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MAINTENANCE SOLUTIONS TRAINING GUIDE NORTH AMERICAN for Cat Dealers 2014

MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

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Page 1: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

MAINTENANCE SOLUTIONS TRAINING GUIDENORTH AMERICAN

for Cat Dealers2014

Page 2: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

1

The LOCTITE® Product Selector Guide for Cat Dealers is your source for locating high-performance LOCTITE® adhesives, sealants, lubricants and cleaning compounds needed for the proper maintenance and repair of heavy- duty equipment. This catalog will help you to make things better, faster and more cost-efficient. LOCTITE® products help you tackle even the most difficult challenges that surface in keeping working machines working!

Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier for many different reasons:

• OEM Partner

• Quality Products

• World Leadership & Availability

• Warranty Requirements

• Newest Innovative Products

These are the reasons why Caterpillar uses Henkel chemicals in their factories and why they are now making even more products available through this program – direct to the dealer.

Page 3: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

SOLUTIONS GUIDE FOR CAT DEALERS 2

THREADLOCKING 3 LOCKING OF THREADED FASTENERS

THREAD SEALING 7 SEALING THREADED COMPONENTS

RETAINING 9 SECURING CYLINDRICAL ASSEMBLIES

GASKETING 11 SEALING OF FLANGES

LUBRICANTS 17 GREASES

ANTI-SEIZE LUBRICANTS 19

CLEANERS, DEGREASERS 21 & RUST TREATMENT

BONDING & REPAIR 23 ASSEMBLING SEPARATE PARTS

KITS / SPECIAL PRODUCTS / DISPENSING EQUIPMENT 31

ENGINE APPLICATIONS 35

ADDITIONAL TECH TIPS 37

LOCTITE® PRODUCT DESCRIPTION INDEX 45

CATERPILLAR PRODUCT NUMBER INDEX 49

TABLE OF CONTENTS

Page 4: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

3

LOCTITE® 222MS™ THREADLOCKERLOW STRENGTHIdeal for fastener diameters of ¼" (6 mm) and smaller, long engagement length fasteners, and components requiring occasional adjustment. Apply to threaded parts before assembly. Controlled lubricity for accurate clamp loads. Parts can be disassembled with hand tools. Approved for use in or around food processing areas.

Typical Use: Small screws under ¼".Color/Viscosity: Purple, liquidItem Container Size Pack22221 10 ml bottle 1022231 50 ml bottle 10

LOCTITE® 242® THREADLOCKERMEDIUM STRENGTHRemovable strength, general-purpose threadlocking adhesive well suited for fasteners between ¼" and ¾" diameter (6 mm to 20 mm). Applied to threaded components before assembly, LOCTITE® 242® Threadlocker has controlled lubricity for accurate clamp loads. Parts can be separated using hand tools.Typical Use: ¼" to ¾" (6 mm to 20 mm) fasteners.Color/Viscosity: Blue, liquidItem Container Size Pack24221 10 ml bottle 1024231 50 ml bottle 10

LOCTITE® 243™ THREADLOCKERSURFACE INSENSITIVEA general-purpose, medium strength, primerless, blue threadlocker with improved oil tolerance. For fasteners between ¼" to ¾" (6 mm to 20 mm). Parts can be separated using hand tools.Typical Use: ¼" to ¾" (6 mm to

20 mm) bolts with light oil contamination.

Color/Viscosity: Blue, liquidItem Container Size Pack1329837 10 ml bottle 10 (formerly 24077)

1329467 50 ml bottle 10

LOCTITE® 246™ THREADLOCKERMEDIUM STRENGTHResists oil and mild surface contamination at continuous temperatures to 450°F. Suitable for fasteners between ¼" to ¾" (6 to 20 mm) diameters.Typical Use: High temperature, medium strengthColor/Viscosity: Blue, liquidItem Container Size Pack29513 10 ml bottle 1029514 50 ml bottle 10 29515 250 ml bottle 10

THREADLOCKINGLOCKING OF THREADED FASTENERS

• Prevent loosening from shock and vibration

• Single component – clean and easy to apply

• Can be used on various sizes of fasteners – reduce inventory costs

• Seal threads

• Stop rust and corrosion

Tech

see page 37

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SOLUTIONS GUIDE FOR CAT DEALERS 4

LOCTITE® 268™ THREADLOCKER STICKHIGH STRENGTH/PRIMERLESSSemisolid stick form is convenient, portable and great for hard-to-reach applications. Its high strength makes it well-suited for heavy-duty applications of threaded fasteners up to ¾" (20 mm). New formula bonds through contaminants and cures on metal without primer. Heat required for removal.Typical Use: For fasteners up

to ¾" (20 mm).Color/Viscosity: Red, semisolidItem Container Size Pack37685 9 g stick 1037686 19 g stick 5

LOCTITE® 271™ THREADLOCKERHIGH STRENGTHA high strength, low viscosity threadlocker for fasteners up to 1" (25.4 mm) in diameter.Typical Use: For fasteners up to 1"

(25.4 mm). Color/Viscosity: Red, liquidItem Container Size Pack27121 10 ml bottle 1027131 50 ml bottle 10

LOCTITE® 272™ THREADLOCKER HIGH TEMPERATUREWithstands temperatures to 450°F (232°C). This high strength, red threadlocker is formulated for heavy-duty applications. Prevents bolts up to 1.4" (36 mm) from loosening due to shock, severe vibration and heat stress. Exclusive formulation for newer engines and high performance applications where extreme temperature resistance is required. Removable with heat and hand tools.Typical Use: High temperature

applications.Color/Viscosity: Red, liquidItem Container Size Pack27240 50 ml bottle 10

LOCTITE® 277™ THREADLOCKERLARGE/HEAVY-DUTY BOLTSA high strength adhesive for locking and sealing large bolts and studs 1.5" (38 mm) or larger in diameter. Heat may be required to weaken bond before parts can be disassembled.Typical Use: High strength for large bolts.Color/Viscosity: Red, liquidItem Container Size Pack21434 10 ml bottle 1027731 50 ml bottle 10

LOCTITE® 248™ THREADLOCKER STICKMEDIUM STRENGTH/PRIMERLESSSemisolid stick form is convenient, portable, and great for hard-to-reach applications. General-purpose threadlocker for fasteners between ¼" to ¾" (6 mm to 20 mm). New formula bonds through contaminants and cures on metal without primer. Removable with hand tools.Typical Use: ¼" to ¾" (6 mm to

20 mm) fasteners.Color/Viscosity: Blue, semisolidItem Container Size Pack37684 9 g stick 1037087 19 g stick 5

LOCTITE® QUICKTAPE® 249™ THREADLOCKERMEDIUM STRENGTHThe one and only threadlocker in a tape form. This revolutionary product offers the same reliability and performance as LOCTITE® removable grade threadlocking liquids. Convenient, durable package is a must for every toolbox. It is easy to apply and can be preapplied for future assembly.Typical Use: ¼" to ¾" bolts, overhead

pre-dispensed.Color/Viscosity: Blue, tapeItem Container Size Pack1372603 260" Roll 10

LOCTITE® 263™ THREADLOCKERHIGH STRENGTHVersatile, high strength liquid threadlocker. Reliably locks and seals metal fasteners up to 1". Engineered to cure consistently on a variety of metals, despite minor surface contaminants. Works on steel, stainless steel and most plated fasteners. Tolerates thread lubrication, anti-corrosion and protection fluids. Rated for 360°F (180°C). Heat required for removal.Typical Use: Primerless, high strengthColor/Viscosity: Red, liquidItem Container Size Pack1330585 50 ml bottle 101330335 250 ml bottle 10

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THREADLOCKINGLOCKING OF THREADED FASTENERS

5

LOCTITE® 7088™ PRIMER STICKA semisolid primer for metal for use with LOCTITE® anaerobic threadlockers, thread sealers, gasketing and retaining products.Item Container Size Pack1069258 17 g stick 10

LOCTITE® 7090™ PRIMER, ACTIVATORA solvent-free surface primer/activator designed to promote the cure speed of LOCTITE® anaerobic products. It is especially recommended for applications with passive metals or inert surfaces and with large bond gaps.Item Container Size Pack19368 1 fl. oz. bottle 10

LOCTITE® 7091™ PRIMER, ACTIVATORAnaerobic primer for increased bond integrity on dichromate electroplated and galvanized steel.Item Container Size Pack18109 1 liter bottle 1

LOCTITE® 7649™ PRIMER A solvent-based primer that features very long on-part life. Use to speed the cure of all LOCTITE® anaerobic products and ensure proper cure on inactive metals. Ideal for cure conditions below room temperature.Item Container Size Pack21348 4.5 oz. net wt. 10 aerosol

LOCTITE® 290™ THREADLOCKERHIGH STRENGTHRecommended for locking pre-assembled fasteners, e.g., instrumentation screws, electrical connectors and set screws up to ½" (12 mm). Also seals porosities in welds and metal parts. Mil-Spec (S-46163A) Type III, Grade R. NSF/ANSI 61.Typical Use: Wicking grade for

pre-assembled parts.Color/Viscosity: Green, liquidItem Container Size Pack29031 50 ml bottle 10

LOCTITE® 2760™ THREADLOCKERHIGH STRENGTHParticularly fast curing, eliminating the need for priming. It develops usable strength within one hour. Particularly suitable for heavy duty applications where resistance to heavy shock, vibration, and stress levels are required.Typical Use: For heavy duty applications

such as bolts used in transmissions, construction equipment or railroad assemblies.

Color/Viscosity: Red, liquidItem Container Size Pack32526 10 ml bottle 1032525 50 ml bottle 1032527 250 ml bottle 1032528 1 liter bottle 1

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SOLUTIONS GUIDE FOR CAT DEALERS 6

LOCTITE® PRODUCT

Item Number

Package Size & Type

Fastener Size

Strength/ Use

Cure Time(Fixture/Full

Strength)

Breakaway/ Prevail Torque

(lb./in.)

Temperature Resistance Agency Approvals

222MS™ 22221 22231

10 ml bottle 50 ml bottle ¼" (6 mm) diameter Low

strength 20 min. / 24 hrs. 53/30 -65°F to 300°F (-54°C to 150°C) N/A

242® 24221 24231

10 ml bottle 50 ml bottle

¼" to ¾" (6 mm to

20 mm) diameter

Medium strength 10 min. / 24 hrs. 110/43 -65°F to 300°F

(-54°C to 150°C)

MIL-S-46163A for existing designs, ASTM D-5363 for new designs,

NSF/ANSI 61, NSF P1, ABS, CFIA

243™ 1329837 1329467

10 ml bottle 50 ml bottle

¼" to ¾" (6 mm to

20 mm) diameter

Bolts with light oil

contamination5 min. / 24 hrs. 180/62 -65°F to 300°F

(-54°C to 150°C) NSF/ANSI 61, CFIA

246™29513 29514 29515

10 ml bottle 50 ml bottle

250 ml bottle

¼” to ¾” (6 mm to

20 mm) diameter

Medium strength 5 min. / 24 hrs. 170/48 -65°F to 450°F

(-54°C to 232°C) N/A

248™ Stick 37684 37087

9 g stick 19 g stick

¼" to ¾" (6 mm to

20 mm) diameter

Medium strength 5 min. / 24 hrs. 226/36 -65°F to 300°F

(-54°C to 150˚C) NSF/ANSI 61, CFIA

249™ 1372603 260" tape ¼" to ¾" bolts

Medium strength 30 min. / 24 hrs. 74/47 -65°F to 300°F

(-54°C to 150°C) N/A

263™ 1330585 1330335

50 ml bottle 250 ml bottle up to 1" High strength 10 min. / 24 hrs. 311/83 -65°F to 360°F

(-54°C to 182°C) NSF/ANSI 61, CFIA listed

268™ Stick 37685 37686

9 g stick 19 g stick

up to ¾" (25 mm) diameter High strength 5 min. / 24 hrs. 220/4 -65°F to 300°F

(-54°C to 150°C) CFIA

271™ 27121 27131

10 ml bottle 50 ml bottle

up to 1" (25 mm) diameter High strength 10 min. / 24 hrs. 250/275 -65°F to 300°F

(-54°C to 150°C)

MIL-S-46163A for existing designs, ASTM D-5363 for new designs, UL

Classified for U.S., CFIA

272™ 27240 50 ml bottle ¼" to ¾" (6 mm to 20 mm) diameter

High temperature applications

30 min. / 24 hrs. 325/320 -65°F to 450°F (-54°C to 232°C) CFIA

277™ 21434 27731

10 ml bottle 50 ml bottle Large bolts High strength 60 min. / 24 hrs. 275/275 -65°F to 300°F

(-54°C to 150°C)MIL-S-46163A for existing designs,

ASTM D-5363 for new designs

290™ 29031 50 ml bottle up to ½" (12.7 mm) diameter High strength 20 min. / 24 hrs. 90/260 -65°F to 300°F

(-54°C to 150°C)

MIL-S-46163A for existing designs, ASTM D-5363 for new designs,

NSF/ANSI 61, NSF P1, CFIA

2760™

32526 32525 32527 32528

10 ml bottle 50 ml bottle

250 ml bottle 1 liter bottle

up to ¾" High strength 4 min. / 24 hrs. 325/320 -65°F to 300°F (-54°C to 150°C) CFIA

LOCTITE® PRODUCT Item Package Size

& Type Color Viscosity (cP) Base On-Part Life Dry Time Application Agency Approvals

7088™ Primer 1069258 17 g stick Teal Semisolid No solvent 30 days None Anaerobics N/A

7090™ Primer, Activator 19368 1 fl. oz. bottle Light Amber 3 No solvent 1 hour <10 minutes Anaerobics N/A

7091™ Primer, Activator 18109 1 liter bottle Blue 1.03 Monomer 1 hour None Anaerobics N/A

7649™ Primer 21348 4.5 oz. net wt. aerosol can Clear / Green 2 Acetone 30 days 30 to 70

seconds AnaerobicsMIL-S-22473E for existing designs,

ASTM D-5363 for new designs, NSF/ANSI 61, NSF P1, CFIA

WHEN SHOULD I USE A LOCTITE® PRIMER? Speed up cure – Significantly speed up the cure time of LOCTITE® threadlockers when assembling metal parts that are cold, have large gaps or deep threads.Inactive metal assemblies* – When assembling metal parts with inactive surfaces, LOCTITE® primers are recommended to ensure proper performance of LOCTITE® threadlockers.

INACTIVE METALS* (PRIMERS RECOMMENDED)

ACTIVE METALS (PRIMERS OPTIONAL)

Plated Parts

Anodized Aluminum (Alodine®, Iridite™)

Titanium

Stainless Steel

Galvanized Steel

Magnetite Steel

Inconel™

Silver

Gold

Zinc

Pure Aluminum

Cadmium

Magnesium

Natural or Chemical Black Oxide

IronPlain SteelCopperBrassBronzeNickelManganeseMonel™

Kovar™

Tech

Please note: LOCTITE® Anaerobic Machinery Adhesives cure in the absence of air and presence of metal ions. When assembling inactive metal parts, which are low in metal ions, the use of LOCTITE® Primers is recommended to ensure proper performance of LOCTITE® Anaerobic Machinery Adhesives.

Page 8: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

THREAD SEALINGSEALING THREADED COMPONENTS

• Replace tapes and pastes

• Liquids ensure complete contact between threads for a 100% seal

• Liquids will not creep, shrink, shred or block systems (including filters)

• Disassembly can be achieved easily with basic hand tools

7

LOCTITE® 536™ THREAD SEALANTLOW BREAKLOOSEHigh performance, paste-like anaerobic compound, ideal for instant seals of tapered threads. Cures between close-fitting metal surfaces. Typical Use: Industrial applications in chemical

processing plants.Item Container Size Pack1787978 50 ml tube 101787979 250 ml tube 10

LOCTITE® 540™ RETAINING SEALANT CUP/CORE PLUG SEALANTDesigned for sealing core plugs and where non-migration is desired.Typical Use: Sealing core plugs.Item Container Size Pack54041 250 ml bottle 10

LOCTITE® 542™ THREAD SEALANTFINE THREADSRecommended for sealing the fine threads of hydraulic and pneumatic connectors.Typical Use: General purpose, Overhead

applications.Item Container Size Pack21453 50 ml bottle 10

LOCTITE® 545™ THREAD SEALANT HYDRAULIC/PNEUMATIC FITTINGSContains no fillers or particles that could contaminate system fluids, foul valves or clog fine filters and screens.Typical Use: Hydraulic line fittings, Brake

fittings, Transmission fluid fittings, PTO fittings.

Item Container Size Pack54531 50 ml bottle 10

LOCTITE® 561™ STICKPIPE SEALANT WITH PTFEFor fast, reliable curing on metal, tapered pipe threads and fittings. Typical Use: General purpose, Overhead applications.Item Container Size Pack37127 19 g stick 5

LOCTITE® 564™ THREAD SEALANTGENERAL PURPOSECures rapidly to provide immediate low-pressure sealing. This general-purpose thread sealant’s lower strength allows easy disassembly, and is recommended even on larger (>2 in. [50 mm]) diameter pipes. Protects mated threaded areas from rust and corrosion.Typical Use: General purpose, Overhead

applications.Item Container Size Pack28754 50 ml tube 10

Tech See pages 38 to 39 for Thread Sealing Tech Tips.

Page 9: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

SOLUTIONS GUIDE FOR CAT DEALERS 8

LOCTITE® HEAD BOLT & WATER JACKET SEALANT Single-component anaerobic hybrid that lubricates fasteners during assembly and seals gaps between threads. Eliminates corrosion.Typical Use: Headbolts, water pump bolts,

thermostat housings, intake manifold bolts, temperature sensors.

Item Container Size Pack1158514 50 ml tube 6

LOCTITE® THREAD SEALANT WITH PTFENon-hardening, solvent based, with the added lubricity of PTFE for metal pipes. Won’t shred like tape and allows easy disassembly. Typical Use: General purpose, Thread sealant.Item Container Size Pack1527514 16 oz. can 12

LOCTITE® THREAD SEAL TAPECONTROLLED STRENGTHTape with plastic spool and shell. Used in applications with temperatures up to 500°F. Typical Use: General purpose, oxygen-service

compatible.Item Container Size Pack39904 ½" x 520" 144 x 0.003"

LOCTITE® 577™ THREAD SEALANTCOARSE THREADSMedium-strength, general-purpose sealant.Typical Use: General purpose, Coarse threads.Item Container Size Pack21456 50 ml tube 1221457 250 ml tube 10

LOCTITE® 592™ THREAD SEALANT CONTROLLED STRENGTHLocks and seals threaded fittings. Parts may be repositioned up to 24 hours after application.Typical Use: Medium strength.Item Container Size Pack59231 50 ml tube 10

LOCTITE® 5452™ THREAD SEALANTFAST CURE HYDRAULIC/PNEUMATIC FITTINGSContains no fillers or particles to contaminate.Typical Use: General purpose, Pneumatic

hydraulic sealant, no fillers.Item Container Size Pack1265769 50 ml tube 101265770 250 ml tube 10

LOCTITE®

PRODUCT Item

NumberPackage Size

& TypeColor &

Appearance Viscosity (cP) Temperature Range

Pressure Resistance

(PSI)

Recommended Primer Agency Approvals

536™ 1787978 1787979

50 ml tube 250 ml tube White Paste 540,000 to

1,100,000Up to 351°F

(177°C) 10,000 7088™ or 7649™ N/A

540™ 54041 250 ml bottle Blue Medium Thixotropic

-65°F to 300°F (-54°C to 150°C) 10,000 7649™ N/A

542™ 21453 50 ml bottle Brown 525/1,850 Thixotropic

-65°F to 300°F (-54°C to 150°C) 10,000 7088™ N/A

545™ 54531 50 ml bottle Purple 14,000 -65°F to 300°F (-54°C to 150°C) 10,000 7088™ or 7649™ Agriculture Canada, ABS

561™ 37127 19 g stick White Paste Semisolid paste

-65°F to 300°F (-54°C to 150°C) 10,000 7649™

UL Classified for U.S. ULC Classified for Canada, CSA International,

NSF/ANSI 61, CFIA

564™ 28754 50 ml tube White 90,500 -65°F to 300°F (-54°C to 150°C) 10,000 7088™ NSF/ANSI 61, CFIA

577™ 21456 21457

50 ml tube 250 ml tube Yellow 24,000/80,000

Thixotropic-65°F to 300°F

(-54°C to 150°C) 10,000 7088™, 7649™

or 7471™ N/A

592™ 59231 50 ml tube White 350,000 -65°F to 400°F (-54°C to 204°C) 10,000 7088™ or 7649™ CFIA

5452™ 1265769 1265770

50 ml tube 250 ml tube Purple 29,000/200,000

Thixotropic-65°F to 300°F

(-54°C to 150°C) 10,000 7088™, 7649™

or 7471™ N/A

Head Bolt & Water Jacket

Sealant1158514 50 ml tube Black Paste -65°F to 300°F

(-54°C to 150°C) 10,000 7649™ N/A

Thread Sealant with PTFE

1527514 16. oz. can White Paste 50,000 to 60,000

-65°F to 300°F (-54°C to 150°C) 5,000 N/A Conforms to MIL-T-27730

Thread Seal Tape

39904 ½” x 520” x 0.003” White Tape N/A Up to 500°F

(260°C)Pressure rating

for pipe N/A CFIA

Page 10: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

RETAININGSECURING CYLINDRICAL ASSEMBLIES

• Bond non-threaded cylindrical metal assemblies

• High and moderate strength products – can carry high loads and eliminate fretting

• Fill all voids – prevent corrosion

• Reduce the need for close tolerances

• 100% contact – load and stress are distributed evenly over the joint

9

LOCTITE® 603™ RETAINING COMPOUNDPRESS FIT/OIL TOLERANT For retaining close-fitting cylindrical parts, up to 0.005" (0.1 mm) gap and for use on cylindrical fit ting parts where thorough de greasing is not possible. Typical Use: Retaining roller bearings or

oil-impregnated bushings into housings.

Item Container Size Pack21440 10 ml bottle 1021441 50 ml bottle 10

LOCTITE® 609™ RETAINING COMPOUNDPRESS FIT/GENERAL PURPOSERecommended for parts that will need subsequent disman tling, i.e., retention of bearings onto shafts and into housings. Mil-Spec (R-46082B) Type I.Typical Use: First generation to augment

press fits.Item Container Size Pack60921 10 ml bottle 1060931 50 ml bottle 10

LOCTITE® 620™ RETAINING COMPOUNDSLIP FIT/HIGH TEMPERATURERecommended for high temperature retaining of parts with a clearance or interference fit, i.e., retaining bushes, bearings, seals, fans and liners. Requires heat cure to achieve temperature resistance. ABS approved.Typical Use: For high temperature

applications.Item Container Size Pack62015 10 ml bottle 1062040 50 ml bottle 10

LOCTITE® 638™ RETAINING COMPOUNDSLIP FIT/MAXIMUM STRENGTHA maximum strength retaining compound for use where high dynamic force or cyclic loading is expected. Locks cylindrical assemblies up to 0.010" (0.254 mm) diametral clearance. Fixtures in 4 minutes. No primer needed; oil tolerant.Typical Use: For high strength applications.Item Container Size Pack1835936 50 ml bottle 10

Tech

see page 39

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SOLUTIONS GUIDE FOR CAT DEALERS 10

LOCTITE® 660™ RETAINING COMPOUNDPRESS FIT REPAIRA creamy, non-running gel that is applied onto cylindrical parts to fill surface imperfections and repair worn areas. It contains no metal, but once assembled, it hardens to a strength that often doubles that of a press fit. Use to 300°F (150°C).Typical Use: Salvage worn metallic parts. Item Container Size Pack66040 50 ml tube 10

LOCTITE® 668™ RETAINING COMPOUND STICKGENERAL PURPOSEA high temperature retaining compound in a revolutionary semisolid formula. Patented, no-mess package offers added convenience and portability. Ideal for gaps up to 0.005" (0.127 mm) on the diameter. Withstands temperatures to 400°F (204°C).Typical Use: General purpose;

high temperature. Item Container Size Pack39148 19 g stick 5

LOCTITE® 640™ RETAINING COMPOUNDSLIP FIT/MAXIMUM STRENGTHHigh temperature anaerobic adhesive that secures slip and press fit assemblies. Adds up to 3,000 psi holding power. Restores fit to worn or out-of-tolerance assemblies. Prevents surface corrosion. Works to 400°F (204°C).Typical Use: For high strength applications. Item Container Size Pack64031 50 ml bottle 1064041 250 ml bottle 10

LOCTITE® 648™ RETAINING COMPOUNDPRESS FIT/HIGH STRENGTH/ RAPID CUREBest performance for clearance/interferance fit parts. Bonds through contaminants. Cures on metal without primer. Applications include retaining roller bearings or oil-impregnated bushings into housings.Typical Use: Fast fixturing for close-fitting

parts. High strength for stainless steel.

Item Container Size Pack1835920 50 ml bottle 10

LOCTITE®

PRODUCT Item

NumberPackage Size

& Type

Max. Gap Fill

(Diameter)

Viscosity (cP)

Temperature Range Cure Speed Recommended

PrimerSpecific Gravity Agency Approvals

603™ 21440 21441

10 ml bottle 50 ml bottle 0.005" 3,770 -65°F to 300°F

(-54°C to 150°C)Fixture – 10 min.

Full – 24 hrs. 7088™ or 7649™ 1.10 N/A

609™ 60921 60931

10 ml bottle 50 ml bottle 0.005" 125 -65°F to 300°F

(-54°C to 150°C)Fixture – 10 min.

Full – 24 hrs. 7088™ or 7649™ 1.10

MIL-R-46082B for existing designs, ASTM D-5363 for new designs, CFIA

620™ 62015 62040

10 ml bottle 50 ml bottle 0.015" 8,500 -65°F to 450°F

(-54°C to 232°C)Fixture – 30 min.

Full – 24 hrs. 7088™ or 7649™ 1.16 CFIA, ABS

638™ 1835936 50 ml bottle 0.015" 2,500 -65°F to 355°F (-54°C to 180°C)

Fixture – 4 min. Full – 24 hrs. 7088™ or 7649™ 1.09 CFIA

640™ 6403164041

50 ml bottle250 ml bottle 0.007" 600 -65°F to 400°F

(-54ºC to 204ºC)Fixture – 30 min.

Full – 24 hrs. 7088™ or 7649™ 1.2MIL-R-46082B for existing designs, ASTM D-5363

648™ 1835920 50 ml bottle 0.006" 500 -65°F to 355°F (-54°C to 180°C)

Fixture – 3 min. Full – 24 hrs. 7088™ or 7649™ 1.13 N/A

660™ 66040 50 ml tube 0.020"250,000/ 1,500,000 Thixotropic

-65°F to 300°F (-54°C to 150°C)

Fixture – 20 min. Full – 24 hrs. 7088™ or 7649™ 1.13 CFIA

668™ 39148 19 g stick 0.005" Semisolid -65°F to 400°F (-54°C to 204°C)

Fixture – 30 min.

Full – 24 hrs.7088™ or 7649™ 1.1228 N/A

Page 12: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

GASKETINGSEALING OF FLANGES

• Provide precise, reliable sealing

• No shimming effect – controlled tolerances, no need for re-torquing

• Fill all voids – reduce the need for a fine surface finish of flanges

• Parts can be disassembled easily even after extended service

• Resist high pressure when fully cured

11

LOCTITE® 510™ FLANGE SEALANTProduct withstands temperatures to 400˚F (204˚C) and has excellent solvent and chemical resistance. Fills gaps up to 0.010" (0.254 mm) and maintains clamping loads for strong, leakproof assemblies. Makes or dresses gaskets in rigid assemblies. Eliminates gasket compression set.Typical Use: General gasketing, needing high

temperature resistance.Item Container Size Pack51031 50 ml tube 10

LOCTITE® 515™ FLANGE SEALANTMakes flexible gaskets for rigid machined flanges with less than 0.050" (1.27 mm) gap. Flexes when flanges move in service.Typical Use: General gasketing, ideal for

flanges that move in service.Item Container Size Pack51531 50 ml tube 10

LOCTITE® 518™ FLANGE SEALANTForms a flexible, solvent-resistant seal that will not tear or decay. Seals to 300˚F (150˚C) and fills gaps to 0.050" (1.27 mm). Can be used on flexible metal assemblies, including aluminum surfaces. Easy disassembly and cleaning.Typical Use: Ideal for on-the-spot and

emergency repairs, or when a conventional gasket is out of stock.

Item Container Size Pack51831 50 ml tube 10

LOCTITE® 534™ HI-TACK STICKGASKET DRESSINGNo mess, semisolid formula offers added control and ease of use. Patented package is portable and won’t leak or spill. Seals and holds the heaviest gaskets in place during assembly. Solvent-free and low odor. Suitable to 300°F (150°C).Typical Use: Vertical and repositionable

applications.Item Container Size Pack39156 19 g stick 5

Tech

see page 41

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SOLUTIONS GUIDE FOR CAT DEALERS 12

LOCTITE® 598™ BLACK, HIGH PERFORMANCE RTV SILICONEGASKET MAKERFast-curing formula. Sensor-safe, low odor, noncorrosive. Meets performance specs of OE silicone gaskets. Retains high flexibility, oil resistance properties. Temperature range: -75°F to 625°F (-59°C to 329°C) intermittent; resists auto and shop fluids and vibration.Typical Use: Oil pans, valve covers,

timing gear covers.Item Container Size Pack59830 70 ml tube 12

LOCTITE® 5045™ INDUSTRIAL GRADE MIL-A-46146B TYPE I GROUP IIThe non-slumping nature of this product makes it ideal for reinforcing and strain- relieving delicate components. LOCTITE® 5045™ resists weathering, moisture and ozone, and retains its properties through severe environments. This product is typically used in applications up to 200 °C.Typical Use: Military, high tensile.Item Container Size Pack40409 3 oz. tube 1040408 300 ml cartridge 10

LOCTITE® 548™ FLANGE SEALANT STICKPatented semisolid formula is ideal for on-the-spot repairs, or when a conventional gasket is out of stock. Can be applied quickly and neatly on a variety of metal surfaces, including aluminum, to form a flexible, solvent resistant seal. Seals to 300°F (150°C) and fills gaps to 0.010" (0.254 mm).Typical Use: Vertical applications,

cast metal housings.Item Container Size Pack39152 19 g stick 5

LOCTITE® 587™ BLUE, HIGH PERFORMANCE RTV SILICONE GASKET MAKERRecommended for sealing all types of flanges, including stamped sheet metal. Designed for superior bonding properties to oil-contaminated metals.Typical Use: Valve covers, oil pans, timing

covers, transmission pans, differential covers.

Item Container Size Pack58730 70 ml tube 1258775 300 ml cartridge 10

Tech

see page 40

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GASKETINGSEALING OF FLANGES

• Provide precise, reliable sealing

• No shimming effect – controlled tolerances, no need for re-torquing

• Fill all voids – reduce the need for a fine surface finish of flanges

• Parts can be disassembled easily even after extended service

• Resist high pressure when fully cured

Tech

see page 40

13

LOCTITE® 5127™ FLEXIBLE ANAEROBIC GASKET FLANGE SEALANTA single component, ready-to-use, gel-like material that cures at room temperature. After curing between mating metal flanges and filling surface imperfections, it provides a tough, resilient, solvent- and temperature-resistant seal that flexes with flange movements caused by vibration, pressurization or thermal changes.Typical Use: Flexible applications.Item Container Size Pack17430 300 ml cartridge 10

LOCTITE® 5699™ GREY, HIGH PERFORMANCE RTV SILICONE GASKET MAKERDesigned for high torque applications. Exceeds manufacturers’ performance requirements. Remains flexible and withstands high vibration. Low odor. Noncorrosive. Outstanding oil resistance. Temperature range: -75°F to 625°F (-59°C to 329°C) intermittent; resists auto and shop fluids.Typical Use: Rigid flange sealing of

transmissions and cast metal housings.

Item Container Size Pack18718 70 ml tube 640505 190 ml can 618581 300 ml cartridge 10

LOCTITE® 5900® FLANGE SEALANTSuperior flexibility and adhesion. Provides instant seal. Excellent fluid resistance, noncorrosive, low odor, low volatility. Black in color.Typical Use: High adhesion, instant seal.Item Container Size Pack20166 300 ml cartridge 10

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SOLUTIONS GUIDE FOR CAT DEALERS 14

LOCTITE® HIGH FLEX FORM-IN-PLACE GASKETFlexible form-in-place gasket provides high temperature resistance and more flexibility. Fills gaps to 0.020" (0.5 mm) and cures to a tough solvent-resistant gasket that flexes with flange movement caused by vibration, pressurization or thermal change. Operating temperature limits of -63°F to 350°F (-54°C to 177°C ).Typical Use: Areas where conventional

gaskets are used.Item Container Size Pack38657 50 ml tube 638628 (Canada) 50 ml tube 6

LOCTITE® HIGH TEMP FLANGE SEALANTImproves flange-sealing reliability by overcoming the shortcomings of pre-cure gaskets and other gasket products. After curing between mating metal flanges and filling surface imperfections, it provides a tough, resilient, solvent- and temperature-resistant seal that flexes with flange movements caused by vibration, pressurization or thermal changes.Typical Use: Flexible applications.Item Container Size Pack38364 50 ml tube 10

LOCTITE® HI-TACK GASKET SEALANTRed-colored, liquid sealant that holds gaskets in place during assembly. Seals and bonds rubber, cork, paper, felt, metal, and asbestos gaskets. Sets quickly to a very tacky film. Suitable to 500°F (260°C). Contains no ozone-depleting chemicals.Typical Use: Improved heat transfer;

repositionable.Item Container Size Pack30526 9 oz. aerosol 121540591 16 oz. brush-top 12 (formerly 30525) can

LOCTITE® 5920® COPPER HIGH PERFORMANCE RTV SILCONE GASKET MAKERA one-part RTV silicone that has superior flexibility and adhesion. Excellent high temperature resistance. Medium body and easy to dispense. Non-corrosive, low odor, low volatility. Copper in color.Typical Use: Valve covers, oil pans, timing

covers, water pumps and thermostat housings.

Item Container Size Pack82046 300 ml cartridge 10

LOCTITE® 5999™ FLANGE SEALANTFor rigid flange assemblies. Provides instant seal. Excellent fluid resistance. noncorrosive, low odor, low volatility. Grey in color.Typical Use: Oil, water resistant, instant seal.Item Container Size Pack21744 300 ml cartridge 10

LOCTITE® AVIATION GASKET SEALANTSlow-drying, non-hardening brush-top sealant approved for use in aviation as well as automotive applications. Temperature range: -65°F to 400°F (-54°C to 204°C); resists gasoline, oil and grease.Typical Use: Close tolerances/slow cure.Item Container Size Pack1522029 16 oz. brush-top 12 can

LOCTITE® GASKET SEALANT 1Reliable, paste-like gasket sealant/dressing/coating. Dries quickly to a hard set. Recommended for rigid, permanent assemblies. Temperature range: -65°F to 400°F (-54°C to 204°C); resists common shop fluids and fuels.Typical Use: Threaded connections, air ducts,

plumbing connections.Item Container Size Pack30510 1.5 oz. tube 1230512 7 oz. tube 12

LOCTITE® GASKET SEALANT 2Reliable, paste-like gasket sealant/dressing/coating. Sets more slowly to a pliable film. Best suited for non-rigid, vibrating assemblies. Allows for easy disassembly if required. Temperature range: -65°F to 400°F (-54°C to 204°C); resists common shop fluids and fuels.Typical Use: Valve cover and oil pan gaskets,

threaded connections.Item Container Size Pack30514 3 oz. tube 12

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GASKETINGSEALING OF FLANGES

15

LOCTITE® INSTANT GASKETMakes high-performance, leakproof gaskets in one minute. Equipment can be returned to service immediately. Blowout resistant. Outperforms precut gaskets. Black in color. CFIA approved.Typical Use: Improved heat transfer;

repositionable.Item Container Size Pack30509 5 oz. cartridge 640478 90 ml can 640479 190 ml can 6

LOCTITE® SUPERFLEX® RED HIGH TEMP RTV SILICONE ADHESIVE SEALANTMakes gaskets that resist temperatures to 600°F (315°C) intermittent. Resists aging, weather, and thermal cycling without shrinking, cracking or hardening. Fills gaps to 0.25" (6.35 mm).Typical Use: Automotive gasketing applications.Item Container Size Pack59630 80 ml tube 1240465 190 ml power can 659675 300 ml cartridge 10

LOCTITE® SUPERFLEX® RTV SILICONE ADHESIVE SEALANTGeneral purpose, one-part silicone adhesive sealant cures at room temperature to form a tough rubber seal. Will not slump in overhead or vertical applications. Formulated to withstand extreme temperature cycling, UV light and ozone. Cannot be painted. Available in clear noncorrosive, black, white and clear.Typical Use: General purpose.Item Container Size PackClear Noncorrosive: 51388 300 ml cartridge 10Black: 59330 80 ml tube 1240464 190 ml can 6White: 59430 80 ml tube 12Clear: 59530 80 ml tube 1259575 300 ml cartridge 10Blue: 30533 300 ml cartridge 10

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SOLUTIONS GUIDE FOR CAT DEALERS 16

LOCTITE®

PRODUCT Item

Number Package Size & Type Color Temperature Range

OilResistance

Fixture/ Cure Time Agency Approvals

510™ 51031 50 ml tube Red -65°F to 400°F (-54°C to 204°C) Oil resistant Unprimed – 4 to 24 hours

Primed – 30 minutes to4 hours N/A.

515™ 51531 50 ml tube Purple -65°F to 300°F (-54°C to 150°C) Oil resistant Unprimed – 1 to 12 hours

Primed – 15 minutes to 2 hours UL Classified for U.S.

518™ 51831 50 ml tube Red -65°F to 300°F (-54°C to 150°C) Oil resistant Unprimed – 4 to 24 hours

Primed – 30 minutes to 4 hours NSF/ANSI 61, CFIA

534™ Hi-Tack Stick Gasket Dressing

39156 19 g stick Purple -65°F to 300°F (-54°C to 150°C) Excellent Sets in 5 min. N/A

548™ Flange Sealant Stick

39152 19 g stick Orange -65°F to 300°F (-54°C to 150°C) Excellent Less than 3 hrs. with

or without a primer CFIA

587™ Blue, High Performance RTV Silicone

58730 58775

70 ml tube 300 ml cartridge Blue -75°F to 500°F

(-59°C to 260°C)Increased oil resistance

Tack Free – 30 min. Full Strength – 24 hrs. NSF P1, CFIA, ABS

598™ Black RTV Silicone

59830 70 ml tube Black -75°F to 625°F (-59°C to 329°C)

Excellent oil resistance

Tack Free – 30 min. Full Strength – 24 hrs.

American Bureau of Shipping, CFIA

5045™ Industrial Grade

40408 40409

300 ml cartridge 3 oz. tube Black -50°F to 500°F

(-46°C to 260°C); N/A Tack Free – 1.5 hours Full Strength – 24 hrs. MIL-A-46146B

5127™ 17430 300 ml tube Blue -65°F to 300°F (-54°C to 150°C) Excellent Primed – 1 to 24 hrs.

Unprimed – 4 to 24 hrs. N/A

5699™ Grey RTV Silicone

18718 40505 18581

70 ml tube 190 ml can

300 ml cartridgeGrey -75°F to 625°F

(-59°C to 329°C)Increased oil resistance

Tack Free – 30 min. Full Strength – 24 hrs. CFIA

5900® 20166 300 ml cartridge Black -65°F to 500°F (-54°C to 260°C)

Oil/water resistant

Tack Free – 20 min. Full Strength – 24 hrs. CFIA, NSF P1

5920™ Copper High Performance RTV

82046 300 ml cartridge Copper -65°F to 700°F (-54°C to 371°C)

Increased oil resistance

Tack Free – 60 min. Full Strength – 24 hrs. CFIA

5999™ 21744 300 ml cartridge Grey -75°F to 625°F (-59°C to 329°C)

Oil/water resistant,

instant seal

Tack Free – 10 min. Full Strength – 24 hrs. N/A

Aviation Gasket Sealant

1522029 16 oz. brush-top can Dark Reddish-Brown

-65°F to 400°F (-54°C to 204°C) Oil resistant Full Strength – 12 hrs. N/A

Gasket Sealant 1 30510 30512

1.5 oz. tube 7 oz. tube Reddish-Brown -65°F to 400°F

(-54°C to 204°C) Oil resistant Full Strength – 24 hrs. CFIA

Gasket Sealant 2 30514 3 oz. tube Black -65°F to 400°F (-54°C to 204°C) Oil resistant Remains Tacky N/A

High Flex Form-In-Place Gasket

(Canada)38628 50 ml tube Blue -63°F to 350°F

(-54°C to 177°C) Excellent Unprimed – 2 hrs. Primed – 10 min. N/A

High Flex Form-In-Place Gasket

38657 50 ml tube Blue -63°F to 350°F (-54°C to 177°C) Excellent Unprimed – 2 hrs.

Primed – 10 min. N/A

High Temp Flange Sealant

38364 50 ml tube Blue -65°F to 350°F (-54°C to 149°C) Oil resistant Full Strength – 24 hrs. N/A

Hi-Tack Gasket Sealant

30526 1540591

9 oz. aerosol 16 oz. brush-top can Red -65°F to 540°F

(-54°C to 260°C)Increased oil resistance Sets in 5 min. N/A

Instant Gasket30509 40478 40479

5 oz. cartridge 90 ml can 190 ml can

Black 450°F to 540°F (232°C to 282°C) Excellent 5 min. CFIA

Superflex® Red High Temp RTV

59630 40465 59675

80 ml tube 190 ml power can 300 ml cartridge

Red -75°F to 600°F (-59°C to 316°C) N/A Tack Free – 30 min.

Full Strength – 24 hrs. CFIA

Superflex® RTV

59330 40464

80 ml tube 190 ml can Black

-65°F to 450°F (-54°C to 232°C) N/A Tack Free – 30 min.

Full Strength – 24 hrs.L Listed for U.S.,

NSF/ANSI 51, CFIA

59530 59575

80 ml tube 300 ml cartridge Clear

59430 80 ml tube White

51388 300 ml cartridge Clear Non-Corrosive

30533 300 ml cartridge Blue

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LUBRICANTSGREASES

• Protect metal parts from corrosion, galling and seizing

• Temperature resistance

• Thermal stability

• Penetrate and free corroded assemblies

17

LOCTITE® VIPERLUBE® HIGH PERFORMANCE SYNTHETIC GREASENLGI Grade 2/Severe Duty GC-LB Grease provides protection against equipment exposed to a wide range of temperatures. Use as a lubricant and protective anti-rust film on bearings and machine parts, or as a release agent on gaskets and seals. NSF H1 rated for incidental food contact.Typical Use: Equipment, gears, bearings

and cables.Item Container Size Pack36781 3 oz. tube 1236786 10.1 oz. aerosol 1236782 14 oz. cartridge 1236783 400 g cartridge 12

LOCTITE® DIELECTRIC TUNE-UP GREASEProvides a moisture-proof barrier that lubricates and protects electrical equipment from salt, dirt and corrosion. High dielectric strength. Good thermal, oxidation and chemical stability.Typical Use: Electrical equipment.Item Container Size Pack37535 3 oz. tube 6

LOCTITE® WHITE LITHIUM GREASELubricating paste for metal-to-metal and metal-to-plastic applications. Provides corrosion protection. Contains no ozone-depleting compounds.

Typical Use: General purpose.Item Container Size Pack30530 1.5 oz. tube 1230543 10.75 oz. aerosol 12

LOCTITE® MAINTAIN® LUBRICANT PENETRANTSpray-on rust preventative for all metal parts. Unfreezes rusted parts. Displaces and seals out moisture. For use on steel, aluminum, brass, copper, magnesium, and other metals and alloys. Contains no ozone-depleting compounds. CFIA approved.Typical Use: Electrical equipment.Item Container Size Pack81204 16 oz. aerosol 12

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SOLUTIONS GUIDE FOR CAT DEALERS 18

LOCTITE® FREEZE & RELEASEInstantly chills seized and rusted parts (bolts, nuts, studs) down to -38°F (-39°C). The exceptional shock-freeze action causes microscopic cracks in the layer of rust, allowing the lubricating ingredient to wick directly into the rust by capillary action.Typical Use: Removing rusty nuts, bolts

and assemblies.Item Container Size Pack996456 13.52 oz. aerosol 6

LOCTITE® MOLY DRY FILM LUBRICANTSolid film lubricant for sliding surfaces and slow-moving parts. Temperature resistant up to 750°F (400°C) as a dry film lubricant, 2400°F (1315°C) as an anti-seize. Won’t squeeze out, burn off or pick up dirt.Typical Use: Heavy-duty lubricant for plant

and machine maintenance.Item Container Size Pack39895 12 oz. aerosol 12

LOCTITE® GEAR, CHAIN AND CABLE LUBRICANTProtects and prolongs the life of gears, chains, wire rope and cable. Repels dirt, sand and dust with minimal “throw-off” from centrifugal force. Contains no ozone- depleting compounds.Typical Use: Lubricant for any chain-driven

tool or vehicle.Item Container Size Pack81251 12 oz. aerosol 12

LOCTITE® SILICONE LUBRICANTMultipurpose lubricant stops sticking, friction, squeaking and binding of moving parts. Non-gumming. Will not mar paint, rubber or plastic surfaces. Waterproofs and electrically insulates. CFIA approved.Typical Use: Chain-driven equipment.Item Container Size Pack51360 5.3 oz. tube 12

LOCTITE® SOLVO-RUST® SUPER PENETRATING OILFrees rusted parts and keeps them lubricated and protected from rust after use. May be applied on or near moving parts. Will not harm painted surfaces. Contains no ozone-depleting compounds. CFIA approved.Typical Use: Break the bond of oxidized

metal and release rusted or frozen parts.

Item Container Size Pack81252 13 oz. aerosol 12

LOCTITE® PENETRATING OILHeavy-duty penetrant for rusted and frozen assemblies. Works quickly to penetrate and loosen rust, tar, grease, dirt, carbon deposits and corrosion from metal parts. Frees frozen nuts, bolts and fittings in all types of assemblies.Typical Use: Lubricates to free any

corroded or seized part. Penetrates rust, scale, paint, varnish, carbon or gum.

Item Container Size Pack51221 12 oz. aerosol 12

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ANTI-SEIZELUBRICANTS• Protect against rust, corrosion, seizing and galling

• Provide lubrication in extreme environments

19

LOCTITE® C5-A® COPPER ANTI-SEIZE LUBRICANTExclusive formula suspends copper and graphite in a high-quality grease. Protects metal parts from rust, corrosion, galling and seizing at temperatures to 1800°F (982°C). CFIA approved.Typical Use: Electrically conductive,

aluminum/soft metals, stainless steel.

Item Container Size Pack51001 1 oz. tube 4851144 4 oz. brush-top can 1251147 8 oz. brush-top can 1251003 12 oz. aerosol 1251007 1 lb. brush-top can 1239643 1 lb. brush-top 12 metal can51008 2.5 lb. can 121615524 2.5 lb brush-top can 1251009 8 lb. can 2

LOCTITE® C5-A® COPPER ANTI-SEIZE STICKThe same trusted performance characteristics as the LOCTITE® C5-A® Copper Anti-Seize paste in a convenient semisolid stick form. Stick package offers more portability and less mess.Typical Use: Electrically conductive,

aluminum/soft metals, stainless steel.

Item Container Size Pack37229 20 g stick 10

LOCTITE® MOLY PASTE METAL-FREEMetal-free, very low friction. Lubricates press fits, protects during break-in and under high static loads up to 750°F (400°C). Allows maximum clamping from available torque.Typical Use: Metal-free formulation

for stainless steel.Item Container Size Pack51049 16 oz. brush-top can 12

LOCTITE® SILVER GRADE ANTI-SEIZE STICKNew semisolid stick offers the same performance characteristics as LOCTITE® Silver Grade Anti-Seize paste in a convenient semisolid stick form. Stick package offers more portability and less mess.Typical Use: Electrically conductive,

aluminum/soft metals, stainless steel.

Item Container Size Pack37230 20 g stick 10

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SOLUTIONS GUIDE FOR CAT DEALERS 20

LOCTITE® NICKEL ANTI-SEIZECopper-free. Recommended for stainless steel and other metal fittings. For preventing corrosion, seizing and galling in harsh, chemical environments, and temperatures to 2400°F (1315°C). ABS approved.Typical Use: Extreme high temperature

and chemical resistance for stainless steel.

Item Container Size Pack77124 8 oz. brush-top can 1277164 1 lb. brush-top can 10

LOCTITE® GRAPHITE 50™ ANTI-SEIZEMetal-free, electrically conductive, nonmetallic. Temperature resistant up to 900°F (482°C). Highly electrically conductive in metal-to-metal joints.Typical Use: Electrically conductive,

Metal-free.Item Container Size Pack1613186 16 oz. brush-top can 12234244 16 oz. can 12

LOCTITE® SILVER GRADE ANTI-SEIZEHeavy-duty, temperature resistant, petroleum-based lubricant compound fortified with graphite and metallic flake. Inert and will not evaporate or harden in extreme cold or heat. For use in assemblies up to 1600°F (871°C). CFIA listed.Typical Use: Electrically conductive. For use

on aluminum/soft metals and stainless steel.

Item Container Size Pack76732 8 oz. brush-top can 1276764 1 lb. brush-top can 10

LOCTITE® MARINE GRADE ANTI-SEIZE Metal-free formulation to protect assemblies exposed directly or indirectly to fresh water and salt water, this anti-seize works especially well in high humidity conditions. It has excellent lubricity, superior water wash-out spray resistance and prevents galvanic corrosion. ABS approved.Typical Use: Bolts, screws, studs, pipe joints,

nuts, shafts, bushings, splines, chains, and cables in marine applications, dressing for water pump gaskets and flanges.

Item Container Size Pack34395 8 oz. brush-top can 1234026 16 oz. brush-top can 12

LOCTITE®

PRODUCT Item

Number Package Size & Type Temperature Resistance K Value Color Typical Applications Agency Approvals

C5-A® Copper Anti-Seize Lubricant

51001 51144 51147 51003 51007 39643 51008

1615524 51009

1 oz. tube 4 oz. brush-top can 8 oz. brush-top can

12 oz. aerosol 1 lb. brush-top can

1 lb. brush-top metal can 2.5 lb. can

2.5 lb. brush-top metal can 8 lb. can

1800°F (982°C) 0.16 Copper General Purpose N/A

C5-A® Copper Anti-Seize Stick

37229 20 g stick 1800°F (982°C) 0.16 Copper General Purpose CFIA

Graphite 50™ Anti-Seize

1613186 234244

16 oz. brush-top can 16 oz. can

900°F (482°C) 0.13 Black Specialty N/A

Marine Grade Anti-Seize

34395 34026

8 oz. brush-top can 16 oz. brush-top can

2400°F (1315°C) .18 Black General Purpose ABS

Moly Paste – Metal-Free

51049 16 oz. brush-top can 750°F (400°C) 0.11 Black Metal-Free Stainless Steel N/A

Nickel Anti-Seize

77124 77164

8 oz. brush-top can 1 lb. brush-top can

2400°F (1315°C) 0.13 Silver General Purpose ABS

Silver Grade Anti-Seize

76732 76764

8 oz. brush-top can 1 lb. brush-top can

1600°F (871°C) 0.18 Silver General Purpose CFIA

Silver Grade Anti-Seize Stick

37230 20 g stick 1600°F (871°C) 0.18 Silver General Purpose ABS, CFIA

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CLEANERS, DEGREASERS & RUST TREATMENT• Clean and degrease work surfaces and parts

• Corrosion protection

21

LOCTITE® CLOVER® SILICON CARBIDE GREASE MIXThe standard abrasive paste for fast metal removal. Produces a smooth, flat surface but not a polished one. Leaves a rust-preventing film on lapped surfaces.Typical Use: Lapping compound.Item Container Size/Grit Pack39413 1 lb. can-/Grade B-240 Grit 639523 1 lb. can/Grade 2A-400 Grit 639561 1 lb. can/Grade 5A-800 Grit 6

LOCTITE® NONFLAMMABLE ELECTRICAL CONTACT CLEANERRemoves grease, oil and other contaminants from electrical parts to prevent contact failure. Dries residue-free in seconds. Contains no HCFCs or CFCs.Typical Use: Cleans motorized

instruments.Item Container Size Pack1174633 12 oz. aerosol 12

LOCTITE® EXTEND® RUST TREATMENTConverts existing rust (rust required) into a stable base. Cured product acts as a primer ready for painting with oil- or solvent-based paint. Protects surface from corrosion.Typical Use: Metal pipes, valves, fittings,

outside surfaces of storage tanks, fences, guardrails, wrought iron furniture, conveyors and construction and agricultural equipment.

Item Container Size Pack30539 10.25 oz. aerosol 1275430 1 quart bottle 1075448 1 gallon bottle 475465 5 gallon pail 1

LOCTITE® MAXI-COAT RUST INHIBITORHeavy-duty coating provides long-term protection for metal parts, equipment and machinery. Forms a protective, waxy film that seals out moisture, air, acid and other corrosive elements. Great for protecting parts in storage. Removable with LOCTITE® Electrical Contact Cleaner.Typical Use: Non-splattering chain lube,

acting as a rust inhibitor for machinery.

Item Container Size Pack51211 12 oz. aerosol 12

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Tech

see page 41

SOLUTIONS GUIDE FOR CAT DEALERS 22

LOCTITE® CHISEL® PAINT STRIPPER MC-FREEMC-Free Chisel® has a foaming action that lifts off gaskets from any type of assembly in minutes. Performs better than Methylene Chloride formulations on silicone gaskets and removes most spray paints from steel panels in less than 30 seconds. Convenient spray liquid penetrates and cleans intricate shapes and will not run off, even on vertical surfaces. Typical Use: Removes precut conventional

gasket cements as well as formed-in-place chemical gaskets. Suitable for wood and plaster. Not for use on plastics, linoleum or synthetic fibers.

Item Container Size Pack1317781 15.25 oz. aerosol 12

LOCTITE® NON-CHLORINATED PARTS CLEANERPenetrates, dissolves, and removes dirt and oil from metal parts. Leaves no residue. Does not contain 1,1,1-trichloroethane; helps manage EPA halide limits.Typical Use: Removes dirt and oil from

metal parts; helps manage EPA halide limits.

Item Container Size Pack30545 14.75 oz. aerosol 12

LOCTITE® CHISEL® PAINT STRIPPERRemoves gaskets from any type of assembly in 10 to 15 minutes. Prepares metal parts for new gaskets, eliminating scraping and sanding. Not for use on plastics, linoleum or synthetic fibers. CFIA approved.Typical Use: Removes precut conventional

gasket cements as well as formed-in-place chemical gaskets. Suitable for wood and plaster. Not for use on plastics, linoleum or synthetic fibers.

Item Container Size Pack79040 18 oz. aerosol 10

LOCTITE® ODC-FREE CLEANER & DEGREASERA non-aqueous, hydrocarbon-based solvent designed for cleaning and degreasing surfaces to be bonded with adhesives, as well as for general-purpose industrial cleaning. Safe on aluminum, rubber and most plastics, and will not cause flash rusting on water-sensitive parts. Dries residue-free. Contains no ozone-depleting chemicals (ODCs). (Formerly referenced as 7070™.) NSF K1 approved.Item Container Size Pack22355 15 oz. aerosol 12 20162 16 fl. oz. pump 12

LOCTITE® PRO STRENGTH PARTS CLEANERAggressively penetrates, dissolves and removes oil and grease from parts. Dries quickly with no residue. Contains no ozone-depleting chemicals (ODCs). CFIA listed.Item Container Size Pack30548 19 oz. aerosol 12

LOCTITE® NATURAL BLUE® BIODEGRADABLE CLEANER & DEGREASERBiodegradable, all-purpose, industrial- strength, concentrated cleaner and degreaser. Can be economically diluted with water. Formulated for wipe down, pressure spraying and immersion cleaning processes at room temperature or heated. Nonflammable and nontoxic. Contains no ODCs. Available in pine scent or unscented formulas. CFIA listed.Item Container Size Pack82249 24 fl. oz. bottle 1282251 1 gallon bottle 6

LOCTITE® INDUSTRIAL HAND WIPESPremoistened with a powerful citrus-scented cleaning formula that is abrasive enough to scrub off the toughest grease and grime. Quick and easy to use, these 9.5 in. x 12 in. towels eliminate rinsing and drying and leave no residue behind. Perfect for industrial and commercial environments in the painting, printing, maintenance, transportation and construction industries. Item Container Size Pack34943 75 count canister 6 34944 130 count bucket 4

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BONDING & REPAIRASSEMBLING SEPARATE PARTS

• Bond a variety of substrates

• Assemble parts quickly and easily

• Repair broken parts

• Bond dissimilar parts

LOCTITE® FIXMASTER® GENERAL PURPOSE EPOXY (MIXER CUPS)Premeasured epoxy mixer cups. Suitable for bonding metals, glass, ceramics, most plastics, wood and stone. It will also fill porosities and voids and may be used to build up surfaces that have been worn. When fully cured, it may be machined or sanded. NOTE: Not recommended for polyethylene and polypropylene.Typical Use: Production, maintenance and

prototype bonding of metals, ceramics, concrete, wood, glass and most plastics.

Item Container Size Pack21427 10 – 0.12 fl. oz. 10 cups

LOCTITE® FIXMASTER® FAST CURE EPOXY (MIXER CUPS) Premeasured epoxy mixer cups. Bonds in 5 to 15 minutes. Excellent chemical resistance. Fills porosities and can be used to build up worn parts. Ideal for bonding glass, hard plastics, rubber and metal.Typical Use: Gap-filling, sandable finish.Item Container Size Pack21425 10 – 0.12 fl. oz. 10 cups 21426 10 – 1 oz. cups 139088 4 – 1 oz. cups 6

LOCTITE® FIXMASTER® SUPERIOR METALNon-rusting, ferro-silicone-filled epoxy. Extremely high compressive strength and wear resistance. Ideal for rebuilding worn surfaces exposed to harsh environments. Can be machined, drilled and tapped in 6 to 8 hours. For final finish cuts, let the product cure for 24 hours and use carbide tooling. Spreadable putty. Sets in 20 minutes.Typical Use: Rebuilding, corrosion

protection, repairing threaded parts, pump repair.

Item Container Size Pack97473 1 lb. kit 6

LOCTITE® FIXMASTER® METAL MAGIC STEEL™

Steel epoxy in stick form. Cut off a section, knead and apply to leaking pipes or damaged equipment. Cures in 10 minutes. NSF 61 approved for potable water applications.Typical Use: Emergency metal repair.Item Container Size Pack98853 4 oz. stick 24

23

Tech See page 43 for Bonding & Repair Tech Tips.

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LOCTITE® FIXMASTER® FAST SET STEEL PUTTYFaster setting version of LOCTITE® Fixmaster® Steel Putty. Sets in 3 minutes.Typical Use: Repairing pipes and tanks.Item Container Size Pack39917 1 lb. kit 6

LOCTITE® E-120HP™ HYSOL® EPOXY ADHESIVEAn amber, non-sag, aerospace-grade epoxy with an extended open time to allow for the adjustment of large parts.Typical Use: Suitable for low stress,

general industrial applications which require high impact and high-peel strength. Bonds dissimilar materials including aluminum, steel, and other metals, as well as a variety of plastics and ceramics.

Item Container Size Pack29353 50 ml dual 10 cartridge

LOCTITE® FIXMASTER® MAGNA-CRETE™

A two-component, rapid-setting concrete repair and grouting system. Chemically resistant to most common liquids and chemicals, and can be mixed and applied at temperatures from -15°F to 130°F (-26°C to 54°C). Ready for service in one hour. Summer and winter additives are also available to aid cure times.Typical Use: General floor repair.Item Container Size Pack95551 1 gallon kit 195555 5 gallon kit 1

LOCTITE® FIXMASTER® FLEX 80™ PUTTYA trowelable, two-part urethane for rebuilding and repairing rubber parts and linings, providing impact-, abrasion-, and corrosion-resistant protection.Typical Use: Belt repair, rebuilding and

repairing rubber parts and linings.Item Container Size Pack97423 1 lb. kit 6

ALSO AVAILABLE:

LOCTITE® FIXMASTER® ETCHING AGENTTypical Use: Enhances bonds to rubber.Item Container Size Pack99626 3 oz. bottle 6

LOCTITE® FIXMASTER® FLEX CLEANERTypical Use: Cleans and primes surfaces.Item Container Size Pack39636 4 oz. can 6

LOCTITE® BELT DRESSING & CONDITIONERTypical Use: Prevents slipping and increases

friction for all types of belts. Item Container Size Pack30527 12 oz. aerosol 12

LOCTITE® NORDBAK® WEAR RESISTANT PUTTYCeramic fibers give this trowelable putty excellent wear- and abrasion-resistant properties. Cures to a smooth, low friction surface. For surfaces exposed to wear, erosion and cavitation.Typical Use: Gap filling. Wear-resistant

formulation.Item Container Size Pack98743 3 lb. kit 6

SOLUTIONS GUIDE FOR CAT DEALERS 24

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BONDING & REPAIRASSEMBLING SEPARATE PARTS

LOCTITE® FIXMASTER® FLOOR FILLA three-component, self-leveling, non-shrinking epoxy floor repair system. 100% solid, epoxy-based system for repairing holes in floors, spalled areas, ramps, stairs, cracks in floors, and for use in grouting applications. Stronger than concrete, it bonds to almost any clean substrate, and provides corrosion and chemical resistance. Typical, dry-service temperature ranges from -20°F to 225°F (-29°C to 107°C).Typical Use: Repairing holes and spalled

areas in floors, ramps, stairs, loading docks, airport runways, anchoring and grouting machinery, bedplates, soleplates, bolts and handrails

Item Container Size Pack99365 40 lb. kit 1

LOCTITE® CONTACT ADHESIVEA fast-drying, solvent-based adhesive with neoprene that bonds rubber, insulation, weather stripping and other porous materials. Sets to a tack-free surface in 3 to 4 minutes, and the early strength is enough to hold most parts together. Allows repositioning of the parts after initial contact.Typical Use: Yellow gel for bonding rubber,

insulation and weatherstripping.Item Container Size Pack30537 5 fl. oz. tube - 1 yellow

LOCTITE® BLACK CONTACT ADHESIVEA professional, solvent-based adhesive with neoprene that blends in with black-colored fabrics, rubbers, weatherstripping and other porous materials. Withstands temperature extremes and is resistant to gasoline, kerosene and other solvents. Fast drying and waterproof. Allows repositioning of the parts after initial contact.Typical Use: Weatherstripping, vinyl, rubber,

wood and metal.Item Container Size Pack30540 5 fl. oz. tube 12

LOCTITE® MAXIMUM STRENGTH HEADLINER ADHESIVEA high strength, aerosol product designed for bonding foam, carpet, fabrics, plastics, rubber, etc. LOCTITE® Maximum Strength Headliner Adhesive is resistant to extreme seasonal temperatures, is water resistant and sprays on clear.Typical Use: Foam, carpet, fabrics, plastics

and rubber.Item Container Size Pack37312 16.75 oz. aerosol 6

25

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LOCTITE® E-60NC™ HYSOL® EPOXYAn electronics-grade potting compound with a 60-minute work life. Black, opaque, low viscosity with excellent cure-through depth.Typical Use: For fiber optic components.Item Container Size Pack29324 50 ml dual 10

cartridge

LOCTITE® 5012™ GREEN CEMENTContact cement. Can be used as a sealant to bond door and trunk moldings, as well as weatherstripping and headliners.Item Container Size Pack1802776 7 oz. can 12

LOCTITE® 5510™ ADHESIVE/SEALANTA multipurpose product based on Flextec® Technology suitable for many adhesive and sealant applications. It offers a fast skin time and cures to a tack-free surface.Typical Use: Seal expansion joints, precast

panels, air or water penetration joints, bond trim and molding, seal doors and windows.

Item Container Size Color Pack1562040 300 ml cartridge Clear 121560557 300 ml cartridge Black 12

LOCTITE® 5512™ ADHESIVE/SEALANTA heavy bodied modified silane, non-isocyanate sealant that exhibits high elongation and tensile strength. With primerless adhesion to most substrates, this product has universal application.Typical Use: Cures to elastic products.Item Container Size Pack877569 300 ml cartridge 10

LOCTITE® 330™ DEPEND® ADHESIVELOCTITE® 330™ Depend® Adhesive sets in just minutes to a tough acrylic adhesive with high peel and impact strength. No-mix kits include activator and adhesive. Store at 36°F to 46°F.Typical Use: Bonding almost all

combinations of materials, including glass.

Item Container Size Pack20251 25 ml kit 520252 250 ml kit 5

LOCTITE® 332™ STRUCTURAL ADHESIVEAn activator-cured, no-mix adhesive that provides high temperature capability with thermal durability up to 400°F (204°C). Use with LOCTITE® 7387™ Depend® Activator. Store at 36°F to 46°F.Typical Use: High temperature, no-mix

structural adhesive.Item Container Size Pack33201 25 ml syringe 10

LOCTITE® E-04SS™ HYSOL® EPOXY ADHESIVE A very fast-curing, two-component epoxy. Once mixed, the two-component epoxy cures rapidly at room temperature.Typical Use: Seam-sealing applications

where high bond strength is required.

Item Container Size Pack 41754 400 ml 6 cartridge

SOLUTIONS GUIDE FOR CAT DEALERS 26

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BONDING & REPAIRASSEMBLING SEPARATE PARTS

LOCTITE® H3000™ STRUCTURAL ADHESIVEA low-viscosity adhesive ideal for bonding a variety of substrates. Keep at 40°F for longer shelf life.Typical Use: Steel, aluminum,

stainless steel.Item Container Size Pack83001 50 ml dual 10 cartridge ALSO REQUIRED FOR 50 ML LOCTITE™ H3000® 98473 LOCTITE® 50 ml Square Mix Nozzles (10 nozzles per pack)98466 LOCTITE® Caulking Gun Conversion Kit

LOCTITE® ALL PURPOSE SPRAY ADHESIVEBonds lightweight, porous and nonporous surfaces. Allows for repositionable and permanent bonds. Fast drying; won’t shrink or bleed. Resists water and humidity. Contains no ozone-depleting compounds.Typical Use: Foam, carpet, fabrics, plastics

and rubber.Item Container Size Pack30544 10.5 oz. net wt. 12 aerosol

LOCTITE® 401™ INSTANT ADHESIVEDesigned for the assembly of difficult-to-bond materials that require uniform stress distribution. Formulated for faster cure speeds on dry or acidic surfaces and substrates.

Typical Use: Bonding a wide range of materials, including metals, plastics and elastomers.

Item Container Size Pack40104 3 g tube 10

LOCTITE® 406™ INSTANT ADHESIVEDesigned for the bonding of plastics and electrometric materials where very fast fixturing is required.Typical Use: Wicking grade, surface

insensitive, ideal for platings and dry and acidic conditions.

Item Container Size Pack40604 3 g tube 10

LOCTITE® 410™ INSTANT ADHESIVEA black, toughened instant adhesive with gap-filling capabilities.Typical Use: Gap filling. Bonding rubbers,

metals and plastics.Item Container Size Pack41045 20 g bottle 10

27

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LOCTITE® 411™ INSTANT ADHESIVEAn adhesive formulated for excellent impact and peel strength in gap-filling applications.Typical Use: Clear gap filling.Item Container Size Pack41104 3 g tube 10

LOCTITE® 414™ INSTANT ADHESIVELOCTITE 414™ is a general-purpose instant adhesive that works well for bonding plastic, rubber and metal.Typical Use: Plastic bonder.Item Container Size Pack41404 3 g tube 10

LOCTITE® 426™ INSTANT ADHESIVEDesigned for porous surfaces and vertical or overhead applications, with the added benefits provided by an elastomer-modified instant adhesive.Typical Use: Porous surfaces,

vertical, overhead.Item Container Size Pack21921 10 g syringe 10

LOCTITE® 480™ INSTANT ADHESIVELow-viscosity, elastomer-modified instant adhesive. Bonds metals and rubbers. Excellent peel, impact and shear strength. NSF/ANSI 61 certified for potable water.Typical Use: General filling.Item Container Size Pack48040 20 g bottle 1

LOCTITE® PRODUCT

Item Number

Package Type

& SizeColor

Coverage(ft.2 at ¼"

thickness)

Maximum Temperature† (°F)

Compressive Strength (psi)†

Tensile Shear Strength†

(psi)

Hardness(Shore D)

Working Time

Functional Cure

Mix Ratio By Volume

Mix Ratio By

weight

Agency approvals

Fixmaster® Fast Set Steel

Putty*39917 1 lb. kit Grey 0.4 200 10,800 4,600 80 3 min. 10 min. 1:1 1.8:1

ABS, CFIA, NEHC,

NAVSEA

Fixmaster® Flex 80™ Putty*

97423 1 lb. kit Black 277 in.3 180 N/A N/A 87 10 min. 8 min. 100:40 72:28 ABS

Fixmaster® Floor Fill 99365 40 lb. kit Grey 532 in.3 225 15,000 N/A N/A 40 min. 24 hours

4.6:1 to 9.8 Filler

16:3.2 to 80.8 Filler

CFIA

Fixmaster® Magna-Crete™*

95551 95555

1 gallon kit 5 gallon

kitGrey 170 in.3

770 in.3 2000 13,000 N/A N/A 5 min. 20 min. 1-2 hours N/A N/A CFIA

Fixmaster® Metal Magic

Steel™*98853 4 oz. stick Grey 7 in.2 250 12,000 2,500 80 3 min. 10 min. N/A N/A NSF 61

Fixmaster® Superior Metal*

97473 1 lb. kit Dark Grey 0.25 250 18,000 5,500 90 20 min. 6 hours 4:1 7.25:1 CFIA

Nordbak® Wear

Resistant Putty*

98743 3 lb. kit Grey 1.11 225 11,600 4,900 89 30 min.1 hr. fixture,

6 hours. full cure

2:1 2:1ABS, CFIA,

NEHC, NAVSEA

* Properties are based on mixing 1 lb. (453.6 g) mass at 77˚F (25°C), 7 days cure. † Ultimate cure. Epoxy properties based on mixing 20 g (0.7 oz.) mass at 77°F (25°C).

LOCTITE® 3034™ STRUCTURAL ADHESIVEExtended open time allows for adjustment of parts. Excellent peel and shear strength on polyethylene plastics.Typical Use: Porous surfaces.Item Container Size Pack1051330 50 ml cartridge 1

LOCTITE® 454™ INSTANT ADHESIVEThe ideal adhesive for porous substrates, LOCTITE® 454™ Instant Adhesive is a clear gel. As a surface insensitive cyanoacrylate, it is ideal for difficult-to-bond substrates, including rough, porous and acidic surfaces. Need to bond something on a vertical surface? This gel formulation won’t run off before you put substrates together. ABS approved.Typical Use: Porous surfaces.Item Container Size Pack45404 3 g tube 10

LOCTITE® 495™ INSTANT ADHESIVEDesigned to bond rubber, metal and plastic parts with gaps to 0.004" (0.102 mm).Typical Use: General purpose.Item Container Size Pack49550 1 oz. bottle 10

LOCTITE® 496™ INSTANT ADHESIVELOCTITE 496™ is a general- purpose adhesive and is particularly suited for the bonding of metal substrates.Typical Use: Rubber bonder.Item Container Size Pack49650 1 oz. bottle 10

SOLUTIONS GUIDE FOR CAT DEALERS 28

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BONDING & REPAIRASSEMBLING SEPARATE PARTS

Tech

see page 43

29

LOCTITE® 498™ INSTANT ADHESIVEA medium viscosity, high temperature product for all metals, and most plastics and rubbers. Resists temperatures to 180°F (82°C) continuous or up to 250°F (121°C) intermittent.Typical Use: Thermal cycling.Item Container Size Pack49850 1 oz. bottle 10

LOCTITE® 380™ BLACK MAX® INSTANT ADHESIVEFor parts that encounter shock, vibration or thermal cycling, LOCTITE® 380™ Black Max® Instant Adhesive is the choice. This black, toughened cyanoacrylate adhesive uses elastomers to withstand impact and challenging environmental conditions. Seals as well as bonds. Works especially well bonding rubber to metal.Typical Use: Close-fitting tools.Item Container Size Pack38004 3 g tube 10

LOCTITE® QUICKTITE® INSTANT ADHESIVE GELA general-purpose instant adhesive gel in a unique, virtually indestructible package that is perfect for pocket or toolbox storage. Its new self-piercing, no-clog tip allows for ease of use and dispense accuracy. In addition, spill-proof design keeps hands clean.Typical Use: General gel adhesive.Item Container Size Pack39202 0.14 oz. bottle 10

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LOCTITE® PRODUCT

Item Number

Package Size & Type Color Temperature

Resistance Fixture Time* Full Cure* Agency Approvals

330™ Depend® Adhesive 20251 20252

25 ml kit ** 250 ml kit *** Pale Yellow -65°F to 225°F

(-54°C to 107°C) 5 min. 24 hrs. CFIA

332™ Structural Adhesive 33201 25 ml syringe Amber Up to 400°F (204°C) 3 min. 24 hrs. N/A

380™ Black Max® Instant Adhesive 38004 3 g tube Black -65°F to 225°F

(-54°C to 107°C) 90 sec. 24 hrs. CFIA

401™ Instant Adhesive 40104 3 g tube Clear -65°F to 180°F (-54ºC to 82ºC) 15 sec. 24 hrs. CFIA

406™ Instant Adhesive 40604 3 g tube Clear -65°F to 180°F (-54°C to 82°C) 15 sec. 24 hrs. Commercial item std.

A-A-3097

410™ Instant Adhesive 41045 20 g tube Black -65°F to 225°F (-54°C to 107°C) 90 sec. 24 hrs. CFIA listed

411™ Instant Adhesive 41104 3 g tube Clear -65°F to 210°F (-54°C to 99°C) 30 sec. 24 hrs. N/A

414™ Instant Adhesive 41404 3 g tube Clear -65°F to 180°F (-54°C to 82°C) 20 sec. 24 hrs. CFIA, Commercial item

std. A-A-3097

426™ Instant Adhesive 21921 10 g syringe Black -65°F to 210°F (-54°C to 99°C) 20 sec. 24 hrs. N/A

454™ Instant Adhesive 45404 3 g tube Clear -65°F to 180°F (54°C to 82°C) 15 to 90 sec. 24 hrs. ABS, CFIA

480™ Instant Adhesive 48040 20 g bottle Black -65°F to 180°F (54°C to 82°C) 90 sec. 24 hrs. NSF / ANSI 61

495™ Instant Adhesive 49550 1 oz. bottle Clear -65°F to 180°F (-54°C to 82°C) 20 sec. 24 hrs. Commercial item std.

A-A-3097, ABS

496™ Instant Adhesive 49650 1 oz. bottle Clear -65°F to 180°F (-54°C to 82°C) 30 sec. 24 hrs. Commercial item std.

A-A-3097

498™ Instant Adhesive 49850 1 oz. bottle Clear -65°F to 180°F (-54°C to 82°C) 50 sec. 24 hrs. N/A

3034™ Structural Adhesive 1051330 50 ml cartridge Translucent Up to 350°F

(177°C) 75 min. 72 hrs. N/A

5510™ Adhesive/Sealant 1562040 1560557 300 ml cartridge Clear

Black-40°F to 200°F (-40°C to 93°C) Functional strength / 24 hrs. 7 days N/A

5012™ Green Cement 1802776 7 oz. can Green N/A 5 to 16 min. 24 hrs. N/A

5512™ Sealant 877569 300 ml cartridge Black -40°F to 200°F (-40°C to 93°C) Functional strength / 24 hrs. 7 days N/A

All Purpose Spray Adhesive 30544 10.5 oz. net wt. aerosol Clear Drying, Semi-

Translucent FoamUp to 120°F

(49ºC) 15 to 20 min.24 hrs. at ambient

temperatureN/A

Black Contact Adhesive 30540 5 fl. oz. tube Black Gel Up to 180°F (82°C)

Let breathe 2 to 3 min.; sets up in 5 to 15 min.

24 hrs. at ambient

temperatureCFIA

Belt Dressing & Conditioner 30527 12 oz. aerosol Colorless Up to 200°F

(93°C) N/A N/A N/A

Contact Adhesive 30537 5 fl. oz. tube Yellow Gel Up to 180°F (82ºC)

Let breathe 2 to 3 min.; sets up in 5 to 15 min.

24 hrs. at ambient

temperatureCFIA

E-04SS™ Epoxy Adhesive 41754 400 ml cartridge Grey Up to 350°F (177ºC) 4 min. gel; 5-6 min. fixture 24 hrs. N/A

E-60NC™ Hysol® Epoxy 29324 50 ml dual cartridge Black 250°F (121°C) 180 min. 24 hrs. CFIA listed

E-120HP™ Hysol® Epoxy 29353 50 ml dual cartridge Amber 250°F (121°C) 180 min. 24 hrs. CFIA listed

Fixmaster® Etching Agent 99626 3 fl. oz. bottle Clear N/A N/A N/A N/A

Fixmaster® Flex Cleaner 39636 4 fl. oz. can Clear N/A N/A N/A N/A

Fixmaster® Fast Cure Epoxy (Mixer Cups)†

21425 21426 39088

10 – 0.12 fl. oz. cups 10 – 1 oz. cups 4 – 1 oz. cups

Grey (upon curing)

Up to 180°F (82°C) 10 min. 12 hrs. CFIA

General Purpose Epoxy (Mixer Cups) 21427 10-0.12 fl. oz. cups Grey Up to 180°F

(82°C) 90 min. 24 hrs. N/A

H3000™ Structural Adhesive 83001 50 ml dual cartridge Cream N/A 15 min. 24 hrs. N/A

Maximum Strength Headliner Adhesive 37312 16.75 oz. net wt. aerosol

Clear Drying, Semi-Translucent

Foam

Up to 170°F (76°C)

Let dry 15 to 20 min. before assembly. Spray both sides to be bonded for maximum strength.

24 hrs. at ambient

temperatureN/A

QUICKTITE® Gel 39202 0.14 oz. bottle Clear 65°F to 180°F (54°C to 82°C) 45 sec. 24 hrs. N/A

† Properties based on ultimate cure. Epoxy properties based on mixing 20 g (0.7 oz.) mass at 77°F (25°C). * Varies with substrates. ** Contains 25 ml syringe of LOCTITE® 330™ Depend® Adhesive and 25 g aerosol can of LOCTITE® 7387™ Depend® Activator *** Contains 250 ml tube of LOCTITE® 330™ Depend® Adhesive and 4.5 oz. aerosol can of LOCTITE® 7387™ Depend® Activator

SOLUTIONS GUIDE FOR CAT DEALERS 30

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KITS / SPECIAL PRODUCTS / DISPENSING EQUIPMENT

31

LOCTITE® TOOLBOXContaining 16 of the latest and best LOCTITE® technologies to solve the most common mechanical failures, this kit has everything a professional needs to increase reliability at the base component level.Typical Use: Field kit.Item Container Size Pack38956 kit 1

LOCTITE® FORM-A-THREAD® STRIPPED THREAD REPAIR KITPermanently repairs stripped threads and fasteners in five minutes (up to SAE Grade 5 English and 8.8 metric). Allows up to 1,538 in.-lbs. torque (on 1" bolt) and 300°F (149°C). Resists most shop fluids.Typical Use: Repairing stripped threads.Item Container Size Pack28654 12.9 ml kit 1

LOCTITE® 50 ML STATIC MIX NOZZLEStepped tip, 6.2" Overall length, 6.5 mm ID, 20 elements; 10:1-S cartridges only.Typical Use: Used with 50 ml dual cartridges.Item Container Size Pack1034575 20 elements 10

LOCTITE® 50 ML SQUARE MIX NOZZLEPlastic, disposable nozzles that attach directly to LOCTITE® H3000™ dual cartridges. They are designed to mix adhesive automatically as it travels through the static-mix nozzle.Typical Use: Used with H3000™.Item Container Size Pack98473 10 nozzles 1

Tech

see page 42

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SOLUTIONS GUIDE FOR CAT DEALERS 32

LOCTITE® 50 ML DUAL CARTRIDGE MANUAL APPLICATORHand-held cartridge dispenser for 50 ml dual cartridges.Typical Use: General purpose.Item Container Size Pack1034026 1 applicator 1

LOCTITE® DISPENSE NEEDLE, 18 GAUGE, ¼" STAINLESS STEEL High-precision dispense needle, 18 gauge, stainless steel with vertical thread for secure valve and syringe barrel attachment.Typical Use: Dispensing needle.Item Container Size Pack98196 50 tips 1

LOCTITE® CAULKING GUN CONVERSION KIT FOR 50 ML CARTRIDGES Converter kit for household caulking gun.Typical Use: Accepts 50 ml.Item Container Size Pack98466 1 kit 1

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KITS / SPECIAL PRODUCTS / DISPENSING EQUIPMENT

33

LOCTITE® 50 ML F TUBE SQUEEZE DISPENSERDesigned to dispense all LOCTITE® products that come in 50 ml tubes. Ergonomic, easy-to-use dispenser improves bead positioning and reduces waste.Typical Use: General purpose.Item Container Size Pack1083845 1 applicator 10

LOCTITE® DUAL CARTRIDGE MANUAL APPLICATOR – HEAVY-DUTYLOCTITE® non-sag, high viscosity anchor bolt grouting formulas require a heavy-duty dispensing tool. This applicator is for use with 300 ml x 300 ml (20.7 oz.) cartridges. Typical Use: General purpose.Item Container Size Pack1093981 1 applicator 10

LOCTITE® O-RING MAKING KITElimi nates the need for an inven tory of different sized O-rings. Joints resist water and oil, and are as strong as the rubber itself. Contains 3-foot lengths of common diameters of Buna N cord, LOCTITE® 404® Quick Set™ Instant Adhesive, O-ring fixture, blade, waterproofing solution and cleanup solution. Also available in metric sizes.CFIA approved.Typical Use: Eliminates need to disassemble

parts and components.Item Container Size Pack00112 1 kit 5

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SOLUTIONS GUIDE FOR CAT DEALERS 34

LOCTITE® FIXMASTER® RAPID RUBBER REPAIR STATIC MIXERSThese mixing nozzles are for use with LOCTITE® Fixmaster® Rapid Rubber Repair Urethane in the 400 ml cartridge. Packaged in bags of 6.Item Container Size Pack39633 1 dispenser 6

LOCTITE® FREKOTE® S-50™ SACRIFICIAL MOLD RELEASE AGENTOffers excellent release and slip properties and is recommended for the most demanding silicone rubber molding applications. When properly applied to a preheated surface, this water-based product forms a thin, inert, thermally-stable coating capable of releasing most types of silicone rubber. Furthermore, S-50™ is capable of being diluted with water at a wide range of ratios.Typical Use: Silicone molding applications.Item Container Size Pack37086 12.8 oz. aerosol 12 36529 1 gal. can 436530 5 gal. pail 1 36534 55 gal. drum 1

LOCTITE® INSULATING & SEALING WRAPThis innovative, self-fusing silicone wrap is perfect for electrical insulation and sealing applications, even for pipes under pressure. It withstands extreme conditions such as salt water, fuel and acid fluids exposure, temperatures ranging from -65°F to 500°F, tensile strength up to 700 psi and dielectric strength up to 400 vpm. It is also suited for an unlimited number of other applications such as tool handle wrapping, harness wrapping, temporary clamping, vibration damping, underwater repairs and much more.Typical Use: Jumper cable grip/insulating,

emergency hose repair, exhaust wrap, tool handles.

Item Container Size Pack1212164 1" x 10' red roll 101540599 1" x 10' black roll 101496756 2" x 36' black roll 10

LOCTITE® SF 7900™ CERAMIC SHIELD FOR WELDINGInnovative ceramic protective coating that protects welding equipment against metal spatter for eight hours, without reapplication. Minimizes equipment cleaning and eliminates downtime, reducing cost and enhancing productivity.Typical Use: High-performance welding,

anti-spatter.Item Container Size Pack1616692 9.5 oz. aerosol 6

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ENGINE APPLICATIONS

35

THREADED CORE PLUGS• 59231 LOCTITE® 592™

Thread Sealant• 37127 LOCTITE® 561™

Pipe Sealant Stick with PTFE

FUEL LINE SEALING• 54531 LOCTITE® 545™

Thread Sealant

INTAKE MANIFOLD GASKET• 20166 LOCTITE® 5900®

Flange Sealant• 37087 LOCTITE® 248™

Blue Threadlocker Stick

INTAKE MANIFOLD BOLTS• 1329467 LOCTITE® 243™ Blue

Threadlocker• 37087 LOCTITE® 248™ Blue

Threadlocker Stick

CYLINDER HEAD BOLTS• Refer to CAT Specifications

per Applications

TURBO MOUNTING FLANGE• 77164 LOCTITE® Nickel

Anti-Seize

OIL FILTER MOUNTING BLOCK O-RINGS• 37535 LOCTITE®

Dielectric Tune-up Grease

DIPSTICK SLEEVE• 66040 LOCTITE® 660™ Quick

Metal® Retaining Compound

EXHAUST MANIFOLD STUDS• 77164 LOCTITE® Nickel

Anti-Seize

VALVE COVER• 20166 LOCTITE®

5900® Flange Sealant

VALVE COVER GASKET – CORK/COMPOSITE GASKET• 1540591 LOCTITE®

Hi-Tack Gasket Sealant

PUMP FLANGE• 38657 LOCTITE® High Flex

Form-In-Place Gasket

HYDRAULIC LINES• 54531 LOCTITE® 545™

Thread Sealant

OIL/WATER COOLING LINES• 54531 LOCTITE® 545™

Thread Sealant

OIL PAN GASKET• 39156 LOCTITE® 534™ Hi-Tack

Gasket Dressing Stick

FLYWHEEL BOLTS• 37686 LOCTITE® 268™

Threadlocker Stick• 1330585 LOCTITE® 263™ Red

Threadlocker

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SOLUTIONS GUIDE FOR CAT DEALERS 36

TURBO FLANGE• 77164 LOCTITE®

Nickel Anti-Seize

GLOW PLUGS• 37229 LOCTITE® C5-A®

Copper Anti-Seize Lubricant Stick

DIESEL INJECTORS• 1329467 LOCTITE®

243™ Blue Threadlocker

OIL PAN COVER• 38657 LOCTITE® High Flex

Form-In-Place Gasket

CONNECTING ROD CAP BOLTS• 1330585 LOCTITE® 263™ Red Threadlocker• 37686 LOCTITE®

268™ Threadlocker Stick

CRANKSHAFT SLEEVE SEAL• 38657 LOCTITE® High Flex

Form-In-Place Gasket

THREADED WATER PUMP FITTINGS• 54531 LOCTITE® 545™

Thread Sealant

WATER PUMP MOUNTING HARDWARE PULLEY BOLTS• 1329467 LOCTITE® 243™

Blue Threadlocker• 37087 LOCTITE® 248™ Blue

Threadlocker Stick

THREADED CORE PLUGS• 59231 LOCTITE® 592™

Thread Sealant• 37127 LOCTITE® 561™

Pipe Sealant Stick with PTFE

WATER PUMP GASKET• 30525 LOCTITE® Hi-Tack

Gasket Sealant

CLUTCH FAN BOLTS• 1329467 LOCTITE® 243™ Blue Threadlocker

TIMING COVER/FRONT COVER• 38657 LOCTITE® High Flex Form-In-Place Gasket

HARMONIC BALANCER BOLTS• 1330585 LOCTITE® 263™ Red

Threadlocker

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ADDITIONAL TECH TIPS

HOUSED COMPONENTSSEALING/RETAINING — METALLIC SEAL

POROSITY SEALINGEXISTING WELD POROSITIES AND CASTINGS

1. Clean the housing I.D. and seal O.D. with parts cleaner.2. Apply a bead of LOCTITE® 243™ Threadlocker or 248™ Threadlocker

Stick to the leading edge of metallic seal O.D. Note: Virtually any LOCTITE® Threadlocking product will work here.

Medium strength liquid is recommended due to normal gap and strength requirement.

3. Install as usual.4. Wipe off excess.5. Allow to cure 30 minutes. Note: • LOCTITE® 243™ or 248™ Threadlocker Stick is normally used with

worn seal housings to prevent leakage or slippage. • It is not generally necessary to remove pre-applied sealant from

seal O.D.

LOCTITE® 243™ Bead

1. IMPORTANT! TAKE PROPER SAFETY PRECAUTIONS IF WORKING WITH FLAMMABLE LIQUID TANKS. AVOID USE WITH COMPRESSIBLE GASES.

2. Wire brush to remove paint, rust, etc. from repair area.3. Clean repair area with parts cleaner.4. Apply localized heat to bring repair area to approximately 250°F.5. Allow repair area to cool to approximately 185°F.6. Brush or spray sealant on repair area. Note: • Steel – Use LOCTITE® 290™ Threadlocker at 185°F. • Aluminum/Stainless Steel – Use LOCTITE® 290™ Threadlocker

at 120°F. Note: • Not recommended for “blowholes.” • Maximum porosity sealed – 0.005".7. Allow to cure for 30 minutes (High Pressure, above 150 psi - 1 hour).8. Clean with parts cleaner to remove excess sealant. Do not grind.9. Paint as required. Note: Casting repair uses same procedure.

SEALING NEW WELDS — PREVENTIVE MAINTENANCE1. Remove all slag and scale while hot.2. Apply sealant when weld is 185°F and falling.3. Follow information above.

LOCTITE® 290™

Weld Porosity

Weld Bead

Tank Wall

37

Tech

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1. Disassemble and, if necessary, spray all components with LOCTITE® 7649™ Primer. Allow to dry.

2. Apply a thin coating of LOCTITE® Thread Sealant to union face.3. Apply a band of LOCTITE® Thread Sealant to male threads.4. Assemble parts snugly.

Thread Sealant Band Thread Sealant Band

Thread Sealant Band

Thread Sealant Band

Thread Sealant Band

Thread Sealant Coating (may be used for new or damaged seat)

1. Clean parts of contamination. If necessary, spray LOCTITE® 7649™ Primer onto threaded parts (male and female). Allow to dry.

Note: Primer is not required for brass parts.2. Apply a band of LOCTITE® Thread Sealant to male threads starting

one to two threads from end of pipe.3. Assemble parts snugly. Do not overtighten.4. If initial pressure exceeds 1000 psi*, wait 30 minutes before pressurizing. Note: • For stainless steel components, use LOCTITE® 561™ Pipe

Sealant Stick. • For general purpose thread sealing, use LOCTITE® 561™ Pipe

Sealant Stick. • For fine filtration systems requiring zero contamination, use

LOCTITE® 545™ Thread Sealant for hydraulic/pneumatic fittings. • Do not use with systems containing oxygen or strong

oxidizers (chlorine).

* Depending on conditions.

PIPE UNIONS

THREAD SEALINGSTANDARD FITTINGS – PIPES, HYDRAULIC OR AIR

THREAD SEALINGCOMPRESSION FITTINGS

1. Slide fitting nut and ferrule back approximately ¾" from end of tubing.2. If necessary, spray the entire assembly with LOCTITE® 7649™ Primer.

Allow to dry. Note: Primer is not required for brass parts.3. Apply a thin coating of LOCTITE® Thread Sealant to tubing where

ferrule will be located.4. Slide ferrule forward over LOCTITE® Thread Sealant coated tubing,

then apply a thin bead of LOCTITE® Thread Sealant coating to ferrule.5. Slide ferrule forward over LOCTITE® Thread Sealant coated tubing.6. Apply a small band of LOCTITE® Thread Sealant to male threads.7. Assemble and tighten normally. Note: Do not use on plastic fittings or tubing.

FLARED/SWAGED FITTINGS

1. Disassemble and, if necessary, spray all components with LOCTITE® 7649™ Primer. Allow to dry.

2. Apply a thin coating of LOCTITE® Thread Sealant to fitting face.3. Apply a band of LOCTITE® Thread Sealant to male threads.4. Assemble parts snugly.

Thread Sealant Band

Thread Sealant Coating

Thread Sealant Band

Thread Sealant Band

Thread Sealant Coating (for new or damaged flare or seat)

SOLUTIONS GUIDE FOR CAT DEALERS 38

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ADDITIONAL TECH TIPS

39

LOCTITE® 609™

Shaft

HousingLOCTITE® 609™

Tech

THREAD SEALINGHOSE ENDS – AIR & HYDRAULIC

1. If necessary, spray adapter threads with LOCTITE® 7649™ Primer. Allow to dry.

2. Insert barbed hose stem into hose I.D. with slight twisting motion.3. Install appropriate hose clamp.4. Apply a band of LOCTITE® Thread Sealant to male hose stem threads

upon installation or adding accessory device. Tighten snugly. Note: LOCTITE® Thread Sealant may attack synthetic rubber tubing.

Thread Sealant Band

SHAFT MOUNTED ASSEMBLIESPRESS FIT

STANDARD1. Clean shaft O.D. and component I.D.2. Apply a bead of LOCTITE® 609™ Retaining Compound to

circumference of shaft at leading edge of insertion or leading area of engagement.

Note: • Retaining compound will always be squeezed to the outside when applied to shaft.

• DO NOT use with LOCTITE® Anti-Seizes or similar product.3. Press as usual. Wipe off excess.4. No cure time required. Note: LOCTITE® 609™ Retaining Compound is used due to low

viscosity and wetting properties.

TANDEM MOUNT1. Apply retaining compound to bore of inside component.2. Continue assembly as above.

Bearing

Shaft

LOCTITE® 609™

HOUSED COMPONENTSSLIP FIT

ORIGINAL1. Select component to fit shaft.2. Machine to reduce component O.D. or increase housing I.D. to permit

approximate 0.002" to 0.004" diametral slip fit.3. Clean all parts and spray with LOCTITE® 7649™ Primer.4. Apply LOCTITE® 609™ Retaining Compound to component O.D. 5. Install component. Do not rotate.6. Wipe off excess.7. Allow 5 minutes prior to service.

WORNProcedures identical to original slip fit, except:1. Determine the maximum radial gap.2. If the maximum gap exceeds 0.005", LOCTITE® 7649™ Primer

must be used.3. Take steps to maintain concentricity on large gaps.4. Large gaps require longer cure times (30-60 minutes).5. LOCTITE® 660™ Retaining Compound is NOT recommended for radial

gaps exceeding 0.010".

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GASKET DRESSINGSEALED FLANGES

1. Remove old gasketing material and other heavy contaminants with LOCTITE® Chisel®. Use mechanical removal technique if required.

Note: Avoid grinding.2. Clean both flanges with parts cleaner.3. Spray LOCTITE® 7649™ Primer on both flange faces and both sides of the

precut gasket. Allow 1 to 2 minutes to dry.4. Smear LOCTITE® Flange Sealant to both sides of precut gasket with a

clean applicator. 5. Place coated gasket on flange surface and assemble parts immediately. Note: • If cover bolts into blind holes (as above), apply LOCTITE® 243™

Threadlocker into hole and on threads. Tighten normally. • If it is a thru hole bolt assembly, apply LOCTITE® 243™

Threadlocker or 248™ Threadlocker Stick to bolt threads.6. Tighten normally.

LOCTITE® 243™

LOCTITE® 7649™

Primer onlyLOCTITE® 243™

LOCTITE® 243™ LOCTITE® 7649™

Primer and LOCTITE®

518™ Stick

SOLUTIONS GUIDE FOR CAT DEALERS 40

STRENGTHEN KEYED ASSEMBLIESSTANDARD DUTY

ASSEMBLY1. Clean all parts.2. If necessary, spray all parts (I.D. and O.D.) with LOCTITE® 7649™ Primer.3. Apply LOCTITE® 660™ Retaining Compound coating into keyway

and on key.4. Apply dab(s) of LOCTITE® 660™ Retaining Compound onto shaft

opposite keyway or evenly spaced around shaft.5. Assemble parts. Wipe off excess.6. Apply a dab of LOCTITE® 660™ Retaining Compound to set screw.7. Tighten set screw.8. Allow 5 to 10 minutes prior to service. Note: • LOCTITE® 660™ Retaining Compound is NOT recommended

for radial gaps exceeding 0.010" on shaft or keyway.

DISASSEMBLY1. Tap component and key with hammer.2. Pull as usual.

LOCTITE® 660™ coating here

Dab LOCTITE® 660™ or LOCTITE® 243™ here

Dab LOCTITE® 660™ here

FORM-IN-PLACE SILICONESSTAMPED OR SHEET METAL FLANGES

1. Remove old gasketing material and other heavy contaminants with LOCTITE® Chisel®.

2. Clean both flanges with parts cleaner.3. Apply a continuous bead of LOCTITE® high performance silicones

(LOCTITE®587™ Blue) to sealing surface. Circle all bolt holes. Note: • Use proper bead diameter to seal flange width and depth. • Minimize excessive material “squeeze-out.”4. Assemble within 10 minutes by pressing together. Tighten as required.5. Clean up any excess or squeeze-out.6. Cure times will vary with temperature, humidity, and gap. Typical full

cure time is 24 hours.

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FORM-IN-PLACE GASKETINGSEALING CAST RIGID FLANGES

1. Remove old gasketing material and other heavy contaminants with LOCTITE® Chisel®. Use mechanical removal technique if required.

Note: Avoid grinding.2. Clean both flanges with parts cleaner.3. Spray LOCTITE® 7649™ Primer on only one surface. Allow 1 to

2 minutes to dry.4. Apply a continuous bead of LOCTITE® Flange Sealant to the other

surface. Note: Circle all bolt holes with sealant, if appropriate.5. Mate parts. Assemble and tighten as required. Note: Immediate assembly not required; however, avoid delays

over 45 minutes.6. Allow to cure:

a. No pressure – immediate service b. Low pressure (up to 500 psi) – 30 to 45 minutes c. High pressure (500 to 2500 psi) – 4 hours d. Extreme high pressure (2500 to 5000 psi) – 24 hours

LOCTITE® BRAND GASKETING QUICK SELECTOR

Continuous Bead

Circle Bolt Holes

Flat Flange Raised Flange

Use Product Gap Fill Temp. Range

General 515™ Flange Sealant 0.050" -65°F to 300°F (-54°C to 150°C)

General 518™ Flange Sealant 0.050" -65°F to 300°F (-54°C to 150°C)

General/Overhead 548™ Flange Sealant Stick 0.010" -65°F to 300°F

(-54°C to 150°C)

RUSTPROOFINGLOCTITE® EXTEND® RUST TREATMENT

SURFACE PREPARATION — OLD STEEL:Loose or “flaky” rust must be removed. Only conversion of firmly bonded rust will result in durable protection. Oil, grease, old paint, mill scale, form oil, fingerprints, water soluble surfaces and chlorides must be removed to allow LOCTITE® Extend® Rust Treatment to react with rust. Ideal surfaces will show light rust as well as bare metal surfaces.

RUST CONVERSION TIME AND APPEARANCE:Two coats of LOCTITE® Extend® Rust Treatment are recommended.

The first coat should develop a purple-black color within seconds. The second coat should dry to a black color. The second coat should be applied within 15 to 30 minutes of the first coat.

APPLICATION CONDITIONS:LOCTITE® Extend® Rust Treatment may be applied when surface and air are between 50°F and 90°F (10°C and 32°C). Reaction is slower at lower temperatures. If temperature is too hot, film may surface dry and bubble. High humidity is beneficial; it slows drying but assists rust conversion. LOCTITE® Extend® Rust Treatment should not be applied in conditions of condensing humidity (e.g., fog, dew), on ice, in rain or in heavy sea (salt) spray atmospheres. Steel surface may be damp but not wet (i.e., continuous visible film of water). DO NOT APPLY LOCTITE® EXTEND® RUST TREATMENT TO SURFACES IN DIRECT SUNLIGHT.

APPLICATION EQUIPMENT METHODS:LOCTITE® Extend® Rust Treatment may be applied by brush, roller or spray. Brush or roller is suitable for small areas. Avoid sags and ridges and keep edges wet by coating about a square yard at a time. Roll away from previously coated area and then roll back. Do not pour unused material back into the original container. NEVER add solvents to LOCTITE® Extend® Rust Treatment.

Spray application is recommended for larger areas. Airless spray equipment is faster, and provides more effective conversion due to improved surface penetration. Conventional air-spray equipment may be used, but LOCTITE® Extend® Rust Treatment may require thinning up to 10% with water for proper spraying.

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ADDITIONAL TECH TIPS

Tech

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HOUSED COMPONENTSCOMPONENT CENTERING

EXCESSIVE/EVEN WEAR1. Position the component in bore.2. Select three equilateral mounting points.3. Determine the radial gap at those points.4. Select appropriate shim stock.5. Cut three pieces approximately 1⁄8" wide to fit bore depth.6. Bond the shims to bore at mounting points using LOCTITE® 480™

Instant Adhesive.7. Assemble per instructions on page 39.

EXCESSIVE/UNEVEN WEAR1. Position the component in bore.2. Select three equilateral mounting points.3. Determine the radial gap at those points.4. Select and cut appropriate shim stock for each point.5. Bond the shims to bore at mounting points using LOCTITE® 380™

Instant Adhesive.6. Assemble per instructions above.

Shims

Shim

Shims

Shim

STANDARD THREAD REPAIR1. Follow instructions on LOCTITE® FORM-A-THREAD® package.2. If cover plate is used for bolt alignment: (a) Apply release agent to mating faces around repair area. (b) Use “waxed” paper or similar film between faces.3. A “jiggling/twisting” motion when initially inserting bolt improves

thread conformation. Note: NOT intended for engine stud repair.

SMALL HOLE/FINE THREAD REPAIROPTION 1 Drill out damaged hole to oversize, then follow STANDARD

THREAD REPAIR.OPTION 2 Apply LOCTITE® FORM-A-THREAD® to screw and insert into

damaged hole. Clamp in place while product cures.

STUD INSTALLATION — PERMANENT (LIGHT DUTY)1. Use stud or cut “all thread” to desired length.2. Do NOT apply release agent to stud.3. Proceed as with standard thread repair.4. Allow 30 minutes to cure.5. Assemble as required.

Release Agent

StrippedThreads

Tape Tape

Step 1

LOCTITE®

FORM-A- THREAD®

½ Fill Only

Release Agent

Step 2

LOCTITE®

FORM-A- THREAD®

Cleaned Bolt

Step 3

Threadlocker

NewThreads

CoverPlate

THREAD REPAIRSTRIPPED THREAD REPAIR

SOLUTIONS GUIDE FOR CAT DEALERS 42

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BONDINGINTRODUCTION TO BONDING ADHESIVESWithin the broad range of LOCTITE® brand adhesives you will always find the solution to your bonding challenge. It is, however, extremely important to have at least basic knowledge of adhesive methodology in order to successfully bond two substrates together. The three major causes of bonding failures are attributed to:

• Poor evaluation of the bonding assembly

• Inadequate substrate preparation

• Improper adhesive selection

BONDING ASSEMBLYBonding assembly has a direct impact on the adhesive performance. Choose a combination of types of joints or joint stress distribution that maximizes bonding strength. Below are different types of joints and stress distribution:

TYPES OF JOINTS

TYPES OF JOINT STRESS DISTRIBUTION

JOINT WIDTH VS. OVERLAPA wider bond line (Width) will be stronger than a lengthier one (overlap):

BUTTFAIR

OVERLAPGOOD

SINGLE STRAP BETTER

DOUBLE STRAP BEST

SHEARBETTER

COMPRESSIVEBEST

CLEAVAGE/PEELFAIR

TENSILEGOOD

OVERLAPWIDTH

BONDINGSURFACE PREPARATIONAbrasive Methods

Rubbing or striking a surface with hard, coarse material. Abrasive examples:

• Sanding: Rubbing with abrasive paper or cloth (for small area/superficial wear-down)

• Blasting: Striking with steel grit, sand or other abrasive material (for large areas/deep wear-down)

Chemical Methods

Cleaning process that uses solvents to dissolve contaminants. Chemical examples:

• Solvent Dip: Immersing in solvent

• Solvent Wipe: Rubbing with solvent-soaked wipe

• Vapor Degreasing: Solvent in vapor form

• Ultrasonic Cleaning: Solvent dip method with high-frequency sound waves that vibrate the dirt away

O-RING MAKING

1. Cut the starting end of the cord stock with a clean razor blade. Ensure the cut is clean and square. Do not touch the clean cut end.

2. Measure cord stock to appropriate length. For precise measurement, use LOCTITE® O-Ring Tool or the ruler provided in the LOCTITE® O-Ring Making Kit.

3. Cut the measured end of the cord stock with a clean razor blade. Ensure the cut is clean and square to optimize bond area.

4. Apply one drop of LOCTITE® 404™ Instant Adhesive and mate the two ends of the cord stock.

43

ADDITIONAL TECH TIPS

Tech

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TROUBLESHOOTINGCHECKLIST1. What type of failure is occurring? Has the application worked before?

2. Was proper and adequate adhesive/sealant used?

3. Was proper and adequate primer/activator used?

4. Do service conditions exceed the capability of the adhesive sealant? (a) operating temperature (c) fluid compatibility (b) excessive pressure too soon (d) impact on environment

5. Were parts adequately cleaned before applying adhesive? Note: If adhesive failure, is cured residue on one or both parts?

If one part is bare, check that part for contamination.

6. Were proper assembly techniques utilized?

7. Was adhesive/sealant allowed adequate cure time prior to service?

8. Do assembly/part conditions exceed capability of the adhesive/sealant? (a) excessive gaps (c) improper joint design (b) component materials (d) inadequate clamping/fixturing

9. If additional assistance is required, please call our HENKEL TECHNICAL INFORMATION LINE. See back cover for the Henkel Technical Information number in your area.

Note: Reference Materials (a) Product Selector Slide Rule (LT-776)

(b) LOCTITE® Fluid Compatibility Chart (LT-836)

LIMITATION OF WARRANTYThe data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user’s responsibility to determine suitability for the user’s purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof.

In light of the foregoing, HENKEL CORPORATION SPECIFICALLY DISCLAIMS ALL WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARISING FROM SALE OR USE OF HENKEL CORPORATION’S PRODUCTS. HENKEL CORPORATION SPECIFICALLY DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND, INCLUDING LOST PROFITS. The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents which may cover such processes or compositions. We recommend that each prospective user test the proposed application to determine its suitability for the purposes intended prior to incorporating any product or application in its manufacturing process using this data as a guide. Some products may be covered by one or more United States or foreign patents or patent applications.

SOLUTIONS GUIDE FOR CAT DEALERS 44

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PRODUCT DESCRIPTION PAGE NO.

LOCTITE® 50 ml Dual Cartridge Manual Applicators 32

LOCTITE® 50 ml F Tube Squeeze Dispenser 33

LOCTITE® 50 ml Square Mix Nozzle 31

LOCTITE® 50 ml Static Mix Nozzle 27, 31

LOCTITE® 222MS™ Threadlocker 3, 6

LOCTITE® 242® Threadlocker 3, 6, 35, 36

LOCTITE® 243™ Threadlocker 3, 6, 36, 37, 40

LOCTITE® 246™ Threadlocker 3, 6

LOCTITE® 248™ Threadlocker Stick 4, 6, 35, 36, 37, 40

LOCTITE® 263™ Threadlocker 4, 6

LOCTITE® 268™ Threadlocker Stick 4, 6, 35

LOCTITE® 271™ Threadlocker 4, 6, 35, 36

LOCTITE® 272™ Threadlocker 4, 6

LOCTITE® 277™ Threadlocker 4, 6

LOCTITE® 290™ Threadlocker 5, 6, 37

LOCTITE® 330™ Depend® Adhesive 26, 30

LOCTITE® 332™ Structural Adhesive 26, 30

LOCTITE® 380™ Black Max® Instant Adhesive 29, 30

LOCTITE® 401™ Instant Adhesive 27, 30

LOCTITE® 406™ Instant Adhesive 27, 30

LOCTITE® 410™ Instant Adhesive 27, 30

LOCTITE® 411™ Instant Adhesive 28, 30

LOCTITE® 414™ Instant Adhesive 28, 30

LOCTITE® 426™ Instant Adhesive 28, 30

LOCTITE® 454™ Instant Adhesive 28, 30

LOCTITE® 480™ Instant Adhesive 28, 30, 46

LOCTITE® 495™ Instant Adhesive 28, 30

LOCTITE® 496™ Instant Adhesive 28, 30

LOCTITE® 498™ Instant Adhesive 29, 30

LOCTITE® 510™ Flange Sealant 11, 16

LOCTITE® 515™ Flange Sealant 11, 16, 41

LOCTITE® 518™ Flange Sealant 11, 16, 40, 41

LOCTITE® 534™ Hi-Tack Stick 11, 16, 35

LOCTITE® 536™ Thread Sealant 7, 8

LOCTITE® 540™ Retaining Sealant 7, 8

LOCTITE® 542™ Thread Sealant 7, 8

LOCTITE® 545™ Thread Sealant 7, 8, 35, 38

INDEXES

LOCTITE® PRODUCT DESCRIPTION INDEX

45

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PRODUCT DESCRIPTION PAGE NO.

LOCTITE® 548™ Flange Sealant Stick 12, 16, 41

LOCTITE® 561™ Stick 7, 8, 35, 36, 38

LOCTITE® 564™ Thread Sealant 7, 8

LOCTITE® 577™ Thread Sealant 8

LOCTITE® 587™ Blue, High Performance RTV Silicone Gasket Maker 12, 16, 40

LOCTITE® 592™ Thread Sealant 8, 35, 36

LOCTITE® 598™ Black, High Performance RTV Silicone 12, 16

LOCTITE® 603™ Retaining Compound 9

LOCTITE® 609™ Retaining Compound 9, 10, 39

LOCTITE® 620™ Retaining Compound 9, 10

LOCTITE® 638™ Retaining Compound 9, 10

LOCTITE® 640™ Retaining Compound 10

LOCTITE® 648™ Retaining Compound 10

LOCTITE® 660™ Retaining Compound 10, 35, 39, 40

LOCTITE® 668™ Retaining Compound Stick 10

LOCTITE® 2760™ Threadlocker 5, 6

LOCTITE® 3034™ Structural Adhesive 28, 30

LOCTITE® 5012™ Green Cement 26, 30

LOCTITE® 5045™ Industrial Grade Mil-A-46146B Type I Group II 12, 16

LOCTITE® 5127™ Flexible Anaerobic Gasket Flange Sealant 13, 16

LOCTITE® 5452™ Thread Sealant 8

LOCTITE® 5510™ Adhesive/Sealant 26, 30

LOCTITE® 5512™ Adhesive/Sealant 26, 30

LOCTITE® 5699™ Grey, High Performance RTV Silicone 13, 16

LOCTITE® 5900® Flange Sealant 13, 16, 35

LOCTITE® 5920™ Copper High Performance RTV Silicone Gasket Maker 14, 16

LOCTITE® 5999™ Flange Sealant 14, 16

LOCTITE® 7088™ Primer Stick 5, 6

LOCTITE® 7090™ Primer, Activator 5, 6

LOCTITE® 7091™ Primer , Activator 5, 6

LOCTITE® 7649™ Primer 5, 6, 37, 38, 39, 40, 41

LOCTITE® All Purpose Spray Adhesive 27, 30

LOCTITE® Aviation Gasket Sealant 14, 16

LOCTITE® Belt Dressing & Conditioner 24, 30

LOCTITE® Black Contact Adhesive 25, 30

LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20,35, 36

LOCTITE® PRODUCT DESCRIPTION INDEX

SOLUTIONS GUIDE FOR CAT DEALERS 46

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PRODUCT DESCRIPTION PAGE NO.

LOCTITE® C5-A® Copper Anti-Seize Stick 19, 20

LOCTITE® Caulking Gun Conversion Kit for 50 ml Cartridges 27, 32

LOCTITE® Chisel® Paint Stripper 22

LOCTITE® Chisel® Paint Stripper MC-Free 22

LOCTITE® Clover® Silicon Carbide Grease Mix 21

LOCTITE® Contact Adhesive 25, 30

LOCTITE® Dielectric Tune-Up Grease 17, 35

LOCTITE® Dispense Needle, 18 Gauge, ¼" Stainless Steel 32

LOCTITE® Dual Cartridge Manual Applicator – Heavy-Duty 33

LOCTITE® E-04SS™ Hysol® Epoxy Adhesive 26, 30

LOCTITE® E-60NC™ Hysol® Epoxy 26,30

LOCTITE® E-120HP™ Hysol® Epoxy Adhesive 24, 30

LOCTITE® Extend® Rust Treatment 21, 41

LOCTITE® Fixmaster® Etching Agent 24, 30

LOCTITE® Fixmaster® Fast Cure Epoxy (Mixer Cups) 23, 38

LOCTITE® Fixmaster® Fast Set Steel Putty 24, 28

LOCTITE® Fixmaster® Flex 80™ Putty 24, 28

LOCTITE® Fixmaster® Flex Cleaner 24, 30

LOCTITE® Fixmaster® Floor Fill 25, 28

LOCTITE® Fixmaster® Magna-Crete™ 24, 28

LOCTITE® Fixmaster® Metal Magic Steel™ 23, 28

LOCTITE® Fixmaster® Rapid Rubber Repair Static Mixers 34

LOCTITE® Fixmaster® Superior Metal 23, 28

LOCTITE® Fixmaster® Wear Resistant Putty 24, 28

LOCTITE® Form-A-Thread® Stripped Thread Repair Kit 31, 42

LOCTITE® Freeze & Release 18

LOCTITE® Frekote® S-50™ 34

LOCTITE® Gasket Sealant 1 14, 16

LOCTITE® Gasket Sealant 2 14, 16

LOCTITE® Gear, Chain and Cable Lubricant 18

LOCTITE® General Purpose Epoxy (Mixer Cups) 23, 30

LOCTITE® Graphite 50™ Anti-Seize 20

LOCTITE® H3000™ Structural Adhesive 27, 30

LOCTITE® Head Bolt & Water Jacket Sealant 8

LOCTITE® High Flex Form-In-Place Gasket 14, 16, 35, 36

INDEXES

LOCTITE® PRODUCT DESCRIPTION INDEX

47

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LOCTITE® PRODUCT DESCRIPTION INDEX

LOCTITE® PRODUCT DESCRIPTION INDEX

PRODUCT DESCRIPTION PAGE NO.

LOCTITE® High Temp Flange Sealant 14, 16, 36

LOCTITE® Hi-Tack Gasket Sealant 14, 16, 35, 36

LOCTITE® Industrial Hand Wipes 22

LOCTITE® Instant Gasket 15, 16

LOCTITE® Insulating & Sealing Wrap 34

LOCTITE® Maintain® Lubricant Penetrant 17

LOCTITE® Marine Grade Anti-Seize 20

LOCTITE® Maxi-Coat Rust Inhibitor 21

LOCTITE® Maximum Strength Headliner Adhesive 25, 30

LOCTITE® Moly Dry Film Lubricant 18

LOCTITE® Moly Paste Metal-Free 19, 20

LOCTITE® Natural Blue® Biodegradable Cleaner & Degreaser 22

LOCTITE® Nickel Anti-Seize 20

LOCTITE® Non-Chlorinated Parts Cleaner 22

LOCTITE® Nonflammable Electrical Contact Cleaner 21

LOCTITE® ODC-Free Cleaner & Degreaser 22

LOCTITE® O-Ring Making Kit 33

LOCTITE® Penetrating Oil 18

LOCTITE® Pro Strength Parts Cleaner 22

LOCTITE® QuickTape® 249™ Threadlocker 4, 6

LOCTITE® QuickTite® Gel 29, 30

LOCTITE® SF 7900™ Ceramic Shield for Welding 34

LOCTITE® Silicone Lubricant 18

LOCTITE® Silver Grade Anti-Seize 20

LOCTITE® Silver Grade Anti-Seize Stick 19, 20

LOCTITE® Solvo-Rust® Super Penetrating Oil 18

LOCTITE® Superflex® Red High Temp RTV Silicone Adhesive Sealant 15, 16

LOCTITE® Superflex® RTV Silicone Adhesive Sealant 15, 16

LOCTITE® Thread Sealant with PTFE 8

LOCTITE® Thread Seal Tape 8

LOCTITE® Toolbox 31

LOCTITE® ViperLube® High Performance Synthetic Grease 17

LOCTITE® White Lithium Grease 17

SOLUTIONS GUIDE FOR CAT DEALERS 48

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OLD CAT PART NO.

LOCTITE® ITEM NO.

PRODUCT DESCRIPTION PAGE NO.

00112 LOCTITE® O-Ring Making Kit 33

4C-5300 17430 LOCTITE® 5127™ Flexible Anaerobic Gasket Flange Sealant 13, 16

18109 LOCTITE® 7091™ Primer, Activator 5, 6

18581 LOCTITE® 5699™ Grey, High Performance RTV Silicone 13, 16

18718 LOCTITE® 5699™ Grey, High Performance RTV Silicone 13, 16

19368 LOCTITE® 7090™ Primer, Activator 5, 6

20162 LOCTITE® ODC-Free Cleaner & Degreaser 22

165-2601 20166 LOCTITE® 5900® Flange Sealant 13, 16, 35

308-3506 20251 LOCTITE® 330™ Depend® Adhesive 26, 30

20252 LOCTITE® 330™ Depend® Adhesive 26, 30

169-5464 21348 LOCTITE® 7649™ Primer 5, 6, 37-41

21425 LOCTITE® Fixmaster® Fast Cure Epoxy (Mixer Cups) 23, 30

21426 LOCTITE® Fixmaster® Fast Cure Epoxy (Mixer Cups) 23, 30

266-3144 21427 LOCTITE® General Purpose Epoxy (Mixer Cups) 23, 30

21434 LOCTITE® 277™ Threadlocker 4, 6

21440 LOCTITE® 603™ Retaining Compound 9, 10

21441 LOCTITE® 603™ Retaining Compound 9, 10

21453 LOCTITE® 542™ Thread Sealant 7, 8

21456 LOCTITE® 577™ Thread Sealant 8

21457 LOCTITE® 577™ Thread Sealant 8

21744 LOCTITE® 5999™ Flange Sealant 14, 16

21921 LOCTITE® 426™ Instant Adhesive 28, 30

22221 LOCTITE® 222MS™ Threadlocker 3, 6

22231 LOCTITE® 222MS™ Threadlocker 3, 6

22355 LOCTITE® ODC-Free Cleaner & Degreaser 22

4C-4030 24221 LOCTITE® 242® Threadlocker 3, 6, 35, 36

9S-3263 24231 LOCTITE® 242® Threadlocker 3, 6, 35, 36

154-9731 27121 LOCTITE® 271™ Threadlocker 4, 6, 35, 36

155-0695 27131 LOCTITE® 271™ Threadlocker 4, 6, 35, 36

27240 LOCTITE® 272™ Threadlocker 4, 6

27731 LOCTITE® 277™ Threadlocker 4, 6

28654 LOCTITE® Form-A-Thread® Stripped Thread Repair Kit 31, 42

28754 LOCTITE® 564™ Thread Sealant 7, 8

4C-9509 29031 LOCTITE® 290™ Threadlocker 5, 6, 37

29324 LOCTITE® E-60NC™ Hysol® Epoxy 26, 30

INDEXES

CATERPILLAR PRODUCT NUMBER INDEX

49

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OLD CAT PART NO.

LOCTITE® ITEM NO.

PRODUCT DESCRIPTION PAGE NO.

29353 LOCTITE® E-120HP™ Hysol® Epoxy Adhesive 24, 30

29513 LOCTITE® 246™ Threadlocker 3, 6

29514 LOCTITE® 246™ Threadlocker 3, 6

29515 LOCTITE® 246™ Threadlocker 3, 6

30509 LOCTITE® Instant Gasket 15, 16

4C-9501 30510 LOCTITE® Gasket Sealant 1 14, 16

30512 LOCTITE® Gasket Sealant 1 14, 16

4C-9502 30514 LOCTITE® Gasket Sealant 2 14, 16

30526 LOCTITE® Hi-Tack Gasket Sealant 14, 16, 35, 36

30527 LOCTITE® Belt Dressing & Conditioner 24, 30

30530 LOCTITE® White Lithium Grease 17

8T-9022 30533 LOCTITE® Superflex® RTV Silicone Adhesive Sealant – Blue 15, 16

30537 LOCTITE® Contact Adhesive 25, 30

30539 LOCTITE® Extend® Rust Treatment 21, 41

5H-2471 30540 LOCTITE® Black Contact Adhesive 25, 30

30543 LOCTITE® White Lithium Grease 17

222-3113 30544 LOCTITE® All Purpose Spray Adhesive 27, 30

222-3117 & 222-3118 30545 LOCTITE® Non-Chlorinated Parts Cleaner 22

30548 LOCTITE® Pro Strength Parts Cleaner 22

32525 LOCTITE® 2760™ Threadlocker 5, 6

32526 LOCTITE® 2760™ Threadlocker 5, 6

32527 LOCTITE® 2760™ Threadlocker 5, 6

32528 LOCTITE® 2760™ Threadlocker 5, 6

33201 LOCTITE® 332™ Structural Adhesive 26, 30

34026 LOCTITE® Marine Grade Anti-Seize 20

34395 LOCTITE® Marine Grade Anti-Seize 20

34943 LOCTITE® Industrial Hand Wipes 22

34944 LOCTITE® Industrial Hand Wipes 22

36529 LOCTITE® Frekote® S-50™ 34

36530 LOCTITE® Frekote® S-50™ 34

36534 LOCTITE® Frekote® S-50™ 34

36781 LOCTITE® ViperLube® High Performance Synthetic Grease 17

36782 LOCTITE® ViperLube® High Performance Synthetic Grease 17

36783 LOCTITE® ViperLube® High Performance Synthetic Grease 17

36786 LOCTITE® ViperLube® High Performance Synthetic Grease 17

CATERPILLAR PRODUCT NUMBER INDEX

SOLUTIONS GUIDE FOR CAT DEALERS 50

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INDEXES

OLD CAT PART NO.

LOCTITE® ITEM NO.

PRODUCT DESCRIPTION PAGE NO.

37086 LOCTITE® Frekote® S-50™ 34

37087 LOCTITE® 248™ Threadlocker Stick 4, 6, 35, 36, 37, 40

37127 LOCTITE® 561™ Stick 7, 8, 35, 36, 38

37229 LOCTITE® C5-A® Copper Anti-Seize Stick 19, 20, 36

37230 LOCTITE® Silver Grade Anti-Seize Stick 19, 20

37312 LOCTITE® Maximum Strength Headliner Adhesive 25, 30

37535 LOCTITE® Dielectric Tune-Up Grease 17, 35

37684 LOCTITE® 248™ Threadlocker Stick 4, 6, 35, 36, 37, 40

37685 LOCTITE® 268™ Threadlocker Stick 4, 6, 35

37686 LOCTITE® 268™ Threadlocker Stick 4, 6, 35

152-9155 38004 LOCTITE® 380™ Black Max® Instant Adhesive 29, 30

6V-6640 38364 LOCTITE® High Temp Flange Sealant 14, 16, 36

38628 LOCTITE® High Flex Form-In-Place Gasket (Canada) 14, 16, 35, 36

1U-8846 38657 LOCTITE® High Flex Form-In-Place Gasket 14, 16, 35, 36

38956 LOCTITE® Toolbox 31

39088 LOCTITE® Fixmaster® Fast Cure Epoxy (Mixer Cups) 23, 30

39148 LOCTITE® 668™ Retaining Compound Stick 10

39152 LOCTITE® 548™ Flange Sealant Stick 12, 16, 41

39156 LOCTITE® 534™ Hi-Tack Stick 11, 16, 35

39202 LOCTITE® Quicktite® Gel 29, 30

39413 LOCTITE® Clover® Silicon Carbide Grease Mix Grade B-240 Grit 21

39523 LOCTITE® Clover® Silicon Carbide Grease Mix Grade 2A-400 Grit 21

39561 LOCTITE® Clover® Silicon Carbide Grease Mix Grade 5A-800 Grit 21

39633 LOCTITE® Fixmaster® Rapid Rubber Repair Static Mixers 34

39636 LOCTITE® Fixmaster® Flex Cleaner 24, 30

39643 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

242-6990 39895 LOCTITE® Moly Dry Film Lubricant 18

39904 LOCTITE® Thread Seal Tape 8

1U-6140 39917 LOCTITE® Fixmaster® Fast Set Steel Putty 24, 28

40104 LOCTITE® 401™ Instant Adhesive 27, 30

40408 LOCTITE® 5045™ Industrial Grade Mil-A-46146B Type I Group II 12, 16

40409 LOCTITE® 5045™ Industrial Grade Mil-A-46146B Type I Group II 12, 16

141-5830 40464 LOCTITE® Superflex® RTV Silicone Adhesive Sealant 15, 16

40465 LOCTITE® Superflex® Red High Temp RTV Silicone Adhesive Sealant – Black 15

40478 LOCTITE® Instant Gasket 15, 16

40479 LOCTITE® Instant Gasket 15, 16

CATERPILLAR PRODUCT NUMBER INDEX

51

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OLD CAT PART NO.

LOCTITE® ITEM NO.

PRODUCT DESCRIPTION PAGE NO.

40505 LOCTITE® 5699™ Grey, High Performance RTV Silicone 13, 16

40604 LOCTITE® 406™ Instant Adhesive 27, 30

41045 LOCTITE® 410™ Instant Adhesive 27, 30

41104 LOCTITE® 411™ Instant Adhesive 28, 30

157-7228 41404 LOCTITE® 414™ Instant Adhesive 28, 30

41754 LOCTITE® E-04SS™ Hysol® Epoxy Adhesive 26, 30

45404 LOCTITE® 454™ Instant Adhesive 28, 30

48040 LOCTITE® 480™ Instant Adhesive 28, 30

49550 LOCTITE® 495™ Instant Adhesive 28, 30

49650 LOCTITE® 496™ Instant Adhesive 28, 30

49850 LOCTITE® 498™ Instant Adhesive 29, 30

51001 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

222-3114 51003 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

51007 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

5P-3931 51008 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

51009 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

51031 LOCTITE® 510™ Flange Sealant 11, 16

51049 LOCTITE® Moly Paste Metal-Free 19, 20

4C-5598 51144 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

4C-5599 51147 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20, 35, 36

222-3121 51211 LOCTITE® Maxi-Coat Rust Inhibitor 21

222-3123 51221 LOCTITE® Penetrating Oil 18

51360 LOCTITE® Silicone Lubricant 18

8T-9014 51388 LOCTITE® Superflex® RTV Silicone Adhesive Sealant – Clear Noncorrosive 15, 16

51531 LOCTITE® 515™ Flange Sealant 11, 16, 41

51831 LOCTITE® 518™ Flange Sealant 11, 16, 40, 41

54041 LOCTITE® 540™ Retaining Sealant 7, 8

54531 LOCTITE® 545™ Thread Sealant 7, 8, 35, 38

58730 LOCTITE® 587™ Blue, High Performance RTV Silicone Gasket Maker 12, 16, 40

58775 LOCTITE® 587™ Blue, High Performance RTV Silicone Gasket Maker 12, 16, 40

59231 LOCTITE® 592™ Thread Sealant 8, 35, 36

3S-6252 59330 LOCTITE® Superflex® RTV Silicone Adhesive Sealant – Black 15, 16

8T-0065 59430 LOCTITE® Superflex® RTV Silicone Adhesive Sealant – White 15, 16

59530 LOCTITE® Superflex® RTV Silicone Adhesive Sealant – Clear 15, 16

119-0781 59575 LOCTITE® Superflex® RTV Silicone Adhesive Sealant– Clear 15, 16

4C-9614 59630 LOCTITE® Superflex® Red High Temp RTV Silicone Adhesive Sealant 15, 16

CATERPILLAR PRODUCT NUMBER INDEX

SOLUTIONS GUIDE FOR CAT DEALERS 52

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OLD CAT PART NO.

LOCTITE® ITEM NO.

PRODUCT DESCRIPTION PAGE NO.

8T-9013 59675 LOCTITE® Superflex® Red High Temp RTV Silicone Adhesive Sealant 15, 16

4C-9612 59830 LOCTITE® 598™ Black, High Performance RTV Silicone 12, 16

4C-4032 60921 LOCTITE® 609™ Retaining Compound 9, 10, 39

7M-7456 60931 LOCTITE® 609™ Retaining Compound 9, 10, 39

4C-9506 62015 LOCTITE® 620™ Retaining Compound 9, 10

4C-9507 62040 LOCTITE® 620™ Retaining Compound 9, 10

64031 LOCTITE® 640™ Retaining Compound 10

64041 LOCTITE® 640™ Retaining Compound 10

269-1943 66040 LOCTITE® 660™ Retaining Compound 10, 35, 39, 40

75430 LOCTITE® Extend® Rust Treatment 21, 41

75448 LOCTITE® Extend® Rust Treatment 21, 41

75465 LOCTITE® Extend® Rust Treatment 21, 41

76732 LOCTITE® Silver Grade Anti-Seize 20

76764 LOCTITE® Silver Grade Anti-Seize 20

77124 LOCTITE® Nickel Anti-Seize 20

337-7965 77164 LOCTITE® Nickel Anti-Seize 20

79040 LOCTITE® Chisel® Paint Stripper 22

81204 LOCTITE® Maintain® Lubricant Penetrant 17

222-3110 81251 LOCTITE® Gear, Chain and Cable Lubricant 18

222-3115 81252 LOCTITE® Solvo-Rust® Super Penetrating Oil 18

82046 LOCTITE® 5920® Copper 14, 16

82249 LOCTITE® Natural Blue® Biodegradable Cleaner & Degreaser 22

82251 LOCTITE® Natural Blue® Biodegradable Cleaner & Degreaser 22

209-0987 83001 LOCTITE® H3000™ Structural Adhesive 27, 30

95551 LOCTITE® Fixmaster® Magna-Crete™ 24, 28

95555 LOCTITE® Fixmaster® Magna-Crete™ 24, 28

144-7779 97423 LOCTITE® Fixmaster® Flex 80™ Putty 24, 28

1U-6136 97473 LOCTITE® Fixmaster® Superior Metal 23, 28

98196 LOCTITE® Dispense Needle, 18 Gauge, ¼" Stainless Steel 32

98466 LOCTITE® Caulking Gun Conversion Kit For 50 ml Cartridges 27, 31

98473 LOCTITE® Caulking Gun Conversion Kit For 50 ml Cartridges 27, 31

1U-6132 98743 LOCTITE® Fixmaster® Wear Resistant Putty 24, 28

8T-9018 & 8T-9019 98853 LOCTITE® Fixmaster® Metal Magic Steel™ 23, 28

99365 LOCTITE® Fixmaster® Floor Fill 25, 28

99626 LOCTITE® Fixmaster® Etching Agent 24, 30

234244 LOCTITE® Graphite 50™ Anti-Seize 20

INDEXES

CATERPILLAR PRODUCT NUMBER INDEX

53

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OLD CAT PART NO.

LOCTITE® ITEM NO.

PRODUCT DESCRIPTION PAGE NO.

820461 LOCTITE® 5920® Copper 14

877569 LOCTITE® 5512™ Adhesive Sealant 26, 30

996456 LOCTITE® Freeze & Release 18

1034026 LOCTITE® 50 ml Dual Cartridge Manual Applicators 32

1034575 LOCTITE® 50 ml Static Mix Nozzle 31

1051330 LOCTITE® 3034™ Structural Adhesive 28, 30

1069258 LOCTITE® 7088™ Primer Stick 5, 6

1083845 LOCTITE® 50 ml F Tube Squeeze Dispenser 33

1093981 LOCTITE® Dual Cartridge Manual Applicator – Heavy-Duty 33

1158514 LOCTITE® Head Bolt & Water Jacket Sealant 8

222-3124 1174633 LOCTITE® Nonflammable Electrical Contact Cleaner 21

1212164 LOCTITE® Insulating & Sealing Wrap 34

1265769 LOCTITE® 5452™ Thread Sealant 8

1265770 LOCTITE® 5452™ Thread Sealant 8

1317781 LOCTITE® Chisel® Paint Stripper MC-Free 22

1329467 LOCTITE® 243™ Threadlocker 3, 6, 36, 37, 40

1329837 LOCTITE® 243™ Threadlocker 3, 6, 36, 37, 40

1330335 LOCTITE® 263™ Threadlocker 4, 6

1330585 LOCTITE® 263™ Threadlocker 4, 6

1372603 LOCTITE® QuickTape® 249™ Threadlocker 4, 6

1496756 LOCTITE® Insulating & Sealing Wrap 34

4C-9505 1522029 LOCTITE® Aviation Gasket Sealant 14, 16

1527514 LOCTITE® Thread Sealant With PTFE 8

138-8436 1540591 LOCTITE® Hi-Tack Gasket Sealant 14, 16, 35, 36

1540599 LOCTITE® Insulating & Sealing Wrap 34

1560557 LOCTITE® 5510™ Adhesive/Sealant 26, 30

1562040 LOCTITE® 5510™ Adhesive/Sealant 26, 30

1613186 LOCTITE® Graphite 50™ Anti-Seize 20

1615524 LOCTITE® C5-A® Copper Anti-Seize Lubricant 19, 20

1616692 LOCTITE® SF 7900™ Ceramic Shield for Welding 34

1787978 LOCTITE® 536™ Thread Sealant 7, 8

1787979 LOCTITE® 536™ Thread Sealant 7, 8

1802776 LOCTITE® 5012™ Green Cement 26, 30

1835920 LOCTITE® 648™ Retaining Compound 10

1835936 LOCTITE® 638™ Retaining Compound 9, 10

CATERPILLAR PRODUCT NUMBER INDEX

SOLUTIONS GUIDE FOR CAT DEALERS 54

Page 56: MAINTENANCE SOLUTIONS TRAINING GUIDE for Cat · PDF fileMAINTENANCE SOLUTIONS TRAINING GUIDE ... Henkel Corporation was chosen by Caterpillar as the adhesives and sealants supplier

FOR TECHNICAL ASSISTANCE, CALL PRODUCT ENGINEERING FOR NORTH AMERICA AT 1.800.LOCTITE (562.8483), THEN PRESS 3.

FOR ADDITIONAL INFORMATION, PLEASE GO TO WWW.USELOCTITE.COM/CATERPILLAR.

Except as otherwise noted, all marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere. ® = registered in the U.S. Patent and Trademark Office. Cat and Caterpillar are registered trademarks of Caterpillar Inc. Inconel and Monel are trademarks of Huntington Alloys Corporation. Iridite is a trademark of MacDermid Acumen, Inc. Kovar is a trademark of CRS Holdings, Inc. Magna-Crete is a trademark of Kelly Restoration. © Henkel Corporation, 2015. All rights reserved. 13814/LT-3820 (1/15)

Cover photos and interior photos of heavy equipment courtesy of Caterpillar Inc.