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Preventive Maintenance Course Maintenance Course

Maintenance Course Preventive Maintenance Course

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Page 1: Maintenance Course Preventive Maintenance Course

Preventive Maintenance Maintenance CourseCourse

Page 2: Maintenance Course Preventive Maintenance Course

• Inventory

• Menus

• Calibration

• Preventive Maintenance

• Miscellaneous Features

Course Overview

Page 3: Maintenance Course Preventive Maintenance Course

Power Supply Battery and Charger

Mode Module

Rear Panel

Sample and Calibration Traps

Inventory

Page 4: Maintenance Course Preventive Maintenance Course

Compressed AirCleaning Swabs

Dryer

MembranesDopant

Filters

O-Rings and Fuses

Inventory

Page 5: Maintenance Course Preventive Maintenance Course

Inventory

Customer Service• USA – 866-517-5580 (0830 to

1700 EST)

Technical Service• USA – 800-856-1716

Page 6: Maintenance Course Preventive Maintenance Course

Inventory

How many 90-minute batteries come with the VT2?

What power options are there for the VT2?

What is used to clean components on the VT2?

Page 7: Maintenance Course Preventive Maintenance Course

Operator mode 0 0 0

Administrator PIN 9 1 2

9 1 2

MENU TO QUIT

- - - ENTER CODE - - -

- ENTER - TO ACCEPT

Administrator Log-onMenus

Page 8: Maintenance Course Preventive Maintenance Course

MENU2 CAL ON SUBSTANCEINT l 8SMP l 0PLASMAGRAM

MENU3 ADJUST WINDOWSCAL FLOWSAVE PKS RAWCONNECT WIRE IR

Administrator MenusMenus

Page 9: Maintenance Course Preventive Maintenance Course

Menus

What is the Administrator log-on number?

What are some features of the Administrator mode?

How do you return to Operator mode?

Page 10: Maintenance Course Preventive Maintenance Course

Why calibrate?• Calibration introduces a

known substance into the detector for identification.

• After the VaporTracer2 identifies the calibrant, the software will adjust the positions of all substances.

• The VaporTracer2 must be calibrated for accurate detection.

Calibration

Page 11: Maintenance Course Preventive Maintenance Course

When do you calibrate?• After powering up• After changing modes• At the beginning of each

shift• When the unit is moved • At higher elevations• When atmospheric

conditions change (humidity, pressure)

Calibration

Page 12: Maintenance Course Preventive Maintenance Course

Press to begin calibration.Press to begin calibration.

CAL REQUIRED TNT _ _NIT _ _RDX _ _PET _ _HMX _ _AM _ _

MENU TO CONTINUE

Calibration

Page 13: Maintenance Course Preventive Maintenance Course

Use to highlight Use to highlight CAL EXT, , then press ..

MENU 1 SELECT SUBSTANCEBEEPER OFFLIGHT ONMETHOD VAP

INT

ONOFF

CAL EXT

PART

Calibration

Page 14: Maintenance Course Preventive Maintenance Course

INSERT CAL TRAP TIME STD LAST 6.169 6.134

-MENU- TO EXIT

-START- TO CAL

Insert the calibration trap into the desorber and then press .

Calibration

Page 15: Maintenance Course Preventive Maintenance Course

Press to accept the highlighted peak.

STD 6.16 LAST 6.13 HEIGHT TIME

-ENTER- TO ACCEPTGET EXPANDED LIST

5892 6.154

Calibration

Page 16: Maintenance Course Preventive Maintenance Course

• If the proper peak is not highlighted, use to select it.

• The correct peak is the peak closest to the STD peak (usually between 6 and 8 ms).

STD 6.16 LAST 6.13 HEIGHT TIME

-ENTER- TO ACCEPTGET EXPANDED LIST

6328 6.159 234 3.289 567 9.583

Calibration

Page 17: Maintenance Course Preventive Maintenance Course

CALIBRATION DONE

-ENTER- TO CLEAR

TO VERIFY THE CALIBRATION INSERT VERIFICATION TRAP THEN PRESS START

Verification

• When Calibration is done, insert a Verification trap (marked with “V”) into the desorber and press START.

Calibration

Page 18: Maintenance Course Preventive Maintenance Course

VERIFY SUCCESSFUL

REMOVE TRAP AND PRESS ENTER TO CLEARDOWN

VERIFY FAILURE

REMOVE TRAP AND PRESS ENTER TO CLEARDOWN

THEN CALIBRATE AGAIN

READY P+ 10 100 1k 10kTNT --NIT --RDX --PET --HMX --AM --

The READY screen displays after CLEARDOWN.

Calibration Verification Results

Page 19: Maintenance Course Preventive Maintenance Course

Calibration

Why is calibration necessary?

Which menu is used to access calibration?

How do you verify calibration?

If a calibration peak is not highlighted, which arrow do you use to select the proper peak?

When do you calibrate?

Page 20: Maintenance Course Preventive Maintenance Course

• Shift

• Weekly

• Monthly

• Annual

Preventive Maintenance

Page 21: Maintenance Course Preventive Maintenance Course

ITMS Detector Schematic

Preventive Maintenance

Page 22: Maintenance Course Preventive Maintenance Course

Detector Schematic

Dryer

Desorber

Display Screen

Dopant

Membrane

Preventive Maintenance

Page 23: Maintenance Course Preventive Maintenance Course

Power-down the unit. Wear white cotton gloves. Clean the desorber. Clean the membrane. Calibrate.

Shift MaintenancePreventive Maintenance

Page 24: Maintenance Course Preventive Maintenance Course

Power-down the unit. Wear white cotton gloves. Change the dryer. Inspect dryer tube o-rings. Clean the fan filter. Inspect the dopant. Calibrate.

Weekly MaintenancePreventive Maintenance

Page 25: Maintenance Course Preventive Maintenance Course

Power-down the unit. Wear white cotton gloves. Perform Weekly

Maintenance. Change the membrane. Power-on the unit. After 4 hours, calibrate.

Monthly MaintenancePreventive Maintenance

Page 26: Maintenance Course Preventive Maintenance Course

Wipe around the entire nozzle area.

Wipe around the entire seam between the top and bottom housing.

Annual Maintenance - Radiation Wipe TestPreventive Maintenance

Page 27: Maintenance Course Preventive Maintenance Course

When is preventive maintenance required?

How many hours do you wait to calibrate after monthly maintenance is completed?

What are the steps for weekly maintenance?

Are wearing cotton gloves optional?

Preventive Maintenance

Page 28: Maintenance Course Preventive Maintenance Course

• A substance must give off a sufficient amount of vapor to be detected.

• Heat increases the amount of vapor that is emitted.

• The vapor must be contained (vapor release point).

Vapor SamplingMiscellaneous Features

Page 29: Maintenance Course Preventive Maintenance Course

• After attaching the vapor plate, the unit will need 15 minutes to adjust temperatures.

• Perform calibration.• MENU 1 Highlight CAL INT.• Verify calibration using the

Check Sample.

Vapor Calibration and VerificationMiscellaneous Features

Page 30: Maintenance Course Preventive Maintenance Course

Power-down the unit. Remove the compartment

cover. Plug in and insert the module. Reinstall cover. Power-on the unit. Calibrate.

Changing ModesMiscellaneous Features

Page 31: Maintenance Course Preventive Maintenance Course

How is a mode module inserted into the VT2?

What is the vapor plate?

How do you verify vapor calibration?

Miscellaneous Features

Page 32: Maintenance Course Preventive Maintenance Course

• Inventory

• Menus

• Calibration

• Preventive Maintenance

• Miscellaneous Features

Course Review