Move to shorter outages Enhance inventory/procurement
management Plan ahead
Learn from others
Managing Nuclear Power Managing Nuclear Power Stations for SuccessStations for Success
Gregory Smith Senior Vice President
Darlington Nuclear Station Ontario Power Generation
to theCanadian Nuclear Society
June 12, 2006Toronto, Ontario