Jan 2012Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 21-01-2012 to
24-01-2012S. NoAreaJob DescriptionFlowCodeDate21222324Crusher /
Stoarge1SS03Inspection of Carbon brushes & brush chamber &
its cleaning of Crusher Main Drive.2212SS03Checking, cleaning &
tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers2214SS03Checking, cleaning & tightening o
connections of MStarts of MCC221N1012215SS05Checking, cleaning
& tightening of Connections of MV Feeders2226SS05Checking &
cleaning of Distribution Transformers2227SS05Checking, cleaning
& tightening of connections of MStarts of
MCC2221012228SS05Checking, cleaning & tightening of connections
of Stacker Panel2229SS05Checking cleaning & tightening of
connections of Reclaimer Panel222Raw Mill10SS06Checking, cleaning
& tightening of Connections of MV Feeders32111SS06Checking,
cleaning & tightening of connections in Liquid Starter of Raw
Mill Main Drive32112SS06Inspection of Carbon brushes & brush
chamber & its cleaning of Raw Mill Main Drive32113SS06Checking,
cleaning & tightening of connections in Liquid Starter of Raw
Mill Main Fan32114SS06Inspection of Carbon brushes & brush
chamber & its cleaning of Raw Mill Fan32115SS06Checking &
cleaning of Distribution Transformers32116SS06Checking &
cleaning of Converter Transformers32117SS06Checking, cleaning &
tightening of Connections of VVVF Panel (Separator
Fan)32118SS06Cleaning of Filters of VVVF Drive32119SS06Checking,
cleaning & tightening of connections of MStarts of
MCC321N101321Kiln20SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP01UA221SS08Checking,
cleaning & tightening of connections of Panel
UA2CP01XCC01UA222SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP02UA223SS08Checking,
cleaning & tightening of connections of Panel
UA2CP02XCC01UA224SS08Checking, cleaning & tightening of
Connections of MV Feeders42125SS08Checking & cleaning of
Distribution Transformers42126SS08Checking & cleaning of
Converter Transformers42127SS08Checking, cleaning & tightening
of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)42128SS08Cleaning of Filters of VVVF
Drives42129SS08Checking, cleaning & tightening of connections
of MStarts of MCC421N10142130SS08Checking, cleaning &
tightening of connections of MStarts of
MCC421N10242131SS08Checking, cleaning & tightening of
connections of EP Panel421Cooler / Coal Mill32SS15Checking,
cleaning & tightening of Connections of MV
Feeders42233SS15Checking, cleaning & tightening of connections
in Liquid Starter of Coal Mill Main DriveC2134SS15Inspection of
Carbon brushes & brush chamber & its cleaning of Coal Mill
Main DriveC2135SS15Checking & cleaning of Distribution
Transformers42236SS15Checking & cleaning of Converter
Transformer42237SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan, ID
Fans)42238SS15Cleaning of Filters of VVVF Drives42239SS15Checking,
cleaning & tightening of connections of MStarts of MCC
422N10142240SS15Checking, cleaning & tightening of connections
of MStarts of MCC 422N10242241SS15Checking, cleaning &
tightening of connections of MStarts of MCC
C21N101C2142SS15Checking, cleaning & tightening of connections
of EP Panel422Packing Plant43SS12Checking, cleaning &
tightening of connections of Mstart of Compressor
UA1CP01UA144SS12Checking, cleaning & tightening of connections,
contactors (Main, Star & Delta) of Panel
UA1CP01XCC01UA145SS12Checking, cleaning & tightening of
connections of Mstart of Compressor UA1CP02UA146SS12Checking,
cleaning & tightening of connections, contactors (Main, Star
& Delta) of Panel UA1CP02XCC01UA147SS12Checking, cleaning &
tightening of connections of Mstart of Compressor
UA1CP03UA148SS12Checking, cleaning & tightening of connections,
contactors (Main, Star & Delta) of Panel
UA1CP03XCC01UA149SS12Checking, cleaning & tightening of
connections of Mstart of Compressor UA1CP04UA150SS12Checking,
cleaning & tightening of connections, contactors (Main, Star
& Delta) of Panel UA1CP04XCC01UA1Interconnections51148Checking,
cleaning & tightening of connections of contactors of MCC
Interconnections52148Checking, cleaning & tightening of
connections of VFDs of Coal hoppers.Inspection & Cleaning of
Cable Drum (Control+Power) of Coal Reclaimer53148Inspection &
Cleaning of Cable Drum (Control+Power) of Coal ReclaimerLegends25 %
Work Done50 % Work Done75 % Work DoneManager
(Electrical):____________Work Completed
&R&"Bookman Old Style,Bold"&12Elect-F-01
Apr 2012Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 07-04-2012 to
22-04-2012Sr.NoAreaJob
DescriptionFlowCodeDate78910111213141516171819202122Crusher /
Stoarge1SS03Inspection of Carbon brushes & brush chamber &
its cleaning of Crusher Main Drive.2212SS03Checking, cleaning &
tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers2214SS03Checking, cleaning & tightening o
connections of MStarts of MCC221N1012215SS05Checking, cleaning
& tightening of Connections of MV Feeders2226SS05Checking &
cleaning of Distribution Transformers2227SS05Checking, cleaning
& tightening of connections of MStarts of
MCC2221012228SS05Checking, cleaning & tightening of connections
of Stacker Panel2229SS05Checking cleaning & tightening of
connections of Reclaimer Panel22210SS05Inspection & Cleaning of
Slip Rings222Raw Mill11SS06Checking, cleaning & tightening of
Connections of MV Feeders32112SS06Checking, cleaning &
tightening of connections in Liquid Starter of Raw Mill Main
Drive32113SS06Inspection of Carbon brushes & brush chamber
& its cleaning of Raw Mill Main Drive32114SS06Checking,
cleaning & tightening of connections in Liquid Starter of Raw
Mill Main Fan32115SS06Inspection of Carbon brushes & brush
chamber & its cleaning of Raw Mill Fan32116SS06Checking &
cleaning of Distribution Transformers32117SS06Checking &
cleaning of Converter Transformers32118SS06Checking, cleaning &
tightening of Connections of VVVF Panel (Separator
Fan)32119SS06Cleaning of Filters of VVVF Drive32120SS06Checking,
cleaning & tightening of connections of MStarts of
MCC321N10132121SS06Inspection & Cleaning of all local
Panels321Kiln22SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP01UA223SS08Checking,
cleaning & tightening of connections of Panel
UA2CP01XCC01UA224SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP02UA225SS08Checking,
cleaning & tightening of connections of Panel
UA2CP02XCC01UA226SS08Checking, cleaning & tightening of
Connections of MV Feeders42127SS08Checking & cleaning of
Distribution Transformers42128SS08Checking & cleaning of
Converter Transformers42129SS08Checking, cleaning & tightening
of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)42130SS08Cleaning of Filters of VVVF
Drives42131SS08Checking, cleaning & tightening of connections
of MStarts of MCC421N10142132SS08Checking, cleaning &
tightening of connections of MStarts of
MCC421N10242133SS08Checking, cleaning & tightening of
connections of EP Panel421Cooler / Coal Mill34SS15Checking,
cleaning & tightening of Connections of MV
Feeders42235SS15Checking, cleaning & tightening of connections
in Liquid Starter of Coal Mill Main DriveC2136SS15Inspection of
Carbon brushes & brush chamber & its cleaning of Coal Mill
Main DriveC2137SS15Checking & cleaning of Distribution
Transformers42238SS15Checking & cleaning of Converter
Transformer42239SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan)42240SS15Cleaning of
Filters of VVVF Drives42241SS15Checking, cleaning & tightening
of connections of MStarts of MCC 422N10142242SS15Checking, cleaning
& tightening of connections of MStarts of MCC
422N10242243SS15Checking, cleaning & tightening of connections
of MStarts of MCC C21N101C2144SS15Checking, cleaning &
tightening of connections of EP
Panel422Interconnections45148Checking, cleaning & tightening of
connections of contactors of MCC Interconnections46148Checking,
cleaning & tightening of connections of VFDs of Coal
hoppers.47148Inspection & Cleaning of Cable Drum
(Control+Power) of Coal Reclaimer & Stacker48148Inspection
& Cleaning of Cable Drum (Control+Power) of Laterite Reclaimer
& StackerLegends25 % Work Done50 % Work Done75 % Work
DonePrepared By:____________Work CompletedManager
(Electrical):____________
&R&"Bookman Old Style,Bold"&12Elect-F-01
Apr 2012 (Done)Fauji Cement Company LimitedElectrical Department
(Line 2)Maintenance Schedule During Shutdown From: 07-04-2012 to
25-04-2012Sr.NoAreaJob
DescriptionFlowCodeDate78910111213141516171819202122232425Crusher /
Stoarge1SS03Inspection of Carbon brushes & brush chamber &
its cleaning of Crusher Main Drive.2212SS03Checking, cleaning &
tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers2214SS03Checking, cleaning & tightening o
connections of MStarts of MCC221N1012215SS05Checking, cleaning
& tightening of Connections of MV Feeders2226SS05Checking &
cleaning of Distribution Transformers2227SS05Checking, cleaning
& tightening of connections of MStarts of
MCC2221012228SS05Checking, cleaning & tightening of connections
of Stacker Panel2229SS05Checking cleaning & tightening of
connections of Reclaimer Panel22210SS05Inspection & Cleaning of
Slip Rings222Raw Mill11SS06Checking, cleaning & tightening of
Connections of MV Feeders32112SS06Checking, cleaning &
tightening of connections in Liquid Starter of Raw Mill Main
Drive32113SS06Inspection of Carbon brushes & brush chamber
& its cleaning of Raw Mill Main Drive32114SS06Checking,
cleaning & tightening of connections in Liquid Starter of Raw
Mill Main Fan32115SS06Inspection of Carbon brushes & brush
chamber & its cleaning of Raw Mill Fan32116SS06Checking &
cleaning of Distribution Transformers32117SS06Checking &
cleaning of Converter Transformers32118SS06Checking, cleaning &
tightening of Connections of VVVF Panel (Separator
Fan)32119SS06Cleaning of Filters of VVVF Drive32120SS06Checking,
cleaning & tightening of connections of MStarts of
MCC321N10132121SS06Inspection & Cleaning of all local
Panels321Kiln22SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP01UA223SS08Checking,
cleaning & tightening of connections of Panel
UA2CP01XCC01UA224SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP02UA225SS08Checking,
cleaning & tightening of connections of Panel
UA2CP02XCC01UA226SS08Checking, cleaning & tightening of
Connections of MV Feeders42127SS08Checking & cleaning of
Distribution Transformers42128SS08Checking & cleaning of
Converter Transformers42129SS08Checking, cleaning & tightening
of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)42130SS08Cleaning of Filters of VVVF
Drives42131SS08Checking, cleaning & tightening of connections
of MStarts of MCC421N10142132SS08Checking, cleaning &
tightening of connections of MStarts of
MCC421N10242133SS08Checking, cleaning & tightening of
connections of EP Panel421Cooler / Coal Mill34SS15Checking,
cleaning & tightening of Connections of MV
Feeders42235SS15Checking, cleaning & tightening of connections
in Liquid Starter of Coal Mill Main DriveC2136SS15Inspection of
Carbon brushes & brush chamber & its cleaning of Coal Mill
Main DriveC2137SS15Checking & cleaning of Distribution
Transformers42238SS15Checking & cleaning of Converter
Transformer42239SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan)42240SS15Cleaning of
Filters of VVVF Drives42241SS15Checking, cleaning & tightening
of connections of MStarts of MCC 422N10142242SS15Checking, cleaning
& tightening of connections of MStarts of MCC
422N10242243SS15Checking, cleaning & tightening of connections
of MStarts of MCC C21N101C2144SS15Checking, cleaning &
tightening of connections of EP
Panel422Interconnections45148Checking, cleaning & tightening of
connections of contactors of MCC Interconnections46148Checking,
cleaning & tightening of connections of VFDs of Coal
hoppers.47148Inspection & Cleaning of Cable Drum
(Control+Power) of Coal Reclaimer & Stacker48148Inspection
& Cleaning of Cable Drum (Control+Power) of Laterite Reclaimer
& StackerLegends25 % Work Done50 % Work Done75 % Work
DonePrepared By:____________Work CompletedManager
(Electrical):____________
&R&"Bookman Old Style,Bold"&12Elect-F-01
Sep 2012Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 06-09-2012 to
26-09-2012Sr.NoAreaJob
DescriptionFlowCodeDate060708091011121314151617181920212223242526Crusher
/ Storage1SS03Inspection of Carbon brushes & brush chamber
& its cleaning of Crusher Main Drive.2212SS03Checking, cleaning
& tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers2214SS03Checking, cleaning & tightening o
connections of MStarts of MCC221N1012215SS05Checking, cleaning
& tightening of Connections of MV Feeders2226SS05Checking &
cleaning of Distribution Transformers2227SS05Checking, cleaning
& tightening of connections of MStarts of
MCC2221012228SS05Checking, cleaning & tightening of connections
of Stacker Panel2229SS05Checking cleaning & tightening of
connections of Reclaimer Panel22210SS05Inspection & Cleaning of
Slip Rings22211SS05Complete overhauling of following motors;
2E1BC04 & Face Racker222Raw Mill1SS06Inspection & cleaning
of MV Feeders3212SS06Inspection, cleaning & maintenance of
Liquid Starter of Raw Mill Main Drive3213SS06Inspection &
cleaning of carbon brushes chamber of Raw Mill Main
Drive3214SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Fan Drive325SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Fan Drive3216SS06Inspection
& cleaning of distribution transformer3217SS06Inspection &
cleaning of converter transformer3218SS06Inspection & cleaning
of VVVF Panel (Separator Drive)3219SS06Inspection & cleaning of
MStarts of MCC321N10132110SS06Inspection & Cleaning of all
local Panels32111SS06Complete overhauling of following motors;
3F1RM01HYS01M2001, 3F1RM01HYS01M2002, 3F1RM01GLS01M2003,
3F1RM01GLS01M2006, 3F1RM01CFS01, 3F1RM01CFS02, 3J1BF01FNJ01M2001,
3J1BF01RFJ01M2001, 3J1TC03FNJ01, 3E1BF01DRv01M5101 &
3F1RM01DR01321Kiln1SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP01UA22SS08Checking,
cleaning & tightening of connections of Panel
UA2CP01XCC01UA23SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP02UA24SS08Checking,
cleaning & tightening of connections of Panel
UA2CP02XCC01UA25SS08Checking & cleaning of Distribution
Transformers4216SS08Checking & cleaning of Converter
Transformers4217SS08Checking, cleaning & tightening of
Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)4218SS08Cleaning of Filters of VVVF
Drives4219SS08Checking, cleaning & tightening of connections of
MStarts of MCC421N10142110SS08Checking, cleaning & tightening
of connections of MStarts of MCC421N10242111SS08Checking, cleaning
& tightening of connections of EP Panel42112SS08Maintenance of
Motors 4C1.RF01.DRV0142113SS08Maintenance of Motors
4C1.RF02.DRV0142114SS08Checking of Greasing system of all major
Motors.42115SS08Module checking of ID Fan-I422Cooler / Coal
Mill1SS15Checking, cleaning & tightening of Connections of MV
Feeders4222SS15Checking, cleaning & tightening of connections
in Liquid Starter of Coal Mill Main DriveC213SS15Inspection of
Carbon brushes & brush chamber & its cleaning of Coal Mill
Main DriveC214SS15Checking & cleaning of Distribution
Transformers4225SS15Checking & cleaning of Converter
Transformer4226SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan)4227SS15Cleaning of
Filters of VVVF Drives4228SS15Checking, cleaning & tightening
of connections of MStarts of MCC 422N1014229SS15Checking, cleaning
& tightening of connections of MStarts of MCC
422N10242210SS15Checking, cleaning & tightening of connections
of MStarts of MCC C21N101C2111SS15Checking, cleaning &
tightening of connections of EP Panel42212SS15Replacement of cooler
chamber lights42213SS15Inspection & replacement of new module
with faulty one42114SS15Replacement of bearings of cooler fan #
0442115SS15Replacement of bearings of PU # 01C2116SS15Installation
of 30 KW drive for coal mill
separatorC21Interconnections1148Checking, cleaning & tightening
of connections of contactors of MCC Interconnections2148Checking,
cleaning & tightening of connections of VFDs of Coal
hoppers.3148Inspection & Cleaning of Cable Drum (Control+Power)
of Coal Reclaimer & Stacker4148Inspection & Cleaning of
Cable Drum (Control+Power) of Laterite Reclaimer &
StackerLegends25 % Work Done50 % Work Done75 % Work DonePrepared
ByWork CompletedManager (Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Sep 2012 (Done)Fauji Cement Company LimitedElectrical Department
(Line 2)Maintenance Schedule During Shutdown From: 06-09-2012 to
26-09-2012Sr.NoAreaJob
DescriptionFlowCodeDate060708091011121314151617181920212223242526Crusher
/ Storage1SS03Inspection of Carbon brushes & brush chamber
& its cleaning of Crusher Main Drive.2212SS03Checking, cleaning
& tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers221Work Compelted4SS03Checking, cleaning &
tightening o connections of MStarts of MCC221N101221Work
Compelted5SS05Checking, cleaning & tightening of Connections of
MV Feeders222Work Compelted6SS05Checking & cleaning of
Distribution Transformers2227SS05Checking, cleaning &
tightening of connections of MStarts of MCC2221012228SS05Checking,
cleaning & tightening of connections of Stacker Panel222Work
Compelted9SS05Checking cleaning & tightening of connections of
Reclaimer Panel222Work Compelted10SS05Inspection & Cleaning of
Slip Rings222Work Compelted11SS05Complete overhauling of following
motors; 2E1BC04 & Face Racker222Raw Mill1SS06Inspection &
cleaning of MV Feeders3212SS06Inspection, cleaning &
maintenance of Liquid Starter of Raw Mill Main Drive321Work
Compelted3SS06Inspection & cleaning of carbon brushes chamber
of Raw Mill Main Drive3214SS06Inspection, cleaning &
maintenance of Liquid Starter of Raw Mill Fan Drive32Work
Compelted5SS06Inspection & cleaning of carbon brushes chamber
of Raw Mill Fan Drive321Work Compelted6SS06Inspection &
cleaning of distribution transformer3217SS06Inspection &
cleaning of converter transformer3218SS06Inspection & cleaning
of VVVF Panel (Separator Drive)3219SS06Inspection & cleaning of
MStarts of MCC321N10132110SS06Inspection & Cleaning of all
local Panels321Work Compelted11SS06Complete overhauling of
following motors; 3F1RM01HYS01M2001, 3F1RM01HYS01M2002,
3F1RM01GLS01M2003, 3F1RM01GLS01M2006, 3F1RM01CFS01, 3F1RM01CFS02,
3J1BF01FNJ01M2001, 3J1BF01RFJ01M2001, 3J1TC03FNJ01,
3E1BF01DRv01M5101 & 3F1RM01DR01321Kiln1SS08Checking, cleaning
& tightening of connections of Mstart of Compressor
UA2CP01UA22SS08Checking, cleaning & tightening of connections
of Panel UA2CP01XCC01UA23SS08Checking, cleaning & tightening of
connections of Mstart of Compressor UA2CP02UA2Work
Compelted4SS08Checking, cleaning & tightening of connections of
Panel UA2CP02XCC01UA2Work Compelted5SS08Checking & cleaning of
Distribution Transformers4216SS08Checking & cleaning of
Converter Transformers4217SS08Checking, cleaning & tightening
of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)4218SS08Cleaning of Filters of VVVF Drives421Work
Compelted9SS08Checking, cleaning & tightening of connections of
MStarts of MCC421N101421Work Compelted10SS08Checking, cleaning
& tightening of connections of MStarts of MCC421N102421Work
Compelted11SS08Checking, cleaning & tightening of connections
of EP Panel42112SS08Maintenance of Motors 4C1.RF01.DRV01421Work
Compelted13SS08Maintenance of Motors 4C1.RF02.DRV01421Work
Compelted14SS08Checking of Greasing system of all major
Motors.42115SS08Module checking of ID Fan-I422Work CompeltedCooler
/ Coal Mill1SS15Checking, cleaning & tightening of Connections
of MV Feeders422Work Compelted2SS15Checking, cleaning &
tightening of connections in Liquid Starter of Coal Mill Main
DriveC213SS15Inspection of Carbon brushes & brush chamber &
its cleaning of Coal Mill Main DriveC21Work Compelted4SS15Checking
& cleaning of Distribution Transformers4225SS15Checking &
cleaning of Converter Transformer4226SS15Checking, cleaning &
tightening of Connections of VVVF Panels (Cooler EP Fan)422Work
Compelted7SS15Cleaning of Filters of VVVF Drives422Work
Compelted8SS15Checking, cleaning & tightening of connections of
MStarts of MCC 422N101422Work Compelted9SS15Checking, cleaning
& tightening of connections of MStarts of MCC
422N10242210SS15Checking, cleaning & tightening of connections
of MStarts of MCC C21N101C2111SS15Checking, cleaning &
tightening of connections of EP Panel42212SS15Replacement of cooler
chamber lights422Work Compelted13SS15Inspection & replacement
of new module with faulty one42114SS15Replacement of bearings of
cooler fan # 0442115SS15Replacement of bearings of PU #
01C2116SS15Installation of 30 KW drive for coal mill
separatorC21Interconnections1148Checking, cleaning & tightening
of connections of contactors of MCC Interconnections2148Checking,
cleaning & tightening of connections of VFDs of Coal
hoppers.3148Inspection & Cleaning of Cable Drum (Control+Power)
of Coal Reclaimer & Stacker4148Inspection & Cleaning of
Cable Drum (Control+Power) of Laterite Reclaimer &
StackerLegends25 % Work Done50 % Work Done75 % Work DonePrepared
ByWork CompletedManager (Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Dec 2012Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 29-12-2012 to
15-01-2013Sr.NoAreaJob
DescriptionFlowCodeDate293031010203040506070809101112131415Crusher
/ Storage1SS03Inspection of Carbon brushes & brush chamber
& its cleaning of Crusher Main Drive.2212SS03Checking, cleaning
& tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers2214SS03Checking, cleaning & tightening o
connections of MStarts of MCC221N1012215SS05Checking, cleaning
& tightening of Connections of MV Feeders2226SS05Checking &
cleaning of Distribution Transformers2227SS05Checking, cleaning
& tightening of connections of MStarts of
MCC2221012228SS05Checking, cleaning & tightening of connections
of Stacker Panel2229SS05Checking cleaning & tightening of
connections of Reclaimer Panel22210SS05Inspection & Cleaning of
Slip Rings222Raw Mill1SS06Inspection & cleaning of MV
Feeders3212SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Main Drive3213SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Main Drive3214SS06Inspection,
cleaning & maintenance of Liquid Starter of Raw Mill Fan
Drive325SS06Inspection & cleaning of carbon brushes chamber of
Raw Mill Fan Drive3216SS06Inspection & cleaning of distribution
transformer3217SS06Inspection & cleaning of converter
transformer3218SS06Inspection & cleaning of VVVF Panel
(Separator Drive)3219SS06Inspection & cleaning of MStarts of
MCC321N10132110SS06Inspection & Cleaning of all local
Panels32111SS06Complete overhauling of following motors;
3C1BF01FNJ01M2001, 3F1RM01ELS01M2005, 3F1RM01GLS01M2004,
3K1BL01MDC01M2001, 3K1BF02FNJ01M2001, 3E1BF01FNJ01M2001 &
3E1BF01RFJ01M5101321Kiln1SS08Module checking of Raw Mill EP
Fan.4212SS08Replacement of Bearings for Screw Conveyor Motor
SC03.4213SS08Checking, cleaning & tightening of connections of
MStarts of MCC421N1014214SS08Checking, cleaning & tightening of
connections of MStarts of MCC421N1024215SS08Checking & cleaning
of Distribution Transformers4216SS08Checking & cleaning of
Converter Transformers4217SS08Checking, cleaning & tightening
of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)4218SS08Cleaning of Filters of VVVF
Drives4219SS08Checking, cleaning & tightening of connections of
Panel UA2CP01XCC01UA210SS08Checking, cleaning & tightening of
connections of Panel UA2CP02XCC01UA211SS08Checking, cleaning &
tightening of connections of EP Panel42112SS08Module checking of ID
Fan-I42113SS08Motors will be overhauled on condition
bases42114SS08Checking of Bucholz relay of Transformers421Cooler /
Coal Mill1SS15Checking, cleaning & tightening of Connections of
MV Feeders4222SS15Checking, cleaning & tightening of
connections in Liquid Starter of Coal Mill Main
DriveC213SS15Inspection of Carbon brushes & brush chamber &
its cleaning of Coal Mill Main DriveC214SS15Checking & cleaning
of Distribution Transformers4225SS15Checking & cleaning of
Converter Transformer4226SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan)4227SS15Cleaning of
Filters of VVVF Drives4228SS15Checking, cleaning & tightening
of connections of MStarts of MCC 422N1014229SS15Checking, cleaning
& tightening of connections of MStarts of MCC
422N10242210SS15Checking, cleaning & tightening of connections
of MStarts of MCC C21N101C2111SS15Checking, cleaning &
tightening of connections of EP Panel42212SS15Motor Overhauling;
4R1RR01FNC02, CR1RM01CAS02 &
CN1BF03RFJ01Interconnections1148Checking, cleaning & tightening
of connections of contactors of MCC Interconnections2148Checking,
cleaning & tightening of connections of VFDs of Coal
hoppers.3148Inspection & Cleaning of Cable Drum (Control+Power)
of Coal Reclaimer & Stacker4148Inspection & Cleaning of
Cable Drum (Control+Power) of Laterite Reclaimer &
StackerLegends25 % Work Done50 % Work Done75 % Work DonePrepared
ByWork CompletedManager (Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Apr 2013Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 22-04-2013 to
10-05-2013Sr.NoAreaJob
DescriptionFlowCodeDate232425262728293001020304050607080910Raw
Mill1SS06Inspection, cleaning & tighten of MV
Feeders3212SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Main Drive3213SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Main Drive3214SS06Inspection,
cleaning & maintenance of Liquid Starter of Raw Mill Fan
Drive325SS06Inspection & cleaning of carbon brushes chamber of
Raw Mill Fan Drive3216SS06Inspection & cleaning of distribution
transformer3217SS06Inspection & cleaning of converter
transformer3218SS06Inspection & cleaning of VVVF Panel
(Separator Drive)3219SS06Inspection & cleaning of MStarts of
MCC321N10132110SS06Inspection & Cleaning of all local
Panels32111SS06Complete overhauling of following motors;
3F1RM01GLS01M2001, 3F1RM01GLS01M2002, 3F1RM01GLS01M2004,
3F1RM01GLS01M2005, 3F1RM01GLS01M2007, 3F1CV01DRV01M2001,
3F1RM01BS01M2001, 3F1SE01GRU01M2001 &
3E1MS01DRV01M2001321Kiln1SS08Module checking for recently procured
Inverter module of ID Fan,Kiln VVVF Drives.4212SS08Replacement of
SEW Drives with ABB for Rotary Feeder.4213SS08Checking, cleaning
& tightening of connections of MStarts of
MCC421N1014214SS08Checking, cleaning & tightening of
connections of MStarts of MCC421N1024215SS08Checking & cleaning
of Distribution Transformers4216SS08Checking & cleaning of
Converter Transformers4217SS08Checking, cleaning & tightening
of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP
Fan, ID Fans)4218SS08Cleaning of Filters of VVVF
Drives4219SS08Checking, cleaning & tightening of connections of
Panel UA2CP01XCC01UA210SS08Checking, cleaning & tightening of
connections of Panel UA2CP02XCC01UA211SS08Checking, cleaning &
tightening of connections of EP Panel42112SS082Nos. Hoists
installation at Burner Platform13SS08Brake checking for Rotary
feeder motor 4C1.RF0114SS08Complete overhauling of following
motors; 4K1KP01FNC01 & 4K1KP01FNC02421Cooler / Coal
Mill1SS15Checking, cleaning & tightening of Connections of MV
Feeders4222SS15Checking, cleaning & tightening of connections
in Liquid Starter of Coal Mill Main DriveC213SS15Checking &
cleaning of Distribution Transformers4224SS15Checking &
cleaning of Converter Transformer4225SS15Checking, cleaning &
tightening of Connections of VVVF Panels (Cooler EP
Fan)4226SS15Cleaning of Filters of VVVF Drives4227SS15Checking,
cleaning & tightening of connections of MStarts of MCC
422N1014228SS15Checking, cleaning & tightening of connections
of MStarts of MCC 422N1024229SS15Checking, cleaning &
tightening of connections of MStarts of MCC
C21N101C2110SS15Checking, cleaning & tightening of connections
of EP Panel42211SS15Checking,Cleaning & tightening of
Motors.12SS15Lights to be changed of Cooler Chambers13SS15Complete
overhauling of following motors; CN1BF04FNJ01, CN1BF02RFJ01,
CR1CV01DRV01M2001, CR1RM01CAS01M2001, 4R1FN01DRV01M2001,
4R1FN09DRV01M2001 & 4R1PQ01DRH01M2006Legends25 % Work Done50 %
Work Done75 % Work DonePrepared ByWork CompletedManager
(Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Sep 2013Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 23-09-2013 to
10-10-2013Sr.NoAreaJob
DescriptionFlowCodeDate232425262728293001020304050607080910Crusher
/ Storage1SS03Inspection of Carbon brushes & brush chamber
& its cleaning of Crusher Main Drive.2212SS03Checking, cleaning
& tightening of connections in Liquid Starter of Crusher Main
Drive2213SS03Checking & cleaning of Distribution
Transformers2214SS03Checking, cleaning & tightening o
connections of MStarts of MCC221N1012215SS05Checking, cleaning
& tightening of Connections of MV Feeders2226SS05Checking &
cleaning of Distribution Transformers2227SS05Checking, cleaning
& tightening of connections of MStarts of
MCC2221012228-Inspection & Cleaning of all local
Panels221/2229SS03Laying of 4mm2 power cable for UPS at main
crusher LCR22110SS03Electrical wiring of main crusher
LCR22111-Inspection & cleaning of 110V DC battery
chargers221/22212-Complete overhauling of following motors;
C1L03M11222Raw Mill1SS06Inspection, cleaning & tighten of MV
Feeders3212SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Main Drive3213SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Main Drive3214SS06Inspection,
cleaning & maintenance of Liquid Starter of Raw Mill Fan
Drive325SS06Inspection & cleaning of carbon brushes chamber of
Raw Mill Fan Drive3216SS06Inspection & cleaning of distribution
transformer3217SS06Inspection & cleaning of converter
transformer3218SS06Inspection & cleaning of VVVF Panel
(Separator Drive)3219SS06Inspection & cleaning of MStarts of
MCC321N10132110SS06Inspection & Cleaning of all local
Panels32111SS06Complete overhauling of following motors;
3E1.BF01.FNJ01.M2001, 3C1.BF02.FVJ01.M5101, 3C1.BF01.RFJ01.M5101,
3C1.BC01.DRV02.M2001.M2, 3J1.TC03.FNJ04.M2001,
3J1.TC04.FNJ01.M2001, 3F1.RF01.DRV01.M2001 &
3F1.RF04.DRV01.M2001321Kiln1SS08Inspection, cleaning & tighten
of MV Feeders4212SS08Inspection & cleaning of 110V DC battery
chargers4213SS08Checking, cleaning & tightening of connections
of MStarts of MCC421N1014214SS08Checking, cleaning & tightening
of connections of MStarts of MCC421N1024215SS08Checking &
cleaning of Distribution Transformers4216SS08Maintenance & oil
refilling of Converter
Transformers4G1FN02XCT014K1KN01XCT017SS08Checking, cleaning &
tightening of Connections of VVVF Panels (Kiln Drives, Kiln &
Raw Mill EP Fan, ID Fans)4218Inspection & greasing of motors
(4G1FN01DRV01, 4G1FN02DRV01, 4K1KP01DRV01, 4K1KP01DRV02 &
4E1FN01DRV01-9SS08Cleaning of Filters of VVVF
Drives42110SS08Checking, cleaning & tightening of connections
of Panel UA2CP01XCC01UA211SS08Checking, cleaning & tightening
of connections of Panel UA2CP02XCC01UA212SS08Checking, cleaning
& tightening of connections of EP Panel42113SS08Complete
inspection of cables/ VVVF/ motor of Kiln feed variable rotary
feeder42114SS08To carry out replacement of 630A ABB breaker in
power module of raw mill EP chamber2 transformer42115-Complete
overhauling of following motors; 4K1KP01FNC01
&4K1KP01FNC02-Cooler / Coal Mill1SS15Checking, cleaning &
tightening of Connections of MV Feeders4222SS15Maintenance Liquid
Starter of Coal Mill Main DriveC213SS15Checking, cleaning
tightening of connections of Distribution
Transformers4224SS15Checking, cleaning tightening of connections of
converter Transformers4225SS15Checking, cleaning & tightening
of Connections of VVVF Panels (Cooler EP Fan)4226SS15Inspection of
cooler EP chambers4227SS15Cleaning of Filters of VVVF
Drives4228SS15Checking, cleaning & tightening of connections of
Main incomers422N101422N102C21N1019SS15Checking, cleaning &
tightening of connections of MStarts of MCC
422N10142210SS15Checking, cleaning & tightening of connections
of MStarts of MCC 422N10242211SS15Checking, cleaning &
tightening of connections of MStarts of MCC
C21N101C2112SS15Checking, cleaning & tightening of connections
of EP Panel42213SS15Checking, Cleaning & tightening of Motors
(Water Station, Coal Mill & Cooler area)14SS15Lights to be
changed of Cooler Chambers15SS15Convert cooler fan 09 from DOL to
VVVF drive4R1FN09DRV0116SS15Complete overhauling of following
motors; CN1BF04RFJ01, CV2BF01FNJ01, CU1TS01DRV01, CU1TS03DRV01,
CR1RM01GLS01M2001, 4R1PQ01FNJ01DRV01, 4T1BF01FVJ01, 4T1BF02FVJ01,
4T1BF03FVJ01, UW1PU07DRV01 & UW1PU09DRV01Legends25 % Work
Done50 % Work Done75 % Work DonePrepared ByWork CompletedManager
(Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Jan 2014Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 18-01-2014 to
07-02-2014Sr.NoAreaJob
DescriptionFlowCodeDate181920212223242526272829303101020304050607Crusher
/ Storage1-Checking, cleaning & tightening of connections in
Liquid Starter of Crusher Main Drive2212SS03Checking & cleaning
of Distribution Transformers2213SS03Checking, cleaning &
tightening of connections of MStarts of MCC221N1012214SS03 &
05Oil filling in distribution transformers of main crusher. and
storage area.5-Oil filling in brake motor of 2E!BC03
motors.6SS05Checking, cleaning & tightening of Connections of
MV Feeders also to carry out grease on its contacts.2227SS05To
carry out replacement of 107KVAR capacitor in PFIP.8SS05Checking
& cleaning of Distribution Transformers2229SS05Checking,
cleaning & tightening of connections of MStarts of
MCC22210122210-Inspection & Cleaning of all local
Panels221/22211-Inspection & cleaning of 110V DC battery
chargers221/22212-Complete overhauling of following
motors.2E1BC02DRV01M2001, 2D1BF01RFJ01M5101, C1L04M1221/222Raw
Mill1SS06Inspection, cleaning & tighten of MV
Feeders3212SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Main Drive3213SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Main Drive3214SS06Inspection,
cleaning & maintenance of Liquid Starter of Raw Mill Fan
Drive3215SS06Inspection & cleaning of carbon brushes chamber of
Raw Mill Fan Drive3216SS06Inspection & cleaning of distribution
transformer3217SS06Inspection & cleaning of converter
transformer3218SS06Inspection & cleaning of VVVF Panel
(Separator Drive & Premix Feeder)3219SS06Inspection &
cleaning of MStarts of MCC321N10132110SS06Inspection & Cleaning
of all local Panels32111SS06Complete overhauling of following
motors; 3C1BF02FNJ01M2001, 3E1WE01XFC01, 3F1WJ01PMP01M2001,
3F1RF04DRV01M5101, 3J1TC01FNJ01M2001, 3J1TC03FNJ04M2001,
3J1BF01FNJ01M2001 & 3J1BF02RFJ01M5101321Kiln1SS08Inspection,
cleaning & tighten of MV Feeder incomer only4212SS08Inspection
& cleaning of 110V DC battery chargers4213SS08Checking &
cleaning of Distribution Transformers4214SS08Maintenance & oil
refilling of Converter
Transformers4G1FN02XCT014K1KN01XCT015SS08Checking, cleaning &
tightening of Connections of VVVF Panels (Kiln Drives, Raw Mill EP
Fan, ID Fans)4216-Inspection & greasing of motors
(4G1FN01DRV01, 4G1FN02DRV01, 4K1KP01DRV01, 4K1KP01DRV02 &
4E1FN01DRV01-7SS08Cleaning of Filters of VVVF
Drives4218SS08Contacts cleaning of Panel UA2CP01XCC01 to be carried
outUA29SS08Contacts cleaning of Panel UA2CP02XCC01 to be carried
outUA210-To get dismantling of following motors to take proper
dimensions.4E1RPD01DRV01M2001, 4C1AXD01DRV01M2001.11SS08Power cable
termination of kiln main motors (Master Follower) both
ends.4K112-To replace limit switch in Raw mill EF transformer HV
compartment.4E'113SS08Parameter inspection of both kiln feed rotary
feeder frequency drives.4C114-Complete overhauling of following
motors; 4C1RF02DRV01, 4E1SC01DRV01 & 4C1BF01RFJ01M2001.-Cooler
/ Coal Mill1SS15Checking, cleaning & tightening of Connections
of MV Feeders4222SS15Checking, cleaning & tightening of
Connections of MV FeedersC213SS15Maintenance Liquid Starter of Coal
Mill Main DriveC214SS15Checking, cleaning tightening of connections
of Distribution Transformers4225SS15Checking, cleaning tightening
of connections of Distribution TransformersC216SS15Checking,
cleaning tightening of connections of converter
Transformers4227SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan)4228SS15Inspection of
cooler EP chambers4229SS15Inspection of cooler EP transformer &
insulator42210SS15Checking, cleaning & tightening of
connections of Main incomers422N101422N102C21N10111SS15Checking,
cleaning & tightening of connections of MStarts of MCC
422N10142212SS15Checking, cleaning & tightening of connections
of MStarts of MCC 422N10242213SS15Checking, cleaning &
tightening of connections of MStarts of MCC C21N101C2114SS15Power
condapter installation for cooler fan 09 feeder42215SS15Checking,
cleaning & tightening of connections of EP
Panel42216SS15Checking, Cleaning & tightening of Motors (Water
Station, Coal Mill & Cooler area)17SS15Lights to be changed of
Cooler Chambers42218SS15Truck loading panel contactor replacement
and cleaning.4T119SS15Complete overhauling of following motors;
4R1FN08DRV01M2001, CR1RM01DRV01M1001, 4R1FN11DRV01M2001,
4R1FN14DRV01M2001, UW1PU04DRV01, UW1PU09DRV01 &
UW1PU11DRV01Shutdown Jobs of Task List highlighted by TPI
Department1SS03Complete inspection of MStart Module
(2G1BC01FRS01M2001)-2138Installation of Current Transducer to show
data in CCR (A1U01 & C1L04M1)-3SS03Overhauling of Motor
(3C1BC01MS01M2001)-4SS15Fault (phase unbalance, U/V) finding of
cooler fans-5SS15Overhauling of Motor (4C1RF02DRV01M5101,
4R1RF01DRV01M2001, 4R1FN08DRV01M2001, 4R1FN10DRV01M2001 &
4R1PQ01DRV01M2012)-6SS15Inspection of DE bearing of motor
(CR1RM01DRV01M2001)-7SS15Inspection of slip ring chamber of motor
(CR1RM01DRV01M2001)-WHR1-Rerouting of cables, if any found in
ducting rout of WHR-Legends25 % Work Done50 % Work Done75 % Work
DonePrepared ByWork CompletedSr. Manager (Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Jan 2014 (Done)Fauji Cement Company LimitedElectrical Department
(Line 2)Maintenance Schedule During Shutdown From: 18-01-2014 to
07-02-2014Sr.NoAreaJob
DescriptionFlowCodeDate181920212223242526272829303101020304050607Crusher
/ Storage1-Checking, cleaning & tightening of connections in
Liquid Starter of Crusher Main Drive221100%2SS03Checking &
cleaning of Distribution Transformers221100%3SS03Checking, cleaning
& tightening of connections of MStarts of
MCC221N101221100%4SS05Checking, cleaning & tightening of
Connections of MV Feeders also to carry out grease on its
contacts.222100%5SS05To carry out replacement of 107KVAR capacitor
in PFIP.100%6SS05Checking & cleaning of Distribution
Transformers222100%7SS05Checking, cleaning & tightening of
connections of MStarts of MCC222101222100%8-Inspection &
Cleaning of all local Panels221/222100%9-Inspection & cleaning
of 110V DC battery chargers221/222100%10-Complete overhauling of
following motors.C1L03M31, C1L03M32 & C1L04M1221/222100%Raw
Mill1SS06Inspection, cleaning & tighten of MV
Feeders321100%2SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Main Drive321100%3SS06Inspection & cleaning
of carbon brushes chamber of Raw Mill Main
Drive321100%4SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Fan Drive321100%5SS06Inspection & cleaning
of carbon brushes chamber of Raw Mill Fan
Drive321100%6SS06Inspection & cleaning of distribution
transformer321100%7SS06Inspection & cleaning of converter
transformer321100%8SS06Inspection & cleaning of VVVF Panel
(Separator Drive & Premix Feeder)321100%9SS06Inspection &
cleaning of MStarts of MCC321N101321100%10SS06Inspection &
Cleaning of all local Panels321100%11SS06Complete overhauling of
following motors; 3C1BF02FNJ01M2001, 3E1WE01XFC01,
3F1WJ01PMP01M2001, 3F1RF04DRV01M5101, 3J1TC01FNJ01M2001,
3J1TC03FNJ04M2001, 3J1BF01FNJ01M2001 &
3J1BF02RFJ01M5101321100%Kiln1SS08Inspection, cleaning & tighten
of MV Feeder incomer only421100%2SS08Inspection & cleaning of
110V DC battery chargers421100%3SS08Checking & cleaning of
Distribution Transformers421100%4SS08Maintenance & oil
refilling of Converter
Transformers4G1FN02XCT014K1KN01XCT01100%5SS08Checking, cleaning
& tightening of Connections of VVVF Panels (Kiln Drives, Raw
Mill EP Fan, ID Fans)421100%6SS08Cleaning of Filters of VVVF
Drives421100%7SS08Contacts cleaning of Panel UA2CP01XCC01 to be
carried outUA2100%8SS08Contacts cleaning of Panel UA2CP02XCC01 to
be carried outUA2100%9SS08Power cable termination of kiln main
motors (Master Follower) both ends.4K1100%10-To replace limit
switch in Raw mill EF transformer HV
compartment.4E'1100%11SS08Parameter inspection of both kiln feed
rotary feeder frequency drives.4C1100%12-Complete overhauling of
following motors; 4C1RF02DRV01 & 4E1SC01DRV01-100%Cooler / Coal
Mill1SS15Checking, cleaning & tightening of Connections of MV
Feeders422100%2SS15Checking, cleaning & tightening of
Connections of MV FeedersC21100%3SS15Maintenance Liquid Starter of
Coal Mill Main DriveC21100%4SS15Checking, cleaning tightening of
connections of Distribution Transformers422100%5SS15Checking,
cleaning tightening of connections of Distribution
TransformersC21100%6SS15Checking, cleaning tightening of
connections of converter Transformers422100%7SS15Checking, cleaning
& tightening of Connections of VVVF Panels (Cooler EP
Fan)422100%8SS15Inspection of cooler EP
chambers422100%9SS15Inspection of cooler EP transformer &
insulator422100%10SS15Checking, cleaning & tightening of
connections of Main
incomers422N101422N102C21N101100%11SS15Checking, cleaning &
tightening of connections of MStarts of MCC
422N101422100%12SS15Checking, cleaning & tightening of
connections of MStarts of MCC 422N102422100%13SS15Checking,
cleaning & tightening of connections of MStarts of MCC
C21N101C21100%14SS15Power condapter installation for cooler fan 09
feeder422100%15SS15Checking, cleaning & tightening of
connections of EP Panel422100%16SS15Lights to be changed of Cooler
Chambers422100%17SS15Truck loading panel contactor replacement and
cleaning.4T1100%18SS15Complete overhauling of following motors;
4R1FN08DRV01M2001, CR1RM01DRV01M1001, 4R1FN11DRV01M2001,
4S1EL01RPD01M5101, 4S1EL01RPD02M5101 &
4S1EL01RPD03M5101100%Shutdown Jobs of Task List highlighted by TPI
Department1SS03Complete inspection of MStart Module
(2G1BC01FRS01M2001)-In progress2138Installation of Current
Transducer to show data in CCR (A1U01 & C1L04M1)-In
progress3SS03Overhauling of Motor (3C1BC01MS01M2001)-100%4SS15Fault
(phase unbalance, U/V) finding of cooler fans-In
progress5SS15Overhauling of Motor (4C1RF02DRV01M5101,
4R1RF01DRV01M2001 & 4R1FN08DRV01M2001)-100%6SS15Inspection of
DE bearing of motor (CR1RM01DRV01M2001)-100%7SS15Inspection of slip
ring chamber of motor (CR1RM01DRV01M2001)-100%WHR1-Rerouting of
cables, if any found in ducting rout of WHR-Prepared BySr. Manager
(Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Apr 2014Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 19-04-2014 to
23-04-2014Sr.NoAreaJob DescriptionFlowCodeDate1920212223Crusher /
Storage1SS03Checking, cleaning & tightening of connections in
Liquid Starter of Crusher Main Drive2212SS03Checking & cleaning
of Distribution Transformers & Oil refilling2213SS03Checking,
cleaning & tightening of connections of MStarts of
MCC221N1012214SS05Checking, cleaning & tightening of
Connections of MV Feeders also to carry out grease on its
contacts.2225SS05Checking & cleaning of Distribution
Transformers2226SS05Checking, cleaning & tightening of
connections of MStarts of MCC2221012227-Inspection &
maintenance of coal stacker & Reclaimer8-Inspection &
Cleaning of all local Panels221/2221389-Inspection & cleaning
of 110V DC battery chargers221/22210-Complete overhauling of
following motors.2D1AY01DRH01M2001, 2D1BF01RFJ01M2001,
2E1BC02DRV01M2001, 2E1BC01DRV01M2001 &
2E1BC03DRV01M2001221/222Raw Mill1SS06Inspection, cleaning &
tighten of MV Feeders3212SS06Inspection, cleaning & maintenance
of Liquid Starter of Raw Mill Main Drive3213SS06Inspection &
cleaning of carbon brushes chamber of Raw Mill Main
Drive3214SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Fan Drive3215SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Fan Drive3217SS06Inspection
& cleaning of converter transformer3219SS06Inspection &
cleaning of MStarts of MCC321N101321Kiln1SS08Checking, cleaning
& tightening of connections of M-starts and M-control of MCC
421N1014212SS08Checking, cleaning & tightening of connections
of M-starts and M-control of MCC 421N1024213SS08Checking, cleaning
& tightening of Connections of VVVF Panels4214SS08Checking,
cleaning & tightening of connections of EP
Panel4215SS08Complete overhauling of following motors; 4C1BE01DRV02
& 4C1BF02FNJ01 M2001.421Cooler / Coal Mill1SS15Checking,
cleaning & tightening of connections of M-starts and M-control
of MCC 422N1014222SS15Checking, cleaning & tightening of
connections of M-starts and M-control of MCC
422N1024223SS15Checking, cleaning & tightening of connections
of M-starts and M-control of MCC C21N101C214SS15Checking, cleaning
& tightening of Connections of VVVF Panels (Cooler EP
Fan)4225SS15Checking, cleaning & tightening of connections of
EP Panel4226SS15Inspection of cooler EP chambers4227SS15Inspection
of cooler EP transformer & insulator4228SS15Lights to be
changed of Cooler Chambers4229SS15Checking, cleaning &
tightening of connections of Truck loading panel at under burnt
silo4T110SS15Checking faulty MNS-IS modules42211SS15Maintenance
Liquid Starter of Coal Mill Main DriveC21
&R&"Bookman Old Style,Bold"&12Elect-F-01
Jun 2014Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 11-06-2014 to
13-06-2014Sr.NoAreaJob DescriptionFlowCode111213Crusher /
Storage1-Complete inspection and maintenance of Crusher Main Drive
Liquid Starter2212-Oil filling in brake motor of 2E!BC03
motors.2213-Complete overhauling of following
motors.2E1BC02DRV01M20014-Installation of Brake at 2E1BC04
motor.Raw Mill1SS06Inspection, cleaning & tighten of MV
Feeders3212SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Main Drive3213SS06Inspection & cleaning of
carbon brushes chamber of Raw Mill Main Drive3214SS06Inspection,
cleaning & maintenance of Liquid Starter of Raw Mill Fan
Drive3215SS06Inspection, cleaning & maintenance of Raw Mill Fan
Drive3216SS06Replacement of motor water injection pump
3F1WJ01PMP013217SS06Replacement of cable for motor
3F1RM01GLS01M20013218SS06Inspection & cleaning of MStarts of
MCC321N101321Kiln1SS08Installation of control and power condapter
on 400A emergency feeder for WHR4212-inspection and bolt tightening
of following motors; 4C1BE01DRV01, 4C1BE01DRV024C13-Inspection of
Raw mill EP chambersCooler / Coal Mill1-Inspection of cooler EP
chambers4222-Inspection of cooler EP transformer &
insulator4223-Inspection and cleaning of carbon brush compartment
of coal mill main motor, CR1RM01DRV01.CR14-Inspection of following
motors; 4R1FN09DRV01,4R1FN10DRV014R1
&R&"Bookman Old Style,Bold"&12Elect-F-01
Aug 2014Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 25-08-2014 to
07-09-2014Sr.NoAreaJob
DescriptionFlowCodeDate252627282930311234567Crusher /
Storage1SS03Checking, cleaning & tightening of Connections of
MV Feeders2212138Checking, cleaning & tightening of Connections
of MV Feeders_3SS03Inspection & cleaning of carbon brushes
chamber of Premix crusher Main Drive2214_Inspection & Cleaning
of all local Panels_5SS03Checking, cleaning & tightening of
connections of MStarts of MCC 221N1012226SS05Checking, cleaning
& tightening of connections of MStarts of MCC 222N1012227_Oil
filling in Brake motors 2E1BC03_M7101&022218_Installation of
brake on 2E1BC04 Motor2219_Connection Box repairing of 2D1WBDRV01
& 0222110_Complete overhauling of following motors.2E1BC02DRV01
(TASK-2-001478), A1L04M2,2D1BF01RFJ01Raw Mill1SS06Inspection,
cleaning & tighten of MV Feeders3212SS06Inspection, cleaning
& maintenance of Liquid Starter of Raw Mill Main
Drive3213SS06Inspection & cleaning of carbon brushes chamber of
Raw Mill Main Drive3214SS06Inspection, cleaning & maintenance
of Liquid Starter of Raw Mill Fan Drive3215SS06Inspection &
cleaning of carbon brushes chamber of Raw Mill Fan
Drive3216SS06Inspection & cleaning of distribution
transformer3217SS06Inspection & cleaning of converter
transformer3218SS06Inspection & cleaning of VVVF Panel
(Separator Drive & Premix Feeder)3219SS06Inspection &
cleaning of MStarts of MCC321N10132110SS06Inspection & Cleaning
of all local Panels32111SS06Complete overhauling of following
motors; 3F1RM01LBS01M2001, 3F1RM01LBS01M2004, 3K1BF02FNJ01M2001,
3C1BF02FVJ01M5101, 3E1BF01RFJ01M5101, 3J1BF03FNJ01M2001 &
3J1TC03FNJ04M2001321Kiln1SS08Checking, cleaning & tightening of
Connections of MV Feeders4212SS08Checking, cleaning tightening of
connections of Distribution Transformers4213SS08Checking, cleaning
tightening of connections of converter Transformers4214SS08Oil to
be filled in 4G1FN01XCT01 (Raw Mill EP Fan)4215SS08Oil to be filled
in 4K1KN01XCT01 (Kiln Drives)4216SS08Checking, cleaning &
tightening of Connections of VVVF Drives (Kil master+Follower,iD
fan 1+2,Raw Mill EP fan)4217_Inspection of Raw Mill EP
chambers4E1'8_Replacement of inspection window glass of Chamber
01,02 and 03.4E1'9_Inspection of Raw Mill EP transformer &
insulator4E1'10SS08Checking, cleaning & tightening of
connections of MStarts of MCC 421N10142111SS08Checking, cleaning
& tightening of connections of MStarts of MCC
421N10242112SS08Contact cleaning of following motors: 4K1KP01AXD01
and 02.4C1BE01DRV01 and 02. 4E1ET01PMP01 and 02. 3K1RB03 , UA2CP01
and 02.42113SS08Termination of control cable for energization of
KWH at kiln-II RDF panel42114SS08Provision of power and control
supply for standby CF silo blowers (37KW+11KW)42115_Complete
overhauling of following motors; 4C1BE01DRV02
(TASK-2-001129),4K1KP01FNC02,4E1SC01 (TASK-2-001587),4E1SC02
(TASK-2-001699),4E1SC03,4K1KP01AXD01,4K1KP01JL01,4G1BU03,4G1BU04,4C1BF01.Cooler
/ Coal Mill1SS15Checking, cleaning & tightening of Connections
of MV Feeders4222SS15Checking, cleaning & tightening of
Connections of MV FeedersC213SS15Maintenance Liquid Starter of Coal
Mill Main DriveC214SS15Checking, cleaning tightening of connections
of Distribution Transformers4225SS15Checking, cleaning tightening
of connections of Distribution TransformersC216SS15Checking,
cleaning tightening of connections of converter
Transformers4227SS15Checking, cleaning & tightening of
Connections of VVVF Panels (Cooler EP Fan)4228SS15Inspection of
cooler EP chambers4229SS15Inspection of cooler EP transformer &
insulator42210SS15Checking, cleaning & tightening of
connections of Main incomers422N101422N102C21N10111SS15Checking,
cleaning & tightening of connections of MStarts of MCC
422N10142212SS15Checking, cleaning & tightening of connections
of MStarts of MCC 422N10242213SS15Checking, cleaning &
tightening of connections of MStarts of MCC
C21N101C2114SS15Checking, cleaning & tightening of connections
of EP Panel42215SS15Lights to be changed of Cooler
Chambers42216SS15Truck loading panel contactor replacment and
cleaning.4T117SS15Preparation of two RDOL modules and one DOL
module for new pet coal hopper.CN118SS15Dismental of all MCC'S
emergency incomer supply network analyzer DIRIS A40 and reinstalled
at grid station line I feeder for energy monitoring.19SS15Control
cable laying from SS06 to grid station line II all feeders REF542+
for energy monitoring.32120_Inspection of 4R1FN09DRV01
(TASK-2-001486) motor, Inspection and working on Carbon brush
compartment CR1RM01DRV01 (TASK-2-001440), Inspection of
UW1.PU05.DRV01-M2001 (TASK-2-000874), inspection of
UW1.PU04.DRV01-M2001 (TASK-2-000505),inspection of
UW1.PU05.DRV01-M2001(TASK-2-000874)21_Complete overhauling of
following motors;
4R1FN03DRV01M2001,4R1FN13DRV01M2001,4R1FN14DRV01M2001,4R1PQ01-DRH01-M2001,4R1PQ01-DRH01-M2008
(TASK-2-000951),4T1.AY01.DRV01M2001,4T1BF01-FNJ01M2001,4T1BF02FNJ01M2001,4U1BF01FNJ01M2001,UW1PU09DRV01,CN1BF02FNJ01M2001,CN1BF03FNJ01M2001,
CR1.SE01.DRV01M2001 & CW1.RB01.DRV01M2001.SS15Legends25 % Work
Done50 % Work Done75 % Work DoneWork CompletedSr. Manager
(Electrical)
&R&"Bookman Old Style,Bold"&12Elect-F-01
Aug 2014 (Done)Fauji Cement Company LimitedElectrical Department
(Line 2)Maintenance Schedule During Shutdown From: 25-08-2014 to
16-09-2014Sr.NoAreaJob
DescriptionFlowCodeDate2829303112345678910111213141516Crusher /
Storage1SS03Checking, cleaning & tightening of Connections of
MV Feeders221100%2138Checking, cleaning & tightening of
Connections of MV Feeders_100%3SS03Inspection & cleaning of
carbon brushes chamber of Premix crusher Main
Drive221100%4_Inspection & Cleaning of all local
Panels_100%5SS03Checking, cleaning & tightening of connections
of MStarts of MCC 221N101222100%6SS05Checking, cleaning &
tightening of connections of MStarts of MCC 222N101222100%7_Oil
filling in Brake motors 2E1BC03_M7101&02221100%8_Installation
of brake on 2E1BC04 Motor221100%100%9_Connection Box repairing of
2D1WBDRV01 & 02221100%10_Complete overhauling of following
motors; 2E1BC02DRV01 (TASK-2-001478), A1L04M2,2D1BF01RFJ01, C1U03M1
& C1J04M1100%Raw Mill1SS06Inspection, cleaning & tighten of
MV Feeders321100%2SS06Inspection, cleaning & maintenance of
Liquid Starter of Raw Mill Main Drive321100%3SS06Inspection &
cleaning of carbon brushes chamber of Raw Mill Main
Drive321100%4SS06Inspection, cleaning & maintenance of Liquid
Starter of Raw Mill Fan Drive321100%5SS06Inspection & cleaning
of carbon brushes chamber of Raw Mill Fan
Drive321100%6SS06Inspection & cleaning of distribution
transformer321100%7SS06Inspection & cleaning of converter
transformer321100%8SS06Inspection & cleaning of VVVF Panel
(Separator Drive & Premix Feeder)321100%9SS06Inspection &
cleaning of MStarts of MCC321N101321100%10SS06Inspection &
Cleaning of all local Panels321100%11SS06Complete overhauling of
following motors; 3F1RM01LBS01M2001, 3F1RM01LBS01M2004,
3K1BF02FNJ01M2001, 3C1BF02FVJ01M5101, 3E1BF01RFJ01M5101,
3J1BF03FNJ01M2001 & 3J1TC03FNJ04M2001321100%Kiln1SS08Checking,
cleaning & tightening of Connections of MV
Feeders421100%2SS08Checking, cleaning tightening of connections of
Distribution Transformers421100%3SS08Checking, cleaning tightening
of connections of converter Transformers421100%4SS08Oil to be
filled in 4G1FN01XCT01 (Raw Mill EP Fan)421100%5SS08Oil to be
filled in 4K1KN01XCT01 (Kiln Drives)421100%6SS08Checking, cleaning
& tightening of Connections of VVVF Drives (Kiln
master+Follower,iD fan 1+2,Raw Mill EP fan)421100%7_Inspection of
Raw Mill EP chambers4E1'100%8_Replacement of inspection window
glass of Chamber 01,02 and 03.4E1'100%9_Inspection of Raw Mill EP
transformer & insulator4E1'100%10SS08Checking, cleaning &
tightening of connections of MStarts of MCC
421N101421100%11SS08Checking, cleaning & tightening of
connections of MStarts of MCC 421N102421100%12SS08Contact cleaning
of following motors: 4K1KP01AXD01 and 02.4C1BE01DRV01 and 02.
4E1ET01PMP01 and 02. 3K1RB03 , UA2CP01 and
02.421100%13SS08Termination of control cable for energization of
KWH at kiln-II RDF panel421In progress14SS08Provision of power and
control supply for standby CF silo blowers
(37KW+11KW)421100%15_Complete overhauling of following motors;
4K1KP01FNC02, 4E1SC01 (TASK-2-001587), 4E1SC03, 4K1KP01AXD01,
4K1KP01JL01, 4G1BU03, 4G1BU04, 4C1BF01.100%Cooler / Coal
Mill1SS15Checking, cleaning & tightening of Connections of MV
Feeders422100%2SS15Checking, cleaning & tightening of
Connections of MV FeedersC21100%3SS15Maintenance Liquid Starter of
Coal Mill Main DriveC21100%4SS15Checking, cleaning tightening of
connections of Distribution Transformers422100%5SS15Checking,
cleaning tightening of connections of Distribution
TransformersC21100%6SS15Checking, cleaning tightening of
connections of converter Transformers422100%7SS15Checking, cleaning
& tightening of Connections of VVVF Panels (Cooler EP
Fan)422100%8SS15Inspection of cooler EP
chambers422100%9SS15Inspection of cooler EP transformer &
insulator422100%10SS15Checking, cleaning & tightening of
connections of Main
incomers422N101422N102C21N101100%11SS15Checking, cleaning &
tightening of connections of MStarts of MCC
422N101422100%12SS15Checking, cleaning & tightening of
connections of MStarts of MCC 422N102422100%13SS15Checking,
cleaning & tightening of connections of MStarts of MCC
C21N101C21100%14SS15Checking, cleaning & tightening of
connections of EP Panel422100%15SS15Lights to be changed of Cooler
Chambers422100%16SS15Truck loading panel contactor replacement and
cleaning.4T1100%17SS15Dismantle of all MCC'S emergency incomer
supply network analyzer DIRIS A40 and reinstalled at grid station
line I feeder for energy monitoring.In progress (50%
Done)18SS15Control cable laying from SS06 to grid station line II
all feeders REF542+ for energy monitoring.321100%19_Inspection of
4R1FN09DRV01 (TASK-2-001486) motor, Inspection and working on
Carbon brush compartment CR1RM01DRV01 (TASK-2-001440), Inspection
of UW1.PU05.DRV01-M2001 (TASK-2-000874), inspection of
UW1.PU04.DRV01-M2001 (TASK-2-000505),inspection of
UW1.PU05.DRV01-M2001(TASK-2-000874)100%20_Complete overhauling of
following motors; 4R1FN03DRV01M2001, 4R1PQ01-DRH01-M2008
(TASK-2-000951), 4T1.AY01.DRV01M2001, 4T1BF01-FNJ01M2001,
4T1BF02FNJ01M2001, 4U1BF01FNJ01M2001, CN1BF02FNJ01M2001,
CN1BF03FNJ01M2001, CW1.RB01.DRV01M2001 &
CW2RB01DRV01M2001SS15100%
&R&"Bookman Old Style,Bold"&12Elect-F-01
Dec 2014Fauji Cement Company LimitedElectrical Department (Line
2)Maintenance Schedule During Shutdown From: 07-02.15 to
15.02.15Sr.NoAreaJob DescriptionFlowCodeDate070809101112131415Raw
Mill1SS06Checking, cleaning & tightening of connections of
MStarts of MCC 321N1012SS06Checking, cleaning & tightening of
connections of MStarts of MCC 321N1023SS06Checking, cleaning &
tightening of Connections of MV Feeders4SS06Checking, cleaning
& tightening of Connections of VVVF Panels (Mill Seperator
fan)5_Inspection and Replacement of carbon brushes in following
motors1. 3F1RM01DRV01_M10012. 3F1FN01DRV01_M10013F16_Complete
overhauling of following motors;
3J1BF01FNJ01,3J1BF02FNJ01,3C1BF01FNJ01.3J1+3C1Kiln1ss08Checking,
cleaning & tightening of connections of MStarts of MCC
421N1014212ss08Checking, cleaning & tightening of connections
of MStarts of MCC 421N1024213ss08Checking, cleaning &
tightening of Connections of MV Feeders4214ss08Checking, cleaning
& tightening of Connections of VVVF Panels (Rawmill Ep,kiln
Master+Follower,Idfan 01&02)4215ss08Mcontrol repacement of
4C1TC02FNJ01M2001,4C1TC01FNJ01,4C1BE01DRV01,4C1BE01DRV024C16ss08Oil
filling in 4G1FN02XCT01 (ID fan 02 transformer)4G17ss08Complete
overhauling of following motors;
4C1TC02FNJ01M2001,4E1SC01DRV01M2001,4E1SC02DRV01M2001,4C1TC04FNJ02M2001,4C1RF02DRV01,4C1RF02DRV024C1,4E1Cooler
/ Coal Mill1SS15Checking, cleaning & tightening of Connections
of MV Feeders4222SS15Checking, cleaning & tightening of
Connections of MV FeedersC213SS15Maintenance and water refilling in
liquid Starter of Coal Mill Main DriveC215SS15Checking, cleaning
& tightening of Connections of VVVF Panels (Cooler EP
Fan)4226SS15Inspection of cooler EP chambers42211SS15Checking,
cleaning & tightening of connections of MStarts of MCC
422N10142212SS15Checking, cleaning & tightening of connections
of MStarts of MCC 422N10242213SS15Checking, cleaning &
tightening of connections of MStarts of MCC
C21N101C2114SS15Checking, cleaning & tightening of connections
of EP Panel42215SS15Lights to be changed of Cooler
Chambers42216SS15Power cable laid from 4R1FN09XCC01 to 4R1FN09XFC01
and terminate also42217SS15Inspection,cleaning & tighteningPFC
pannel and cleaned the contects of power contactor of MCC 422
N101,422 N102.42218SS15Inspection,cleaning & tightening PFC
pannel and cleaned the contects of power contactor of MCC C21
N101.C2119SS15Complete overhauling of following motors;
4S1.SC01DRV01M5101,UW1PU03DRV01M2001,UW1PU09DRV01M2001Crusher/
storage1SS03Inspection of motor 2E1BC02DRV01M20012E1'
&R&"Bookman Old Style,Bold"&12Elect-F-01
