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Man and Machine –United for your SuccessSeminar Program Injection Molding Machinery 2019
Engineering Passion
2
Dear Sir or Madam,
Practical relevance, individuality, flexibility – the training op-portunities from KraussMaffei are perfectly tailored to your needs. They support your drive to use your machine's potential to the full and to minimize downtime. The goal is to achieve peak productivity with your injection molding system.
The content of our training courses consist of a theory compo-nent and intensive practical exercises directly on our machines, e.g. setup and operation, setting special machine functions to increase availability and product quality, maintenance of electri-cal and hydraulic systems, the detection and elimination of problems, and robot technology or automation.
Your specialist knowledge will be furthered in practical exer-cises. At the same time, your individual needs are prioritized, as the number of participants in our training courses is limit-ed to twelve persons, and during the seminar you will work on a training machine in small groups. Only in this way can the trainers individually address your specific needs.
For all combined seminar participants, there is a final exam where you can broaden and self-assess your recently acquired knowledge. Upon successful completion of this exam, you will be awarded our KraussMaffei Test Certificate – an industry- recognized qualification.
We look forward to meeting you and your employees in person!
Rupert GruberTraining and technical information KraussMaffei
Man and MachineTradition meets innovation
Test Certificate
Seminar Program 2019Hands-on – individual – flexible 3
Seminars by KraussMaffeiHands-on – individual – flexible
KraussMaffei supplies practice:Our trainers have many years of experience and make use of state-of-the-art technology to offer you the highest quality of in-struction. You will be provided with application-oriented specialist knowledge in practical exercises at our TechCenter. We also use the latest mixed reality technology to realistically simulate pro-duction processes. This prepares you in the best possible way to carry out your tasks in the workplace.
KraussMaffei offers individuality:We limit the number of participants in our training courses. During the seminar, only a small number of people will work on each training machine. In this way, our trainers can address your individual needs and offer concrete problem solution strategies.
KraussMaffei offers flexibility:Our program contains training courses for all knowledge levels. We also offer individual seminars on special subjects and spe-cial tasks, also for older series. You can attend KraussMaffei training courses at our TechCenter in Munich or Schwaig or at our Sales and Service Center in Verl. We will also be happy to come to your location. Please ask for an individual offer.
Seminar telephone: + 49 (0)89 88 99 41 50www.kraussmaffei.com/trainings
Your benefits – Experienced seminar instructors– Small learning groups – Extensive practical training directly on the machine – Time for individual questions and problem solution strategies– Assistance with arranging hotel accommodation
OP
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Your guideline to successMachine and system
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Combined Seminars
GABasics of applications engineering
2 days
→ Page 6
B1 MC5/MC6Operation and setup
3 days
→ Page 7
B2 MC5/MC6Process and product enhancement
2 days
→ Page 8
B3 MC5/MC6Stable processes and quality assurance
2 days
→ Page 9
BM MC6 = B1 + B2 Combined Seminar
5 days → Page 13
BA LR MC6 = B1 + LR1Combined Seminar
5 days → Page 16
BA IR MC6 = B1 + IR1Combined Seminar
5 days → Page 17
G HWHydraulic system/maintenance
3 days
→ Page 27
HM CX/GX/MXHydraulic system/mechanical system
3 days
→ Page 28
K CX/GXCalibration
2 days
→ Page 29
WHM CX/GX
= GHW + HM Combined Seminar
5 days → Page 30
EHM (electrical/hydraulic system) = E + HM Combined Seminar
5 days → Page 31
E MC5/MC6Electrical system
3 days
→ Page 24
LRW MC5/MC6Linear robots
2 days
→ Page 25
PXElectrical injection molding machine
2 days
→ Page 26
WA MC6 = E + LRW Combined Seminar
5 days → Page 32
Test Certificate
Test Certificate
MAC
HIN
ESY
STEM
HYD
RAU
LIC
SYST
EMEL
ECTR
ICAL
SYS
TEM
Test Certificate
Test Certificate
OP
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ION
AN
D P
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GR
AMM
ING
Seminar Program 2019Overview
Your guideline to successAutomation
5
We offer a final exam to all combined seminar participants. When you pass this exam, you will be awarded the KraussMaffei Test Certificate, an industry-recognized qualification.
Our articulated-arm robot seminars are certified by KUKA Roboter GmbH and are fully recognized.
Test Certificate
Individualized seminars
Combined Seminars
LR1 MC5/MC6Operation, setup and programming*
2 / 3 days*
→ Page 10*only applicable to MC6
LR2 MC5/MC6Free programming
3 days
→ Page 11
LR3 MC5/MC6Advanced free pro-gramming
3 days
→ Page 12
BLR MC6 = LR1 + LR2Combined Seminar
5 days → Page 14
PROLR MC6 = LR2 + LR3Combined Seminar
5 days → Page 15
IR1 BasicOperation and pro-gramming
3 days → Page 18
IR2 AdvanceExtended program-ming
4 days → Page 19
IR3 Commissioning KUKA robots
5 days → Page 20
IR intensive courseParallel processes
2 days → Page 21
IR intensive coursePalettizing
2 days → Page 22
IR intensive courseHoming (home position)
2 days → Page 23
Individualized training for your team → Page 34
Industrial robot training with the KraussMaffei training cell → Page 33
LR R
OB
OTS
IR A
RTI
CULA
TED
-AR
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RO
BOT
SIR
AR
TICU
LATE
D-A
RM
R
OB
OTS
Test Certificate Test Certificate
Test CertificateTest Certificate
Test Certificate
Seminar GABasics of applications engineeringBasics of the injection molding process
Seminar objectives– Basics of thermoplastics– Basics of the injection molding process
Subjects– Basics of plastics (thermoplastics)– Basics of injection molding machines– Basics of injection molding tools– Design of an injection molding
machine– Basics of the injection molding process– Overview of special processes in injec-
tion molding
Target groupBeginners in injection molding (operating personnel, project engineers, purchasing and sales staff)
PrerequisiteNo special previous knowledge required
Duration2 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Machine operation6
Practical seminar B1Operation, setup and programming of injection molding machines incl. core-pulling
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and reliable programming of
core-pulling processes– Recognition and independent handling
of error messages
Subjects– Safety devices on the injection
molding machine– Configuration of the machine control
unit and core puller program– Procedure for setting up the machine– Setting up the clamping unit and
programming core-pulling processes– Setting up the injection unit and
determining the basic settings, mold filling study
– Optimization of machine settings– Monitoring options– Error messages and event log– Clearly and graphically represented
processes with mixed reality– Practical exercises on simulators
and machine
Target groupForemen, applications engineers, toolsetters, operating personnel, beginners
Duration3 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process
Seminar Program 2019Seminar selection
Machine operation
Select the combined semi-nar "Machine operation"
B1 + B2 = BM(see pages 7, 8 and 13)
Select the combined semi-nar "System operation"
B1 + IR1 = BA IR (see pages 7, 17 and 18)
7
Select the combined semi-nar "System operation"
B1 + LR1 = BA LR (see pages 7, 10 and 16)
Practical seminar B2Process and product enhancement on injection molding machines
Seminar objectives– Efficient process and product
enhancement– Continuous monitoring of product
quality– Clearly and graphically represented
processes
Subjects– Profiles for injection/holding pressure/
plasticizing– Identification and rectification
of surface and injection defects– Quality monitoring– Design and functional principle of the
curve calculator– Use of the curve calculator for process
and product enhancement– Use of the curve calculator for quality monitoring– APC and APC+ functions
(Adaptive Process Control)*– Identifying sources of interference– Practical exercises on simulators and
machine*only applicable to MC6
Target groupForemen, applications engineers, assistant foremen, toolsetters
Duration2 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteParticipation in practical seminar B1 (see page 7)
Machine operation
Select the combined semi-nar "Machine operation"
B1 + B2 = BM(see pages 7, 8 and 13)
8
Seminar Program 2019Seminar selection
Machine operation
PrerequisiteParticipation in practical seminar B2 (see page 8)
Practical seminar B3Stable processes and quality assurance on injection molding machines
Seminar objectives– Long-term product quality assurance
and documentation– Recognition and effective exploitation
of potential savings– Energy-conscious machine setup– Greater process stability, shot weight
consistency
Subjects– ECO assistant function*– APC and APC+ functions
(Adaptive Process Control)*– Application of the energy analysis– Energy consumption, energy-con-
scious machine setup– Process parameters, impacts on prod-
uct quality and energy consumption– SPC functions (quality statistics)– Quality assurance and application
of quality statistics– Practical exercises on simulators
and machine*only applicable to MC6
Target groupForemen, applications engineers, assistant foremen, toolsetters
Duration
2 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
9
Practical seminar LR1Operation, setup and programming linear robots with WizardX*
Seminar objectives– Quick and safe operation and setup
of linear robots– Effective setup of grippers– Independent recognition and handling
of error messages– Simple creation of programs using
the WizardX* programming assistant
Subjects– Safety devices on the robot– Data and parameter management– Procedure for operating the robot– "Teach-in" and adaptation of point
coordinates– Setting up the area monitoring– Creating basic programs using WizardX*
– Application of basic programs– Starting up and optimizing the produc-
tion system– Error messages and event log– Presentation of the LR-ON-PC/
LRX-ON-PC software– Practical exercises on simulators
and robots*only applicable to MC6
Target groupMachine operators, toolsetters, sampling personnel, automation personnel
DurationLR1 MC5: 2 days LR1 MC6: 3 days Each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Operation of LR robots
Select the combined semi-nar "Linear robot operation"
LR1 + LR2 = BLR(see pages 10, 11 and 14)
10
Select the combined semi-nar "System operation"
B1 + LR1 = BA LR (see pages 7, 10 and 16)
PrerequisiteNo special previous knowledge required
Seminar Program 2019Seminar selection
Practical seminar LR2Free programming of linear robots
Seminar objectives– Mastering the free programming inter-
face– Modifying programs quickly and safely– Creating new program parts effectively
Subjects– Free programming interface and
command structure– Explanation of the basic programs
and basic program structure– Modifying basic programs (e.g. using
WizardX*)– Procedure for testing program
modifications– Adapting program add-ons quickly
and safely– Working with the LR-ON-PC/
LRX-ON-PC software– Practical exercises on simulators
and robots*only applicable to MC6
Target groupAdvanced toolsetters, sampling personnel with advanced automation tasks, automation personnel Duration3 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteParticipation in practical seminar LR1 (see page 10)
Operation of LR robots
Select the combined seminar "Linear robot programming"
LR2 + LR3 = PROLR(see pages 11, 12 and 15)
Select the combined seminar "Linear robot operation"
LR1 + LR2 = BLR(see pages 10, 11 and 14)
11
Practical seminar LR3Advanced programming of linear robots
Seminar objectives– Expert knowledge of the free
programming interface– Recognition and utilization
of enhancement options– Programming complex automation
processes and applications with multiple kinematics
Subjects– Free programming interface with
advanced command structure– Efficient enhancement of predefined
program flows– Independent development and pro-
gramming of complex program parts– Integration of peripheral systems
(freely programmable I/Os)– Special features of applications with
multiple kinematics– Testing and adapted created program
parts– Identifying and correcting program
errors– Practical exercises on simulators
and robots
Target groupSampling personnel with advanced automation tasks, automation personnel
Duration3 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteParticipation in practical seminar LR2 (see page 11)
Operation of LR robots12
Select the combined seminar "Linear robot programming"
LR2 + LR3 = PROLR(see pages 11, 12 and 15)
Seminar Program 2019Seminar selection
Machine operation
Practical seminar BM = B1 + B2Combined operation and process optimization of injection molding machines
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and reliable programming of
core-pulling processes– Recognition and independent handling
of error messages– Efficient process and product enhance-
ment– Continuous monitoring of product
quality– Clearly and graphically represented
processes
Subjects– Consisting of practical seminar
B1, (see page 7) and B2 (see page 8)– Practical exercises on simulators and
machine– Final test
Target groupForemen, applications engineers, toolset-ters, operating personnel, beginners
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process
13
Practical seminar BLR = LR1 + LR2Combined operation and programming of linear robots
Seminar objectives– Quick and safe operation and setup
of linear robots– Effective setup of grippers– Independent recognition and handling
of error messages– Simple creation of programs using
the WizardX* programming assistant– Mastering the free programming
interface– Modifying programs quickly and safely– Creating new program parts effectively
Subjects– Consisting of practical seminar LR1
(see page 10) and LR2 (see page 11)– Practical exercises on simulators
and robots– Final test
Target groupAdvanced toolsetters, sampling person-nel with advanced automation tasks, au-tomation personnel
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Operation of LR robots
Test Certificate
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
14
PrerequisiteNo special previous knowledge required
Practical seminar PROLR = LR2 + LR3Combined expert programming of linear robots
Seminar objectives– Operating the free programming
interface– Modifying programs quickly and safely– Creating new program parts effectively– Expert knowledge of the free program-
ming interface– Recognition and utilization of enhance-
ment options– Programming complex automation
processes and applications with multiple kinematics
Subjects– Consisting of practical seminar LR2
(see page 11) and LR3 (see page 12)– Practical exercises on simulators
and robots– Final test
Target groupAdvanced toolsetters, sampling person-nel with advanced automation tasks, automation personnel
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in practical seminar LR1 (see page 10)
Seminar Program 2019Seminar selection 15Operation of
LR robots
Practical seminar BA LR = B1 + LR1Combined operation and programming of injection molding machines and linear robots
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and reliable programming
of core-pulling processes– Quick and safe operation and setup
of linear robots– Effective setup of grippers– Simple creation of programs using
the WizardX* programming assistant– Independent recognition and handling
of error messages
Subjects– Consisting of practical seminar
B1 (see page 7) and LR1 (see page 10)– Practical exercises on simulators and
systems– Final test
Target groupMachine operators, toolsetters, sampling personnel, automation personnel
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
OperationSystem
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process
16
Seminar Program 2019Seminar selection
OperationSystem 17
Practical seminar BA IR = B1 + IR1Combined operation of injection molding machines and industrial robots
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and reliable programming of
core-pulling processes– Recognition and independent handling
of error messages– Quick and safe operation of industrial
robots– Effective setup of grippers
Subjects– Consisting of practical seminar B1
(see page 7) and parts of IR1 (see page 18)
– Practical exercises on simulators and systems
– Final test
Parts of IR1 Basic:– Safety instructions for industrial
robots and the automation cell– Operation of the robot system– Knowledge and application of
coordinate systems– Inserting, deleting and correcting
points– Working in automatic mode– Starting and stopping production– Teach-in/adaptation of existing article
programs– Operating the KMA user interface– Functions of the KMA inline forms
Target groupToolsetters, machine operators, sampling personnel with advanced automation tasks, automation personnel
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process
Seminar objectivesThe objective of the seminar is to gain all the essential skills required to operate and create simple handling tasks for the KM robot system.
SubjectsSetup and operation of a KUKA robot system– Overview of the mechanical features
of a KUKA robot– Overview of the KR C4 robot control
system– Overview of the KUKA smartPAD– Robot safety
Moving robots, reading and interpreting messages from the robot control system– Selecting and configuring the operat-
ing mode– Moving individual robot axes– Coordinate systems in connection
with robots– Moving the robot in the world
coordinate system– Moving the robot in the tool coordinate
system– Moving the robot in the base
coordinate system
Operation with VisuX– Starting and stopping the robot– Program selection– Creating program-specific pages
yourself– Selecting functions in the sequence
program– Programming and adapting
your own gripper functions– Creating work areas– Analyzing robot status– Palletizing program– Eco mode
Programming with ProgtechX– Structuring robot programs– Linking robot programs– Time-dependent wait function– Signal-dependent wait function– Branches in the flow– Continuous monitoring of inputs– Creating a basic positioning program
Using robot programs– Performing an initialization run– Selecting and starting robot programs
Handling program files, creating program modules– Editing program modules– Archiving and restoring robot
programs– Using the logbook to track program
changes and status changes
Creating and changing programmed movements, generating new movement commands– Creating cycle-time optimized move-
ment (axis movement)– Creating and modifying programmed
motions– Changing movement commands
Target groupOperators and toolsetters
Duration3 days, starting at 9:00 a.m. on the first day and otherwise from 8:00 a.m. to 4:00 p.m.
Costs and DatesDetails upon request
RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.
PrerequisiteNo special previous knowledge required
Practical seminar IR1 Basic Operation and programming of articulated-arm robots
Operation of IR industrial robots
Test Certificate
18
Select the combined semi-nar "System operation"
B1 + IR1 = BA IR (see pages 7, 17 and 18)
Seminar Program 2019Seminar selection
PrerequisiteParticipation in practical seminar IR1 (see page 18)
Practical seminar IR2 Advance Extended programming of articulated-arm robots
Seminar objectivesThe objective of the seminar is to gain the additional skills required to set up and create complex handling tasks for the KM robot system.
SubjectsOperation with VisuX– Using variables– Using a counter
Commissioning activities at the robot, principle of adjustment– Carrying out robot adjustments– Loads on the robot– Tool load data– Additional loads on the robot– Tool calibration– Base calibration (workpiece coordinate
system)– Commissioning mode
Using logic functions in the robot pro-gram, introduction to logic programming– Programming wait functions– Programming simple switching func-
tions– Programming path-related switching
functions
Variables and agreements– Data management in KRL– Working with simple data types
Successful programming in KRL struc-ture and configuration of robot programs– Structuring robot programs– Linking robot programs
Use of program sequence controls, programming requests or branchings– Programming flows depending on
logical conditions or the state of logical variables
– Programming jumps– Programming loops
Programming wait functions– Time-dependent wait function– Signal-dependent wait function
Programming with ProgtechX– Parallel processes– Creating error messages
Target groupToolsetters, maintenance personnel and programmers
Duration4 days, starting at 9:00 a.m. on the first day and otherwise from 8:00 a.m. to 4:00 p.m.
Costs and DatesDetails upon request
RemarksThe course ends with a final test. A KraussMaffei/KUKA certificate is award-ed on successful completion of the course.
Participants who successfully complete this course will be eligible to attend con-tinuative courses at the KUKA College.For example: advanced robot program-ming, electrical service, mechanical service
Operation of IR industrial robots 19
Test Certificate
Our IR2 Advance articulated-arm robot seminar is certi-fied by KUKA Roboter GmbH and is fully recognized.
Practical seminar IR3Commissioning KUKA robots
Seminar objectives– Proper and safe commissioning
of a KUKA industrial robot– Safe and efficient changing
of hardware on the robot– Integration of a KUKA robot
in a manufacturing cell– Reliable use of WorkVisual
Subjects– Safety instructions for commissioning– Setting up a robot for the first time– Installation of KM components– Displaying pneumatic function keys– VisuX installation– WorkVisual project– Changing the properties of the basic
project– Configuring the robot type– Configuring I/O modules– Configuring I/O wiring– Long texts– Turning the robot– Adapting VisuX– Determining additional load data,
TCP and load data– Testing automatic mode– Parallel processes (OptionX)
Target groupControl engineers for automation, process optimization, maintenance
Duration5 days, starting at 9:00 a.m. on the first day and otherwise from 8:00 a.m. to 4:00 p.m.
Costs and DatesDetails upon request
RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.
PrerequisiteParticipation in practical seminar IR1 and IR2 (see page 18/19)
Operation of IR industrial robots
Test Certificate
20
Intensive courseParallel processes
Seminar objectives– Mastery of writing parallel processes
and functions– Working with ParallelX
Subjects– Kuka Submit interpreter– KRL (Kuka Robot Language)– Parallel processes in KRL– Parallel processes with ParallelX
Target groupOperators and toolsetters
Duration2 days, starting on the first day at 9:00 a.m. otherwise from 8:00 a.m. to 4:00 p.m.
Costs and DatesDetails upon request
RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.
PrerequisiteParticipation in practical seminar IR1 (see page 18) or knowledge of VisuX and ProgtechX
Test Certificate
Seminar Program 2019Seminar selection 21Operation of
IR industrial robots
Intensive coursePalettizing
Seminar objectives– Mastery and efficient creation of
palletizing tasks– Working with StackingX
Subjects– Simple palletizing– Nested palletizing– Staggered palletizing– Palletizing with intermediate storage– Special palletizing methods
Target groupOperators and toolsetters
Duration2 days, starting on the first day at 9:00 a.m. otherwise from 8:00 a.m. to 4:00 p.m.
Costs and DatesDetails upon request
RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.
PrerequisiteParticipation in practical seminar IR1 (see page 18) or knowledge of VisuX and ProgtechX
Test Certificate
Operation of IR industrial robots22
Intensive courseHoming (home position)
Seminar objectives– Safe creation of retraction programs
Subjects– Backward movement to the home
position– Forward movement to the home
position– Special movement to the home position– Conditional home traverse
Target groupOperators and toolsetters
Duration2 days, starting on the first day at 9:00 a.m. otherwise from 8:00 a.m. to 4:00 p.m.
Costs and DatesDetails upon request
RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.
PrerequisiteParticipation in practical seminar IR1 (see page 18) or knowledge of VisuX and ProgtechX
Test Certificate
Seminar Program 2019Seminar selection 23Operation of
IR industrial robots
Practical seminar ETroubleshooting of electrical system on injection molding machines
Seminar objectives– Rapid detection and clearance of faults– Systematic troubleshooting in electri-
cal systems
Subjects– Machine operation for maintenance
personnel– Error messages and event log– Design and functional principle of the
control unit– Cycle flow chart and on-screen step
display– Expert use of electric circuit diagrams– Diagnosis functions– Systematic approach to troubleshooting– Procedure for hardware component
replacement– Practical exercises on simulators and
machine
Target groupMaintenance and servicing personnel for electrical systems/electronics
Duration3 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteElectrically skilled person
Select the combined semi-nar "Plant maintenance"
E + LRW = WA(see pages 24, 25 and 32)
Maintenance Electrical system24
Select the combined seminar "Machine maintenance"
E + HM = EHM(see pages 24, 28 and 31)
Practical seminar ETroubleshooting of electrical system on injection molding machines
Seminar Program 2019Seminar selection
MaintenanceElectrical system 25
Practical seminar LRWMaintenance and troubleshooting of linear robots
Seminar objectives– Optimal maintenance of linear robots– Rapid detection and clearance of
faults
Subjects– Robot operation for maintenance
personnel– System configuration of linear robots– Diagnosis functions– Systematic approach to
troubleshooting– Calibrating robot axes– Preventive maintenance– Practical exercises on simulators and
robots
Target groupMaintenance and servicing personnelElectrical systems/electronics and/or automation
Duration2 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteElectrically skilled person Select the combined semi-
nar "Plant maintenance"
E + LRW = WA(see pages 24, 25 and 32)
26
Practical seminar PXMaintenance and troubleshooting of the PX electrical injection molding machine
Seminar objectives– Differences in relation to hydraulic
machines– Optimal maintenance of the PX
electrical injection molding machine– Rapid detection and clearance of faults
Subjects– Special features of operation (zero
points, mold area protection, clamping force measurement)
– Mechanical design of the locking and injection unit
– Knowledge of electrical drive systems– Preventive maintenance– Expert use of electric circuit diagrams– MC6 control concept with S-DIAS
module– Modules in the converter network– Bus connections – Diagnosis functions– Troubleshooting in the control system– Configuring displacement/force
transducers
Target groupMaintenance and servicing personnel for electrical systems/electronics
Duration2 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteParticipation in practical seminar E MC6 (see page 24)
Maintenance Electrical system
Seminar Program 2019Seminar selection 27
Practical seminar G HWBasics and maintenance of the hydraulic system on injection molding machines
PrerequisiteNo special previous knowledge required
Seminar objectives– Basics of hydraulic systems– Design and handling of hydraulic
circuit diagrams– Optimal maintenance of the hydraulic
injection molding machine
Subjects– Physical principles of, and
interconnections within the hydraulic system
– Hydraulic components– Design and functional principle
of the hydraulic system– Functional principle and
characteristics of the hydraulic components used
– Maintenance schedule of a hydraulic injection molding machine
– Preventive maintenance– Practical exercises on the machine
Target groupMaintenance and servicing personnel
Duration3 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
MaintenanceHydraulic system/mechanical system
Select the combined semi-nar "Plant maintenance"
GHW + HM = WHM(see pages 27, 28 and 30)
Practical seminar HMTroubleshooting of the hydraulic/mechanical system on injection molding machines
Seminar objectives– Rapid detection and clearance of faults– Professional, systematic troubleshooting
in hydraulic/mechanical systems
Subjects– Machine operation for maintenance
personnel– Error messages and event log – Hydraulic components and their mode
of operation in the machine hydraulic system
– Diagnosis functions– Systematic approach to hydraulic
troubleshooting– Design and handling of the hydraulic
diagram– Mechanical design of the locking
and injection unit– Practical exercises on simulators
and machine
Target groupMaintenance and servicing personnel
Prerequisite– Basic knowledge of hydraulic/
mechanical systems– Participation in practical seminar
G HW (see page 27)
Duration3 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
MaintenanceHydraulic system/mechanical system28
Select the combined semi-nar "Plant maintenance"
GHW + HM = WHM(see pages 27, 28 and 30)
Select the combined seminar "Machine maintenance"
E + HM = EHM(see pages 24, 28 and 31)
Seminar Program 2019Seminar selection 29
MaintenanceHydraulic system/mechanical system
Practical seminar KCalibrating injection molding machines
Seminar objectives– Independent calibration and
adjustment– Increasing process and machine
capability
Subjects– Calibration procedures following
module replacement– Functional principle of the controller– Calibrating pressure and displacement
transducers– Calibrating proportional valves and
variable delivery pumps– Practical exercises on simulators
and machine
Target groupMaintenance and servicing personnel
Duration2 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
PrerequisiteParticipation in practical seminar E (see page 24) or HM (see page 28)
30
Practical seminar WHM = GHW + HMCombined basics/maintenance and troubleshooting of machine hydraulic/mechanical systems
Seminar objectives– Basics of hydraulic systems– Optimal maintenance of the hydraulic
injection molding machine– Rapid detection and clearance of faults– Professional, systematic troubleshoot-
ing in hydraulic/mechanical systems
Subjects– Consisting of practical seminar GHW
(see page 27) and HM (see page 28)– Practical exercises on simulators and
machine– Final test
Target groupMaintenance and servicing personnel
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Test Certificate
PrerequisiteNo special previous knowledge required
MaintenanceHydraulic system/mechanical system
Seminar Program 2019Seminar selection 31
Practical seminar EHM = E + HMCombined machine fault rectification(electrical system and hydraulic/mechanical system)
Seminar objectives– Rapid detection and clearance of faults– Systematic troubleshooting in hydrau-
lic/mechanical systems– Systematic troubleshooting in electri-
cal systems
Subjects– Consisting of practical seminar E
(see page 24) and HM (see page 28)– Practical exercises on simulators and
machine– Final test
Target groupMaintenance and servicing personnel for electrical systems/electronics
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
Test Certificate
Prerequisite– Electrically skilled person– Basic knowledge of hydraulic/mechanical
systems– Participation in practical seminar
G HW (see page 27)
MaintenanceElectrical system and hydraulic/mechanical system
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Practical seminar WA = E + LRWCombined maintenance and troubleshooting of systems(injection molding machine and linear robot)
Seminar objectives– Optimal maintenance of linear robots– Rapid detection and clearance of faults– Systematic troubleshooting in electri-
cal systems
Subjects– Consisting of practical seminar E
(see page 24) and LRW (see page 25)– Practical exercises on simulators and
systems– Final test
Target groupMaintenance and servicing personnel for electrical systems/electronics and/ or automation
Duration5 days, each day from 8:30 a.m. to 4:30 p.m.
Costs and DatesDetails upon request
Your benefits:Compact, in-depth practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteElectrically skilled person
MaintenanceElectrical system and linear robot
Seminar Program 2019Seminar selection
Industrial robot training with the mobile and compact training cell
With our mobile and compact training cell, all necessary industrial robot train-ing sessions can be conveniently held at your company. Prevent a possible loss of production, save travel and accommoda-tion costs – we'll come to you. Our training cell is equipped with a full-fledged industrial robot from Kuka, which offers all the functionalities of an industrial robot in real use. Moreover, the cell includes a model of an injection molding machine that represents the entire interface of a real injection molding machine
The cell also has other peripherals, such as a gripper, a conveyor belt and more. With this cell you can program and simu-late all of the standard sequences of an actual production process under real-world conditions. The compact dimensions of the training cell (only 80 cm wide and 140 cm long) enable it to be set up in almost any con-ference room.
Power is supplied via a 16 A Schuko socket. The compressed air for gripper functions is generated by a quiet, inte-grated compressor.
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Practical seminar WA = E + LRWCombined maintenance and troubleshooting of systems(injection molding machine and linear robot)
Individualized training for your team
Questions about injection molding machinery with associated automation– How can the performance of the
system be increased? – How can quality improvements
be realized? – How is the consumption of resources
in the production plant reduced?
With individualized training you rely on continuing education measures tai-lored to your plant, which can take place
in your production plant or at our training sites, depending on your task description.
An individualized definition of the training units ensures quick success for your team.
Do you have more questions? We would be happy to answer them for you. Our contact information is provided on page 35.
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Injection molding machinerySeminar registration
Seminar Program 2019Registration
Call: +49 (0)89 8899 4150
E-mail: [email protected]
Write: Waltraud Behner-Freisinger IMM training KraussMaffei Technologies GmbH Krauss-Maffei-Strasse 2 80997 Munich
Fax: +49 (0)89 8899 154150 See rear side for fax template
Internet: www.kraussmaffei.com/trainings
35
Please fill in and fax to: +49 (0)89 88 99 15 41 50We are familiar with and acknowledge the terms and conditions of participation in the registration documents.
Personal details
Seminar attendance
Hotel booking through KraussMaffei requested?
Fax templateSeminar registrations 2019
Company
1st seminar type / seminar no.
e-mail address
Date
Please bring your safety shoes to the seminars.
Date of arrival Date of arrival
Zip code
Name of 1st participant
Venue / date
Street, no. / post office box
Name of 2nd participant
Name of 3rd participant
Name of 4th participant
Contact person
2nd seminar type / seminar no.
Telephone
Date
Fax
Name of 1st participant
Signature
Customer order number
Name of 2nd participant
Name of 3rd participant
Name of 4th participant
Yes No
Town/city
You can register online at www.kraussmaffei.com/trainings.
Seminar Program 2019Terms and conditions of participation
General notesTerms and conditions of participation
Please bring your safety shoes to the seminars.
1. Please forward registrations to:KraussMaffei Technologies GmbHDepartment IA1123, Ms Behner-FreisingerKrauss-Maffei-Strasse 2, 80997 MunichTel. +49 (0)89 88 99 41 50Fax +49 (0)89 88 99 15 41 [email protected]
Please use our application form: www.kraussmaffei.com/imm-seminar
2. ApplicabilityThese Special Conditions for Participation apply only to companies referred to in section 14, 310 subsection 1 of the German Civil Code (BGB).
3. Registration and conclusion of contractRegistration implies acceptance of the terms and conditions of participation on the part of the par-ticipant. Registration can be in writing or by means of the online registrationform. Consideration shall always be given to regis-trations in the order their arrival. The contract is concluded upon receipt of the registration confir-mation. Register in good time to guarantee your place in the seminar! Please register no later than four weeks prior to the start of the seminar. Please use our registration form provided. "Your" seminar is not on offer? Just contact us! Devia-tions from the scheduled seminar dates are possi-ble upon consultation.
4. Prerequisites for participationPractical exercises are carried out with the semi-nar participants during the seminar. To guarantee the success of the seminar, therefore, the number of participants is limited. Please reserve your seminar is good time so that we meet your date request. You will receive confirmation of participa-tion when your written registration has been received.
5. Services Participants will received training from the pre-senters in theory and practice. At the start of the seminar, each participant receives documents on the respective seminar, and a confirmation of par-ticipation/certificate upon completion. This further training uses the most modern technical aids. The registration fees cover the costs of all seminar documents, the use of the technical equipment, beverages in the breaks and lunch in the company canteen. Travel and overnight accommodation costs shall be borne by the participant.
6. Booking of a roomHotel room booking by KraussMaffei is possible. If you require this, please enter it in the seminar registration accordingly. However, KraussMaffei cannot provide a guarantee, in any form whatso-ever, on the availability or hotel services. Over-night accommodation costs shall be borne by the participant. Customers themselves are responsi-ble for canceling a booked hotel room. Any can-cellation costs thus incurred shall be paid directly to the hotel.
7. Terms and conditions of paymentsA flat rate without cash discount (30 days net) shall be charged to each participant for the individual seminars. Please refer to the respective seminar contents for the costs of the German-language seminars. All prices quoted exclude the statutory value-added tax. Please specify the seminar title or code in all correspondence or money transfers. The participation fee shall become due when the invoice is issued. Please quote the invoice number when making the payment.
8. WithdrawalParticipants can withdraw up to 14 days before the start of the seminar. If cancellation is made in writing after this period, the seminar organizer shall be entitled to demand or retain 50% of the seminar fee as a lump-sum settlement. This lump-sum settlement shall amount to 100% in the case of withdrawals within one week before the start of the seminar. The lump-sum settle-ment shall not apply if a substitute participant is named. If the organizer is forced to cancel the event, any payments already received will be refunded; any other claims are excluded.
9. Cancellation of seminars and changesKraussMaffei reserves the right to cancel, post-pone or combine the scheduled seminars if the number of participants is too low, if presenters cannot attend, due to force majeure or for other important reasons for which KraussMaffei is not responsible. Participants shall be informed immediately and payments that have already been made shall be reimbursed. Further claims, irre-spective of the form, shall be excluded unless the organizer has acted with intent or gross negli-gence. The organizer has the right to replace trainers or to postpone dates in the schedule for a good reason, e.g. if the trainer is sick, insofar as this can be reasonably expected of the seminar participants.
10. LiabilityThe organizer shall be liable for damages only in the case of willful or grossly negligent conduct. Liability for a violation of major contractual obliga-tions and injuries to life and limb or health is not affected. In the event of a violation of the above-mentioned contractual obligations, the claim for damages shall be limited to typically foreseeable damages.
11. CopyrightWork documents and the computer software used are protected by copyright. The reproduction of seminar documents for unapproved purposes, as well as the dissemination, utilization and dis-closure of the contents to third parties, is not permitted. Violations shall result in mandatory damage compensation.
12. Severability ClauseIn the event that individual provisions of these conditions of are invalid, this does not affect the validity of the remaining provisions. The invalid clause will then be replaced with another clause that meets the economic intent of the invalid clause.
13. Applicable law and place of jurisdictionGerman law applies to all disputes regarding and in connection with the legal relationship between the parties. The agreed place of jurisdiction of the courts is Munich.
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Your route to KraussMaffeiMunich-Allach and surrounding area
8
99
304
Autobahnring OstAusfahrt
Ludwigsfeld
Autobahn Stuttgart
Schloss/CastleNymphenburg
Dachauer Straße
Max-Born-Str.
Allacher Straße
Von-Kahr-Straße
Verdistraße
Menzinger Straße
Pippinger Straße
R.-von-F.-Str.
Krauss-Maffei-Str.
Vesaliusstr.
Georg-Reismüller-StraßeSt.-Johann-
Straße
Angerlohstraße
Dachauer Straße
Allacher Straße
Ludwigsfelder Straße
Eversbuschstraße
Hauptbahnhof/
Main Station
Dachau
Dachau
Karlsfeld
Karlsfeld
Untermenzing
Obermenzing
PasingAllach
Flughafen
Munich
Airport
KraussMaffei
Anfahrt nur für PKWs/transit for cars only
Anfahrt für LKWs und PKWs/approach for trucks and cars
Dachau/
Petershausen
KraussMaffei
From Munich Airport, you can reach the main train station by local train (S-Bahn line S1) or with the S8 in the direction of the city center.
Travel to city center by train or airYou can get from the Central Station to KraussMaffei with-in 15 minutes using rapid transit railway line S2 in the direction of Dachau/
Arrival by carVisitor parking is available if you are traveling by car. The optimal route uses the KraussMaffei private road
that branches off from Ludwigsfelder Strasse.Navigation system
48° 11' 38" N / 11° 28' 31" E.
Petershausen and getting off at the "Allach" station. Allachis directly in front of our company premises.
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KraussMaffeiA strong brand in a unique global group
Cross-technology system and process solutions Whether in Injection Molding, Reaction Process Machinery or Automation – the KraussMaffei brand stands for pioneer-ing and cross-technology system and process solutions in plastics processing worldwide. For decades, our expertise, innovative ability and passionate commit-ment to plastics engineering have been your competitive edge. As a cross-indus-try system provider, we offer you modular and standardized systems as well as solutions customized to your needs.
There for you around the worldWith our worldwide sales and service network, we offer our international customers an excellent basis for a successful business relationship. Due to the close proximity to our customers, we are able to answer your individual inquiries very quickly. We work out the best possible technical and economical solution for your product and production requirements together with you. Test our machine technology for your applications and let our experts put together an indi-vidualized service package for you.
Individualized serviceOur employees from customer service, application technology and service help you with your questions and needs on every topic dealing with machines, sys-tems and processes – around the globe, quickly and with a high level of expertise. We have developed an extensive custom-ized service spectrum with our lifecycle design, which accompanies you through-out the entire lifecycle of your machines and systems. Take advantage of the per-sonal interaction and flexibility we offer in our practically oriented seminars. We carry out customer-specific trainings either at your location or at our sales and service locations.
You can find additional information about KraussMaffei at: www.kraussmaffei.com
The KraussMaffei Group has a global presence. Countries with subsidiaries are marked in dark blue. In the white-colored regions, the Group is represented by over 570 sales and service partners.
KraussMaffei GroupComprehensive expertise
Unique selling proposition Technology3
The KraussMaffei Group is the only pro-vider in the world to possess the essen-tial machine technologies for plastics and rubber processing with its KraussMaffei, KraussMaffei Berstorff and Netstal brands: Injection Molding Machinery, Automation, Reaction Process Machinery and Extrusion Technology.
The group is represented internationally with more than 30 subsidiaries and over ten production plants as well as about 570 commercial and service partners. This is what makes us your highly skilled and integrated partner. Use our com-prehensive and unique expertise in the industry.
You can find additional information at: www.kraussmaffeigroup.com
KraussMaffei injection molding machines set high standards in the industry all over the world. Apart from the most modern machine technology, as always the key to top quality is the personnel at the machine – in operation, process control and main-tenance.
Our seminar concept provides your employees with the tools they need to complete these tasks. This allows you to fully exploit the performance potential of your system.
Seminars by KraussMaffei Hands-on – individual – flexible
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