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MAINCOTE™ AU-28 Waterborne Acrylic Polyol for Two-Component Waterborne Polyurethane Coatings
Description
Maincote AU-28 waterborne acrylic polyol is a hydroxyl-functional polymer useful in high performance and low VOC industrial coatings. It can be crosslinked with water-dispersible polyisocyanates in two-component waterborne polyurethane coatings, and with aminoplast resins such as melamine-formaldehyde resins in one-component baking systems. Maincote AU-28 provides clear and pigmented topcoats with high gloss and excellent durability for industrial maintenance and general industrial finishing applications. These coatings have an excellent balance of aesthetic appearance and durability, hardness, chemical and solvent resistance, corrosion resistance and pot life. Coatings based on Maincote AU-28 also have low VOC levels (< 100 g/L), and offer environmentally friendly alternatives to solventborne two-component polyurethane coatings.
Maincote AU-28, as supplied, has the low toxicity profile typical of acrylic latex polymers. Users are urged to consult the Material Safety Data Sheets supplied with all ingredients of a coating, and to heed the handling recommendations therein. Note: Two-component waterborne formulations containing polyisocyanates can generate dangerous overpressures of carbon dioxide in closed containers. Please exercise caution when working with these materials.
Potential Applications
• Industrial Maintenance Finishes e.g., steel and concrete structures, bridges, storage tanks • Transportation Finishes e.g., railcars, shipping containers, agricultural equipment • General Industrial Finishing e.g., agricultural and construction equipment • Flooring e.g., pigmented coatings for concrete floors
Key Features And Benefits
Maincote AU-28 provides formulators with a versatile waterborne polyol that can be formulated into coatings for crosslinking under ambient and high temperature conditions and which can be used as topcoats over various primed substrates. Some of its key features are:
• Low coalescent demand permits formulation at low VOC levels (< 100g/L) • Low odor and environmental impact of a waterborne acrylic coating • High gloss • Excellent solvent and chemical resistance • Excellent durability • Good balance of durability, hardness, corrosion resistance and pot life
Typical Physical Properties These properties are typical but do not constitute specifications.
Appearance Milky-white liquid
Solids (% by weight) 50.0
pH 7.5
Viscosity (Brookfield, cP) < 500
Density (lbs/gal) 8.50
Tg (°C) 30
MFFT (°C) 25
Equivalent Weight (as supplied) 2600
Performance Data
Table 1 shows the film properties of two-component Maincote AU-28/polyisocyanate coatings (formulations G-28-1 and G-28-2) versus conventional and high solids solventborne polyurethanes in gloss white formulations. Formulation G-28-1 was developed for general-purpose industrial maintenance applications. Formulation G-28-2, which uses a combinations of a higher isocyanate level and fast-evaporating coalescent, was designed for applications where faster hardness development is required. These two formulations serve to illustrate the range of performance that can be obtained with proper formulation of Maincote AU-28. Key results of this comparative study are:
• Systems based on Maincote AU-28 have much lower VOC than solventborne controls. • Coatings based on Maincote AU-28 perform comparably to the solventborne controls in gloss, durability, solvent resistance, hardness and abrasion resistance. • Coatings based on Maincote AU-28 have better flexibility than the solventborne controls at equal hardness. • Formulation G-28-2 gives rapid hardness development, suitable for general industrial finishing applications. • All of the coatings gave excellent salt spray resistance when tested over a high-quality primer/midcoat system.
Poor early water resistance is a shortcoming often associated with water-soluble curing agents for two-pack finishes. Exposure of a fresh coating to mist or light rain can be simulated by exposure in a "fog box" after a short dry time. When tested under these conditions, a Maincote AU-28/ polyisocyanate coating actually outperformed a solventborne urethane control, which suffered a dramatic drop in gloss (Table 2).
Table 1: Film Properties Of Maincote AU-28 vs. Solventborne Urethanes
Maincote AU-28 Formula G-28-1
Maincote AU-28 Formula G-28-2
Conventional Solids
SB Urethane
Commercial High Solids SB Urethane
Acrylic/isocyanate ratio 74/26 64/36 75/25 -
Coalescent (% on acrylic) Dowanol PPh (8%) Dowanol PnB (6%) - -
VOC (g/L) 50 40 540 325
Gloss (20°/60°)
time after mixing 0.13
1 h 85 / 93 85 / 91 84 / 92 76 / 88
4 h 77 / 91 76 / 89 85 / 93 75 / 88
6 h 75 / 91 74 / 90 83 / 92 gelled
Percent Retained After:
4 wks UV-A 91% 88% 96% 88%
4 wks UV-B 82% 74% 92% 38%
10 wks WOM 74% - - 69%
Solvent Resistance MEK rubs
> 400 > 400 224 > 400
Pendulum hardness 1 wk 3 wk
41 50
94 110
87 102
46 59
Impact resistance Direct Reverse
160 60
80 12
16 4
16 4
Abrasion resistance (1000 cycles, CS-10, mg lost)
55 37 38 49
Salt spray (9 weeks) Zn-rich primer/epoxy midcoat
Excellent Excellent Excellent Excellent
Table 2: Early Water Resistance
Maincote AU-28 Formula Conventional Solids
Pot life of these coatings is in the 4-6 hour range. There is not a definitive endpoint as evidenced by gelation, but most formulations show some viscosity increase 6 hours after mixing. Results for formulation G-28-1 are shown in Table 3. Performance properties generally do not drop off catastrophically after this time, although there may be some loss in gloss. Pot life is best judged in the context of the specific application and its critical property requirements. For formulation G-28-1, the viscosity remains fairly constant after isocyanate addition and until late in the pot life, when it increases somewhat. The stability of the viscosity during the pot life is very dependent on the formulation. The type and amount of neutralizer, the level of pigment dispersant, the type of coalescent, and the isocyanate level all have important effects, and other ingredients can be expected to as well. Formulations should be checked for their effect on viscosity stability as well as other key properties. The variables cited can be used to manipulate stability. Paints based on this resin will thicken considerably over the course of several days, but may not gel. The isocyanate is fully reacted at this time however, and the formulations are not usable.
The choice of polyisocyanate can play a large role in the final appearance and performance of the two-component polyurethane coating. There are a number of water-dispersible polyisocyanates available. The bulk of the work with Maincote AU-28 has been done with Bayhydur 302, which is found to disperse easily and provides good gloss and film properties. An alternate polyisocyanate which also provides acceptable performance is Rhodocoat X EZ-D 401. A comparison of the two polyisocyanates in a gloss white formulation based on Maincote AU-28 (G-28-5, for Bayhydur 302 as shown below) is given in Table 4. The Rhodocoat X EZ-D 401 provided slightly better hardness, but in general, properties were very similar for the two crosslinkers. The same comparison is given in Table 5 for a gloss black formulation (G-28-6). In the black formulation, the Rhodocoat X EZ-D 401 showed a slight advantage in gloss retention in accelerated weathering.
G-28-1 SB Urethane
Blistering (3hr air dry, then 18 hour fog box on untreated aluminum)
none none
Gloss (20°/60°) initial after fog box
85 / 93 75 / 91
84 / 92 2 / 5
Table 3: Pot Life Of Maincote AU-28 / Polyisocyanate Coatings
Time after mixing Viscosity (KU)
Viscosity (cps, #3/60)
Gloss (20°/60°)
Pendulum Hardness
Initial 89 1422 - -
1h 89 1406 87 / 93 50
2h 89 1588 84 / 93 -
3h 89 1500 84 / 92 -
4h 89 1704 84 / 92 55
6h 91 2728 75 / 90 -
Table 4: Comparison Of Polyisocyanates in a Gloss White Formulation
Polyisocyanate Bayhydur 302 Rhodocoat X EZ-D 401
Gloss 20°/60° ( vs. pot life)
10 min 77 / 91 72 / 88
2 h 64 / 87 64 / 86
Gloss Retention 20°/60° (UV-A exposure)
initial 77 / 91 72 / 88
289 h 61 / 86 57 / 84
673 h 50 / 84 50 / 84
1655 h 36 / 72 47 / 78
Hardness
Pencil HB F
Konig (sec) 45 70
MEK Double Rubs >500 >500
Spot Tests (1 - 10, 10=best)
Maincote AU-28 can be used in both field-applied industrial maintenance coatings, as well as in factory-applied general industrial finishing. An example of a coating suitable for applications such as high gloss equipment finishes is the gloss green formulation G-28-7. Performance of G-28-7 is described in Table 6. The formulation is observed to have good gloss, durability, chemical resistance, hardness and flexibility. Use over a good primer, such as a waterborne primer based on Avanse™ MV-100, provides a waterborne coating system with excellent corrosion resistance. The primer/topcoat system showed no failure after 500 hrs salt spray (ASTM B117) when applied at a total of 4 mil dry film thickness over Bonderite 1000 cold rolled steel.
Diesel Fuel 9 sl swelling 9 sl swelling
Anti-freeze 10 10
Motor Oil 10 10
Transmission Fluid 10 10
10% Sulfuric Acid 9 sl blistering 10
10% Sodium Hydroxide 10 10
Notes to Table 4: 1) Formualtion G-28-5 used, substituting the Rhodocoat X EZ-D 401 for Bayhydur 302 to provide the same NCO/OH ratio. 2) Gloss, gloss retention, hardness, and chemical resistance tests measured on treated aluminum @ 2 mil DFT. 3) Coating was dried at ambient (75°F, 50% RH) for 1 week prior to testing. 4) QUV-A cycle was 8 hr light @ 60°C, 4 hr condensation at 40°C.
Table 5: Comparison Of Polyisocyanates in a Gloss Black Formulation
Polyisocyanate Bayhydur 302 Rhodocoat X EZ-D 401
Gloss 20°/60° ( vs. pot life)
10 min 84 / 91 85 / 91
3 h 79 / 90 83 / 90
5 h 78 / 89 79 / 89
Gloss Retention 20°/60° (UV-A exposure)
initial 84 / 91 85 / 91
242 h 80 / 87 76 / 88
806 h 74 / 86 77 / 87
1574 h 52 / 81 72 / 85
Hardness
Pencil F F
Konig (sec) 56 67.2
MEK Double Rubs >400 >400
Spot Tests (1 - 10, 10=best)
Diesel Fuel 9 sl swelling 9 sl swelling
Anti-freeze 10 10
Motor Oil 10 10
Transmission Fluid 10 10
10% Sulfuric Acid 10 10
10% Sodium Hydroxide 10 10
Notes to Table 5: 1) Formualtion G-28-6 used, substituting the Rhodocoat X EZ-D 401 for Bayhydur 302 to provide the same NCO/OH ratio. 2) Gloss, gloss retention, hardness, and chemical resistance tests measured on treated aluminum @ 2 mil DFT. 3) Coating was dried at ambient (75°F, 50% RH) for 1 week prior to testing. 4) QUV-A cycle was 8 hr light @ 60°C, 4 hr condensation at 40°C.
Formulating Guidelines
In addition to the resin, the other ingredients in a coating formulation and/or their level of usage can play a significant role in the performance of the coating. The choice of ingredients can impact the protective, aesthetic and application properties of a coating, and thus should be evaluated carefully. The following guidelines serve as a starting point to help in maximizing the performance of coatings based on Maincote AU-28 resin. Formulations should be fully tested prior to commercialization.
Coalescents
Coalescent selection can be used to manipulate performance. Hydroxyl-functional coalescents like Texanol, Dowanol PPh or Dowanol PnB do not appear to hurt performance, although they are capable of reacting with the isocyanate. These polymer-soluble coalescents are more effective at reducing minimum film formation temperature than water-miscible coalescents like N-methyl pyrrolidone or Butyl Cellosolve. A suitable coalescent without hydroxyl-functionality is Proglyde DMM (dipropylene glycol dimethyl ether). A starting point formula using Proglyde DMM is given in G-28-5. Fast-evaporating coalescents, such as Dowanol PnB and Proglyde DMM, also give faster hardness development and are useful alone or in conjunction with higher isocyanate levels in applications requiring such performance.
Table 6: Film Properties Of A High Gloss Green Equipment Finish
Property Result
Gloss 20°/60° ( vs. pot life) 86 / 93
Gloss retention (QUV A)
268 hr 77 / 93
597 hr 72 / 88
Hardness
Pencil HB
Konig (sec) 44.8
Mar resistance Excellent
Impact resistance (primer/topcoat system)
Direct (inch lbs) > 140
Reverse (inch lbs) 130
Corrosion resistance (500 hr salt spray)
Excellent - no rust or blisters
MEK double rubs > 500
Chemical resistance spot tests (1 – 10, 10 = best)
Diesel Fuel 9, very slight swelling/softening
Anti-freeze 10, no effect
Motor oil 10, no effect
Transmission fluid 10, no effect
10% Sulfuric Acid 8, slight dulling of film
10% Sodium Hydroxide 9, very slight dulling of film
Notes for Table 6: 1) Gloss, gloss retention, hardness, and chemical resistance tests measured on treated aluminum @ 2 mil DFT. 2) Coating was dried overnight at ambient, baked at 160°F for 30 minutes, and then left at ambient (75°F, 50% RH) for 1 week prior to testing. 3) QUV cycle was 8 hr light @ 60°C, 4 hr condensation at 40°C. 4) Impact and corrosion resistance measured on Bonderite 1000 treated cold-rolled steel for the system consisting of a waterborne primer based on Avanse™ MV-100 and topcoat based on Maincote AU-28, at approximately 2 mils DFT per coat.
Pigments and Colorants
Choice of TiO2 type is important in controlling gloss and durability. Ti-Pure R-706 gives excellent results. Ti-Pure R-960 gives somewhat lower but still acceptable gloss. The effect of PVC on gloss with Ti-Pure R-706 is shown in Table 7 form formulation G-28-1. Excellent gloss is obtained even at 21% PVC, unlike typical waterborne systems, which generally show a drop in gloss as PVC is raised.
A highly durable grade of titanium dioxide, such as Ti-Pure R-706 or Tiona RCL-696, is recommended for the best durability in topcoats. Coatings based on Maincote AU-28 can also be formulated with other inorganic and organic pigments. Formulations for a gloss red (Formulation G-28-4) and gloss black (Formulation G-28-3) based on dry pigments are included in this brochure.
Care should be taken when selecting pre-dispersed colorants, as many contain surfactants and glycols which can affect final film properties. Suitable pre-dispersed colorants include the UCD E-line, industrial colorants based on dispersing resin and which do not contain glycols. Examples of formulations using pre-dispersed colorants include the gloss black (G-28-6) and gloss green starting point formulation (G-28-7) included in this brochure.
Polyisocyanate
A water-dispersible polyisocyanate should be used as the crosslinker with Maincote AU-28 in two-component waterborne polyurethane formulations. Most of the work described in this bulletin has been done with Bayhydur 302. Other suitable polyisocyanates include Rhodocoat X EZ-D 401. Both materials appear to disperse well and provide coatings with good gloss and film properties. Formulations based on Maincote AU-28 should typically contain an excess ratio of isocyanate to hydroxyl, because the reaction of the polyisocyanate with water will use some of the available isocyanate functionality. A typical ratio that has given good results is 2:1 NCO/OH on an equivalents basis. The level of polyisocyanate can also be adjusted to modify film properties such as hardness. NOTE: The reaction of polyisocyanate with water generates carbon dioxide. Containers of mixed two-component waterborne formulations containing polyisocyanate should never be sealed tightly, as dangerous pressure may build in the can. Always exercise caution when working with these materials.
Mar aids Mar resistance can be improved dramatically by inclusion of a mar aid. Suitable mar aids include Byk 333, Byk 337, and TegoGlide 410 at levels of approximately 0.3 – 0.5% on total formulation weight.
Defoamers Foam control is a major concern in waterborne paint formulation design. Additives are necessary to eliminate foam during manufacture and film application. The choice of defoamer type and level will depend primarily on the formulation and mode of application. Effectiveness of the defoamer can be screened by the shaker test, but the best candidates should be checked by actual application. Drawdowns should be made to check for surface defects and impact on gloss. Defoamer persistence should be checked by oven aging and retesting the defoaming capabilities. Suitable defoamers for Maincote AU-28 include Tego Foamex 800 and 825.
Rheology Modifier and Thickenersb HEUR-type (hydrophobically-modified, ethoxylated urethane) associative thickeners, such as Acrysol RM-8W, Acrysol RM-8, Acrysol RM-825, or Acrysol RM-5000 are recommended. Anionic rheology modifiers and cellulosic thickeners should be avoided.
Neutralizer
Table 7: Effect Of PVC On Gloss
PVC TiO2 14 17 21
Gloss (20°/60°)
1 h after mixing 87 / 93 86 / 94 81 / 94
3 h after mixing 84 / 92 82 / 92 78 / 92
6 h after mixing 75 / 90 72 / 90 64 / 89
Maincote AU-28 can be used as supplied (pH 7.0 – 8.0) or further neutralized with ammonia or organic amines such as triethylamine. Neutralization of the resin to pH 8.5 gives better resistance to soft-settling. Neutralizer type and level will also affect heat-age stability of the Part A formulation and viscosity stability after isocyanate addition.
High Gloss White Topcoat G-28-1
Ingredients Pounds Gallons
Part A
Grind (sandmill)*
Maincote AU-28 407.96 48.06
Water 307.05 36.85
Triethylamine 0.59 0.10
Victawet 35B 1.08 0.13
Acrysol RM-8** 2.23 0.29
Tego Foamex 800 0.5 0.06
Ti-Pure R-706 166.41 4.99
Grind Sub-total
Letdown
Dowanol PPh 16.34 1.83
Acrysol RM-8** 4.68 0.61
Part B
Bayhydur 302 69.82 7.09
Total 976.68 100.00
* Premix ingredients on dispersator ** Diluted to 20% with isopropanol
Formulation constants Before NCO
addition After NCO addition
pH 8.0 6.5 - 7.0
Viscosity (KU) 68 89
Volume solids (%) - 35.7
PVC (%) - 14
VOC (g/L) - 50
Acrylic / isocyanate (by weight) - 74 / 26
NCO / OH (by equivalents) - 2 : 1
Heat-age stability (10 days @ 140°F) Pass -
Freeze thaw stability (15°F) Pass 5 cycles -
High Gloss White Fast-Drying Topcoat G-28-2
Ingredients Pounds Gallons
Part A
Grind (sandmill)*
Maincote AU-28 363.54 42.82
Water 323.67 38.84
Triethylamine 0.54 0.09
Victawet 35B 1.11 0.13
Acrysol RM-8** 2.28 0.30
Tego Foamex 800 0.5 0.06
Ti-Pure R-706 170.34 5.11
Grind Sub-total
Letdown
Dowanol PnB 10.57 1.19
Acrysol RM-8** 8.36 1.08
Part B
Bayhydur 302 102.24 10.38
Total 983.15 100.00
* Premix ingredients on dispersator ** Diluted to 20% with isopropanol
Formulation constantsBefore NCO
additionAfter NCO addition
pH 8.0 6.5 - 7.0
Viscosity (KU) 65 - 70 80 - 85
Volume solids (%) - 36.5
PVC (%) - 14
VOC (g/L) - 40
Acrylic / isocyanate (by weight) - 64 / 36
NCO / OH (by equivalents) - 2.8 : 1
Heat-age stability (10 days @ 140°F) Pass -
Freeze thaw stability (15°F) Pass 5 cycles -
High Gloss Black Topcoat G-28-3
Ingredients Pounds Gallons
Part A
Grind (sandmill)*
Premix
Water 2.11 2.11
Acrysol I-62 (50%) 2.11 0.24
1/1 DMAE/water 0.42 0.05
Tego Foamex 825 0.25 0.03
Maincote AU-28 470.32 55.40
Triethylamine 0.71 0.12
Water 266.19 31.94
Acrysol RM-8** 1.02 0.13
Raven 420 carbon black 14.71 0.98
Grind Sub-total
Letdown
Dowanol PpH 18.82 2.11
Acrysol RM-8** 4.33 0.56
Part B
Bayhydur 302 80.49 8.17
Total 861.48 100.00
* Premix ingredients on dispersator ** Diluted to 20% with isopropanol
Before NCO After NCO
Formulation constants addition addition
pH 8.6 6.4 - 7.0
Viscosity (KU) 60 - 70 80 - 90
Volume solids (%) - 36
PVC (%) - 2.7
VOC (g/L) - 60
Acrylic / isocyanate (by weight) - 74 / 26
NCO / OH (by equivalents) - 2 : 1
Gloss (20°/60°) - 82 / 95
High Gloss Red Topcoat G-28-4
Ingredients Pounds Gallons
Part A
Grind (sandmill)*
Water 41.68 5.8
Tamol 681 7.52 0.83
Aqueous Ammonia (28%) 0.75 0.10
Triton CF-10 0.65 0.07
Tego Foamex 800 0.01 0.00
Ti-Pure R-960 3.84 0.12
Irgazin DDP Red BO 45.65 3.53
Grind Sub-total
Letdown
Maincote AU-28 436.74 51.45
Water 234.64 28.16
Acrysol RM-8** 14.37 1.87
N-methyl pyrrolidone 10.92 1.27
Part B
Bayhydur 302 74.94 7.61
Total 871.72 100.00
* Premix ingredients on dispersator ** Diluted to 20% with isopropanol
Formulation constantsBefore NCO
additionAfter NCO addition
pH 7.5 - 8.0 6.5 - 7.0
Viscosity (KU) 53 85
Volume solids (%) - 36.5
PVC (%) - 10
VOC (g/L) - 40
Acrylic / isocyanate (by weight) - 74 / 26
NCO / OH (by equivalents) - 2 : 1
Gloss (20°/60°) - 72 / 88
High Gloss White Topcoat G-28-5
Ingredients Pounds Gallons
Part A
Grind
Water 60.00 7.19
Ammonia (28%) 0.50 0.07
Tamol 165A 8.30 0.94
Surfynol 104DPM 3.00 0.36
Tego Foamex 825 1.00 0.12
Ti-Pure R-706 175.00 5.24
Grind Sub-total 247.80 13.92
Letdown
Maincote AU-28 425.00 49.96
Water 197.00 23.62
Ammonia (15%) 0.50 0.06
Proglyde DMM 29.20 3.83
Acrysol RM-8W 3.00 0.35
Part B
Bayhydur 302 79.50 8.26
Totals 982.00 100.00
Formulation constantsBefore NCO
additionAfter NCO addition
pH 8.4 7.2
Viscosity (KU) 72 86
Volume solids (%) - 38.4
Weight solids (%) - 48.0
PVC (%) - 13.6
VOC (g/L) - 100
Acrylic / isocyanate (by weight) - 73 / 27
NCO / OH (by equivalents) - 2 : 1
Gloss (20°/60°) - 77 / 91
High Gloss Black Topcoat G-28-6
Ingredients Pounds Gallons
Part A
Maincote AU-28 481.00 56.56
Water 219.50 26.24
Ammonia (15%) 0.50 0.19
Surfynol 104DPM 3.00 0.36
Tego Foamex 825 0.25 0.03
Proglyde DMM 36.70 4.85
UCD 1625E Lampblack 35.30 3.64
Acrysol RM-8W 12.00 1.38
Part A Sub-total 788.75 93.25
Part B
Bayhydur 302 65.00 6.75
Totals 853.75 100.00
Formulation constantsBefore NCO
additionAfter NCO addition
pH 8.4 7.0– 7.5
Viscosity (KU) 76 80 – 90
Volume solids (%) - 36.0
Weight solids (%) - 37.9
PVC (%) - 1.9
VOC (g/L) - 111
Acrylic / isocyanate (by weight) - 79 / 21
NCO / OH (by equivalents) - 1.5 : 1
Gloss (20°/60°) - 84 / 91
High Gloss Green Topcoat G-28-7
Ingredients Pounds Gallons
Part A
Maincote AU-28 421.48 49.56
Water 257.85 30.89
Ammonia (15%) 1.44 0.18
Surfynol 104DPM 2.98 0.36
Tego Foamex 825 0.25 0.03
Dowanol DPnB 28.29 3.71
BYK-333 4.81 0.56
UCD 5740E Yellow High Strength 34.76 3.66
UCD 5150E Phthalo Green BS 2.53 0.22
UCD 4830E Phthalo Blue RS 8.26 0.85
UCD 1106E White Titanium Dioxide 35.06 2.13
Acrysol RM-825 3.22 0.37
Part B
Bayhydur 302 72.14 7.49
Totals 873.06 100.00
Formulation constantsBefore NCO
additionAfter NCO addition
pH 8.3 8.1
Viscosity (KU) 55 61
Volume solids (%) - 35.4
Weight solids (%) - 38.5
PVC (%) - 5.9
VOC (g/L) - 92
Acrylic / isocyanate (by weight) - 75 / 25
NCO / OH (by equivalents) - 1.8 : 1
Gloss (20°/60°) - 86 / 93
Clear Coating C-28-1
Ingredients Pounds Gallons
Sources Of Recommended Raw Materials
Part A
Maincote AU-28 485.44 57.18
Water 267.10 32.05
Triethylamine 0.73 0.12
Acrysol RM-8* 6.06 0.79
N-methyl pyrrolidone 12.12 1.41
Part B
Bayhydur 302 83.17 8.44
Total 854.63 100.00
* diluted to 20% with isopropanol
Formulation constantsBefore NCO
additionAfter NCO addition
pH 8.5 6.5 - 7.0
Viscosity (KU) 65 - 70 85 - 95
Volume solids (%) - 36.5
VOC (g/L) - 36
Acrylic / isocyanate (by weight) - 74 / 26
NCO / OH (by equivalents) - 2 : 1
Clear Coating C-28-2
Ingredients Pounds Gallons
Part A
Maincote AU-28 475.00 55.86
Water 247.50 29.65
Ammonia (15%) 1.00 0.13
Dynol 607 3.00 1.36
Tego Foamex 825 1.00 0.12
Byk-333 2.50 0.29
Proglyde DMM 31.89 4.25
Acrysol RM-8W 8.00 0.92
Part B
Bayhydur 302 81.42 8.45
Total 851.31 100.03
Formulation constantsBefore NCO
additionAfter NCO addition
pH 8.4 7.3
Viscosity (KU) 69 71
Volume solids (%) - 36.7
Weight solids (%) - 38.3
VOC (g/L) - 69
Acrylic / isocyanate (by weight) - 75 / 25
NCO / OH (by equivalents) - 1.8 : 1
Ingredients Function Supplier
Acrysol I-62 Dispersant Rohm and Haas Company 100 Independence Mall West Philadelphia, PA 19106 (215) 592-3000
Acrysol RM-8 Acrysol RM-8W Acrysol RM-825 Acrysol RM-12W
Rheology modifier Rohm and Haas Company
Bayhydur 302 Water-dispersible Polyisocyanate
Bayer Corp. 100 Bayer Road Pittsburgh, PA 15205-9741 (412) 777-2000
Byk 333 Mar aid Byk Chemie USA 524 S. Cherry St. Wallingford, CT 06492 (203) 265-2086
Dowanol PPh Dowanol PnB
Coalescent The Dow Chemical Company 2030 Dow Center Midland, Michigan 48674 (989) 636-1000
Dynol 604 Wetting aid surfactant Air Products 7201 Hamilton Blvd. Allentown, PA 18195-1501 (610) 481-4911
Irgazin DPP Red BO Pigment Ciba Specialty Chemicals 540 White Plains Road Tarrytown, NY 10591 (914) 785-2000
Proglyde DMM Coalescent The Dow Chemical Company
Raven 420 carbon black Pigment Columbian Chemicals Company 1800 West Oak Commons Court Marietta, GA 30062 (800) 235-4003
Rhodocoat X EZ-D 401 Water-dispersible Polyisocyanate
Rhodia Inc. 8 Cedar Brook Dr. Cranbury, NJ 08512 (609) 860-4000
Surfynol 104DPM Wetting aid surfactant Air Products
Tamol 165A Tamol 681
Dispersant Rohm and Haas Company
Tego Foamex 1488 Tego Foamex 8030
Defoamer Degussa Goldschmidt 710 South 6th Avenue
Tego Foamex 825 Tego Foamex 800
P.O. Box 1111 Hopewell, VA 23860-1111 (800) 446 1809
Ti-Pure R-706 Ti-Pure R-960
Titanium dioxide pigment DuPont Company DuPont Titanium Technologies Chestnut Run Plaza 728/1229 P.O. Box 80728 Wilmington , DE 19880-0728 (800) 441-9485
Triton CF-10 Surfactant The Dow Chemical Company
UCD E-line colorants Pre-dispersed industrial colorants
Plasticolors Inc. 2600 Michigan Avenue PO Box 816 Ashtabula, Ohio 44005-0816
Safe Handling Information
Rohm and Haas Material Safety Data Sheets (MSDS) contain pertinent information that you may need to protect your employees and customers against any known health or safety hazards associated with our products. Under the OSHA Hazard Communication Standard, workers must have access to and understand MSDS on all hazardous substances to which they are exposed. Thus, it is important that you provide appropriate training and information to your employees and make sure they have available to them MSDS on any hazardous products in their workplace.
Rohm and Haas Company sends MSDS for all its products, whether or not they are considered OSHA-hazardous, to the “bill-to” and/or “ship-to” locations of all its customers upon initial shipment (including samples). If you do not have access to one of these MSDS, please contact your local Rohm and Haas representative for an additional copy. Updated MSDS are sent upon revision to all customers of record. In addition, MSDS are sent annually to all customers receiving products deemed hazardous under the Superfund Amendments and Reauthorization Act. MSDS should be obtained from your suppliers of other materials recommended in this bulletin.
Rohm and Haas Company is a member of the American Chemistry Council (ACC) and is committed to ACC’s Responsible Care® Program.
(440) 997-5137
Victawet 35B Dispersant Supresta 420 Saw Mill River Rd. Ardsley, NY 10502 (914) 269-5900
ACRYSOL, MAINCOTE and TAMOL are trademarks of Rohm and Haas Company or of its subsidiaries or affiliates. These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our products or the inclusion of descriptive material from patents and the citation of specific patents in this publication should not be understood as recommending the use of our products in violation of any patent or as permission or license to use any patents of the Rohm and Haas Company.
©Rohm and Haas, 2008 All rights reserved. October 2007