Management Consulting Consulting Engineering Competence ...hysh-consulting.com/attachment/20190620/de2332a6cf2e42b2ae40… · and he is one of the group’sfounders. A polyglot man

Company Presentation KW Consulting Group

Modification Index Augsburg 2. Qrt. 2019

The power of partnership

® 2019 Krapohl-Wirth1

Management Consulting

Consulting Engineering

Competence and

References

1

Asia North America South America Africa Australia Europe





Content

At a Glance

References - Overview

Detailed References

Industrial Engineering 2006-2015

Industrial Engineering 1996 -2006

Locations





At A Glance





At a Glance

founded in 2004

independent, private

worldwide presence

> 500 projects

focussed on sectors

24 employees

3 locations, 7 representative offices

100 % own capital

95 % recurrent clientele

Management Consulting - Engineering WorldwideWorldwide





The KW Group is the leading, international operating, globally represented consulting and planning company of the

entire foundry industry focussed on metal manufacturing, casting and processing. Our know-how persists alongside

the entire value added chain starting with the raw material and reaching to the final product in the sectors

architecture, detail engineering, methodology, products, metallurgy, business administration, interim mandates,

project management, active consulting during implementation, reconstructions, market and strategy, quality, scrap

reduction, configuration and realization of M&A-processes.

Our consultants dispose of long-lasting metal and procedure experience as senior managers and in the shop floor,

of leading, globally active companies, but also at medium-sized companies of the foundry branch, as e.g.:

GB: Magna: 30.000 t/a aluminium Greenfield-foundry: shock tower planning

UAE: Senaat: 30.000 t/a aluminium Greenfield-foundry: shock tower planning

TUR: CMS: 30.000 t/a aluminium Greenfield-foundry: passenger car rims planning, detail

engineering, ramp-up

RUS: KTC: 70.000 t/a steel Brownfield-foundry: frames/carriers detail engineering, ramp-up

RUS: VKM: 30.000 t/a steel Brownfield-foundry: frames/carriers detail engineering, ramp-up

PRC: FAW: 60.000 t/a aluminium Greenfield-foundry: cylinder head+block: planning, detail

engineering, ramp-up, integration anorganic binder systems

PRC: Kopf: 12.000 t/a magnesiumGreenfield-foundry: detail engineering, ramp-up

DE: VW: aluminium modernization cylinder head+block / integration

anorganic binder systems incl. regeneration

We guarantee highest quality of our projects.

Positioning





Spectrum of Performance





Ø 4 interim mandates

Ø 4 due diligence projects (technology, market, environment)

Ø 2 M&A-processes

Ø 12 potential audits

Ø 1-2 foundry new constructions, start-up

diverse studies

troubleshooting

de-escalation management

product developments ready for mass production

result improvements

Highlights/Year





Competence

Qualification

Shopfloor > 5 year working experience

Operative Management > 5 years working experience

Foundry, furnace and construction engineers, business economists, architects, logisticians, time

management professionals

Employees

Management project, interim, turnaround management

Finances+Business Management administration, organization, M&A, management tools

Industrial Engineering architecture, planning, reconstruction and realization

Engineering project management, product, process and method development,

time management, multi-moment studies

Logistics process flow, production increase, Kanban, inventory

Foundry technology, metallurgy, ingates

Quality Management Six Sigma, TQM etc.





Management

Dr. Dipl.-Ing.

Hans-Peter Krapohl

Chief Executive Officer

Dipl.-Ing.

Wolfgang Wirth

Executive Officer

Primus inter the CEO of the KW-Group disposes

of a long-lasting managerial experience in international

markets and stands for the topic . This

is reflected in more than 250 projects, as e.g. interim

mandates, strategic reorientations, organization of M&A-

processes, Greenfield-plannings ,a.o.

Until 1996, he worked in various international companies

on the managerial level. Subsequently, he changed to

consultancy and he is one of the founders of the success-

ful operating KW-group.

Education:

Studies and doctorate in foundry studies at RWTH

Aachen. Research and development work are evidence

of his scientific skills. Studies in quality control and further

training in Japan

Whether iron, aluminium or non-ferrous metals, his name

stands for the topic ambitious . He optimizes

operative processes, key data, budgets, times and scrap.

As a result of his pronounced managerial experience, he

succeeds in steering operative companies towards the

profit zone within the shortest time possible.

The foundry engineer is being active since 1985 in

leading positions at renowned international foundry

companies, works since 2000 in the consultancy sector

and he is one of the founders. A polyglot man of

action and global player who has worked in Europe, Latin

America, Asia, Australia and South Africa.

Education:

Engineering studies in foundry technology at the

University of Friedberg.





Dipl.-Ing., Dipl.-Arch.

Andreas Veigel

Executive Officer

Within over 20 years, he managed to build or renovate

more than 20 foundries. Among them, the most modern

aluminium and iron foundries in Germany and Europe

can be counted - for OEMs, TIER 1 and for non-

automotive clients. He and his team stand for ambitious,

cost-oriented .

He has worked in project leading positions, later as

managing director in various international companies,

where he was in charge of the realization of industrial

parks in Europe, Asia and America. Since 1996, when

he has changed into the consultancy field and since

2004, when he became an executive officer of the KW-

Consulting-Group, he has specialized in foundries. An

average of 1, 5 foundries worldwide carry his signature

every year.

Education:

Architectural studies and construction engineer studies

at the University of Kassel.

He is a foundry specialist in the 2nd generation and

responsible for the management of international projects

in Europe, North America and Asia. Based on his

numerous international projects on behalf of OEMs,

TIER 1 and TIER 2 suppliers, he stands for Realizing

and Implementing . His extensive know-how and

experience are being demonstrated by his

comprehensive education in technological and

economical areas.

Over 14 years, he was active for different national and

international companies in the automobile industry. In

2008, he changed to consulting and since 2016, he is

member of the mangement board of the KW-group.

Education:

Apprenticeship steel mould construction, study Aalen

university, apprenticeship EOQ auditor, correspondence

degree study economic sciences, correspondence

degree business psychology.

Dipl.-Ing. MBA

Andreas Sindel

Member Management

Board





European Industrial Engineering Project Samples

Brownfield:

Porsche

sand cast

magnesium-experimental foundry

Audi

HPDC aluminium-

experimental foundry

KS-ATAG

2 ND-cylinder head foundries

for Porsche + luxury engines

Düker

10.000 t manual moulding shop

Heidelberger Druck

10.000 t manual moulding shop

machine moulding parts

VW

modernization of cylinder head

foundry

VW

modernization of aluminium-

melting plant

Greenfield:

Magna

1,8 mio shock tower

HPDC aluminium

automotive

KS-ATAG

40.000 t aluminium

LPDC, HPDC, GC head+block

automotive

Heidelberger Druck

10.000 t manual moulding shop iron

machine construction

KSB

7.000 t steel cast pumps

Frankenguss

10.000 t greensand moulding line

iron foundry

flywheels

ACO


iron foundry

sewer industry

Brownfield:

KS-HUAYA

stock reconstruction N31/N32

construction die casting until 4.000 t

Trimet AG

amplification die casting

automotive

Trimet AG

new construction CNC+logistic hall

automotive

Pressmetall Hoym

amplification empties hall, tool construction

maintenance and warehouse

HPDC automotive

Pressmetall Gunzenhausen

layout development

HPDC automotive

Martinrea Honsel

integration AMG 6 cylinder engine

300.000 pcs/a; core block method,

GDC, core high-bay racking construction

automotive

Brownfield:

Nemak

stock reconstruction, integration VM VRG ZKG,

AMG M176 ZK and VW EA288 ZKG

aluminium automotive GDC

Daimler


iron foundry

brake discs automotive,

trucks





Greenfield:

DCM


iron foundry

heavy trucks

Bharat Forge


iron foundry

heavy trucks

Greenfield:

Murray Roberts


iron foundry

heavy trucks

Greenfield:

Tikhvin

70.000 t vacuum moulding line

steel foundry

railway bogies

GAZ

100.000 t iron

heavy trucks

VEMZ


foundry

electrical engines

ILM


iron foundry

block+head heavy trucks

Remputmash

30.000 t steel

railway frames+carriers

Greenfield:

CMS

30.000 t aluminium LPDC

2,5 mio passenger car rims / year

Greenfield:

ZF

10.000 t aluminium

HPDC 8HP gear cases

GM

100.000 t moulding line iron

head+block automotive

Investor


wind energy

KKR


forklifts

Greenfield:

FAW

60.000 t aluminium

HPDC, LPDC, GC head+block

automotive

FAW


iron foundry

heavy trucks

Kopf

12.000 t magnesium

HPDC automotive

Investor


wind energy

Brownfield:

VKM

30.000 t vacuum moulding line

steel foundry

railway bogies

Global Industrial Engineering Project Samples

Greenfield:

Senaat

15.000 t aluminium

shock tower





4-cyl. engine block

Fe-SC moulding line

battery mounting G38

Al-HDDC 4.000 t

22 inch passenger car rim

Al-LPDC

chassis carrier

Al-GDC

22 inch passenger car rim

Al-LPDC

gearbox housing

AL-HPDC

4-cyl. engine block EA888

Al-GDC

Schuler

press parts up to 40 t

Fe-SC manual no-bake

Cast Part Localization and Supplier Qualification - Project Sample

Remeha

heat exc. for gas centr.heating

Al-LPDC; Al-HPDC, Al-SC

Schunk

electr.customer for railway

steel sand casting

Siemens

railway parts

steel sand casting

Russian Machines

bogies Russian Railways

steel vacuum sand casting

Wabco

ABS

Al-HPDC

Borbet

passenger car rims; 21+22 inch

Al-LPDC

Benteler

pass.cars chassis carriers

Al-GDC

Heidelberger Druck

side plates, machine base

Fe-no-bake moulding line

ZF

HP6 gearbox

Al-HPDC

+GF+

Audi chassis carrier

Al-SC moulding line

Dungs

electr. construction parts

Al-HPDC

Ribe

railway parts

Al-GDC;

Kopf

pass.cars man.brake syst.

Al-HPDC

Erzenberger

sewage casting

Fe-moulding line

http://www.chrysler.de/index.html





References - Overview





References - Overview: Global

GÖRTZ.SCHIELE

ANDREAS RAUTENBACH ENGINEERING

http://www.kspg-ag.de/index.php?lang=2http://www.dcmengg.com/index.aspxhttp://www.chrysler.de/index.htmlhttp://www.buderus.de/sixcms/detail.php/2229897





Europe

Light Metal

ALTEC GmbH

http://www.dungs.de/de/presse/download.htmlhttp://www.trimet.de/http://www.alurheinfelden.com/index.htmhttp://www.kspg-ag.de/index.php?lang=2http://www.pflitsch-druckguss.de/http://www.eliog-ag.de/index.htmlhttp://www.eliog-ag.de/index.html





Iron, SiMo, Ni-Resit

http://www.rothenseergussbearbeitung.de/index.htmhttp://www.luitpoldhuette.de/?lang_id=DE





Magnesium; Non-Ferrous Heavy Metals and Copper Metals

Steel Materials

http://www.art-odlew.pl/index.phphttp://www.gedia.de/index.php3





PostMail

Banks, Investment Fonds, Insolvency Administrators, Industrial Investors, Others

https://www.sparkasse-olpe.de/privatkunden/index.php?n=/privatkunden/&IFLBSERVERID=IF@@023@@IFhttp://www.mit.ag/http://www.belte-group.com/http://www.post.ch/SiteOnLine/DE/Accueil/1,1727,3205,00.htmlhttp://www.roedl.de/





Insolvency Administrators

http://www.bf-p.de/http://www.schubra.de/index.phphttp://www.rombach-steinfeld.de/index.php





References: Global Automotive





Detailed References





Sachsen Guss GmbH product and process improvement in the field of 2017 GJL/GJS automatic Chemnitz

moulding lines moulding line

KS-ATAG GmbH setup die cast production capacities 2017 aluminium die casting Neckarsulm

for shock tower and structure construction parts

for passenger cars

References

Martinrea Honsel setup core high-bay racking, transport logistics 2017 aluminium core block Meschede

and cooling lines GDC

Nemak AG stock reorganization, integration VM VRG ZKG, 2017 aluminium GDC Wernigerode

AMG M176 ZK and VW EA288 ZK cooling lines





KSM Casting Group interim mandate strategic purchase 2017 aluminium HPDC, LPDC, Hildesheim

investment goods Germany USA DGC

Andersch AG strategy concept Eisenwerke Brühl 2017 GJL/GJV automatic Brühl

alternative to passenger car ZKG moulding line

Andersch AG benchmark productivity, personnel, quality 2017 GJL(GJV) automatic Brühl

Eisenwerke Brühl moulding line

Sachsen Guss GmbH start-up new moulding line and 2016 GJL/GJS automatic Chemnitz

performance increase new moulding line moulding line

Andersch AG elaboration of a bank concept for the further 2016 GJL/GJV automatic Brühl

granting of loans Eisenwerke Brühl moulding line

Trimet AG new construction processing hall B35 2016/17 aluminium CNC Harzgerode

for Getrag gear case

Trimet AG new construction die casting hall B2 2016/17 aluminium automatic Harzgerode

moulding line





Martinrea Honsel organization driverless transportation system 2016/17 aluminium GDC Meschede

for investment goods Germany USA HPDC

KS-HUAYU new construction hall N45 2016/17 aluminium HPDC Neckarsulm

modernization for chassis parts LPDC

Martinrea Honsel planning, tender and setup 2016/17 aluminium GDC Meschede

automatic core bay warehouse HPDC

CMS elaboration of a quality offensive in the field 2016 aluminium LPDC Izmir

of passenger cars wheel rims, scrap reduction

by 10%

Martinrea Honsel planning and setup cooling conveyor for 2016 aluminium GDC Meschede

passenger cars engine blocks HPDC

CMS planning 30.000 t/a; 2,5 mio. wheel rims/a 2016/17 aluminium LPDC Izmir

passenger cars wheel rim foundry

Trimet AG planning and new construction hall B2 2016/17 aluminium HPDC Harzgerode

cast and processing battery mountings





Martinrea Honsel reconstruction inventory production on 2016 aluminium GDC Meschede

AMG/Daimler 6-cyl.-crank case core block HPDC

Gatter GmbH & Co KG interim management melting plant 2016 steel moulding line Schwäbisch Gmünd

and foundry manual moulding

Prec Cast Kft. location further development 2016 aluminium HPDC Satoraljaujhely

setup shock tower production BMW CNC

elaboration cylinder head hood Audi

Igrek SWOT-analytical evaluation: strategy, 2016 iron, steel manual mould Bursa

product, material cast

Andersch AG elaboration of a bank concept for the further 2016 GJL/GJV automatic Brühl

credit approval Eisenwerke Brühl moulding lines

Foxconn Electronics Inc. assistance of the start-up battery mountings 2016 aluminium HPDC Taiyuan

training and run-up 4.000 t

GMH Guss GmbH SWOT due diligence market and technology 2016 GJL/GJS manual moulding Mühlheim

elaboration of a reorganization concept steel partially automatized





Prec Cast Kft. assistance prodruction relocation 2016 aluminium HPDC Satoraljaujhely

Hungary China CNC Zhongshan

Carolinenhütte scrap reduction, training employees 2016 GJL/GJS manual moulding Kallmünz

production improvement shop

Prec Cast Zhongshan prod. improvement, manufacture assistance 2016 aluminium HPDC Zhongshan

scrap minimization, training employees CNC

Prec Cast Kft. interim plant management 2016 aluminium HPDC Satoraljaujhely

CNC

Carolinenhütte setup new organization structure 2016 GJL/GJS manual moulding Kallmünz

Carolinenhütte support of the M&A-process 2016 GJL/GJS manual moulding Kallmünz

search for purchaser shop

Prec Cast Kft interim management melting plant 2016 aluminium HPDC Satoraljaujhely

60 casting furnaces, 8 main melters





Ferco/GU SWOT due diligence 2016 zinc HPDC Reding

progress progress check

Supercraft Foundry SWOT due diligence 2016 GJL/GJS automatic Kolhapur

technology, market, product moulding line Maharashtra

Le Belier support production start-up 2016 aluminium GDC Ajka

BMW axle carrier manufacture

HF AG judicial expertise defense 2016 cupola furnace Düsseldorf

Benteler start-up support axle carrier BMW 2016 aluminium GDC Ajka

Automobiltechnik Paderborn

Metalska Industrija operative support manual moulding shop 2016 GJL/GJS manual moulding

training employees, scrap minimization shop

Prec Cast Kft. elaboration of temporal-economic measures 2016 aluminium HPDC Satoraljaujhely

foundry and CNC-processing CNC





Hill Metals Greenfield-planning 2016 GJL/GJS manual moulding Jeddah

casting, moulding, cleaning, etc. shop

Senaat Greenfield-planning 15.000 t/a die casting 2016 aluminium HPDC Abu Dhabi

foundry shock tower and structure construction

parts

Robert Bosch start-up electrical melting plant 2016 GJS induction Lollar

training employees

Senaat elaboration of a market study 2016 aluminium HPDC, SG Abu Dhabi

development and trends automotive LPDC, CGC

Magna Greenfield-planning 15.000 t/a die casting 2016 aluminium HPDC Soest

foundry manufacture of shock tower JLR

Carolinenhütte elaboration of ingate improvements 2016 GJL/GJS manual moulding Kallmünz

reduction of cleaning expenditures shop

Foxconn Ellectronics Inc. elaboration of a quality offensive 2016 aluminium HPDC Taiyuan

reduction scrap, improvement SOS





Prec Cast Zhongshan support at further plant development 2015 GJL/GJS HPDC Zhongshan

improvement production and furnace CNC

technology

Foxconn Electronics Inc. layout, construction and start-up 2015/16 aluminium HPDC Taiyuan

battery mountings manufacture BMW 4.000 t

Gatter GmbH interim mandate melting plant 2015 steel automatic Schwäbisch Gmünd

moulding shop moulding line

manual moulding shop

VKM Steel evaluatin of an investment concept 2016 steel automatic Saransk

modernization foundry I railway casting moudling line

GAZ SWOT due diligence truck casting 2016 GJL/GJS automatic Nizhny Novgorod

Russian Machines stategic development chances moulding line

Luitpoldhütte AG assistance of the M&A-process in insolvency 2015 GJL/GJS automatic Amberg

elaboration company concept moulding line

SLR Elsterheide GmbH operative production support 2015 GJL/GJS automatic Elsterheide

melting, moulding, core manufacture moulding line





Ferco S.A.S company analysis: captive zinc foundry 2015 zinc HPDC Reding

Gretsch Unitas GmbH cost potentials, strategic alineation

Metalska Industrija interim mandate mngm. man.moulding shop 2015 GJL/GJS manual moulding

casting, moulding, core manufacture shop

RDW GmbH evaluation of an investment concept 2015 aluminium HPDC Regensburg

Prec Cast Kft. BMW strut support, improvement concept CNC Satoraljaujhely

Prec Cast Zhongshan support at further plant developlment 2015 GJL/GJS HPDC Zhongshan

improvement production and furnace CNC

technology

Walter Hundhausen GmbH concept check: modernization 2015 GJL/GJS automatic Schwerte

sand preparation, unpacking, blasting moulding line

Luitpoldhütte AG interim mandate reorganization of 2015 GJL/GJS automatic Amberg

Ampferl Luidpoldhütte AG in insolvency moulding line

Metalska Industrija improvement sand properties 2015 GJL/GJS automatic

moulding line performance moulding line





FAW project acceptance and start-up 2015 aluminium GDC chill mould Changchun

cylinder head production

Eisenwerek Hasenclever turbo charger development EA211 2015 steel core block Battenberg

& Sohn GmbH gravity versus low pressure die casting

ENA Albruck Guss GmbH preparation and elaboration of 2015 GJL/GJS manual moulding Albbruck

re-certifications shop

Prec Cast Kft support and further development 2015 aluminium HPDC Satoraljaujhely

. foundry 4 closing range up to 3.000 t automotive CNC

Shantala Spherocast production and process audit 2015 GJL/GJS automatic Shimoga

Private Ltd. market and strategy for 3 plants Stahl/CNC moulding line Karnataka

man.moulding shop

Staub Fonderie Sarl process progress audit 2015 GJL/GJS automatic Merville

productivity progress, scrap reduction moulding line

Gothaer Risk-Management elaboration expertise survey 2015 aluminium HPDC Gerstungen

GmbH water damage in a die casting foundry CNC





Mahle König KG SWOT analysis core shop 2015 aluminium GDC chill mould Rankweil

GmbH & CoKg make-or-buy estimation

Staub Fonderie Sarl employee training programme 2015 GJL/GJS vertical Melville

melting, moulding, casting moulding line

BMW AG start-up support company Sirpress 2015 aluminium GDC chill mould Mercogliano

BMW motorbike oscillating crank

Eisenwerke Hasenclever concept study turbo charger 2015 GJS/steel core block Battenberg

& Sohn GmbH low pressure die casting of iron and steel

materials

Deutsche Beteiligungs AG assistance of M&A-process Gienanth 2015 GJL/GJS automatic Eisenberg

technology, productivity, environmental moulding line Fronberg

man.moulding shop

Luitpoldhütte AG interim mandat e 2015 GJL/GJS automatic Amberg

insolvency prevention attempt moulding line

Carolinenhütte elaboratin of an IDW S6 expert survey 2015 GJL/GJS manual moulding Kallmünz

foundry 4 closing range up to 3.000 t automotive shop





Staub Fonderie Sarl interim mandate technical plant management 2014/15 GJL/GJS automatic Merville

Zwilling/Wehrhan production, quality, technical further moulding line

development

Silbitz Guss GmbH interim mandate logistics 2015 GJS/steel partial automatic Silbitz

operative management manual moulding shop man.mould.shop

and man.moulding

Eisenwerk Hasenclever interim mandate melting plant 2015 steel core block Battenberg

& Sohn GmbH support and employee training

Ritter Leichtmetallguss interim mandate plant management 2015 aluminium HPDC Weinstadt-

GmbH in responsibility of production and quality CNC Strümpfelbach

Schuler Guss GmbH interim mandate 2015 GJL/GJS manual moulding Göppingen

operative management manual moulding shop shop

ZF Gusstechnologie GmbH concept elaboration and process assistance 2014/15 aluminium HPDC Nürnberg

in the sector of 8HP processing CNC

Staub Fonderie Sarl process progress audit 2014/15 GJL/GJS automatic Merville

productivity progress, scrap reduction moulding line





Schuler Guss GmbH implementation of foundry closing 2014/15 GJL/GJS man.moulding Göppingen

final production, installation sale shop

Schuler AG interim mandate management Schuler 2014/15 GJL/GJS man.moulding Göppingen

Guss GmbH for production and relocation shop

Silbitz Guss GmbH interim mandate logistics 2014/15 GJS/steel automatic Silbitz

support moulding line

man.moulding

ENA Guss GmbH interim mandate: technical management 2013/14 GJL/GJS moulding line Albruck

Wellensiek RAW manual moulding shop man.mould cast

ENA Guss GmbH interim mandate: planning process, client assis- 2013/14 GJL/GJS moulding lines Erzingen/Albruck

Wellensiek RAW tance, delivery period reduction 2 locations aluminium man.mould cast

Schuler Guss GmbH implementation of foundry closing 2014/15 GJL/GJS man.moulding Göppingen

shop

Silbitz Guss GmbH interim mandate technical plant management 2014/15 GJS/steel automatic Silbitz

technical further development moulding line

man.moulding





Stutz Improvment AG elaboration of a strategic future input 2014 GJL/GJS automatic Liestal

for Erzenberger AG moulding line

SLR GmbH assesment study 2014 GJL/GJS automatic St. Leon Roth

cast sand separation, cooling, blasting moulding line

Oerlikon Graziano gearbox housing improvement 2014 aluminium automatic Rivoli

series qualification, start-up securing Ferrari moulding line

Carolinenhütte quick and dirty 2014 GJL/GJS manual moulding Kallmünz

concept study for insolvency prevention shop

Atreus GmbH assessment study market, technical and 2015 aluminium HPDC Wendlingen

strategic alineation Ritter Wendlingen vacural

L&S Präzisionsguss GmbH interim mandate 2015 2014 steel chill mould Wermsdorf

management melting plant

Adam Opel AG analysis new inhouse abutment concept 2014/15 GJL/GJS man.moulding Rüsselsheim

product development shop





Staub Fonderie Sarl planning and tender of a new electrical melting 2014 GJL/GJS vertical Merville

plant as replacement cupola furnace moulding line

MWS Aluguss GmbH elaboration of porosity catalogue 2014 aluminium chill mould Schwoich

limited sample definition for gearbox housing sand cast

Martinrea Honsel GmbH 2014 aluminium chill-mould Meschede

crank cases at the location Meschede

Pressmetall Hoym GmbH elaboration of an amplification concept 2014 aluminium die casting Hoym

capacities at the location CNC-processing

tool shop

Pressmetall Hoym GmbH elaboration of a building application for gene- 2014 aluminium die casting Hoym

rating public sponsoring means CNC-processing

tool shop

Luitpoldhütte AG elaboration of a sand regeneration concept 2014 GJL/GJS automatic Amberg

for 60.000 t foundry used sand / a moulding line

Carolinenhütte potential audit, implementation immediate 2014 GJL/GJS man.mould Kallmünz

measures for improvement of productivity cast

and result





Stutz Improvement AG elaboration of a market study 2014 GJL/GJS automatic Andelfingen

moulding line

Pressmetall Gunzenhausen SWOT due diligence logistical alignment 2014 aluminium die casting Gunzenhausen

GmbH in-house processes CNC-processing

Porsche AG Brownfield: amplification and 2014 eco manual moulds Weissach

modernization of the magnesium-foundry magnesium furan resin

Oerlikon Graziano SpA scrap reduction VW gearbox housings 2014 aluminium chill-mould Schwoich

MWS Schwoich

Callista Private Equity M&A-assistance SAG Motion 2014 aluminium processing Lend

GmbH&Co magnesium

Gießerei Erzenberg AG potential audit, elaboration of the strategic 2014 GJL/GJS automatic Liestal

alignment sewage and construction cast moulding line

Brabant Alucast reorganization workshop 2014 aluminium vacural Wendlingen

estimation of a reorganization concept

location Ritter Wendlingen





Heidelberger Druck- Greenfield-study 30.000 t/a planning, rolling, 2014 GJS/GJL furan resin Amstetten

maschinen AG layout, cost analysis, search for location Europe moulding line

subject to secrecy elaboration of an expertise as a result of a 2014 GJS manual moulding running process

deficient realized M&A-process shop

Schuler AG interim mandate: management 2014 GJL/GJS manual moulding Göppingen

Schuler Guss shop

Zeitzer Guss GmbH takeover integration management 2014 steel/iron manual moulding Zeitz

cast

Fagor Ederlan Coop scrap reduction gearbox housings 2014 aluminium die casting Eskoriatza

Powertrain Unit

Schuler Guss GmbH interim mandate: plant management 2014 GJL/GJS manual moulding Göppingen

shop

Pressmetal Hoym GmbH interim mandate: plant management 2014 aluminium die casting Hoym

Georgsmarienhütte assistance of the M&A-process 2014 aluminium manual mould. line Renningen

Holding GmbH MWK Renningen and Schwäbisch Gmünd chill+manual mould Schwäbisch Gmünd

prototyping





ENA Guss GmbH interim mandate: technical management 2013/14 GJL/GJS moulding lines Erzingen/Albruck

Wellensiek RAW 2 locations aluminium manual moulding cast

Luitpoldhütte AG potential audit, modernization concept 2014 GJL/GJS horizontal Amberg

strategy and cost decrease concept moulding line

Fansteel GmbH interim mandate: iron foundry 2013/14 GJL/GJS machine + Albbruck

manual moulding

cast

Fansteel GmbH interim mandate: aluminium foundry 2013/14 aluminium sand cast Erzingen

Trimet Aluminium SE Swot analysis: uncovering of calculation and 2014 aluminium chill-mould Harzgerode

productivity reserves, cast knots BMW 5

Staub Fonderie Sarl interim mandate: technical plant management 2014 GJL/GJS vertical Merville

moulding

machines

Ritter Leichtmetallguss interim mandate: aluminium foundry 2013/14 aluminium die casting Strümpfelbach

GmbH

ZF Gusstechnologie GmbH project management 8HP, capacity amplifcation 2014 aluminium die casting Nuremberg





Kopf Holding GmbH interim mandate: technical management 2013 magnesium die casting Liaoning

Power Cast Liaoning Liaoning; start-up of production,

introduction of production processes,

training of employees, further organization of the

Greenfield-foundry

I.M.S. Foundry realization: technical due diligence 2013 malleable moulding lines Italy

Casti Holding market due diligence iron

GJL/GJS

Bosch Thermotechnik cost improvement melting plant by appraisal 2013 GJS/GJL automatic Lollar

GmbH of the cupola furnace under-utilization moulding lines

Le Belier Hungary ensuring the run-up curve cast knots 2013 aluminium chill-mould Ajka

BMW 5 in time and quality

realization of a freezing simulation boogies 2011 steel vacuum Saransk

and frames steel cast, procurement of the moulding

moulds, layout of the core boxes, start-up line

of the tools on site, training of the employees





Kopf Holding GmbH interim mandate: operative support in 2013 magnesium die casting Kronach

the field of costs and scrap minimization

at the relocation of the Dietz Mg-foundry

to Kronach

Zwilling J.A. Henkels AG elaboration of a strategic allignment 2013 GJL/GJS vertical Neuss

of the Staub foundry in France mould machines

SHW Automotive GmbH examination for measures regarding noise and 2013 GJL/GJS vertical Tuttlingen

dust reduction by considering the governmental moulding lines

constraints

Pleissner GmbH realization of time-economic measures 2013 GJL/GJS manual moulding Elze

in the manual moulding shop for improvement shop

of the offer calculation

Bosch Thermotechnik Greenfield-study: new construction of a heat 2013 aluminium chill-mould Lollar

GmbH exchange foundry at the location Lollar for moulding line

W5 and W6 gas furnaces

Staub Fonderie Sarl interim mandate: technical plant management 2013 GJL/GJL vertical Merville

mould machines





MWK Renningen GmbH improvement of the location in the sectors 2013 aluminium moulding line Renningen

production, performance, scrap, layout, prototyping,

investment planning, distribution and cost-cutting manual mould cast

chill mould

Franken Guss Kitzingen interim mandate: technical plant management 2013 aluminium die casting Kitzingen

GmbH & Co.KG die casting foundry poral cast

Staub Fonderie Sarl planning, tendering, procurement and start- 2013 GJL/GJS vertical Merville

up of new sand treatment unit moulding

machines

Franken Guss Kitzingen operative support in the field of cost and scrap 2013 aluminium die casting Kitzingen

GmbH & Co.KG minimization poral cast

Rauch Fertigungstechnik support at implementation of a magnesium 2013 eco- sand cast Weissach

GmbH furnace in the magnesium foundry of Porsche AG magnesium

Porsche AG integration of a new magnesium foundry 2013 eco- sand cast Weissach

in the existing stock of the aluminium magnesium

prototype foundry

Staub Fonderie Sarl active attendance scrap reduction 2013 GJL/GJL vertical Merville

moulding

machines





Ferro-Preis d.o.o. concept check demolition cupola furnace, 2012 GJL/GJS moulding lines Cakovec

new construction electrical melting plant, centrifugal

inspection and revision of the existing casting

specifications

Ritter Leichtmetallguss interim mandate: technical plant management 2012/14 aluminium die casting Weinstadt

GmbH with responsibility for the production CNC

Luitpoldhütte AG competition analysis mould box sizes 2012 GJL/GJS moulding line Amberg

and capacities Europe

Georgsmarienhütte interim mandate: technical assistance MWK 2012 aluminium moulding line Renningen

Holding GmbH implementation of performance-increasing manual mould

measures cast, chill-mould,

prototyping

Ohm und Häner Metallwerk technical support in the field of external 2012 aluminium moulding line Olpe

GmbH & Co. KG cleaning shops chill-mould

Ritter Leichtmetallguss integration of a 1.800 t die casting machine 2012 aluminium die casting Weinstadt

GmbH in the layout CNC

Zwilling J.A. Henkels AG implementation of scrap programmes 2012 GJL/GJS vertical Merville

increase of the power density moulding

machines





ExOne GmbH market study Mexico: search for location 2012 core sand engineering Augsburg

prototyping

MAN Diesel & Turbo SE tendering of the new melting plant, elaboration 2012 GJL/GJS manual moulding Augsburg

of specifications and securing the interfaces shop

Franken Guss Kitzingen interim mandate: technical management die 2012 aluminium die casting Kitzingen

GmbH & Co. KG casting with responsibility for: personnel, poral cast

result, scrap, development CNC, tool shop

BMW AG strategic allignment of the BMW-foundry 2012 aluminium die casting Landshut

Landshut magnesium chill-mould casting

MWK Renningen GmbH SWOT Due Diligence technology and 2012 aluminium moulding line Renningen

distribution, elaboration of technical positioning manual moulding

elaboration of the strategic allignment cast, chill-mould,

prototyping

Ritter Leichtmetallguss integration of a 1.800 t die casing machine 2012 aluminium die casting Weinstadt

GmbH in the layout CNC

Siemens AG qualification of a Russian foundry 2012 steel manual moulding Nuremberg

for manufacturing steel cast parts shop, moulding

machine





ExOne GmbH market study Brazil: search for location 2012 core sand engineering Augsburg

prototyping

Kern GmbH construction of low pressure magnesium 2012 magnesium low pressure Schkeuditz

machines die casting

prototyping

Borbet Alabama Inc. interim mandate: quality management 2012 aluminium low pressure Auburn

troubleshooting, ensuring the supply for die casting

BMW in time, budget and quality

Hasenclever & Sohn interim mandate: technical plant management 2012 steel low pressure Battenberg

GmbH in responsibility for personnel and result core packages

Franken Guss Kitzingen technical support in the production sector 2012 GJS/GJL moulding lines Kitzingen

GmbH & Co. KG iron cast and pre-planning of the moulding line

exchange, depiction of options

Kopf Holding GmbH concept check of the BMP-construction tender 2012 magnesium die casting Liaoning

Power Cast Liaoning i.G. of the 12.000 t Greenfield-foundry

Zwilling J.A. Henkels AG Swot Audit in the Staub-foundry of company 2012 GJL/GJS vertical Merville

Staub Fonderie in France mould machines





KPS Due Diligence technology, environment, market 2012 iron manual moulding shops

investment estimations in the DIHAG-group steel chill-mould

in the companies: Buderus Spezial Guss brass moulding lines

Mecklenburger Metallguss low pressure

Meuselwitz Guss

Lintorfer Eisengießerei

Walzengießerei Coswig

Schmiedeberger Gießerei

Stahl- und Hartguss Bösdorf

Franken Guss Kitzingen Greenfield-study: planning of a flywheel foun- 2012 GJL vertical Kitzingen

GmbH & Co. KG dry, capacity 40.000 t/a moulding line

Modgal Metal Ltd. improvement of the processing flow 2011/12 GJS/GJL vertical Rosh Pina

prolongation of the DISA-cooling line moulding line

GussStahl Lienen Feasibility Study: new construction and relo- 2012 steel manual moulding Lienen

GmbH & Co. KG cation of the cleaning shop and heat treatment lostfoam cast

Kopf Holding GmbH Greenfield-planning: magnesium-foundry 2012 magnesium die casting Liaoning

Power Cast Liaoning i.G. capacity 12.000 t cast, planning of the foundry,

of the reclaiming installations, the environment

technology, the energy supply, building and

compound





KSB AG elaboration of a market study steel cast Europe 2012 steel manual moulds Pegnitz

elaboration of sourcing potentials moulding lines

BMW AG ensuring the run-up curve 8HP in quantity and 2011/12 aluminium die casting Landshut

time at the sub-contractors Brabant Alucast,

+GF+, Honsel a.o.

KSB AG Greenfield-planning: pump foundry 2012 GJS/GJL manual moulding Pegnitz

planning of the production and environmental steel shop, moulding

technology of building, logistics, cost ascer- line

tainment

Bharat Forge concept check Greenfield-planning 2012 GJL/GJS moulding lines Pune

100.000 t/a cylinder heads and blocks

capacity check, error correction

further construction and start-up of railway 2011/12 steel vacuum moulding Saransk

steel foundry VKM, completion of missing line

installations, training of the employees,

scrap reduction, support at installation

acceptance

Eralmetall Aluguss GmbH ensuring the BMW-supply with engine swing- 2011/12 aluminium die casting Klettgau-Erzingen

RAW Grub arms in time, quality and budget

scap reduction by means of ingate modifica-

tion





Elektro Thermit realization of a project for increasing the 2011 CO2 thermite Halle/Saale

GmbH & Co KG mould capacity welding

Haosheng Foundry technical due diligence 2011 GJL/GJS moulding lines Mianyang

concept check investment planning for

engines of type EA888 GEN III

Bohong-group VW-Audi Eisenwerke Brühl

KSB AG Brownfield-planning: modernization planning 2011/12 GJL/GJS moulding line Pegnitz

entire foundry including all procedures steel manual moulding

improvement of logistics and cost reduction shop

revision of the investment concept 2000

cessation of European competitivity

Pleissner GmbH interim mandate: foundry management 2011 GJL/GJS manual moulding Elze

moulding shop shop

Modgal Metal Ltd. reduction of scrap with metallurgical 2011 GJL/GJS vertical Rosh Pina

background moulding line

Pressmetall Gunzenhausen interim management: plant management 2011/12 aluminium die casting Gunzenhausen

GmbH & Co KG in responsibility for personnel and results CNC





MGG Group B.V. Swot Due Diligence: return to a sustainable 2011 aluminium moulding lines Tegelen

competitivity

ILM GAZ Greenfield-planning: iron foundry 2011 GJL/GJS 4 moulding lines Jaroslavl

capacity 100.000 t/a for manufacturing die casting

components for truck cylinder heads, blocks

drive chain components and vehicle parts

planning of all production departments and

buildings

Modgal Metal Ltd. improvement of the electrical melting plant 2011 GJL/GJS vertical Rosh Pina

and amplification planning reinvestment moulding line

Silbitz Guss GmbH support of the manual moulding shop regarding 2011 GJL/GJS manual moudling Silbitz

quality, performance and reduction of cleaning shop, moulding

expenditures line

Silbitz Guss GmbH implementation of cost-reducing measures 2011 GJL/GJS manual moulding Silbitz

in the melting plant and at the raw materials shop, moulding

line

TCZ-Titan-Express scrap reduction railway cast 2011 steel vacuum Tikhvin

molding line

KSB AG due diligence of the foundry concept 2000 2011 GJL/GJS moulding lines Pegnitz

correction and revision of the input steel manual moulding

shop





Modgal Metal Ltd. estimation of performance reserves in the field 2011 GJL, GJS vertical Rosh Pina

of the installed DISA-line moulding line

interim mandate: production in responsibility 2011 GJL/GJS manual moulding

for personnel, scrap and performance steel cast, moulding

line

Alba Tower Aluminium SWOT analysis process and technology 2011 aluminium manual moulding Sharjah

shop

Pleissner GmbH interim mandate: technical plant management 2011 GJL/GJS manual moulding Elze

in responsibility for results and personnel shop

Burkhardt GmbH elaboration of a bank expertise for CoBa: 2011 GJL, GJS manual moulding Bayreuth

estimation of the future perspectives shop, moulding

lines

feasibility study VKM steel foundry Saransk 2011 steel vacuum Saransk

elaboration of an expertise for presenting moulding

the investment planning errors line

Herborner Pumpenfabrik potential audit:, technology, result, market 2011 GJL/GJS moulding line Herborn

competitivity estimation of the captive foundry





depiction of power reserves, cost decrease 2010/11 GJL/GJS manual mould

potentials, integration of new cast volumes steel cast, moulding

line

Trimet Aluminium AG support at the scrap reduction in the field of 2011 aluminium chill-mould Harzgerode

BMW-axle carriers

Gusstec elaboration of a bank expertise for the CoBa 2011 GJL/GJS manual moulding Weiherhammer

Weiherhammer GmbH estimation of future perspectives shop

Silbitz Guss GmbH interim mandate: technical plant management 2011 GJL, GJS manual moulding Silbitz

with result responsibility steel shops, moulding

lines

Dieckerhoff Guss GmbH interim mandate: technical plant management 2010/11 GJL, GJS sand cast Gevelsberg

in responsibility for results Niresist, SIMO

Fritz Winter GmbH shopfloor support at line 4 for increasing the 2010/11 GJL, GJS sand cast Stadtallendorf

specific productivity

Richard Bergner troubleshooting assignment in 2 Chinese 2011 aluminium chill-mould Changzhou/Xinji

Holding GmbH & Co.KG foundries: securing the run-up after product

in time and budget





FAW Greenfield-planning: iron foundry 2010/11 GJL/GJS 4 moulding lines Changchun


components for truck cylinder heads, blocks

drive chain components and vehicle parts

planning of all production departments and buildings

Suzlon Energy Ltd. Potential Audit in the new built foundry 2010 GJS,GJL manual moulding Pune/Coimbatore

Seforge Ltd. with the question, why can only shop

30 instead of 100.000 t planned capacity

be reached

Metalska Industrija Greenfield-planning: 13.000 t cast/a 2010/11 GJS/GJL automatic

planning of technology, all departments, the moulding line

building, environment technology, the relocation manual moulding

shop

ACO Gruppe Greenfield-planning: sewage cast foundry 2010 GJL/GJS automatic Renzburg

capacity 60.000 t/a, planning of technology, moulding line

layouts, height cracks, all departments,

environmental technology, etc.

Similor AG Potential Audit, scrap reduction 2010 brass chill-mould Laufen

increase of performance low pressure die

casting





FAW Greenfield-planning: aluminium foundry 2010 aluminium chill-mould Changchun


engine heads and blocks series VW EA 211

planning of all production departments and

buildings

Kion Group strength-weakness-analysis, presenting of 2010 GJL/GJS furan resin- Weilbach

capacity reserves, introduction of linked

cost decreasing measures, engineering moulding line

Loramendi S. Coop market estimation Europe to new and 2010 vertical Vitoria-Gasteiz

replacement investments moulding lines

Kopf Holding interim mandate: total management of the 2010 aluminium die casting Kirchheim Teck

distribution magnesium

zinc

CTS support of the suppliers in time and budget 2010 steel vacuum Tikhvin

securing the project progress

Invest Kapital Holding realization of a technical Due Diligence 2010 GJL/GJS manual mould Jünkerath

of the foundry Ergocast Guss GmbH, Jünkerath cast, moulding

line





Linde GmbH amplification planning foundry Weilbach 2010 GJL furan resin Weilbach

by means of Brownfield-extension by 10.000 t/a

EGE CELIK DÖKUM SWOT-audit and support at manufacturing 2010 steel cast sand cast Izmir

railway parts

RAW Rombach interim mandate: sand foundry 2010 aluminium sand cast Jena

Dieckerhoff Guss GmbH implementation of scrap decreasing 2010 GJL, GJS sand cast Gevelsberg

measures Niresist, GJS

Dieckerhoff Guss GmbH implementation of improvement and 2010 GJL, GJS sand cast Gevelsberg

training measures in the core shop Niresist, SIMO

Dieckerhoff Guss GmbH interim mandate: management cupola furnace 2010 GJL, GJS sand cast Gevelsberg

Niresist, SIMO

Franken Guss interim mandate: management sales dept. 2009/10 aluminium sand cast, LPDC Kitzingen

Kitzingen GmbH GJL. GJS HPDC, poral cast

Franken Guss interim mandate: Al-development 2009/10 aluminium HPDC, LPDC Kitzingen

Kitzingen GmbH poral cast

CTS procurement of the entire technical 2009/10 steel vacuum Tikhvin

equipment for 70.000 t steel cast foundry

Franken Guss Kitzingen interim mandate: technical plant management 2009 aluminium die casting Kitzingen

GmbH & Co KG poral casting





Trimet AG Brownfield-planning 2009 aluminium chill cast Harzgerode

foundry for Al-carriage parts

layout, possibilities, method, supplier selection

KS-ATAG 3D-visualising of the new production location 2009 aluminium LPDC, HPDC Cluj-Napoca

Romania GDC

KS-ATAG technical planning of the heavy-weight 2009 aluminium chill cast Cluj-Napoca

chill cast foundry, layout, method, possibilities

KS-ATAG 3D-visualising with flythrough of the new 2009 aluminium CNC- Neckarsulm

processing for Porsche Panamera motors air-conditioned

NTP SP.z.o.o Greenfield-planning streamline-foundry 2009 magnesium die casting

Görtz & Schiele support at the implementation of 2009 aluminium chill cast

chill cast for automotive carriage parts

ensuring the start-up, improvement of the

chill moulds and reduction of scrap

Schweizer Post pricing-analysis and pricing scenarios 2008/09

Schweizer Bahn support at the quality defects and 2009

support in pricing-issues

Swissmetall support at the replacement of the

supervisory board





Chrysler troubleshooting, start-up of 14 chill moulds 2009 aluminium chill cast

for carriage cast parts

ensuring the start-up

RAW Rombach Swot Audit sand cast, tool shop 2009 aluminium Sand cast, LPDC Jena

Kitzingen GmbH drawing up a continuation concept die cast

Jenpräzision i.I.

RAW Rombach Interim mandate: Jenpräzision i.I. 2009/10 aluminium die casting Eisenberg

Werhahn KG amplification of the mandate wind power cast 2009 GJL,GJS manual mould cast

Wellensiek RAW interim mandate: management production 2009 aluminium sand cast Olpe

of the MGI-group foundries copper chill cast

Wellensiek RAW search for investors for MGI-group 2009 aluminium cast Olpe

of the MGI-group foundries copper continuous casting

machine

Schunk GmbH drawing up of supplier specifications for 2009 steel sand cast Wetterberg

railway cast parts

Metalska Industrija Swot potential analysis + investment check-up 2009 GJL sand cast

d.d. CO2-regeneration

Schunk GmbH drawing up of test specification for the 2009 Steel sand cast Wetterberg

approval of railway parts

Metaco Union Kft. Greenfield-planning of a foundry for railway parts 2009 GJS sand cast Ostoros





Dieckerhoff Guss GmbH interim mandate: technical plant management 2009/10 GJL, GJS sand cast Gevelsberg

Niresist, SIMO

Wellensiek RAW introduction of a controlled M&A-process 2009 aluminium cast Olpe

for the MGI-group copper cont.casting machine

Schunk GmbH drawing up of supplier specifications 2009 steel sand cast Wettenberg

for railway cast parts

MIT AG support at the engagement Belte AG 2009 aluminium heat treatment Unterhaching

entrance through financial participation

Attorney Bruno Fraas drawing up of diverse economic considerations 2009 aluminium sand cast, LPDC Kitzingen

accompanying diverse investors GJL, GJS HPDC, poral cast

drawing up of business plans

Attorney Bruno Fraas M&A-support in the selling process of 2009 aluminium sand cast, LPDC Kitzingen

Metal Technologies Kitzingen i.I. GJL, GJS HPDC, poral cast

Metal Technologies support sales and development 2009 aluminium HPDC, LPDC Kitzingen

Kitzingen GmbH poral cast

Nemak support at the improvement of 2009 aluminium HPDC, GDC

Mexican production locations

subject to secrecy M&A-assignment; sale of a 100 million 2009/10 aluminium die casting

- turnover captive foundry

Metallwerke Gustav interim mandate: foundry management 2009 aluminium sand cast Olpe

Imhäuser GmbH & Co. KG copper chill cast





Metallwerke Gustav SWOT-audit 2009 aluminium sand cast Olpe

Imhäuser GmbH & Co. KG copper chill cast

UWS GmbH detail engineering, installation of a 2009 Fe-materials Magdeburg

blasting plant incl. building modifications

Nemak support at the improvement of 2009 aluminium HPDC, GDC

Chinese production locations

GAZ Greenfield-planning of a start-up foundry 2009 GJL furan resin Jaroslavl

5.000 - 15.000 t truck motor cast

CTS detail engineering 70.000 t steel cast foundry 2008/09 steel vacuum Tikhvin

drawing up of all functional specs.

NTP SP.z.o.o. interim mandate: production 2008/09 al / mg die casting Kedzierzyn-Kozle

Werhahn KG environmental Due Diligence 2008 GJL, GJS man. mould cast Neuss

NTP SP.z.o.o. drawing up a strategy paper 2008 aluminium die casting Kedzierzyn-Kozle

go-to-growth, Swot Audit magnesium

Remputmash Greenfield-planning 15.000 t steel cast foundry 2008 steel cast vacuum Kaluga

frames and carriers, completely modular

GAZ Greenfield-planning of a modular motor 2008 GJL sand cast Jaroslavl

foundry, 100.000 t truck

Elektrik Steel development of tube cast machines 2008 GJL chill mould





Eurotech Casting b.v. market entry study Europe 2008 aluminium sand cast Venlo

strategy and formation

Pierburg Pump Technology planning of a virtual Greenfield-foundry 2008 aluminium die casting Neckarsulm

GmbH best practice, modular

CTS feasibility study 2008 steel vacuum St. Petersburg

70.000 t steel cast foundry (frames and carriers)

Huth & Gaddum GmbH drawing up of investment petition documents 2008 aluminium SG, LPDC Velbert

configuration of ROI-calculations heavy metal GC

ENA Guss GmbH strategic consulting 2008 GJL. GJS sand cast Albbruck

aluminium

Karl Dungs GmbH interim management die cast production 2008/09 aluminium die casting

Metal Technologies cost analysis and strategic new orientation 2008 aluminium HPDC, LPDC Kitzingen

Kitzingen GmbH of the sector aluminium cast poral cast

Werhahn KG technical due diligence iron foundry 2008 GJL, GJS man.mould cast Neuss

Werhahn KG global market study wind power development 2008 GJL, GJS man.mould cast Neuss

presenting development trends

Metal Technologies revision new foundry planning 2008 GJL. GJS sand cast Kitzingen

Kitzingen GmbH cupola furnace 50 t/h in a feasible, modular

option





ENA Guss GmbH economic improvement 2008 GJL, GJS sand cast Albbruck

accounting, business accountancy Erzingen

debtors, creditors, reporting

ENA Guss GmbH interim management 2008 GJL.GJS sand cast Albbruck

Heidelberger AG detail engineering new planning man.mould 2007/8 GJL. GJS man.mould cast Amstetten

foundry, amplification Amstetten by 10.000 t

Halberg Guss AG performance comparison of the locations 2008 GJL, GJS sand cast Leipzig

Leipzig and Saarbrücken Saarbrücken

Halberg Guss AG interim management production 2008 GJL, GJS sand cast Leipzig

Casting Technologies interim management, distribution, technical 2008/09 aluminium chill mould Farsund

Farsund AS development Al-carriage automotive

Dieckerhoff Guss GmbH monitoring new start-ups turbo charger, 2008 GJL, GJS, sand cast Gevelsberg

planning of new core shop, logistic concept Niresist, SIMO

BWK master plan study, market, technology, product 2007/08 GJL. GJS sand cast Albbruck

strategy, economical future perspectives aluminium Erzingen

Huth & Gaddum GmbH interim management technical management 2007-09 aluminium SG, LPDC, GDC Velbert

KS-ATAG new planning of a modular foundry 2007/09 aluminium SG, LPDC, GDC Cluj-Napoca

building, bearing structure, project management

exterior equipments, utilities management, funct.specs,tender





Castec interim management technology / production 2008 aluminium sand cast Mattighofen

Ferro-Preis d.o.o. detail engineering tube cast machine 2007/08 GJL sand and chill cast Cakovec

drawing up of functional specs.and acceptance

standards

Belte AG potential audit, strategy and orientation 2007/08 aluminium SG, LPDC, GDC Velbert

drawing up of technical and economical

development concept

Ferro-Preis d.o.o. development of a rapid tube cast machine 2007/08 GJL sand and chill cast Cakovec

KS-ATAG location screening Romania, estate search 2007 aluminium HPDC, GDC Cluj-Napoca

investment benefits, estate estimation LPDC Neckarsulm

Heidelberger AG configuration of a reporting system for the 2007 GJL, GJS sand cast Amstetten

foundry Amstetten

Belte AG SWOT due diligence 2007 aluminium SG, LPDC, GDC Delbrück

Huth & Gaddum aluminium and heavy metal

Pierburg s.r.o. development of a fast setting time mould conc. 2007 aluminium die casting Dülni

Castec interim management production planning 2007 aluminium sand cast Mattighofen

Castec interim management technology / production 2007 aluminium sand cast Mattighofen

Pierburg s.r.o. development of material standards for 2007 aluminium die casting Neuss

Nettetal, Hatat, Dülni, Livorno, Berlin





VEMZ Greenfield-planning, streamline-foundry 2007 GJL sand cast Vladimir

30.000 t electric motor foundry

Peter Mayer Modell-u potential audit, market and strategy 2007 aluminium sand cast Mattighofen

Formenbau GmbH bentonite and furan sand foundry

Heidelberger AG drawing up a foundry concept 2007 GJL, GJS sand cast Amstetten

by integrating new cast parts, costs and

profitability evidence

KSM Castings GmbH logistics concept carriage parts 2007 aluminium chill cast Hildesheim

Pierburg s.r.o. calculation relocation scenario 2007 aluminium die casting Dülni/Berlin

Pierburg s.r.o. Greenfield-planning, streamline-foundry 2007 aluminium die casting Düllni

Metallwerke Kloss GmbH SWOT-audit, strategical alignment 2007 aluminium die casting Maulbronn

Halberg Guss GmbH interim management 2007 GJL, GJS sand cast Leipzig

Weigl Metallguss GmbH certificate, sand preparation DISA-moulding line 2007 aluminium sand cast Bautzen

Weigl Metallguss GmbH SWOT-audit, potential analysis 2007 aluminium sand cast Bautzen

Weigl Metallguss GmbH SWOT-audit, potential analysis 2007 aluminium sand cast Finsterwalde

Heidelberger AG Potential Audit, technology, product 2007 GJL, GJS sand cast Amstetten

development go-market strategy





DCM planning of a motor block and motor head 2007 GJL sand cast Ropar

foundry; modular 100.000 t car and truck

DCM sand analysis for CB- and wet cast sand 2007 GJL sand cast Ropar

Wolfensberger GmbH interim management, new building and start-up 2007 steel man.mould cast

steel foundry

Fiday Gestion market study brake discs/-drums Europe 2007 GJL sand cast Cassey-Les-Scey

trend, dispersion and costs

Gesco AG due diligence of an iron foundry 2007 GJL, GJS sand cast Isselburg

Karlo Fink GmbH interim management technology 2007 aluminium die cast Kaindorf

Karlo Fink GmbH potential analysis (market, strategy, technology) 2007 aluminium die cast Kaindorf

Georg Fischer +GF+ detail engineering renovation cast post 2006/07 GJS sand cast Mettmann

processing; biding, project management,

carriage parts

Atlanta Foundry improvement core shop and sand circuit 2006/07 GJL sand cast Johannesburg

truck motor blocks

Murray & Roberts Greenfield-planning of new foundry 2006/07 GJL sand cast Port Elizabeth

1.000.000 motor blocks / a

Düker GmbH detail engineering, foundry new building 2006/07 GJL, GJS man.mould cast Laufachdrawing up technical specifications





Murray & Roberts support at new start-up of 4-cyl-motor blocks 2006/07 GJL sand cast Port Elizabeth

Düker project management new building 2006/07 GJL, GJS manual mould Laufach

manual mould foundry moulding line

Walter Hundhausen GmbH planning of a cupola furnace for 100.000 t 2006/07 GJS sand cast Schwerte

cast / a 45 t / h incl. charge makeup, electric

furnace and connection

Eisengiesserei interim management melting plant 2006/07 GJL. GJS manual mould Torgelow

Torgelow increasing of performance from 200 to 400 t/day

TCG Unitech potential analysis technology foundry, 2006 aluminium die casting Kirchdorf

tool shop, processing magnesium

HWS market study for introduction of new products 2006 engineering Bad Laasphe

analysis: market, competition and price

evaluation of the technical concept

Ohm und Häner Greenfield-planning of a new foundry for 2006 aluminium sand cast Buchholz

7.500 t/a

Dieckerhoff Guss GmbH necessity analysis, depicting measure 2006 GJS, D5S sand foundry Gevelsberg

for the integration of new cast quantities SIMO

Walter Hundhausen GmbH interim management 2006 GJL, GJS sand cast Schwerte

technical management





Dieckerhoff Guss GmbH depiction of the possibility D5S to melt in 2006 GJS, D5S sand cast Gevelsberg

hot wind cupola furnace SIMO

Aluminium Rheinfelden support at the layout and procurement of 2006 aluminium die cast Rheinfelden

die casting tools

project management

Düker feasibility study and cost analysis 2006 GJS, GJL manual mould Laufach

new building manual mould moulding line

Nemak Europe interim management 2006 aluminium chill cast Györ

core shop, motor foundry

Düker potential evaluation, Eastern-European 2006 GJL, GJS moulding line Laufach

Fe-foundries with regard to mould pieces manual mould

ICME potential analysis of two tube and molded 2006 GJL, GJS, manual mould

part foundry moulding line

centrifuge foundry

Submitted to Secrecy execution of a management coaching 2006 GJL, GJS manual mould

seminar duration: 6 months

KS-ATAG project planning and realization of a CNC- 2006/07 aluminium low pressure Neckarsulm

processing 40.000 m2 for V-motor blocks (Porsche Panamera) chill cast

Roemheld & Moelle GmbH overhead expenses analysis 2005 GJL,GJS manual mould Mainz





Walter Hundhausen GmbH interim management 2006 GJL, GJS sand cast Schwerte

technical management

Walter Hundhausen GmbH hot wind cupola furnace planning 40 t/h 2005/06 GJL,GJS sand cast Schwerte

100.000 t/a

Nemak Europe. productivity comparison of the locations 2005 aluminium chill cast

Germany and Slovakia, Czech Republic

Roemheld & Moelle implementation of development studies 2005 GJL, GJS manual mould Mainz

GmbH for the improvement of calculations

Walter Hundhausen GmbH planning of electrical melting plant 2005 GJL,GJS sand cast Schwerte

100.000 t/a; 45 t/h

Walter Hundhausen GmbH feasibility study 2005 GJL, GJS, sand cast Schwerte

strategic growth to 100.000 t cast / a

KSM_Casting support at the introduction of 2005 aluminium HPDC, GC, CPC Hildesheim

GmbH process visualizing BDE-systems

Roemheld & Moelle support at the test conduction in case of 2005 GJL, GJS manual mould Mainz

GmbH manual molded vacuum parts

Roemheld & Moelle performance improvement cold wind cupola 2005 GJL,GJS manual mould Mainz

GmbH furnace; introduction of NF-technology





support at shifting products 2005 GG,GGG manual mould Mainz

GmbH support at the introduction of machine beds casted standing

Dieckerhoff Guss GmbH increase of the specific productivity 2005 GGG sand cast Gevelsberg

and of the disposability of the moulding line

Dieckerhoff Guss GmbH improvement of the core manufacturing 2005 GGG sand cast Gevelsberg

increasing of the specific productivity HWS-moulding line

HAGI support of a Greenfield-planning 2005 GGG sand cast

Luitpoldhütte AG* Six-Sigma-seminars 2005 GG, GGG sand cast Amberg

KSM-Castings introduction check BDE-systems 2005 aluminium die casting Hildesheim

Roemheld & Moelle implementation of time management measures 2005 GG,GGG manual mould Mainz

GmbH in the production

Rautenbachguss GmbH* productivity comparison btw.Wernigerode and 2005 Aluminium chill cast Wernigerode

other Rautenbach-locations in Europe

Walter Hundhausen GmbH study of the location amplification to 2005 GGG sand cast Schwerte

100.000 t/a

*) Network references





Ohm und Häner GmbH location screening Eastern Europe 2005 aluminium sand cast

Römheld & Moelle strategical partner search Eastern Europe 2005 GG,GGG manual mould

GmbH

Dieckerhoff Guss GmbH development trends exhaust manifold modules 2005 D5 sand cast Gevelsberg

appearance, function + metallurgy until 2015

DaimlerChrysler global sourcing cars APK 2009 2005 steel low pressure cast Mettingen

thin well manifolds < 3 mm wall thickness

KS-ATAG project management relocation tool 2005 aluminium chill cast Neckarsulm

construction

Roemheld & Moelle potential audit and strategy until 2008 2005 GG,GGG manual mould Mainz

GmbH planning, construction tender, project pursuance

cast, hollow mould+full mould method

Walter Hundhausen GmbH project management new core drying furnace 2005 GGG sand cast Schwerte

KS-ATAG project and realization 2005 aluminium low pressure cast Neckarsulm

aluminium motor block chill cast foundry

Porsche Panamera foundry





Walter Hundhausen GmbH project management, planning and realization 2005 GGG sand cast Schwerte

of new core sand processing 18t/h, SOP

Dieckerhoff Guss GmbH Iitroduction of measures for the increase 2005 GG,GGG sand cast Gevelsberg

of the core shop and moulding line performance

Dörrenberg Edelstahl drawing up a master plan 2008, Potential Audit 2004/05 GS manual mould Engelskirchen

GmbH strategic future orientation

Walter Hundhausen GmbH restructuring automotive CB-core shop 2004/05 GGG sand cast Schwerte

publications foundry magazine

Halberg Guss GmbH interim management production 2004/05 GG sand cast Leipzig

2006/07

PMC GmbH* Ind.park 12.000 qm + service area and 2004/05 construction Frankfurt

car park, project management, planning cons-

truction tender, placing, project controlling

PMC GmbH* 16.000 m2 offices,project management 2004/05 construction 3. stage of Frankfurt

planning, const.tender, project controlling construction

placing, project controlling

Koramic* management of technical maintenance 2004/05 argile production Venlo

increase of disposability of 20 % 2006/07

Altec GmbH* interim management 2004/05 aluminium die casting Hof






Remeha b.v. section and mould filling expertise for const. 2004 aluminium chill cast Apeldoorn

approval of an Al-construction part Suzhou

Vostermans risk estimation of a foundry takeover 2004 aluminium HWS-moulding line Venlo

Alu Foundries b.v. Due Diligence vacuum

Dieckerhoff Guss GmbH improvement of core deburring stations 2004 GG, GGG sand cast Gevelsberg

HWS-moulding line

Hydro Aluminium potential audit tightness evaluation 2004 aluminium Al-core block Dillingen

Alucast GmbH motor block line method

Walter Hundhausen GmbH layout planning CB core shop 2004 GG,GGG sand cast Schwerte

+GF+-moulding line

Mitsubishi Motors* machine evaluation & potential analysis 2004 GJL, GJS, autom. motor Lonsdale

for drawing up a company flyer Simo, Al blocks, exhaust man.

Vostermans enlargement of the core shop 2004 aluminium HPDC, SC, GC Venlo

Foundries b.v. HWS-moulding line

Walter Hundhausen GmbH diverse multi-moment studies 2004 GGG sand cast Schwerte

Harz Guss Zorge GmbH investment control of robot-controlled 2004 GG,GGG sand cast Zorge

core manufacturing






Industrial Engineering 2006 2015

- Selection of Further Projects -





Project: location amplification, new construction amplification, die casting

new construction processing and

logistics hall

Project Extent: building and technology

Project Contents: - Feasibility Study

- layout, layout planning, options discussion

- definition of the requirements to building and infrastructure

- specifications for the installations to be purchased

- evaluation of the offers

- detail planning of the installation alineation

- adjustment of building and infrastructure

- monitoring of installation and start-up

- coordination of machine production, installation and start-up

- project management, deadline planning and cost control

Period of Realization: approx. 12 months

Industrial Engineering

Trimet AG, Harzgerode (D) 2016/17

Aluminium

Automotive

Foundry





Project: planning o a Greenfield passenger cars wheel rim foundry

LPDC, CNC, painting shop, logistics incl. warehouses, etc.

annual capacity of 12.000 t, 2,5 mio. rims range16-21 inch

Project Extent:

Project Content: - Feasibility Study

- layout, layout planning, option discussion

- definition of the requirements to building and

infrastructure









CMS, Izmir (TUR) 2016/17

Aluminium

Automotive

Foundry





Project: location amplification, reconstruction halls N32 and N31

integration of new die casting cells up to 4.000 t for the project EA 890

Project Extent: building and technology


- layout, layout planning, option discussion

- definition of the requirements to building and infrastructure









KS-HUAYU, Neckarsulm (D) 2016/17

Aluminium

Automotive

Foundry





Project: Greenfield-planning, decision matrix for investment support

aluminium foundry 15.000 t/a die casting versus 15.000 t/a low pressure die

casting

Project Extent: shock tower, gearbox housings, motor blocks and heads, wheel rims,

chassis parts

Project Contents: - Feasibility Study for 3 foundries

- layout, layout planning

- option discussion

- definition: building and infrastructure

- personnel estimation

- paperless manufacture planning

- total production management

concept


Senaat General Holding Corporation, Abu Dhabi (UAE) 2016

Aluminium

Automotive

Foundry





Project: Greenfield-planning: shock tower foundry: aluminium die casting

capacity approx.1,8 mio. shock tower/a

Project Extent: planning and layout of the entire foundry

location adaptation


- layout, layout planning

- option discussion

- definition: building and infrastructure

- personnel estimation

- paperless manufacture planning

- total production management concept


Magna Cosma International, (UK) 2015

Aluminium

Automotive

Foundry





Project: reorganization of the light metal experimental foundry

Project Extent: realignment and amplification of the aluminium and magnesium

experimental foundry

Project Contents: - inventory buidling and infrastructure

- planning of the installation disposition

- definition of the requirements to the building and infrastructure

- specifications for the installations which are to be procured


- detail planning of the installation disposition, adjustment of building and

infrastructure

- coordination of the installation assembly, installation and start-up

- schedule planning and cost control


Industrial Engineering

Porsche AG, Weissach (D) 2014/15

Magnesium

Automotive

Foundry





Project: amplification plant Hoym

Project Extent: new construction empty truss storage, instrument

manintenance and storage

Project Contents: - constitutive on the master plan, realization of the

1.phase approx. 6.000 m²

- building planning with infrastructure, technical

equipment and installation planning

- development tool maintenance

- tendering and placing the construction

performances

- monitoring of the construction perfomances and

ramp-up

-schedule planning and cost control


Pressmetall Hoym, (D) 2014/15

Aluminium

Automotive

Foundry





Project: strategic development of low pressure die cast

Meschede by considering the inventory

Project Extent: development of a master plan for ensuring the

production of 400.000 engine blocks

Project Content: - definition target corridor

- presenting of material streams

- presenting of working processes and logistics

- employee necessity

- cost frame of the singular development levels

- schedule planning for realization of 1.phase

- result: masterplan low pressure die cast


Aluminium

Automotive

Foundry

Martinrea-Honsel, Meschede (D) 2014





Project: location development plant Gunzenhausen

Project Exent: development of a master plan, presenting the

necessary investments

Project Contents: - evaluation of the production data and the

inventory

- development of a phased implementation of

the master plan

- depiction of the future logistics, the material

flow and the work processes

- cost input of the singular realization steps

- estimation of the personell development

- schedule planning and depiction of

dependencies

Period of Realization: 2014

Pressmetall Gunzenhausen, (D) 2014

Aluminium

Automotive

Foundry


Modification Index Augsbu

Documents

Management Consulting Consulting Engineering Competence ...hysh-consulting.com/attachment/20190620/de2332a6cf2e42b2ae40… · and he is one of the group’sfounders. A polyglot man