Upload
others
View
12
Download
0
Embed Size (px)
Citation preview
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 1 >
MAN Diesel & Turbo „Engineering the Future – since 1758“
2012
Company Presentation
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 2 >
MAN Diesel & Turbo „Engineering the Future – since 1758“
Location Deggendorf
DWE®Reactors
All data provided in this document is non-binding. This data serves informational purposes only and is especially not
guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to
changes and will be assessed and determined individually for each project. This will depend on the particular
characteristics of each individual project, especially specific site and operational conditions.
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 3 >
MAN Group Corporate Structure
RENK
(76,6%)
Power Engineering Business
Company
Commercial Vehicles
MAN
Nutzfahrzeuge
Revenues ’09: 6.4 bn€
MAN
Latin America
Revenues ’09: 1.4 bn€*
MAN SE
MAN Group 2010: 14.7 bn€ Revenues, 47,675 Employees
Investments Sinotruk (25,0% +1 Share), Scania (17,4%**)
* April-December 2009
** Voting Rights
MAN
Diesel & Turbo
Revenues ’09: 3,8 bn€
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 4 >
Division Oil & Gas
Business Unit OSA
Energy related Engineering
Franz Kufner - Head of BU OSA
Max Kilger - Project Manager
Deggendorf March 4th , 2010
Franz Leher
Energy-related Engineering – ODA
SBU Turbo Machinery , BU Oil & Gas
MAN Diesel & Turbo SE Business Unit Oil & Gas
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 5 >
Company Survey City of Deggendorf – Germany
River Danube
MAN Diesel & Turbo SE Deggendorf site
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 6 >
1924 founded
435 employee
Deggendorf
Company Survey
MAN Diesel & Turbo SE Deggendorf site
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 7 >
Germany
Deggendorf
Switzer-
land Austria
Vienna
Donau
Frankfurt
Nuremberg
Czech
Republic
Passau
Frankfurt – Deggendorf
415 km
Nuremberg – Deggendorf
190 km
Munich – Deggendorf
150 km
Munich
Deggendorf
Company Survey
MAN Diesel & Turbo SE Deggendorf site - location
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 8 >
Company Survey
MAN Diesel & Turbo SE Deggendorf site - shipment connections
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 9 >
MDT Deggendorf Business Segment OSD - Product range
Reactor Technology
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 10 >
Maleic Anhydride (MA) Reactor
Tubes 2 x 34,900
Diameter: 8,700 MM
Height: 10,700 MM
Weight: 620 MT
Containment Design
Reactor Technology
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 11 >
Tubes: 26,900
Height: 15,800 MM
Diameter: 8,300 MM
Weight: 485 MT
Acrylic Acid (AA) Reactor site erection
Reactor Technology
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 12 >
Gas-to-Liquid (GTL) Reactors
Reactor Technology
Tubes 30,000
Diameter: 7,316 MM
Weight: 1,200 MT
Height (TL) : 12,950 MM
Number of GTL Reactors: 12
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 13 >
Refinery Technology
Shutdown Engineering
Physical Plant Construction
High Pressure Vessels
Equipment made of
Special materials
Power Engineering
Nuclear Technology
Physical Plant
Construction
Power Engineering
Nuclear Technology
High Pressure
Vessels
Equipment made of
Special Materials
Program of Products and Services BU Segment ODA – Energy-related Engineering
Apparatus Construction
Refinery Technology
Shutdown
Engineering
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 14 >
Apparatus Construction
Refinery Technology
Shutdown
Engineering
RFCC Reactor fabrication CPC Refinery, Kaohsiung, Taiwan - 2010
Length 35,000 mm
Inner Diameter 9,200 mm
Weight
Material
620 MT
516 Gr. 70 /
SA387 Gr. 11
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 15 >
Apparatus Construction
Refinery Technology
Shutdown
Engineering
RFCC Reactor fabrication CPC Refinery, Kaohsiung, Taiwan - 2010
Unloading of the RFCC-Reactor in Taiwan on a SPMT
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 16 >
Apparatus Construction
High Pressure
Vessels
Equipment made of
Special Materials
Hydro Cracking Reactor Bayern Oil Refinery, Neustadt
Length 29,100 mm
Diameter 4,000 mm
Wall thickness 217+4,5 mm
Weight 525 MT
Pressure 145,5 bar
Temperature 454 °C
Base material 12CrMo 910
Weld overlay Type 347
Hydrocracker DC 0251
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 17 >
Apparatus Construction
High Pressure
Vessels
Equipment made of
Special Materials
Hydro Cracking Reactor Bayern Oil Refinery, Neustadt
Length 27,600
mm
Diameter 4,000 mm
Wall thickness 209+4,5
mm
Weight 475 MT
Pressure 140,5 bar
Temperature 454 °C
Base material 12CrMo
910
Weld overlay Type 347
Hydrocracker DC 0252
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 18 >
Hydro Cracking Reactor Bayern Oil Refinery, Neustadt
Integrally forged nozzle with shell welding connection
Apparatus Construction
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 19 >
Apparatus Construction
High Pressure
Vessels
Equipment made of
Special Materials
Hydro Cracking Reactor
Bayern Oil Refinery, Neustadt
Strip cladding of the reactor shell - reactor on the left side
Welding of circumferential shell weld - reactor on the right side
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 20 >
Apparatus Construction
High Pressure
Vessels
Equipment made of
Special Materials
Hydro Cracking Reactor Bayern Oil Refinery, Neustadt
Transport of Hydrocracker no. 2 from fabrication area to quay side
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 21 >
Apparatus Construction
High Pressure
Vessels
Equipment made of
Special Materials
Hydro Cracking Reactor Bayern Oil Refinery, Neustadt
Road transportation of a Hydrocracker with a weight of 525 mt, crossing a
bridge which cannot withstand the load without additional measurements
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 22 >
Refinery Technology
Shutdown Engineering
Physical Plant Construction
High Pressure Vessels
Equipment made of
Special materials
Power Engineering
Nuclear Technology
Apparatus Construction
Physical Plant
Construction
Power Engineering
Nuclear Technology
Refinery Technology
Shutdown
Engineering
High Pressure
Vessels
Equipment made of
Special Materials
Program of Products and Services BU Segment OSA – Energy-related Engineering
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 23 >
Apparatus Construction
Physical Plant
Construction
Vacuum chambers for coatings
Magnet yokes for experiments in
high energy physics
Support structures
for fusion experiments
Plasma vessels and vacuum
vessels for fusion experiments
Thermal insulation for fusion
experiments
First wall for fusion experiments
Altitude test bench for ARIANE 5
rocket engines and aircraft
turbine engines
Systems and Components for physical research institutes
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 24 >
Apparatus Construction
Physical Plant
Construction
IPP – Institut für Plasmaphysik, Garching, Greifswald USDEX Upgrade, WENDELSTEIN 7-X
CERN – Teilchenbeschleuniger, Genf LHC Experiment - Large Hadron Collider CMS - Compact Moun Solenoid
ESO – European Southern Observatory Teleskope Mount Paranal
TUM – Technische Universität München FRM II Neutronen Quelle
DLR – Deutsches Zentrum für Luft- und Raumfahrt Höhensimulationsprüfstand für VINCI Triebwerk
UNI Stuttgart Tornado Triebwerksprüfstand
FZK – Forschungszentrum Karlsruhe Katrin - Karlsruher Tritium-Neutrino-Experiment
Clients in Germany / Europe Systems and Components
for physical research institutes
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 25 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
CERN particle accelerator at Geneva, Switzerland / France
circumferential length 28 km at a depth of abt. 100m
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 26 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 27 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
Dimensions Ø 15.000 mm
length 12.800 mm
Weight 6.500.000 kg
Material S235JRG2 / GS 45
Machining- planeness of the
and Erection- rings with diameter
tolerances 9.800 mm
less than 1 mm
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 28 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 29 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
First free standing barrel ring with a weight of 1,200 mt
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 30 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
Central barrel ring with outer vacuum chamber (stainless steel)
Weight of vacuum chamber 260 mt
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 31 >
Apparatus Construction
Physical Plant
Construction
5 Barrel rings of CMS detector
CERN, LHC-Accelerator, Geneva
Finalizing of barrel ring no. four with a weight of 1,200 mt
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 32 >
Test Bench for Ariane 5 VINCI rocket engines - DLR
Vulcain-2 of Ariane 5 - Launcher Diffuser for ESA-Test Bench P4.1
Apparatus Construction
Physical Plant
Construction
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 33 >
Apparatus Construction
Dimensions
Ejectors
Ø 10,000 mm
height 25,000 mm
Ø 1,400 mm
height 20,000 mm
Total weight approx. 345,000 kg
Material 1.0425 (HII) / 1.4541
Physical Plant
Construction
Condenser
Test Bench for Ariane 5 VINCI rocket engines - DLR
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 34 >
Diffuser Apparatus Construction
Dimension
s
Ø 2,300 mm
Height 10,000
mm
Total
weight 120,000 kg
Material WStE 355
/1.0425(HII)/
1.4541
Thermal
load
2.0 MW/m² / 4.0
MW/m²
Exhaust
gas
inlet
approx. 3.200 K
Physical Plant
Construction
Test Bench for Ariane 5 VINCI rocket engines - DLR
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 35 >
Apparatus Construction
Physical Plant
Construction
Cross sections through cooling panels of diffuser
Test Bench for Ariane 5 VINCI rocket engines - DLR
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 36 >
Apparatus Construction
Physical Plant
Construction
90° deflector with cooling panels
Test Bench for Ariane 5 VINCI rocket engines - DLR
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 37 >
Bild: IPP, Greifswald
Apparatus Construction
Physical Plant
Construction
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
Installation of super-conducting coils over the plasma vessel
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 38 >
Plasma vessel
(green)
Components supply by MAN DWE
Outer vacuum vessel
(grey)
1. Wall
cooling panels
Thermal Isolation
(yellow)
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
Apparatus Construction
Physical Plant
Construction
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 39 >
Material: 1.4429; X2CrNiMoN 17-13-3
relative magnetic permeability <1.01
Dimensions: Diameter (outside) 12.800 mm
Wall thickness 17 mm
Total weight: 28.000 kg
Operating pressure: Ultra high vacuum <10-8 mbar
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
Apparatus Construction
Physical Plant
Construction
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 40 >
Bild: IPP, Greifswald Finished semi-module sector in MAN DWE plasma vessel shop
Apparatus Construction
Physical Plant
Construction
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 41 >
Three views of a semi-module sector
Apparatus Construction
Physical Plant
Construction
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 42 >
Apparatus Construction
Physical Plant
Construction
Trial assembly of two half modul sectors
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 43 >
Apparatus Construction
Physical Plant
Construction
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
Assembly of one modul with super-conducting coil, insulation and
engine frame at IPP Greifwald
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 44 >
Plasma Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
Apparatus Construction
December 2011: Torus is closed; Modul with open outer shell
Physical Plant
Construction
Picture: Max-Planck-
Institut; Greifswald
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 45 >
Material: 1.4429; X2CrNiMoN 17-13-3
relative magnetic permeability <1.01
Dimensions: Diameter (outside) 15,100 mm
Wall thickness 25 mm
Total weight: 140 mt
Operating pressure: High vacuum <10-6 mbar
Vacuum Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
Apparatus Construction
Physical Plant
Construction
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 46 >
Physical Plant
Construction
Upper shell modul of outer vacuum vessel with nozzles and domes
Apparatus Construction
Vacuum Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 47 >
Physical Plant
Construction
Apparatus Construction
Trial assembly of upper and lower half of outer vacuum vessel
Vacuum Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 48 >
Physical Plant
Construction
Apparatus Construction
Laser tracker measurement of the shape of the upper segment
Vacuum Vessel for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 49 >
Physical Plant
Construction
Apparatus Construction
Division of insulation panels for the inner plasma vessel
Thermal Insulation for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 50 >
Physical Plant
Construction
Apparatus Construction
Thermal Insulation for Fusion Experiment
Wendelstein-7X, IPP, Germany
Installation of insulation panels on plasma vessel modul
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 51 >
Physical Plant
Construction
Apparatus Construction
Thermal Insulation for Fusion Experiment
Wendelstein-7X, IPP, Germany
Thermal insulation of outer vacuum vessel with Kapton foil and brass sheets
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 52 >
Physical Plant
Construction
Apparatus Construction
Thermal Insulation for Fusion Experiment
Wendelstein-7X, IPP, Germany
Thermal insulation of outer vacuum vessel with Kapton foil and brass sheets
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 53 >
Physical Plant
Construction
Apparatus Construction
Thermal Insulation for Fusion Experiment
Wendelstein-7X, IPP, Germany
Thermal insulation of outer vacuum vessel with Kapton foil and brass sheets
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 54 >
Apparatus Construction
Physical Plant
Construction
Material 1.4435; X2CrNiMo 18-14-3, Permeability < 1.02
1 st wall for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 55 >
Apparatus Construction
Physical Plant
Construction
Internal pressure 25 bar
1 st wall for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 56 >
Apparatus Construction
Physical Plant
Construction
Dimensions of 200 x 200 mm to 1,000 x 1,000 mm,
wall thickness 5.0 mm / 1.5 mm
1 st wall for Fusion Experiment
Wendelstein-7X, IPP, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 57 >
Apparatus Construction
Physical Plant
Construction
UHV-Main Spectrometer
for KATRIN-Experiment, FZK, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 58 >
Apparatus Construction
Physical Plant
Construction
UHV-Main Spectrometer
for KATRIN-Experiment, FZK, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 59 >
Material 1.4429; X2CrNiMoN 17-13-3 (316 LN)
Relative magnetic permeability < 1.01
Cobalt content < 500 ppm
Dimensions Inner diameter 9,800 mm
Total length 23,280 mm
Volume 1,200 m³
Wall thickness (cyl.) 32 mm
Operating
pressure
Ultrahigh vacuum < 10-11 mbar
Total leak rate
outgassing rate
< 5 x 10-9 mbar l / s (He at 20 °C)
< 10-12 mbar l / s cm²
Apparatus Construction
Physical Plant
Construction
UHV-Main Spectrometer
for KATRIN-Experiment, FZK, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 60 >
Physical Plant
Construction
Apparatus Construction
UHV-Main Spectrometer
for KATRIN-Experiment, FZK, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 61 >
Physical Plant
Construction
Early stop of the journey ??
Apparatus Construction
UHV-Main Spectrometer
for KATRIN-Experiment, FZK, Germany
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 62 >
Physical Plant
Construction
Apparatus Construction
UHV-Main Spectrometer
for KATRIN-Experiment, FZK, Germany
Having reached the final destination after 8800 km
End of a long an exiting journey
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 63 >
All data provided in this document is non-binding. This data serves
informational purposes only and is especially not guaranteed in any way.
Depending on the subsequent specific individual projects, the relevant data
may be subject to changes and will be assessed and determined individually
for each project. This will depend on the particular characteristics of each
individual project, especially specific site and operational conditions.
High Pressure
Vessels
Equipment made of
Special Materials
Company Survey
Reactor Technology
Apparatus Construction
MAN Diesel & Turbo Deggendorf competences
Refinery Technology
Shutdown
Engineering
Physical Plant
Construction
Power Engineering
Nuclear Technology
.
© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 64 >
MAN Turbo Engineering the future –
since 1758.
Engineering the Future –
Since 1758.
Thank you
Attention for your CONTACT:
Franz Leher Senior Project Engineer
MAN Diesel & Turbo SE Business Unit Oil & Gas
Segment ODA - Energy-related Engineering
Werftstrasse 17 D-94469 Deggendorf
P.O. Box 1209 D-94452 Deggendorf
Phone +49 (0)991 381 222
Mobile +49 (0)15114202443
Fax +49 (0)991 381 5222
Email: [email protected]
www.mandieselturbo.com