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ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Introducing 800xA Batch Management Magnus Hammar, ABB Partnerday Malmö, 2013-04-17
Overview
© ABB Group April 24, 2013 | Slide 2
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Agenda
Why 800xA Batch Management?
Introducing S88 concept
What is 800xA Batch Management?
Demo (breakout session)
© ABB Group April 24, 2013 | Slide 3
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Why 800xA Batch Management? ABB’s batch automation heritage
Fischer & Porter – DCI 5000 / DCI System Six
Bailey – Network90 / INFI90 / Symphony Harmony
Hartmann & Braun – Contronics / Symphony / Freelance
Taylor – MOD30 / MOD 300 / Advant
ASEA – Master / Advant
Alfa Laval Automation – SATTLine
ABB – Industrial IT System 800xA
ABB has a 30+ year heritage in the design of batch automation system products and solutions for the fine chemicals, food & beverage, O&GP and pharmaceutical markets.
© ABB Group April 24, 2013 | Slide 4
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Why 800xA Batch Management? Some of the benefits.......!
Completely integrated into the 800xA environment
One interface to access all DCS functionality incl. Batch Management – seamless navigation
One engineering environment, seamless integration between Batch and Control
Seamless integration with History database and its PDL (Production Data Log)
Extremely flexible procedural configuration
An online graphical PFC (Procedure Function Chart) interface for easy operation.
ECS (Enterprise Connectivity Solution): Standard interdface with SAP PP/PI and connectivity to any suitable database via Web Services
© ABB Group April 24, 2013 | Slide 5
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Agenda
Why 800xA Batch Management?
Introducing S88 concept
What is 800xA Batch Management?
Demo (breakout session)
© ABB Group April 24, 2013 | Slide 6
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
ISA88 – Physical Model
Enterprise Site Area Process Cell
Plant
Unit
Equipment Module
Control Module
One common way to structure the plant.
All stakeholders speak the same language
© ABB Group April 24, 2013 | Slide 7
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Physical Model is Collapsible
A control module does not have to be part of an equipment module to be part of a unit
A unit can “own” control modules directly A process cell must contain at least one unit
Process Cell
Unit
Equipment Module
Control Module
© ABB Group April 24, 2013 | Slide 8
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Procedural Control Model
Process Cell
Unit
Equipment Module
Control Module
Recipe procedure
Unit procedure
Operation
Phase
The highest level in the hierarchy. Defines the strategy for carrying out a major processing action, e.g. a batch
Ordered set of operations that cause a production sequence to take place within a unit
An ordered set of phases that defines a major processing sequence
The smallest element of procedural control that can accomplish a process-oriented task
© ABB Group April 24, 2013 | Slide 9
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Procedural Control Model
Recipe procedure
Unit procedure
Operation
Phase
Unit Procedures can be omitted Operations can be omitted A Procedure can “own” phases directly Can help operators to get an overview or to get details
In 800xA AT ANY LEVEL MANUAL INSTRUCTIONS CAN BE
INSERTED AT ANY LEVEL A SOP (Standard Operating Procedure)
INSTRUCTIONS CAN BE INSERTED
© ABB Group April 24, 2013 | Slide 10
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
ISA88 State model
Complete
Idle Running Start Pausing
Paused
Pause
Resume
Held Holding
Hold
Restarting Restart
Reset
Aborted
Aborting
Abort
Reset
Stopped
Stopping
Stop
Reset
Quiescent states
Final states
© ABB Group April 24, 2013 | Slide 11
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
Agenda
Why 800xA Batch Management?
Introducing S88 concept
What is 800xA Batch Management?
Demo (breakout session)
© ABB Group April 24, 2013 | Slide 12
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Batch Management? Production scheduling / dispatching
Schedule control recipes Supports campaign
execution of batches Automatic selection of
equipment View batch status,
parameters, history options and messages
Easily navigate procedure hierarchy of all active batches
© ABB Group April 24, 2013 | Slide 13
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Batch Management? Display navigation features
Batch recipe display (PFC) to process graphic
Process graphic to batch recipe display
Process graphic to pending message
Process graphic to batch status display
Process graphic can also include:
Campaign, Batch, Lot, & Recipe ID
© ABB Group April 24, 2013 | Slide 14
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Batch Management? Production execution management
Reusable recipe building blocks follow ISA-88
Runtime display of control recipes
Supports on-line changes to control recipe
Exception procedures provide recipe-driven error handling capability
© ABB Group April 24, 2013 | Slide 15
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Batch Management? Easy engineering in an integrated environment
Edit a procedure by a simple right click.
Add, Unit procedures, operations or Phases
Alternatives branches, parallel branches and transitions can be used
BMAs for added functionality
Configuration of reusable functions
Configuration of Dynamic block information
© ABB Group April 24, 2013 | Slide 16
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Batch Management? Procedure Change management
© ABB Group April 24, 2013 | Slide 17
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Batch Management? New SV5.1 FPs
Batch Spreadsheet scheduler in MS Excel
Includes ability to use formulas / parameters for scheduling
Simplified scheduling with new ”Batch scheduler aspect”
From this To this
© ABB Group April 24, 2013 | Slide 18
ABB Partner Day ● Malmo, Sweden ● April 17, 2013
What is 800xA Information Management?
Provides collection and storage of data Process data Event data Production data (PDL)
Management of data Data archives Safe and secure storage
Analysis of data By reports By ad-hoc data queries
Data presentation Operators Information users Engineers Managers