Maintenance and Repair Parts - · PDF fileEngine type 4-stroke, over head valve, ... This Maintenance and Repair Parts m anual covers ... Subassemblies and detailed parts are identified

P/N 11995BSeptember 2005 V2

Engine Powered Gasoline

Battery Electric

Maintenance andRepair Parts

LIMITED WARRANTY

Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for aperiod of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in aDealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, arefound to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at nocharge.

Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective willbe replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer.

The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during theapplicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by SnorkelService Department prior to performing any warranty repair or replacement.

Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunderunless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel ServiceDepartment within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must benotified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warrantyperiod.

At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repairedunder this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warrantyreplacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’sVendor to Dealer or Customer.

REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond thenormal warranty period of the machine upon which the part was installed.

THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.

2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, ifsuch modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adverselyaffects the stability, reliability or service life of the Snorkel product or any component thereof.

3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but isnot limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair PartsManuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but notlimited to hydraulic fluid, filters and lubrication.

4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application ortype of environment in which the machine may be used; such as, but not limited to sandblasting applications.

5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.

6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but notlimited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lostorders, lost rental revenue, lost profits or increased cost.

This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or VicePresident-Marketing.

SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSEAND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOTLIMITED TO INJURY TO PERSONS OR PROPERTY.

The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whomthe Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel ServiceDepartment for further assistance.

Effective July 1995

© Snorkel – all rights reserved Printed in New Zealand

MHP15J – 11995B page 1

Table of Contents

General Specifications

General Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3

Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 3

Working Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table of Contents

Maintenance Information

About this Manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Manual Organization. . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Specifications. . . . . . . . . . . . . . . . . . . . . . . 5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Repair parts and illustrations. . . . . . . . . . . . . . . . . . 5

Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts index - Page locator . . . . . . . . . . . . . . . . . . . . 5

Maintenance and Schematics. . . . . . . . . . . . . . . . . . . 5

Maintenance information . . . . . . . . . . . . . . . . . . . . . 5

Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . 6

Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pre-operational Inspection. . . . . . . . . . . . . . . . . . . . 7

Hydraulic Hose Age . . . . . . . . . . . . . . . . . . . . . . . . . . 7

90 Day or 150 Hour Maintenance(Trained Service Technician) . . . . . . . . . . . . . . . . . 8

Yearly or 500 Hour Maintenance (Trained Service Technician) . . . . . . . . . . . . . . . . . 8

Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure gun application . . . . . . . . . . . . . . . . . . . . . 9

Rotation bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rotation gear teeth and pinion . . . . . . . . . . . . . . . . 9

Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . . 9

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Preventive inspection maintenance90 day or 150 hour checklist . . . . . . . . . . . . . . . . . 11

Torque chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

To order service or repair parts . . . . . . . . . . . . . . . . 14

ANSI and OSHA compliance. . . . . . . . . . . . . . . . . 14

Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Section 1. - Repair Parts

Trailer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Trailer assembly illustration. . . . . . . . . . . . . . . . . . . 1-3

Boom assembly illustration . . . . . . . . . . . . . . . . . . . 1-4

Boom assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Platform assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Column assembly illustration. . . . . . . . . . . . . . . . . . 1-9

Placards and decals installation . . . . . . . . . . . . . . 1-10

2000kg axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

2000kg axle assembly illustration . . . . . . . . . . . . . 1-13

Levelling assembly illustration. . . . . . . . . . . . . . . . 1-14

Levelling Assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-15

page 2 MHP15J – 11995B

Table of Contents

Section 3. - Electrical

Electrical schematic illustration . . . . . . . . . . . . . . . . 3-3

AC motor option wiring schematic illustration . . . . . 3-4

Road transport electric illustration. . . . . . . . . . . . . . 3-5

Upper control box assembly . . . . . . . . . . . . . . . . . . 3-6

Lower control box assembly . . . . . . . . . . . . . . . . . . 3-7

Section 2. - Hydraulics

Hydraulic schematic illustration for standard units . 2-3

Main control valve - sheet 1 . . . . . . . . . . . . . . . . . . 2-4


Upper boom lift cylinder assembly . . . . . . . . . . . . . 2-6

Lower boom lift cylinder assembly . . . . . . . . . . . . . 2-7

Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-8

Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-9

Oil distributor assembly - 3 port. . . . . . . . . . . . . . . 2-11

Oil distributor assembly 3 port illustration . . . . . . . 2-12

Distributor 3 port . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Section 4. - Options

Rotator option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Rotator option illustration. . . . . . . . . . . . . . . . . . . . . 4-3

General Specifications

n General Specifications

n Engine Specifications


SPECIFICATIONS MHP15J

Nominal working height 14.8m 48’ 7”

Maximum height to basket floor 13m 42’ 6”

Maximum outreach 6.8m 22’ 8”

Maximum outreach height 6.90m 22’ 6”

Maximum width of base

Stabilisers retracted

Stabilisers extended

1.75m

3.53m

5’ 7”

11’ 5”

Safe working load (unrestricted) 200kg 440lbs

Standard colour Orange base/boom grey platform

Platform size 1200 x 760 x 1100mm

Aluminum

4’ x 2’ 6” x 3’ 7”

Aluminum

Travelling height 1.82m 5’ 9”

Overall length 7553mm 25’

Maximum towing speed 80km/h 50m/h

Turntable rotation 360o continuous

Trailer tongue weight 100kg 220lb

Engine Make Honda (gas o line)

Model GX 160

Engine type 4-stroke, over head valve, 1 cylinder

Displacement 163 cm3 (9.9 cu-in)

Bore x Stroke 68 x 45 mm (2.7 x 1.8 in)

Max. output 4 kW/4,000 rpm

Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm

Fuel gasoline

Fuel Grade automotive gasoline (unleaded or lowleaded preferred)

Fuel consumption 230 g/PSh

Cooling system Forced air

Ignition system Transistor magneto

PTO shaft rotation Counterclockwise

Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt)

Oil Grade SAE 10W-30

n Working Envelope


General Specifrications

16 (52.4)

15 (49.2)

14 (45.9)

13 (42.6)

12 (39.3)

11 (36.1)

10 (32.8)

9 (29.5)

8

8

(26.2)

(26.2)

7

7

(22.9)

(22.9)

6

66

(19.6)

(19.6)(19.6)

5

55

(16.4)

(16.4)(16.4)

4

44

(13.1)

(13.1)(13.1)

3

33

(9.8)

(9.8)(9.8)

2

22

(6.5)

(6.5)(6.5)

1

11

(3.2)(3.2)

00

(0)

(0)

MET

RES

METRES

FEET

FEET


n About this Manual:

This Maintenance and Repair Parts manual coverscurrent production machines only.

While Snorkel has attempted in every way toconfirm that all information in this manual is correct, improvements are being constantly made to themachine that may not be reflected in this manual.

NOTE:

It is recommended that you record the serial andmodel number of your machine (see page 14 of this chapter). This information is found on the serialnumber placard.

n Manual Organization

The Repair Parts Manual consists of five sectionswith an individual table of contents precedingsections 1 through 4.

Subassemblies and detailed parts are identified byindex numbers on the illustrations that correspondto the item numbers on the parts listing. Whenrequesting any part, always specify complete partnumber, description, model and serial number ofyour unit.

The following is a general description of eachsection and its contents.

q General Specifications

The section immediately preceding, containsinformation relating to the general specifications ofthe MHP15J.

q Maintenance

The pages immediately following, containinformation as to the maintenance schedules -lubricants and procedures for proper lubrication ofthe unit.

q Repair parts and illustrations

Repair Parts (Section 1), contains parts listingsand illustrations for general mechanical repairparts of all major installations and subassembliesof the unit.Hydraulics

q Hydraulics

(Section 2), contains parts listings and illustrationsof hydraulic components installations includinghydraulic schematics and individual componentssuch as cylinders, controls valves and solenoidoperated valves.

q Electrical

Electrical (Section 3), contains listings andillustrations of electrical components installationsincluding wiring schematics.

q Options

Options (Section 4), contains parts listings andillustrations of optional installations that may beinstalled on your unit.

q Parts index - Page locator

The parts index - page locator, identifies thecomponent by name and directs you to the sectionand page number where you may find informationfor that part such as its part order number, etc.

n Maintenance and Schematics

q Maintenance information

The parts drawings located in the repair partssections, are designed for use as a guide for proper disassembly of the machine and components aswell as for parts replacement. Always refer to thehydraulic system installation drawings and theelectrical wiring diagram before removing ordisassembling associated parts.

Do not attempt to disconnect or remove anyhydraulic l ine before reading andunderstanding all text concerning thesystem hydraulics. In most cases,disassembly of the machine will be obviousfrom the illustration.

DO NOT mod ify this ariel plat form with outprior writ ten con sent of Snor kel En gi neering De part ment.

Mod i fi ca tion may void the war ranty,ad versely af fect sta bil ity, or af fect theop er a tional char ac ter is tics of the arielplat form.

When disassembl ing or reassembl ingcomponents, complete the procedural steps insequence. Do not partially disassemble orassemble one part, then start on another. Alwayscheck your work to assure that nothing has beenoverlooked.

The following list is a gentle reminder whendisassembling or assembling the machine.


CAUTION

CAUTION

ü Always be conscious of weight.

ü Never attempt to lift heavy objects without the aid ofa mechanical device.

ü Do not allow heavy objects to rest in an unstablecondition.

ü Always make sure work platform is in stowedposition - blocked or the weight removed by asuitable lifting device before disconnecting thehydraulic hose from the motor/pump unit to the liftcylinder.

üWhen raising a portion of the machine, be sure thatadequate blocking is properly positioned - Do notdepend on lifting device to hold and secure weight.

ü If a part resists removal, check to see if all fasteners, electrical wiring, hydraulic lines, etc., have beenremoved or that other parts are not interfering.

Parts should be thoroughly inspected beforerestoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machinedsurfaces by honing or polishing with #600 crocuscloth, followed by a thorough cleaning in anapproved cleaning solvent, and blown dry withcompressed air. Do not alter the contour of any part.If this operation does not restore the part to aserviceable condition, replace the part.

Replace all O-rings, seals, and gaskets atreassembly. Use new roll pins or cotter pins. Dip allpacking rings and seals in hydraulic oil beforereassembling in cylinder and manifold installations.Replace any part having imperfect threads. Ingeneral, units that have been disassembled can bereassembled by reversing the order of disassembly.

Remember that the service life of a machine can beincreased by keeping dirt and foreign materials outof the vital components. Precautions have beentaken to safeguard against this; shields, covers,seals and filters are provided to keep air and oilsupplies clean; however, these items must bemaintained on a scheduled basis in order to function properly.

At any time air or oil lines are disconnected, cleansurrounding areas as well as the opening andfittings themselves. As soon as a line or componentis disconnected, cap or cover all openings toprevent the entry of dirt or foreign materials.

New parts should remain in their container until theyare ready to be used.

Clearly mark or tag hydraulic lines and electricalwiring connections when disconnecting or removing them from unit. This will assure that they arecorrectly reinstalled.

Proper assembly is critical to the successfulrebuilding of any unit. Carefully inspect any partswhich are to be reused. If in doubt, replace.

“SAFETY FIRST” is a good slogan.

Replace any guards and protective devices thathave been removed to carry out maintenance andrepair work.

n Maintenance schedules

Snorkel has established a Preventive MaintenanceSchedule that includes:

ü Daily Maintenance (Operator’s Inspection)

ü 90 Day or 150 Hour (frequent) Maintenance

ü Yearly or 500 Hour (annual) Maintenance,

These schedules should ensure the detection of any defective, damaged or improperly secured partsand provide information regarding lubrication andother minor maintenance items.

The Maintenance Schedule following, outlines therequirements of these maintenance checks for each time interval. The Operator’s Pre-operationalinspection must be performed by a trained operator.All other maintenance and inspections must beperformed by a trained service technician only.

Note that the 90 Day or 150 hour (frequent) andyearly or 500 hour (annual) Maintenance, requireuse of the Preventive Inspection MaintenanceChecklist to pinpoint all inspection items. Retain acopy of these forms for your records.

They also require that all placards and decals on theunit are to be inspected.

All placards and decals must be in place and legible. Use the placards installation drawing and partslisting in the repair parts section 1 of this manual tocheck these placards and decals.

Snorkel recommends that you make additionalcopies of the Preventive Inspection MaintenanceChecklist forms for your use in performing these

Failure to perform the PreventiveMaintenance at the intervals outlined in theMaintenance Schedule may result in a unitbeing operated with a defect that could resultin INJURY or DEATH of the unit operator. DONOT allow a unit to be operated that has beenfound to be defective.

Repair all defects before returning the unit toservice.



DANGER

n Daily Maintenance



q Pre-operational Inspection

Item Service Required

Engine fuel level Look to see that the fuel tank is full

Fuel tank cap Check to see that the cap is tight

Engine oil level Check oil level (between dipstick lines)

Fuel leaks Visually inspect (hoses and connections)

Engine cooling Check that grills are not blocked

Wiring harnesses Visually inspect (installation, condition)

Battery terminals Visually inspect (no corrosion)

Battery fluid level Check fluid level (1/4" or 6 mm below filler neck)

Hydraulic oil level Visually inspect level (between lines on gauge)

Hydraulic oil leaks Visually inspect (hoses, tubes)

Tires and wheels Visually inspect (condition)

Bolts and fasteners Visually inspect (condition)

Structural damage and welds Visually inspect (weld cracks, dents)

Lanyard anchor points Visually inspect (condition)

Platform gravity gate Check condition and operation

Platform guardrails Visually inspect (condition)

Flashing light (option) Visually inspect (operation)

Ground control switches Actuate and inspect for proper operation

Emergency lower Check operation (causes correct motion)

n Hydraulic Hose Age

EN982 Clause 7.3.1 requires the manufacturing date of each hydraulic hose to be clearly visible on thehose.

Hoses used in production of this unit are manufactured by Parker and the manufacturing date is present ina coded format.

The key to decode the date is as follows:

11 - 4Q 9911- 4Q 99

Manufacturing Plant Number

Sample Hose Code

Year of Manufacture

Manufacturing Period (i.e. 4th Quarter)



n 90 Day or 150 Hour Maintenance(Trained Service Technician)

Components Service Required Recommended Lubricant or FurtherInstructions

Daily maintenance Perform maintenance as per schedule

Preventive inspectionmaintenance checklist

Perform inspection, complete form Retain copy of checklist

Placards and decals inspection Inspect using drawing and parts listing in section 1 (repair parts)

Replace any missing orunreadable decals/placards

Rotation bearing Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L

Rotation bearing teeth & pinion Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L

Platform rotator Check smooth operation Repair or replace if not workingproperly

Platform controls Check smooth operation & speeds

Battery Check specific gravity 1.260/1.275 at 27° C.

Hydraulic filter Check condition Replace if dirty

Engine RPM Check for proper engine RPM (2500) See engine manufactures owner's manualEngine oil Replace per engine owners manual

n Yearly or 500 Hour Maintenance (Trained Service Technician)

Components Service Required Recommended Lubricant or FurtherInstructions

90 day or 150 hour maintenance Perform maintenance per schedule

Hydraulic oil reservoir Clean and replace fluid Shell Tellus 32 or similar

Hydraulic filter Replace After 1st. 50 hours, thereafterat recommended interval

Hydraulic pressures Check pressures

n Lubricants

Specific lubricants as recommended by Snorkel,should be used in maintaining your unit. If in doubtregarding the use of lubricants other than thoselisted, contact Snorkel.

q Pressure gun application

Service all fittings as indicated in the MaintenanceSchedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Overlubrication can collect dirt and foreign matter whichacts as an abrasive. Lubrication of accessoryequipment should be in accordance with themanufacturer’s recommendations.

q Rotation bearing

Rotation bearing. Pressure gun lubricate bearingat recommended interval using lubricant asoutlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the fontplate of the turntable.

q Rotation gear teeth and pinion

Rotation gear teeth and pinion. Gear teeth andgear box pinion should be lubricated with a multipurpose grease.

q Engines

Engine. Refer to the engine manufacturer’sinstruction manual or consult your local engineservice representative if engine adjustments orrepairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and serviced at recommended intervals.

q Hydraulic oil reservoir

Hydraulic oil reservoir. The fluid level should bekept between the low and full marks on the dipstickand should be checked with all cylinders fullyretracted and the platform in stowed position.

It is absolutely necessary that only new, cleanhydraulic oil is added.

If it becomes necessary to add or use an oilother than the recommended fluid, it isimportant that it be compatible andequivalent to the factory fill. Local oilsuppliers can generally furnish thisinformation.

If questions still remain, contact Snorkel for furtherinformation.



CouplingMulti purpose

grease onshaft

Rotation bearing(2 points)

Rotation gearteeth and

pinion

Knuckle pinMP grease

Hydraulic oil reservoirand filter

RHS of Trailer

The illustration locates the lubrication points of the MHP15J.

CAUTION

n Battery

Battery. The battery will have longer life if the waterlevel is maintained and it is kept charged. The unitwill have better starting characteristics with a fullycharged battery.

In cold weather the battery should be maintained atfull charge to keep from freezing. An extremely lowor dead battery can freeze in cold weather. Makesure connections are clean and tight.

Make sure charging equipment is operatingproperly.

Lead-acid batteries contain sulfuric acidwhich will damage eyes or skin on contact.When working around batteries, ALWAYSwear a face shield to avoid acid in eyes.

If acid contacts eyes, flush immediately withclear water and get medical attention.

Wear rubber gloves and protective clothingto keep acid off skin, if acid contacts skin,wash off immediately with clear water.

Lead-acid batteries produce flammable andexplosive gases. NEVER allow smoking,flames or sparks around batteries.

page 10 MHP15J – 11995B


DANGER

Inspection Procedures Codes

(1) Weld cracks, dents and/or rust

(2) Installation

(3) Leaks

(4) Operation

(5) Condition

(6) Tightness

(7) Residue buildup

(8) See placards and decals inspection chart

Check OK 4 X

Chassis

Structural (1)Tires (5)

Tire pressure (5)

Hydraulic tubes and hoses (3,5)Decals and placards (2,8)

Wheel nuts (6) Torque 95lbft 130NM

Battery disconnect switch (4)Lubrication points

Pins, pin keepers (2)

TurntableStructural (1)

Swivel mount assembly (2,3)

Hydraulic tubes and hoses (3,5)Cowling (5,6)

Wire harness (2,5)System pressure (Max 2500 psi)

Lubrication points

Emergency bleed down valve (4,3)Engine (2,4)

Engine charging system (4)

Engine air filter (5)Hydraulic pump (4)

Engine oil (5)Electric choke (4)

Hydraulic oil reservoir (2,3,5)

Hydraulic oil reservoir filler/breather cap (2,6)Hydraulic oil reservoir fluid level (5)

Hydraulic oil return filter (3,4)

Pins, pin keepers (2)

Lower BoomsStructural (1)

Boom lift cylinder pin caps (2,6)Boom lift cylinder and holding valve (3,4)

Jib cylinder pin (3,4)

Hydraulic tubes and hoses (3,5)Electrical Wires (5,2)

Upper Booms

Structural (1)Electrical wires (5)

Jib cylinder pin caps (2,6)

Jib cylinder and holding valve (3,4)Hydraulic hoses and tubes (3,5)

Decals and placards (2,8)

Platform rotator (Optional) (3,4)

Check OK 4 X

Platform rotation holding valve (3,4)Rotator mounting bolts (2,6)

Platform

Structural (1)Decals and placards (2,8)

Platform gate (4)

Hydraulic tubes and hoses (3,5)Platform mounting bolts (2,6)

Correct operator's manual in document holder (2)

BatteryBattery terminals (6,7)

Battery electrolyte level (5)

Fuel Tank

Fuel tank (3,5)Fuel tank cap (2,3,4,5)

Ground Control Station

Station selector switch - ground controlsplatform controls DO NOT work (4)

Station selector switch - platform controlsground controls DO NOT work (4)

Cold start (4) ChokeKeyed master switch (4)

Boom speed rheostat switch (4)

Turntable rotation (4)Upper boom lift UP - DOWN (4)

Lower boom lift UP - DOWN (4)

Jib boom lift UP - DOWN (4)Emergency stop (4)

Platform Control Station

Foot switch (4)Foot switch, functions operate when engaged (4)

Anti-restart switch (4)

Cold start (4) ChokeBoom speed rheostat switch (4)

Turntable rotation (4)Upper boom lift UP - DOWN (4)

Lower boom lift UP - DOWN (4)

Jib boom lift UP - DOWN (4)Emergency stop (4)

Optional Equipment

Air line to platform (2,4)Dual fuel system (2,4)

Platform work lights (2,4)

Platform rotation (4)

MHP15J – 11995B page 11


n Preventive inspection maintenance90 day or 150 hour checklist

OK OK - No Service Required Serial Number4 Corrective Action Required

X Corrected, (Record description of corrective action).

page 12 MHP15J – 11995B


Corrective Action Required

Note: If correction action is required on any item, attach sheet indicating problem and action taken.

All items have been properly checked and tested and found to be operating satisfactory or necessary correctiveaction has been completed.

Inspected By: Date

MHP15J – 11995B page 13


5.03 6.78 8.7814.220.1

M3 x 0.5M3.5 x 0.6M4 x 0.7M5 x 0.8M6 x 1

M8 x 1.25M8 x 1M10 x 1.5M10 x 1.25

Grade marking M8.8 M10.9 M12.9

LUBEDk=0.15

DRYk=0.20

TORQUE (N.m)NOM SIZEX

PITCH

CLAMPLOAD

W(N)

PROPERTY CLASS 8.8TENSILESTRESS

AREAAs

2(mm )

PROPERTY CLASS 10.9

CLAMPLOAD

W(N)

TORQUE (N.m)

DRYk=0.20

LUBEDk=0.15

36.6 39.2 58.0 61.2

2 2002 9603 8306 2008 770

1.32 2.07 3.07 6.2010.5

0.991.552.304.657.90

2 990 4 030 5 220 8 43011 950

1.79 2.82 4.17 8.4314.3

1.34 2.11 3.13 6.3310.8

15 97517 10025 32526 725

25.6 27.4 51 53

19.220.538.040.1

21 75023 27534 45036 350

34.837.36973

26.127.95255

M12 x 1.75M12 x 1.25M14 x 2M14 x 1.5

84.3 92.1115125

36 80040 20050 20054 550

88 96140155

66 72105115

50 07554 70068 30074 250

120130190210

90 98145155

M16 x 2M16 x 1.5M20 x 2.5M20 x 1.5

157167245272

68 525 72 900106 950118 750

220235430475

165175320355

93 250 99 200145 550161 550

300320580650

225240435485

M24 x 3M24 x 2M27 x 3M27 x 2

353384459496

154 100167 600200 350216 500

740 8051 0801 170

555605810875

209 700228 100272 650294 600

1 0101 1001 4701 590

755 8201 1001 150

M30 x 3.5M30 x 3M30 x 2M33 x 3.5M33 x 2

561580621694761

244 900253 150271 050302 950332 200

1 4701 5201 6302 0002 200

1 1001 1401 2201 5001 640

333 250344 500368 850412 250452 050

2 0002 0702 2102 7202 980

1 5001 5501 6602 0402 240

M36 x 4M36 x 3M39 x 4M39 x 3

817 865 9761 028

356 600377 600426 000448 700

2 5702 7203 3203 500

1 9302 0402 4902 630

485 300513 800579 750610 650

3 4903 7004 5204 760

2 6202 7803 3903 570

M42 x 4.5M42 x 3M45 x 4.5M45 x 3M48 x 5M48 x 3

1 1211 2061 3061 3981 4731 604

489 300526 400570 050610 250642 950700 150

4 1104 4205 1305 4906 1706 720

3 0803 3203 8504 1204 6305 040

665 850716 350775 750830 400874 950952 800

5 5906 0206 9807 4708 4009 150

4 2004 5105 2405 6106 3006 860

n Torque chart

n To order service or repair parts

When placing an order for service or repair parts,please have the following information available foryour machine.

ü Machine model number

ü Machine serial number

ü Snorkel part number

ü Description of part

ü Quantity of parts required

ü Your purchase order number

ü Address for order to “Ship To”

ü Your desired shipment method

All correspondence relative to this unit, such as fieldreports, discrepancy reports, requests for serviceinformation, etc., should be directed to:

Snorkel36 Bruce RoadP.O. Box 1041Levin 5500New Zealand

Phone: +64 06 368-9168Fax: +64 06 368-9164

Attention: Parts Department

q ANSI and OSHA compliance

All owners and users of the aerial platform mustread, understand, and comply with all applicableregulations. Ultimate compliance to OSHAregulations is the responsibility of the user and theiremployer.

ANSI publ icat ions c lear ly ident i fy theresponsibilities of all personnel who may beinvolved with the aerial platform. A reprint of the“Manual of Responsibilities for Dealers, Owners,Users, Operators, Lessors and Lessees ofANSI/SIA A92.5-1992 Boom-Supported ElevatingWork Platforms” is available from Snorkel dealers or from the factory upon request.

Copies are also available from:

Scaffold Industry Association20335 Ventura Blvd. Suite 310Woodland Hills, CA 91364-2471 USA

q Manuals

Manuals are available from Snorkel to support anyof the machines that we produce.

The specific manuals for MHP15J are as follows:

ü Operator’s ManualSnorkel part number - 11995A

ü Repair Parts ManualSnorkel part number - 11995B

page 14 MHP15J – 11995B


Record machine information here:

Model number*

Serial number*

Date of purchase

Purchased from

Snorkel dealer or distributor

* This information is found on the serial number placard attached to your machine.

Section 1

Trailer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Trailer assembly illustration. . . . . . . . . . . . . . . . . . . 1-3

Boom assembly illustration . . . . . . . . . . . . . . . . . . . 1-4

Boom assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Platform assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Column assembly illustration. . . . . . . . . . . . . . . . . . 1-9

Placards and decals installation . . . . . . . . . . . . . . 1-10

2000kg axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

2000kg axle assembly illustration . . . . . . . . . . . . . 1-13

Levelling assembly illustration. . . . . . . . . . . . . . . . 1-14

Levelling Assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-15

MHP15J – 11995B page 1 - 1

Section 1. - Repair Parts

Trailer assembly

Item Part No Qty Description

1. 9844J 1 Trailer weld2. 10929 1 Drawbar weld3. 10408 4 Stabiliser weld4. 10275A 4 Stabiliser cylinder5. 1045 1 Jockey wheel6. 1038 1 Tow coupling7. 9846 4 Foot plate8. 9948 4 Pin, foot plate9. 8628 4 Pin keeper, 6mm

10. 10293 4 Pin, cylinder to stabiliser11. 8626 8 Pin keeper, 10mm12. 1771 1 Boom lock pin13. 10277-2 4 Cylinder cover14. 10291 4 Pin, stabiliser to housing15. 9981 4 Pressure switch16. 10142 4 Microswitch17. 9844-10 4 Bracket, mudguard18. 8024R-15 1 Right hand mudguard19. 9863 1 Engine cover20. 8773 1 Oil tank21. 7886 1 Dipstick22. 11956A 1 Oil distributor23. 9887 1 Leg control valve24. 9869 2 Mudflap25. 1704-004 2 Wheel rim26. 11027 1 Axle assembly27. 1704-005 2 Tyre28. 8024L-15 1 Left hand mudguard29. 9851-2 1 Floor plate, rear30. 9851-5 1 Floor plate, front31. 11492-1 8 Locktab, 6mm32. 11492-3 8 Locktab, 10mm

page 1 - 2 MHP15J – 11995B

Trailer assembly

TITLE

Page 1 - 3

Trailer Assembly

Snorkel model MHP15JDWG. 00000

1

931

27

23

11

24

13

14

29

3

17

18

21

20

19

4

15

16

2

12

26

10

7

8

28

25

6

22

30

5

32

Trailer assembly illustration

TITLE

Page 1 - 4

Boom Assembly

Snorkel model MHP15J DWG. 00000

9 10

10

14

27

13

19

25

25

2122

6

1

12

12

11

11

2

7

5

8

17

17

4

27

13

26

12

12

28

3

15

20

2423

26

24

2616

18

18

18

18

13

Boom assembly illustration

Boom assembly


1. 9927 1 Lower boom2. 11937 1 Upper boom3. 11409 1 Jib boom4. 7177A 1 Jib cylinder5. 1589A 2 Uper cylinder6. 1578-021 1 Knuckle pin7. 10999 1 Guard, overcentre valve8. 11545 1 Overcentre manifold9. 7851 1 Overcentre valve

10. 1549-024 2 Bush, upper boom11. 1572-004 2 Bush, lower boom12. 1578-015 4 Cap, cylinder13. 8626 3 Pin keeper, 10mm14. 9962 1 Pin, lower cylinder15. 9928A 1 Lower cylinder16. 10029 1 Boom latch17. 1549-005 2 Bush, lower cylinder18. 3624-3 4 Bush, jib boom19. 11597 1 Microswitch20. 1297M 1 Rubber block21. 9794 1 Pin, jib cylinder22. 9790 1 Pin, jib boom23. 9793 1 Pin, jib cylinder24. 8628 2 Pin keeper, 6mm25. 8102 2 Washer, knuckle pin26. 11492-3 3 Locktab, 10mm27. 11492-1 2 Locktab, 6mm29. 9792 1 Pin, basket frame

MHP15J – 11995B page 1 - 5

Boom assembly

page 1 - 6 MHP15J – 11995B

Platform assembly


1. 11429 1 Platform weld2. 11455 1 Basket frame weld3. 11456 1 Bracket weld, frame mount4. 11456-4 As Req Level spacer5. 11461 1 Light, number plate6. 302-0021 1 Foot switch7. 11429-20 1 Gravity gate8. 11429-25 2 Bush, gravity gate9. 9876-4 2 Tail light

Platform assembly

8

7

5

9

31

4

2

6

Motor assembly


1. 1171-4 1 Honda engine GX 1602. 1880-001 1 Coupling assy3. 10417 1 Bell housing (Metric shaft4. 1659 1 Pump5. 1171-4-6 1 Starter motor6. 7013-003 1 Fitting7. 7013-004 1 Fitting8. 7084-001 2 Dowty seal9. 1650-030 1 Battery lead

10. 1650-021 1 Earth lead

MHP15J – 11995B page 1 - 7

Motor assembly

CHALD

HOT

2

3

10

9

48

6

5

1

7

8

Column assembly


1. 11940 1 Column weld2. 11406 1 Lower control box assembly3. 11390-6 1 Slew pinion cover4. 11942 1 Slew pinion gear5. 1067 1 Slew ring6. 9962 1 Pin, lower cylinder7. 9855-1 1 Cover, oil distributor8. 11415A 1 Control valve assembly9. 11597-1 1 Bracket, microswitch

10. 11597 1 Microswitch11. 11943 1 Slew motor and brake12. 9786 1 Pin, boom to column13. 9963 1 Pin, level rod14. 11505 Wiring harness, control valve15. 8626 2 Pin keeper, 10mm16. 8628 1 Pin keeper, 6mm17. 11492-3 2 Locktab, 10mm18. 11492-1 1 Locktab, 6mm

page 1 - 8 MHP15J – 11995B

Column assembly

MHP15J – 11995B page 1 - 9

Column assembly illustration

4

6

5

12

13

10

2

8

7

11

18

17

17

14

9 16

15

15

3

1

Column assembly illustration

Placards and decals installation


1. 9972 1 Serial number plate2. 451776 1 Decal, Hydraulic fluid level3. 0112471 2 Decal, Snorkel4. 7856-45 2 Decal, Tyre pressure5. 7855 1 Decal, Towing speed6. 9207 1 Decal, Hydraulic oil7. 0070420 2 Decal, Emergency lower8. 560239 2 Decal, Snorkel9. 11966 2 Decal, MHP15J

10. 007-1925 1 Decal, Gasoline11. 300699 1 Decal, Operator checklist12. 0130025 1 Decal, Warning13. 0323897 1 Decal, Danger14. 11420 1 Decal, Lower control box15. 0323899 1 Decal, Electrocution hazard16. 11985 1 Decal, Stabiliser control17. 8945 1 Decal, Vin plate18. 11420-1 1 Decal, Upper controls19. 2025-200 1 Decal, Safe working load20. 99228 1 Decal, Caution21. 1772-002K 2 Decal, Boom lock pin22.23. 9428 1 Decal, Danger (Australia Only)

1843 1 Decal, Warning (New Zealand Only)24. 0150448 1 Decal, Harness point

page 1 - 10 MHP15J – 11995B


MHP15J – 11995B page 1 - 11


8

4 8 ,17

20

3

3

16

23

10

21

12

5

18

4

119

19

9

1

6

15, 14, 13

2

18

21

7

24

2000kg axle


A. 11027 Ref Axle assembly1. 11027-7 2 Bearing cup2. 11027-8 2 Bearing cone3. 11027-1 2 Bearing cup4. 11027-2 2 Bearing cone5. 11027-9 2 Hub assembly (Includes 1, 5, 3, 25, 26)6. 11027-4 Ref Seal kit, hub9. 60030-075 2 Flat washer ¾” I.D.

10. 60021-092N 2 Castle nut ¾” U.N.F.11. 60038-043N 2 Split pin12. 11027-10 2 Grease cap13. 2045-001 Ref Caliper assembly, plated, no pads14. 9945-9 2 Anchor plate15. 2045K Ref Seal kit, caliper16. 11027-5 4 Brake pads17. 2045-003 2 Bleed screw18. 2045-13 2 Housing19. 11027-6 4 Guide pin20. 3605-08 4 Spring washer M821. 3610-08030 4 Set screw M8 x 30 HT22. 60005-013 2 Lockwasher23. 3610-12035 2 Set screw M12 x 35 HT24. 11027-11 2 Piston25. 11027-12 10 Wheel nut, .437” UNF 7/16”26. 11027-13 10 Wheel stud, .437” UNF 7/16”

page 1 - 12 MHP15J – 11995B

2000kg axle

13

5

12

9

10

1211

18

17

26

3

4

6

6

6

25

20

A

16

15

24

15

14

19

21

15

22

23

TITLE

Page 1 - 13

2000kg Axle Assembly

Hydraulic, Disc Brakes


2000kg axle assembly illustration

TITLE

Page 1 - 14

Levelling Assembly

Snorkel model MHP15J DWG. 000000

9

8

6 15

8

19

13

2

11

19

23

13

11

18

19

8

10

13

19

13

7

19

16

11

10

18

13

11

12

316

17

1

11

5

4

9

9

14

17

Levelling assembly illustration

Levelling Assembly


1. 9947 1 Lower level rod2. 11938 1 Upper level rod3. 11410 1 Jib level rod4. 11939 1 Jib level quadrant5. 9880 1 Guide channel6. 9951 1 Level quadrant7. 9879 1 Link level rod8. 3608-20 3 Lock nut9. 1750-120 3 Rod end

10. 9881 2 Roller11. 3624-8 5 Bush12. 9882 1 Pin13. 8628 5 Pin keeper, 6mm14. 1581-010 2 Bush15. 9932 1 Pin16. 7904 1 Overcentre cam17. 3624-3 2 Bush18. 9985 2 Pin19. 11492-1 5 Locktab, 6mm

MHP15J – 11995B page 1 - 15

Levelling Assembly

Section 2

Hydraulic schematic illustration for standard units . 2-3



Upper boom lift cylinder assembly . . . . . . . . . . . . . 2-6

Lower boom lift cylinder assembly . . . . . . . . . . . . . 2-7

Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-8

Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-9

Oil distributor assembly - 3 port. . . . . . . . . . . . . . . 2-11

Oil distributor assembly 3 port illustration . . . . . . . 2-12

Distributor 3 port . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

MHP15J – 11995B page 2 - 1

Section 2. - Hydraulics

page 2 - 2 MHP15J – 11995B

Page 2 - 3

Hydraulic schematic for

standard machines

Snorkel model MHP15J

TITLE

DWG. 0000000

SLEW MOTOR/BRAKE

SLEW

LOWER RAISE

JIBCYL

LOWER CYL

UPPER CYL 1UPPER CYL 2

11415MAIN VALVE

BLEED DOWN VALVE

EMERGENCYLOWER

PORT

CONTROL VALVE

TANKPORT

TANKPORT

2500p.s.i.

RELIEFVALVE

ACCUM

S.S ORIFICE

FLOW CONTROLVALVE

STABILISERPORT

STABILISERSELECTORVALVE

PROPORTIONAL FLOWCONTROL VALVE

RETURNFILTER

10 MICRON

PAD

ROTATOROPTION

PILOT OPER.CHECK VALVE

OVER CENTRE VALVE

AUX. MOTOROPTION

PUMP

HONDA

PUMP

AUX.MOTOR

LEG VALVE BANK

LE

G 1

LE

G 2

LE

G 3

LEG 4

LEGCYL

PR

ES

S S

W

40

0 p

.s.i.

25

00

psi

Hydraulic schematic illustration forstandard units

Main control valve - sheet 1


1. 11415-1 1 Stabiliser solenoid2. 11415-2 1 Flow compensator3. 11415-3 1 Main relief valve 2500 psi4. 11415-4 1 Solenoid emergency lower5. 11415-5 1 Manual emergency lower6. 11415-6 1 Check valve 4 psi7. 11415-7 1 Proportional flow control8. 11415-8 1 Control solenoid (Normally open)9. 11415-9 3 Solenoid valve, closed centre

10. 11415-10 1 Solenoid valve, floating centre11. 11415-6 1 Check valve 4 psi12. 11415-11 12 Solenoid coil, 12 volt13. 11415-12 1 Minimum flow setting orifice14. 11415-12 1 Emergency lowering orifice

MHP15J – 11995B page 2 - 4


STAB

EMERGLOWER

ITEM 14 LOCATED INSIDEEMERG LOWER PORT

EMERGLOWER

4 X MOUNTING HOLESTAPPED M8 X 15 mm

ITEM 13 LOCATEDUNDER 1/8”BSPP PLUG

STAB TANK TANK EMERGLOWER

UPPERBOOM

LOWERBOOM

FLYBOOM

SLEW

PUMP

TANK

89 mm

1 2

3

4

5

6

7 8 9 9 91011

1212

12 12 12 12

121212

1212C

ON

TRO

L

PROP F/C SLEW FLY LOWER UPPER

205 mm

70 mm

G

5

6

81112

129

129

1210

129

127



1. 11415-1 1 Stabiliser solenoid2. 11415-2 1 Flow compensator3. 11415-3 1 Main relief valve 2500 psi4. 11415-4 1 Solenoid emergency lower5. 11415-5 1 Manual emergency lower6. 11415-6 1 Check valve 4 psi7. 11415-7 1 Proportional flow control8. 11415-8 1 Control solenoid (Normally open)9. 11415-9 3 Solenoid valve, closed centre

10. 11415-10 1 Solenoid valve, floating centre11. 11415-6 1 Check valve 4 psi12. 11415-11 12 Solenoid coil, 12 volt13. 11415-12 1 Minimum flow setting orifice14. 11415-12 1 Emergency lowering orifice15. 11415-13 1 Soft start orifice

page 2 - 5 MHP15J – 11995B


STAB SLEWFLY

BOOMLOWERBOOM

UPPERBOOM

EMERGLOWER

TANKTANKACCUMTANKPUMP

1

6

11

8

9

99

12

12

1212

12

12 12

12

12

12 12

12

2

3

7

5

4

13 10

15

14

X

Upper boom lift cylinder assembly


1. 1589 1 Lift cylinder, upper2. 9935 1 Valve, H&L D/A3. 3613-0804050 2 Cap screw M8 x 504. 506-5705 2 Fitting, hydraulic 7/16” x 9/16”5. 11611-6 1 Fitting, ferrulok6. 11057-1 1 Check valve, fitting7. 9935-1 1 Counterbalance cartridge8. 9405 1 Velocity fuse9. 11934-6 1 Fitting, ferrulok

10. 3624-11 2 Bush, permaglide1589K 1 Seal kit

MHP15J – 11995B page 2 - 6

Upper boom lift cylinder assembly

9

8

6

3

7

42

110 10

5

Lower boom lift cylinder assembly


1. 9928 1 Lift cylinder, lower2. 9931 1 Valve, H&L D/A3. 3613-08040 2 Cap screw M8 x 404. 506-5705 2 Fitting, hydraulic 7/16” x 9/16”5. 9401 1 Counterbalance cartridge6. 7956 1 Counterbalance cartridge7. 11611-6 1 Fitting, ferrulok8. 11934-6 1 Fitting, ferrulok9. 3624-4 4 Bush, permaglide

9928K 1 Seal kit

page 2 - 7 MHP15J – 11995B

Lower boom lift cylinder assembly

83 42

19 7 96 65

Flyboom cylinder assembly


1. 12177 1 Flyboom cylinder assembly2. 11412-1 1 Relief valve3. 11367-2 1 Pilot check valve

12177K 1 Seal kit

MHP15J – 11995B page 2 - 8

Flyboom cylinder assembly

61 7 115 3 12 1410

16 157 13849162

Stabiliser leg cylinder assembly


1. 10275 1 Cylinder, stabiliser2. 10286 1 H and L valve, MHP15J Leg3. 3613-08040 2 Cap screw M8 x 404. 11934-6 1 Fitting, ferrulok5. 11611-6 1 Fitting, ferrulok6. 9981 1 Pressure switch, set 400 psi7. 3624-4 2 Bush, permaglide8. 3624-18 2 Bush, permaglide9. 10286-4 1 P.O. Check valve

10. 10286-3 1 Counterbalance valve10275K 1 Seal kit

page 2 - 9 MHP15J – 11995B

Stabiliser leg cylinder assembly

1

4

532

10

9

7 86

MHP15J – 11995B page 2 - 10

Oil distributor assembly - 3 port


1. 1066 1 Distributor mount3. 11956 1 Oil distributor port 34. 11956-4 1 Electric distributor rotation preventor5. 3602-12 1 Nut6. 3603-05 3 Flat washer7. 3604-05012 3 Machine screw8. 3605-06 6 HD spring washer9. 3610-06020 4 Bolt class 8.8

10. 3610-06016 2 Bolt class 8.811. 3610-12075 1 Bolt class 8.812. 3611-05 3 Nylock nut13. 3612-05008 1 Grub screw14. 506-5707 6 JICM X UN O-ring male nipple15. 11956-10 1 Electrical slip ring

11956K 1 Seal kit

page 2 - 11 MHP15J – 11995B

Oil distributor assembly - 3 port

MHP15J – 11995B page 2 - 12

Oil distributor assembly 3 port illustration

1

13

9

3

11

5

7

15

10

4

12

6

14

14

14

14

14

8

8

9

8

Oil distributor assembly 3 port illustration

Distributor 3 port


1. 13-228 4 O-Ring Nitrile 90 DUR2. 3605-06 3 Spring washer3. 3610-06016 3 Metric bolt4. 11768-228 4 PTFE backup washer5. 11956-1 1 Distributor 3 part pillar6. 11956-2 1 Distributor barrel7. 11956-3 1 Distributor cap8. 11956-5 2 Wiper seal

11956K 1 Seal kit (includes items 1 & 4)

page 2 - 13 MHP15J – 11995B

Distributor 3 port

1

1

1

1

3

5

7

2

4

4

4

4

6

8

8

Section 3

Electrical schematic illustration . . . . . . . . . . . . . . . . 3-3

AC motor option wiring schematic illustration . . . . . 3-4

Road transport electric illustration. . . . . . . . . . . . . . 3-5

Upper control box assembly . . . . . . . . . . . . . . . . . . 3-6

Lower control box assembly . . . . . . . . . . . . . . . . . . 3-7

MHP15J – 11995B page 3 - 1

Section 3. - Electrical

page 3 - 2 MHP15J – 11995B

R1 = INTERLOCK RELAYR2 = IGNITION RELAYR3 = STABILISER RELAY

oP/N 1650-010oP/N 1650-010oP/N 1650-010

Note:(A1 - A12) and (B1 - B12) REPRESENT TERMINALS ON TERMINAL STRIP IN THE LOWER CONTROL BOX

B1

A5

EMERGSTOP

FOOTSW IGN

BATT ACC

START

LOWERBOOM

UPPERBOOM

JIBBOOM SLEW

BLEEDDOWN

B11SPEED

CONTROLRHEOSTAT

SPEEDCONTROLRHEOSTAT

PROPORTIONALCOILCONTROL

COIL DOWN DOWN

UPUP

EXT

RET

RIGHT

LEFTBLEEDDOWN

LIFTENABLELIGHT

LIFTENABLELIGHT

A8

HONDASTART

HOURMETER

R2 R2

87A

30 85

86

CHOKESOLENOID HONDA

COIL

A4CHOKE

B10

A7

R3R3

87A 87

A12

A11

A3

STABCOIL

STAB/BOOM

SW

A10

STABSW

A9

R185

86

A2

IGN

STARTBATT

EMERGSTOP

CIRCUITBREAKER

BATTERY

BOOMSW 2

30

87A87

P

G

GPLATFORM / GROUND

SELECTOR SWITCH.

LOWERBOOM

UPPERBOOM

JIBBOOM SLEW

A6

CHOKE

B12

85

86

30

A1

B4

B9

B8 B7

B6

B5

B4

B3

B2

LEFT

RIGHT

ROTATOROPTION

TITLE

Page 3 - 3

Electrical Schematic

Snorkel model MHP15JDWG. 0000000Rev. B 30-04-2004

BOOMSW 1

Electrical schematic illustration

MHP15J – 11995B page 3 - 4

AC motor option wiring schematic illustration

++

-

HONDASTARTERSOLENOID

A4R2(terminal 85)

YELL

OW

BRO

WN

GREEN

RED

A5

RELAY

4

1

3

5

8

6

7 2

CONTACTOR

0 1

2 4 6 8

M

ACMOTOR

PHASE

NEUTRAL

EARTH

POWER SUPPLY12v.DC

To B12

To A8

AC motor option wiring schematic illustration

page 3 - 5 MHP15J – 11995B

Road transport electric illustration

RIGHT TURN G (4)

LEFT TURN Y (1)

TAIL Br (7)

TAIL Br (7)

EARTH B (3)

EARTH B (3)

STOP R (6)

STOP R (6)

GG

Br

BrBr

Br

RR

R

BB

B NUMBER PLATE Br (7)Y

YTRAILER PLUG

PLUG AUSTRALIAREAR VIEW

Part Number 1286-001

Y(1)

R(6)

Br(7)5

G(4)

(2)

(3)B

PLUG NEW ZEALANDREAR VIEW


Y(1)

(2)

Br(7)

B(3)

G(4)

(6)R

(5)

WIRE CODE

3 B : BLACKBl : BLUE

6 R : RED1 Y : YELLOW

W : WHITE4 G : GREEN

P : PINK7 Br : BROWN

PLUG USAREAR VIEW


(GD) B

(LT)G

(RT)Y

(A)

R(S)

Br(TM)

PLUG EUROPEREAR VIEW

(1)G

(6)R

(7)B(5)BL

(4)Y

Br(3)

(2)

Road transport electric illustration

Upper control box assembly


1. 11407-1 1 Control box, upper drilled2. 11420-1 1 Decal, control box, upper3. 302-0013 1 Switch, toggle SPST (On/Off)4. 302-0015 2 Switch, toggle SPST (Mom/Off)5. 302-0018 4 Switch, toggle DPDT (M/Off/M)

5A. 302-0018 1 Switch, toggle DPDT (M/Off/M) - Rotator option6. 302-0090 1 Keyswitch, anti restart7. 560377 1 Lamp, 12V green8. 304-0348 1 Knob, speed control switch9. 304-0412 1 Rheostat 25 ohm

10. 56223-6 1 Switch guard

MHP15J – 11995B page 3 - 6

Upper control box assembly

11420 - 1

LIFTENABLE

SPEED CONTROL

CHOKE

LOWEREMERGENCY

EMERGENCY LOWERTO LOWER PLATFORM, OPERATE EMERGENCY

LOWER SWITCH.

1.

2. TO SLEW BOOM, OPERATE ‘EMERGENCY

LOWER’ AND ‘SLEW’ SWITCHES TOGETHER

25

8

4

3

5

5

5

1

6

7

9

4

10

ROTATEPLATFORM

SLEW

UPPERBOOM

BOOMLOWER

JIBBOOM

5A

Lower control box assembly


1. 11406-1 1 Control box, lower, drilled2. 11420 1 Decal, control box3. 302-0013 1 Switch, toggle SPST (On/Off)4. 302-0015 1 Switch, toggle SPST (Mom/Off)5. 302-0018 4 Switch, toggle DPDT (M/Off/M)6. 302-0048 1 Switch, toggle 4PDT (On/On)7. 3020087 1 Key switch8. 304-0348 1 Knob, speed control switch9. 304-0412 1 Rheostat 25 ohm

10. 455186 1 Hourmeter 12-60VDC square11. 560377 1 Lamp, 12V green12. 56223-6 1 Switch guard13. 56368-6 1 Circuit breaker 15 amp

page 3 - 7 MHP15J – 11995B

Lower control box assembly

LOWER

BOOMS

STABILISER

BASE

PLATFORM

CHOKE

11420

LIFTENABLE

7

5 11 2

3

125

5

5

1

13 10

15

8

9

4

6

3

UPPERBOOM

BOOM

JIBBOOM

Section 4

Rotator option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Rotator option illustration. . . . . . . . . . . . . . . . . . . . . 4-3

MHP15J – 11995B page 4 - 1

Section 4. - Options

Rotator option


1. 11429 1 Platform weld2. 11564 1 Basket frame weld, rotator3. 11565 1 Bracket weld, rotator4. 11563 1 Swivel carrier weld5. 11563-11 1 Swivel pin, rotator6. 11568 1 Cylinder, platform rotator9. 9985 1 Pin, level rod

10. 9792 1 Pin, fly boom11. 11586 1 Double pilot check valve12. 3624-26 4 Bush13. 3626-1 2 Flanged bearing14. 3628-6 1 Nut insert 6mm15. 60000-004 2 Roll pin, 1 ¼” x 1/8”16. 60000-036 2 Roll pin, 1 ½” x ¼”17. 302559 3 Decal - warning pinch point18. 60030-077 2 Washer, flat dia25 x 1.6 st.st.19. 11456-4 As Req Level spacer

page 4 - 2 MHP15J – 11995B

Rotator option

TITLE

Page 4 - 3

Rotator Option


18

3

12

17

13

6

15

10

4

2

1

11

19

9

5

16

Rotator option illustration

Parts index - Page locator

A

Axle assembly, 1200kg, 1-12

B

Basket frame weld, 1-6Basket frame weld, rotator, 4-2Bracket weld, rotator, 4-2

C

Cylinder, flyboom, 2-8Cylinder, stabiliser, 2-9

D

Decals, 1-10

E

EngineCooling system, 2-3Displacement, 2-3Fuel, 2-3Fuel consumption, 2-3Fuel grade, 2-3Ignition system, 2-3Make, 2-3Model, 2-3Oil capacity, 2-3Oil grade, 2-3Type, 2-3

F

Foot switch, 1-6

H

Honda engine GX 160, 1-7

L

Lift cylinder, lower, 2-7Lift cylinder, upper, 2-6

M

Maintenance, 0-5Maintenance schedules, 0-6Manual organisation

See Maintenance information - page 3Manual Organization, 0-5Maximum height to basket floor, 2-3Maximum outreach, 2-3Maximum outreach height, 2-3Maximum towing speed, 2-3

O

Overall height, 2-3

P

Platform size, 2-3Platform weld, 1-6, 4-2Pump, 1-7

S

Safe working load, 2-3Standard colour, 2-3Swivel carrier weld, rotator, 4-2

T

Tail light, 1-6Trailer tongue weight, 2-3Travelling height, 2-3Turntable rotation, 2-3

W

Warranty - LimitedSee inside front cover

Working height, 2-3

MHP15J – 11995B index 1

Documents

Maintenance and Repair Parts - · PDF fileEngine type 4-stroke, over head valve, ... This Maintenance and Repair Parts m anual covers ... Subassemblies and detailed parts are identified