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High Pressure Vessels Equipment made of Special Materials Company Survey Reactor Technology Apparatus Construction MAN Diesel & Turbo Deggendorf competences Refinery Technology Shutdown Engineering Physical Plant Construction Power Engineering Nuclear Technology . © MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 1 > MAN Diesel & Turbo „Engineering the Future – since 1758“ 2012 Company Presentation

MAN Diesel & Turbo - CERN

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Page 1: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 1 >

MAN Diesel & Turbo „Engineering the Future – since 1758“

2012

Company Presentation

Page 2: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 2 >

MAN Diesel & Turbo „Engineering the Future – since 1758“

Location Deggendorf

DWE®Reactors

All data provided in this document is non-binding. This data serves informational purposes only and is especially not

guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to

changes and will be assessed and determined individually for each project. This will depend on the particular

characteristics of each individual project, especially specific site and operational conditions.

Page 3: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 3 >

MAN Group Corporate Structure

RENK

(76,6%)

Power Engineering Business

Company

Commercial Vehicles

MAN

Nutzfahrzeuge

Revenues ’09: 6.4 bn€

MAN

Latin America

Revenues ’09: 1.4 bn€*

MAN SE

MAN Group 2010: 14.7 bn€ Revenues, 47,675 Employees

Investments Sinotruk (25,0% +1 Share), Scania (17,4%**)

* April-December 2009

** Voting Rights

MAN

Diesel & Turbo

Revenues ’09: 3,8 bn€

Page 4: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 4 >

Division Oil & Gas

Business Unit OSA

Energy related Engineering

Franz Kufner - Head of BU OSA

Max Kilger - Project Manager

Deggendorf March 4th , 2010

Franz Leher

Energy-related Engineering – ODA

SBU Turbo Machinery , BU Oil & Gas

MAN Diesel & Turbo SE Business Unit Oil & Gas

Page 5: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 5 >

Company Survey City of Deggendorf – Germany

River Danube

MAN Diesel & Turbo SE Deggendorf site

Page 6: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 6 >

1924 founded

435 employee

Deggendorf

Company Survey

MAN Diesel & Turbo SE Deggendorf site

Page 7: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 7 >

Germany

Deggendorf

Switzer-

land Austria

Vienna

Donau

Frankfurt

Nuremberg

Czech

Republic

Passau

Frankfurt – Deggendorf

415 km

Nuremberg – Deggendorf

190 km

Munich – Deggendorf

150 km

Munich

Deggendorf

Company Survey

MAN Diesel & Turbo SE Deggendorf site - location

Page 8: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 8 >

Company Survey

MAN Diesel & Turbo SE Deggendorf site - shipment connections

Page 9: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 9 >

MDT Deggendorf Business Segment OSD - Product range

Reactor Technology

Page 10: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 10 >

Maleic Anhydride (MA) Reactor

Tubes 2 x 34,900

Diameter: 8,700 MM

Height: 10,700 MM

Weight: 620 MT

Containment Design

Reactor Technology

Page 11: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 11 >

Tubes: 26,900

Height: 15,800 MM

Diameter: 8,300 MM

Weight: 485 MT

Acrylic Acid (AA) Reactor site erection

Reactor Technology

Page 12: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 12 >

Gas-to-Liquid (GTL) Reactors

Reactor Technology

Tubes 30,000

Diameter: 7,316 MM

Weight: 1,200 MT

Height (TL) : 12,950 MM

Number of GTL Reactors: 12

Page 13: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 13 >

Refinery Technology

Shutdown Engineering

Physical Plant Construction

High Pressure Vessels

Equipment made of

Special materials

Power Engineering

Nuclear Technology

Physical Plant

Construction

Power Engineering

Nuclear Technology

High Pressure

Vessels

Equipment made of

Special Materials

Program of Products and Services BU Segment ODA – Energy-related Engineering

Apparatus Construction

Refinery Technology

Shutdown

Engineering

Page 14: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 14 >

Apparatus Construction

Refinery Technology

Shutdown

Engineering

RFCC Reactor fabrication CPC Refinery, Kaohsiung, Taiwan - 2010

Length 35,000 mm

Inner Diameter 9,200 mm

Weight

Material

620 MT

516 Gr. 70 /

SA387 Gr. 11

Page 15: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 15 >

Apparatus Construction

Refinery Technology

Shutdown

Engineering

RFCC Reactor fabrication CPC Refinery, Kaohsiung, Taiwan - 2010

Unloading of the RFCC-Reactor in Taiwan on a SPMT

Page 16: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 16 >

Apparatus Construction

High Pressure

Vessels

Equipment made of

Special Materials

Hydro Cracking Reactor Bayern Oil Refinery, Neustadt

Length 29,100 mm

Diameter 4,000 mm

Wall thickness 217+4,5 mm

Weight 525 MT

Pressure 145,5 bar

Temperature 454 °C

Base material 12CrMo 910

Weld overlay Type 347

Hydrocracker DC 0251

Page 17: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 17 >

Apparatus Construction

High Pressure

Vessels

Equipment made of

Special Materials

Hydro Cracking Reactor Bayern Oil Refinery, Neustadt

Length 27,600

mm

Diameter 4,000 mm

Wall thickness 209+4,5

mm

Weight 475 MT

Pressure 140,5 bar

Temperature 454 °C

Base material 12CrMo

910

Weld overlay Type 347

Hydrocracker DC 0252

Page 18: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 18 >

Hydro Cracking Reactor Bayern Oil Refinery, Neustadt

Integrally forged nozzle with shell welding connection

Apparatus Construction

Page 19: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 19 >

Apparatus Construction

High Pressure

Vessels

Equipment made of

Special Materials

Hydro Cracking Reactor

Bayern Oil Refinery, Neustadt

Strip cladding of the reactor shell - reactor on the left side

Welding of circumferential shell weld - reactor on the right side

Page 20: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 20 >

Apparatus Construction

High Pressure

Vessels

Equipment made of

Special Materials

Hydro Cracking Reactor Bayern Oil Refinery, Neustadt

Transport of Hydrocracker no. 2 from fabrication area to quay side

Page 21: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 21 >

Apparatus Construction

High Pressure

Vessels

Equipment made of

Special Materials

Hydro Cracking Reactor Bayern Oil Refinery, Neustadt

Road transportation of a Hydrocracker with a weight of 525 mt, crossing a

bridge which cannot withstand the load without additional measurements

Page 22: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 22 >

Refinery Technology

Shutdown Engineering

Physical Plant Construction

High Pressure Vessels

Equipment made of

Special materials

Power Engineering

Nuclear Technology

Apparatus Construction

Physical Plant

Construction

Power Engineering

Nuclear Technology

Refinery Technology

Shutdown

Engineering

High Pressure

Vessels

Equipment made of

Special Materials

Program of Products and Services BU Segment OSA – Energy-related Engineering

Page 23: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 23 >

Apparatus Construction

Physical Plant

Construction

Vacuum chambers for coatings

Magnet yokes for experiments in

high energy physics

Support structures

for fusion experiments

Plasma vessels and vacuum

vessels for fusion experiments

Thermal insulation for fusion

experiments

First wall for fusion experiments

Altitude test bench for ARIANE 5

rocket engines and aircraft

turbine engines

Systems and Components for physical research institutes

Page 24: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 24 >

Apparatus Construction

Physical Plant

Construction

IPP – Institut für Plasmaphysik, Garching, Greifswald USDEX Upgrade, WENDELSTEIN 7-X

CERN – Teilchenbeschleuniger, Genf LHC Experiment - Large Hadron Collider CMS - Compact Moun Solenoid

ESO – European Southern Observatory Teleskope Mount Paranal

TUM – Technische Universität München FRM II Neutronen Quelle

DLR – Deutsches Zentrum für Luft- und Raumfahrt Höhensimulationsprüfstand für VINCI Triebwerk

UNI Stuttgart Tornado Triebwerksprüfstand

FZK – Forschungszentrum Karlsruhe Katrin - Karlsruher Tritium-Neutrino-Experiment

Clients in Germany / Europe Systems and Components

for physical research institutes

Page 25: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 25 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

CERN particle accelerator at Geneva, Switzerland / France

circumferential length 28 km at a depth of abt. 100m

Page 26: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 26 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

Page 27: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 27 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

Dimensions Ø 15.000 mm

length 12.800 mm

Weight 6.500.000 kg

Material S235JRG2 / GS 45

Machining- planeness of the

and Erection- rings with diameter

tolerances 9.800 mm

less than 1 mm

Page 28: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 28 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

Page 29: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 29 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

First free standing barrel ring with a weight of 1,200 mt

Page 30: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 30 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

Central barrel ring with outer vacuum chamber (stainless steel)

Weight of vacuum chamber 260 mt

Page 31: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 31 >

Apparatus Construction

Physical Plant

Construction

5 Barrel rings of CMS detector

CERN, LHC-Accelerator, Geneva

Finalizing of barrel ring no. four with a weight of 1,200 mt

Page 32: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 32 >

Test Bench for Ariane 5 VINCI rocket engines - DLR

Vulcain-2 of Ariane 5 - Launcher Diffuser for ESA-Test Bench P4.1

Apparatus Construction

Physical Plant

Construction

Page 33: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 33 >

Apparatus Construction

Dimensions

Ejectors

Ø 10,000 mm

height 25,000 mm

Ø 1,400 mm

height 20,000 mm

Total weight approx. 345,000 kg

Material 1.0425 (HII) / 1.4541

Physical Plant

Construction

Condenser

Test Bench for Ariane 5 VINCI rocket engines - DLR

Page 34: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 34 >

Diffuser Apparatus Construction

Dimension

s

Ø 2,300 mm

Height 10,000

mm

Total

weight 120,000 kg

Material WStE 355

/1.0425(HII)/

1.4541

Thermal

load

2.0 MW/m² / 4.0

MW/m²

Exhaust

gas

inlet

approx. 3.200 K

Physical Plant

Construction

Test Bench for Ariane 5 VINCI rocket engines - DLR

Page 35: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 35 >

Apparatus Construction

Physical Plant

Construction

Cross sections through cooling panels of diffuser

Test Bench for Ariane 5 VINCI rocket engines - DLR

Page 36: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 36 >

Apparatus Construction

Physical Plant

Construction

90° deflector with cooling panels

Test Bench for Ariane 5 VINCI rocket engines - DLR

Page 37: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 37 >

Bild: IPP, Greifswald

Apparatus Construction

Physical Plant

Construction

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Installation of super-conducting coils over the plasma vessel

Page 38: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 38 >

Plasma vessel

(green)

Components supply by MAN DWE

Outer vacuum vessel

(grey)

1. Wall

cooling panels

Thermal Isolation

(yellow)

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Apparatus Construction

Physical Plant

Construction

Page 39: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 39 >

Material: 1.4429; X2CrNiMoN 17-13-3

relative magnetic permeability <1.01

Dimensions: Diameter (outside) 12.800 mm

Wall thickness 17 mm

Total weight: 28.000 kg

Operating pressure: Ultra high vacuum <10-8 mbar

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Apparatus Construction

Physical Plant

Construction

Page 40: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 40 >

Bild: IPP, Greifswald Finished semi-module sector in MAN DWE plasma vessel shop

Apparatus Construction

Physical Plant

Construction

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Page 41: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 41 >

Three views of a semi-module sector

Apparatus Construction

Physical Plant

Construction

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Page 42: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

MAN Diesel & Turbo Deggendorf competences

Refinery Technology

Shutdown

Engineering

Physical Plant

Construction

Power Engineering

Nuclear Technology

.

© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 42 >

Apparatus Construction

Physical Plant

Construction

Trial assembly of two half modul sectors

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Page 43: MAN Diesel & Turbo - CERN

High Pressure

Vessels

Equipment made of

Special Materials

Company Survey

Reactor Technology

Apparatus Construction

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© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 43 >

Apparatus Construction

Physical Plant

Construction

Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Assembly of one modul with super-conducting coil, insulation and

engine frame at IPP Greifwald

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Plasma Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Apparatus Construction

December 2011: Torus is closed; Modul with open outer shell

Physical Plant

Construction

Picture: Max-Planck-

Institut; Greifswald

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Material: 1.4429; X2CrNiMoN 17-13-3

relative magnetic permeability <1.01

Dimensions: Diameter (outside) 15,100 mm

Wall thickness 25 mm

Total weight: 140 mt

Operating pressure: High vacuum <10-6 mbar

Vacuum Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

Apparatus Construction

Physical Plant

Construction

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Physical Plant

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Upper shell modul of outer vacuum vessel with nozzles and domes

Apparatus Construction

Vacuum Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

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Physical Plant

Construction

Apparatus Construction

Trial assembly of upper and lower half of outer vacuum vessel

Vacuum Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

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Physical Plant

Construction

Apparatus Construction

Laser tracker measurement of the shape of the upper segment

Vacuum Vessel for Fusion Experiment

Wendelstein-7X, IPP, Germany

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Physical Plant

Construction

Apparatus Construction

Division of insulation panels for the inner plasma vessel

Thermal Insulation for Fusion Experiment

Wendelstein-7X, IPP, Germany

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Physical Plant

Construction

Apparatus Construction

Thermal Insulation for Fusion Experiment

Wendelstein-7X, IPP, Germany

Installation of insulation panels on plasma vessel modul

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Physical Plant

Construction

Apparatus Construction

Thermal Insulation for Fusion Experiment

Wendelstein-7X, IPP, Germany

Thermal insulation of outer vacuum vessel with Kapton foil and brass sheets

Page 52: MAN Diesel & Turbo - CERN

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Physical Plant

Construction

Apparatus Construction

Thermal Insulation for Fusion Experiment

Wendelstein-7X, IPP, Germany

Thermal insulation of outer vacuum vessel with Kapton foil and brass sheets

Page 53: MAN Diesel & Turbo - CERN

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Physical Plant

Construction

Apparatus Construction

Thermal Insulation for Fusion Experiment

Wendelstein-7X, IPP, Germany

Thermal insulation of outer vacuum vessel with Kapton foil and brass sheets

Page 54: MAN Diesel & Turbo - CERN

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Apparatus Construction

Physical Plant

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Material 1.4435; X2CrNiMo 18-14-3, Permeability < 1.02

1 st wall for Fusion Experiment

Wendelstein-7X, IPP, Germany

Page 55: MAN Diesel & Turbo - CERN

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Apparatus Construction

Physical Plant

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Internal pressure 25 bar

1 st wall for Fusion Experiment

Wendelstein-7X, IPP, Germany

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Apparatus Construction

Physical Plant

Construction

Dimensions of 200 x 200 mm to 1,000 x 1,000 mm,

wall thickness 5.0 mm / 1.5 mm

1 st wall for Fusion Experiment

Wendelstein-7X, IPP, Germany

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Apparatus Construction

Physical Plant

Construction

UHV-Main Spectrometer

for KATRIN-Experiment, FZK, Germany

Page 58: MAN Diesel & Turbo - CERN

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Apparatus Construction

Physical Plant

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UHV-Main Spectrometer

for KATRIN-Experiment, FZK, Germany

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Material 1.4429; X2CrNiMoN 17-13-3 (316 LN)

Relative magnetic permeability < 1.01

Cobalt content < 500 ppm

Dimensions Inner diameter 9,800 mm

Total length 23,280 mm

Volume 1,200 m³

Wall thickness (cyl.) 32 mm

Operating

pressure

Ultrahigh vacuum < 10-11 mbar

Total leak rate

outgassing rate

< 5 x 10-9 mbar l / s (He at 20 °C)

< 10-12 mbar l / s cm²

Apparatus Construction

Physical Plant

Construction

UHV-Main Spectrometer

for KATRIN-Experiment, FZK, Germany

Page 60: MAN Diesel & Turbo - CERN

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Physical Plant

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Apparatus Construction

UHV-Main Spectrometer

for KATRIN-Experiment, FZK, Germany

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Physical Plant

Construction

Early stop of the journey ??

Apparatus Construction

UHV-Main Spectrometer

for KATRIN-Experiment, FZK, Germany

Page 62: MAN Diesel & Turbo - CERN

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© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 62 >

Physical Plant

Construction

Apparatus Construction

UHV-Main Spectrometer

for KATRIN-Experiment, FZK, Germany

Having reached the final destination after 8800 km

End of a long an exiting journey

Page 63: MAN Diesel & Turbo - CERN

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© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 63 >

All data provided in this document is non-binding. This data serves

informational purposes only and is especially not guaranteed in any way.

Depending on the subsequent specific individual projects, the relevant data

may be subject to changes and will be assessed and determined individually

for each project. This will depend on the particular characteristics of each

individual project, especially specific site and operational conditions.

Page 64: MAN Diesel & Turbo - CERN

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© MAN Diesel & Turbo 13.03.2012 ASPERA Technology Forum < 64 >

MAN Turbo Engineering the future –

since 1758.

Engineering the Future –

Since 1758.

Thank you

Attention for your CONTACT:

Franz Leher Senior Project Engineer

MAN Diesel & Turbo SE Business Unit Oil & Gas

Segment ODA - Energy-related Engineering

Werftstrasse 17 D-94469 Deggendorf

P.O. Box 1209 D-94452 Deggendorf

Phone +49 (0)991 381 222

Mobile +49 (0)15114202443

Fax +49 (0)991 381 5222

Email: [email protected]

www.mandieselturbo.com