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1 District Heating and Distributed Energy: Practical Experience Relevant to Northeast Asia Security William Chandler Laboratory Fellow Battelle Memorial Institute Pacific Northwest National Laboratory

Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

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Page 1: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Main Steam Main Steam CycleCycle

Let the fun begin…

Page 2: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

IntroductionIntroduction

• Parts of the Main Steam Cycle• Four Phases of the cycle

• Definitions of each phase• Components involved with

phases• Press-temp relationships

Page 3: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Parts of Main Steam Parts of Main Steam CycleCycle

• Steam Generator (nuclear) or Boiler (conventional)

• Turbines• Condenser• Main Condensate Pumps• Deaerating Feed Tank /

Reserve Feed Tanks• Main Feed Pumps

Page 4: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Main Steam CycleMain Steam Cycle

Page 5: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

BackgroundBackground

• Cycle used is a Rankine cycle• P-v and T-s Diagrams

• Trace the points of cycle• Provide graphical understanding

of cycle• Four phases of cycle• Conventional vs. Nuclear

Page 6: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Rankine CycleRankine Cycle

1-2: Feed Phase (Q=0, S=0), Win 2-3: Generation Phase (P=0), Qin

3-4: Expansion Phase (Q=0, S=0), Wout

4-1: Condensation Phase (P=0), Qout

T-s Diagram P-v Diagram

Page 7: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Generation Phase - Generation Phase - ConventionalConventional

• Boiler (1200 # steam)• Fuel burned to produce heat ->

transferred to water which boils to steam• Steam collects in steam drum (saturated)

• Superheater• Increase temp of steam and dries steam• Three reasons for superheating?

• Minimize erosion (dry steam better for blading)

• Minimize corrosion (less chemicals entrained)• Maximize T (Carnot efficiency)

Page 8: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Boiler and SuperheaterBoiler and Superheater

Page 9: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Generation Phase - Generation Phase - NuclearNuclear

• Reactor (Rx) Plant• Fission in Rx core transforms

nuclear energy to thermal energy• Steam Generator

• Water Space• U-tubes• Steam Space• Moisture Separators

Page 10: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Reactor PlantReactor Plant

Page 11: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Expansion PhaseExpansion Phase

• Steam travels down main steam piping• Turbines convert thermal energy ->

mechanical energy (nozzles) and then work (blading) -> turn rotor/shaft

• Pressure drops as steam goes through• Work performed on turbine blading

• Main Engines (ME) -> propulsion• Ship’s Service Turbine Generators (SSTG) -

> electricity

Page 12: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved
Page 13: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

CondensationCondensation• Vacuum 26-29” Hg

• Air Ejectors - use 150# steam to establish initial vacuum and remove air

• Maintained by condensation • volume of water << volume of steam ->

contraction• Why vacuum?

• Ease of steam recovery (“pulls” steam into MC)

• More work out of turbines (larger P and T)

• Ease of conversion to water

Page 14: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

CondensationCondensation

• Main Condenser• Large, indirect, cross-flow, shell-and-tube HX• Seawater used to condense steam

• Hotwell - holding area for condensate water at 80-100 F (lowest temp in cycle)

• Main Condensate Pumps - send condensate to the DFT at 20-30 psi (suction side is lowest pressure in cycle)

Page 15: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Main CondenserMain Condenser

Page 16: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Feed PhaseFeed Phase

• Deaerating Feed Tank (DFT)• Direct-type HX (Aux Steam used)• Purposes

• preheats feed • storage/surge volume• removes dissolved oxygen to minimize

corrosion• FYI: RFT’s often used instead

• Main Feed Pump• Supplies feed water to Steam

Generator (must be high pressure to overcome pressure)

Page 17: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Deaerating Feed TankDeaerating Feed Tank

Page 18: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Putting It All TogetherPutting It All Together

Page 19: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

Your DrawingYour Drawing

• Boiler/Steam Generator• Superheater• Turbine• Condenser• Main Condensate Pumps• Main Feed Pumps• DFT/RFT• Economizer

Page 20: Main Steam Cycle Let the fun begin… Introduction Parts of the Main Steam Cycle Four Phases of the cycle Definitions of each phase Components involved

QuestionsQuestions??