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magnet wire / winding wire engineering data handbook 12/2009 Rev.1

magnet wire / winding wire engineering data handbook

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magnet wire / winding wireengineering data

handbook

12/2009 Rev.1

eng

inee

rin

g d

ata

mag

net w

ire /

win

ding

wire

i

12/2

009

Rev

.1

The

se w

arra

ntie

s do

not

app

ly to

any

Pro

duct

that

was

not

pro

perly

sto

red

or h

andl

ed b

y th

e B

uyer

, tha

t was

rep

aire

d or

alte

red

or w

as o

ther

wis

e su

bjec

t to

abus

e,

negl

ect o

r im

prop

er u

se b

y B

uyer

, or

that

has

any

sta

ge o

f pro

cess

ing

perf

orm

ed o

n it

whi

ch c

ause

s th

e de

fect

. E

XC

EP

T W

ITH

RE

SP

EC

T T

O T

HE

SP

EC

IFIC

W

AR

RA

NT

IES

SE

T F

OR

TH

IN T

HIS

PA

RA

GR

AP

H, S

ELL

ER

MA

KE

S N

O O

TH

ER

WA

RR

AN

TIE

S W

HA

TS

OE

VE

R, E

XP

RE

SS

OR

IMP

LIE

D A

ND

SP

EC

IFIC

ALL

Y

DIS

CLA

IMS

AN

Y W

AR

RA

NT

IES

OF

ME

RC

HA

NT

AB

ILIT

Y O

R F

ITN

ES

S F

OR

A P

AR

TIC

ULA

R P

UR

PO

SE

. IN

NO

EV

EN

T W

ILL

SE

LLE

R B

E L

IAB

LE T

O B

UY

ER

FO

R

AN

Y IN

DIR

EC

T, I

NC

IDE

NT

AL,

SP

EC

IAL,

PU

NIT

IVE

, DE

LAY

, OR

CO

NS

EQ

UE

NT

IAL

DA

MA

GE

S, I

NC

LUD

ING

WIT

HO

UT

LIM

ITA

TIO

N, L

OS

S O

F D

IRE

CT

OR

IN

DIR

EC

T P

RO

FIT

S, R

EV

EN

UE

, OR

US

E, W

HE

TH

ER

AR

ISIN

G IN

CO

NT

RA

CT

, TO

RT

, OR

OT

HE

RW

ISE

, EV

EN

IF B

UY

ER

OR

AN

Y O

TH

ER

PA

RT

Y H

AS

BE

EN

A

DV

ISE

D O

F TH

E P

OS

SIB

ILIT

Y O

F S

UC

H D

AM

AG

ES

. IN

NO

EV

EN

T W

ILL

SE

LLE

R’S

AG

GR

EG

ATE

LIA

BIL

ITY

TO B

UYE

R E

XCE

ED

ALL

AM

OU

NTS

AC

TUA

LLY

PA

ID B

Y B

UY

ER

TO

SE

LLE

R.

TH

ES

E L

IMIT

AT

ION

S S

HA

LL A

PP

LY N

OT

WIT

HS

TA

ND

ING

AN

Y F

AIL

UR

E O

F E

SS

EN

TIA

L P

UR

PO

SE

OF

TH

E L

IMIT

ED

RE

ME

DY

S

ET

FO

RT

H IN

TH

IS P

AR

AG

RA

PH

.

All

stat

emen

ts, t

echn

ical

info

rmat

ion

and

reco

mm

enda

tions

mad

e he

rein

by

Ess

ex G

roup

, Inc

. (“S

elle

r”) a

re b

ased

on

test

s it

belie

ves

to b

e re

liabl

e, b

ut th

e ac

cura

cy o

r co

mpl

eten

ess

ther

eof i

s no

t gua

rant

eed,

and

suc

h in

form

atio

n is

pro

vide

d “A

S IS

” with

out a

ny w

arra

ntie

s of

any

kin

d. B

uyer

sha

ll de

term

ine

the

suita

bilit

y of

the

Pro

duct

s fo

r hi

s in

tend

ed u

se, a

nd a

ssum

es a

ll ris

ks a

nd r

espo

nsib

ility

for

loss

or

dam

age

resu

lting

from

the

hand

ling

or u

se o

f the

Pro

duct

s. S

elle

r w

arra

nts

that

at t

he ti

me

of

deliv

ery

the

Pro

duct

s w

ill b

e fre

e fro

m m

ater

ial d

efec

ts in

wor

kman

ship

and

mat

eria

ls u

nder

nor

mal

use

and

will

con

form

sub

stan

tially

to S

elle

r’s a

pplic

able

spe

cific

atio

ns.

As

Buy

er’s

sol

e an

d ex

clus

ive

rem

edy

and

Sel

ler’s

ent

ire li

abili

ty fo

r any

bre

ach

of th

e fo

rego

ing

war

rant

y, S

elle

r will

, at i

ts s

ole

optio

n an

d ex

pens

e, e

ither

refu

nd th

e pu

rcha

se p

rice

paid

, or

repa

ir or

rep

lace

the

Pro

duct

whi

ch fa

ils to

mee

t thi

s w

arra

nty

upon

ret

urn

of th

e no

ncon

form

ing

Pro

duct

; pro

vide

d, B

uyer

not

ifies

Sel

ler

of

nonc

ompl

ianc

e in

writ

ing

with

in s

ixty

(60

) da

ys o

f del

iver

y of

suc

h P

rodu

ct.

Con

tent

s of

this

boo

k ha

ve b

een

revi

sed

to r

efle

ct N

EM

A's

pub

lishi

ng o

f AN

SI/N

EM

A M

W 1

000-

2008

, Rev

isio

n 1-

2009

Mag

net W

ire. P

leas

e co

ntac

t NE

MA

for

info

rmat

ion

rega

rdin

g th

e sp

ecifi

c ch

ange

s to

the

NE

MA

MW

100

0 pu

blic

atio

n.

mag

net w

ire /

win

ding

wire

iien

gine

erin

g da

ta

CO

NTE

NTS

Wei

ghts

:(co

ntin

ued)

Dim

ensi

ons:

Med

ium

Film

Bui

ld: C

oppe

rP

olye

ster

Gla

ss, B

are,

A

rea,

Wei

ght a

nd R

esis

tanc

e�

Who

le a

nd H

alf A

WG

Siz

es��

and

Hea

vy F

ilm: C

oppe

r��

Phy

sica

l and

Ele

ctric

al P

rope

rties

�H

eavy

Bui

ld &

Sel

f-Bon

ding

, Typ

e �:

Cop

per

Pol

yim

ide

and

Aro

mat

ic P

olyi

mid

e Ta

pes

��R

esis

tanc

e C

orre

ctio

n Fa

ctor

s�

Who

le A

WG

Siz

es��

AW

G S

yste

m�

Hal

f AW

G S

izes

��R

ecom

men

ded

Win

ding

Ten

sion

s�

Trip

le B

uild

& S

elf-B

ondi

ng, T

ype

�: C

oppe

rW

hole

AW

G S

izes

��H

alf A

WG

Siz

es��

Dim

ensi

ons:

Sin

gle

Film

Bui

ld: A

lum

inum

Hea

vy F

ilm B

uild

��W

hole

and

Hal

f AW

G S

izes

��Se

rved

Wire

Add

ition

sM

ediu

m F

ilm B

uild

: Alu

min

umD

oubl

e P

olye

ster

Gla

ss��

Dim

ensi

ons:

Who

le a

nd H

alf A

WG

Siz

es��

Sin

gle

Pol

yim

ide

Tape

��W

hole

and

Hal

f AW

G S

izes

�H

eavy

Film

Bui

ld: A

lum

inum

Dou

ble

Pol

yim

ide

Tape

��C

ross

-Sec

tiona

l Are

a:W

hole

AW

G S

izes

�0S

ingl

e A

rom

atic

Pol

yam

ide

Pap

er��

Who

le A

WG

Siz

e�

Hal

f AW

G S

izes

��R

esis

tanc

e:H

alf A

WG

Siz

e�

Dim

ensi

ons:

Cop

per,

Bar

e��

Wei

ghts

:S

elf-B

ondi

ngA

lum

inum

, Bar

e��

Who

le A

WG

Siz

es�

Type

�, W

hole

AW

G S

izes

��W

eigh

ts:

Hal

f AW

G S

izes

�0Ty

pe �

, Hal

f AW

G S

izes

��C

oppe

r, B

are

��R

esis

tanc

e:Ty

pe �

, Who

le A

WG

Siz

es��

Alu

min

um, B

are

��C

oppe

r, W

hole

AW

G S

izes

��Ty

pe �

, Hal

f AW

G S

izes

��C

oppe

r, H

alf A

WG

Siz

es��

Alu

min

um, W

hole

AW

G S

izes

��A

lum

inum

, Hal

f AW

G S

izes

��D

imen

sion

s: P

olye

ster

Gla

ss a

nd P

olyi

mid

e Ta

peP

refe

rred

Num

ber S

erie

s S

umm

ary

�0W

hole

and

Hal

f AW

G S

izes

��D

imen

sion

s:D

imen

sion

s:H

eavy

Film

Bui

ld��

Sin

gle

Film

Bui

ldSe

rved

Wire

Add

ition

s:W

hole

AW

G S

izes

��D

imen

sion

s an

d A

rea:

Sin

gle

Pol

yest

er G

lass

��H

alf A

WG

Siz

es��

Who

le a

nd H

alf A

WG

Siz

es��

Dou

ble

Pol

yest

er G

lass

��M

ediu

m F

ilm B

uild

Res

ista

nce

and

Wei

ght:

Who

le a

nd H

alf A

WG

Siz

es��

Cop

per,

Who

le a

nd H

alf A

WG

Siz

es��

Bar

e W

ireH

eavy

Film

Bui

ldA

lum

inum

, Who

le &

Hal

f AW

G S

izes

��D

imen

sion

al L

imits

& C

orne

r Rad

ii��

Who

le A

WG

Siz

es��

Wei

ght C

orne

r Los

ses

��H

alf A

WG

Siz

es��

Trip

le F

ilm B

uild

Dim

ensi

ons:

Who

le a

nd H

alf A

WG

Siz

es�0

Hea

vy F

ilm B

uild

Wei

ghts

:W

eigh

ts:

Who

le a

nd H

alf A

WG

Siz

es�0

Cop

per,

Bar

e��

Sin

gle

Film

Bui

ld: C

oppe

rA

lum

inum

, Bar

e��

Who

le A

WG

Siz

es��

Res

ista

nce:

Hal

f AW

G S

izes

��C

oppe

r, B

are

��A

lum

inum

, Bar

e��

Rec

tang

ular

, Bar

e

Stan

dard

Siz

es

Cop

per &

Alu

min

um

Rec

tang

ular

Wire

Rou

nd, S

erve

d W

ire

Squa

re, B

are

Wire

Squa

re, F

ilm-In

sula

ted

Wire

Rec

tang

ular

Wire

ENG

INEE

RIN

G D

ATA

Squa

re, S

erve

d W

ire

Dim

ensi

ons,

Are

a, W

eigh

t and

Res

ista

nce

Valu

es

Rou

nd, B

are

Wire

Rou

nd, F

ilm-In

sula

ted

Wire

Pref

erre

d N

umbe

r Ser

ies

Size

s

Con

duct

or P

rope

rtie

sR

ound

, Film

-Insu

late

d W

ire (c

ontin

ued)

mag

net w

ire /

win

ding

wire

�en

gine

erin

g da

ta

Rou

nd W

ireFo

r rou

nd c

ondu

ctor

, whe

re th

e cr

oss-

sect

iona

l are

a m

ay b

e m

ore

Circ

ular

Mil

Are

a =

D2

conv

enie

ntly

exp

ress

ed in

Circ

ular

Mils

, the

follo

win

g fo

rmul

as a

reS

quar

e M

il A

rea

= /4

D2 =

0.7

854

D2

usef

ul:

Squ

are

Inch

Are

a =

0.78

54 x

10-6

D2

Gen

eral

For

mul

a: L

bs./1

000

Ft. =

0.0

0034

047

(d) (

D2 )

Whe

re: D

= D

iam

eter

of b

are

cond

ucto

r in

mils

(1/1

000

inch

es),

i.e. 0

.040

3" D

iam

. = 4

0.3

mils

Cop

per:

Lbs.

/100

0 Ft

. = 0

.003

027

D2

Alu

min

um: L

bs./1

000

Ft. =

0.0

0092

03 D

2

Squa

re a

nd R

ecta

ngul

ar W

ireW

here

:D

= D

iam

eter

of b

are

cond

ucto

r, m

ils.

Circ

ular

Mil

Are

a =

1.27

32 (W

T -0

.858

4R2 )

d =

Den

sity

of c

ondu

ctor

met

al, g

ram

s/cm

3 .S

quar

e M

il A

rea

= W

T - 0

.858

4R2

Form

ulas

for w

eigh

t are

bas

ed o

n de

nsity

of 8

.89

for c

oppe

rS

quar

e In

ch A

rea

=

1 x

10

-6(W

T - 0

.858

4R2 ),

oran

d 2.

703

for a

lum

inum

. =

wt -

0.85

84r2 , w

hen

w, t

and

r ar

e

expr

esse

d in

inch

es.

Not

e: 1

sq.

mil

= 10

-6 s

q. in

ches

.O

hms

Per 1

000

Feet

Whe

re:

T =

Thic

knes

s in

mils

. W =

Wid

th in

mils

.R

ound

Con

duct

or:

R =

Cor

ner R

adiu

s in

mils

.G

ener

al F

orm

ula:

Ohm

s/10

00 F

t. =

1000

RFo

r squ

are

wire

: W =

T.

D2

For r

ecta

ngul

ar w

ire w

ith fu

ll ro

und

edge

s:C

oppe

r: O

hms/

1000

Ft.

=10

371

R

= T

D2

2N

ote:

Whe

n ca

lcul

atio

ns in

volv

e an

y of

the

follo

win

gA

lum

inum

: Ohm

s/10

00 F

t. =

1678

2st

anda

rd A

STM

cor

ner r

adii,

the

valu

es fo

r Cor

ner

D2

Are

a Lo

ss li

sted

bel

ow m

ay b

e su

bstit

uted

for t

he

Whe

re: R

=V

olum

e re

sist

ivity

, ohm

x c

irc.m

il / f

t.te

rm "0

.858

4R2 " i

n th

e ab

ove

form

ulas

.

D

=B

are

cond

ucto

r dia

met

er, m

ils.

Squa

re a

nd R

ecta

ngul

ar C

ondu

ctor

:G

ener

al F

orm

ula:

Ohm

s/10

00 F

t. =

785.

4 R

A

AA

lum

inum

: Ohm

s/10

00 F

t. =

131

80

AW

here

: R =

Vol

ume

resi

stiv

ity, o

hm x

circ

. mil

/ ft.1

Cop

per =

10.

371

ohm

x c

irc. m

il / f

t.*

AS

TM S

tand

ard

B 4

8 fo

r Cop

per a

nd

Alu

min

um =

16.

782

ohm

x c

irc. m

il / f

t. A

STM

Sta

ndar

d B

324

for A

lum

inum

.A

=

Cro

ss-s

ectio

nal a

rea,

squ

are

mils

.

Ohm

s Pe

r Pou

ndPo

unds

Per

100

0 Fe

etFo

r any

con

duct

or, O

hms/

Lb. =

O

hms/

1000

Ft.

Gen

eral

For

mul

a: L

bs./1

000

Ft. =

0.0

0043

3526

(d) (

A)

Lbs.

/100

0 Ft

.C

oppe

r: Lb

s./1

000

Ft. =

0.0

0385

40A

Alu

min

um: L

bs./1

000

Ft. =

0.0

0117

18A

Feet

Per

Ohm

Whe

re:

A =

Bar

e co

nduc

tor c

ross

-sec

tiona

l are

a in

squ

are

mils

.Fo

r any

con

duct

or, F

eet/O

hm =

10

00d

= D

ensi

ty o

f con

duct

or, g

ram

s/cm

3O

hms/

1000

Ft.

1 The

volu

me

resi

stiv

ity fa

ctor

s at

20°

C a

re b

ased

on

cond

uctiv

ities

of 1

00%

co

pper

, and

61.

8% a

lum

inum

IAC

S fo

r sof

t, an

neal

ed c

ondu

ctor

s. C

ondu

ctiv

ities

fo

r har

d dr

awn

cond

ucto

rs a

re: C

oppe

r 97%

and

Alu

min

um 6

1%.

CO

ND

UC

TOR

PR

OPE

RTI

ESA

REA

, WEI

GH

T A

ND

RES

ISTA

NC

E

0.01

621

9.8

0.04

013

73.0

0.03

287

9.0

0.02

034

3.4

WEI

GH

T O

F B

AR

E C

ON

DU

CTO

R

Cor

ner R

adii

(Inch

es)

Loss

Fac

tors

0.09

4

0.02

658

0.3

WEI

GH

T O

F B

AR

E C

ON

DU

CTO

R (c

ont'd

)

CO

ND

UC

TOR

RES

ISTA

NC

E:

Cop

per:

Ohm

s/10

00 F

t. =

814

5.5

Cop

per a

nd A

lum

inum

7585

.00.

063

3407

.0

CR

OSS

-SEC

TIO

NA

L A

REA

Nom

inal

AST

M*

Cor

ner A

rea

mag

net w

ire /

win

ding

wire

�en

gine

erin

g da

ta

Phys

ical

Pro

pert

ies

C

oppe

rA

lum

inum

Elec

tric

al P

rope

rtie

s

C

oppe

rA

lum

inum

Den

sity

, �0°

C (�

�°F)

IAC

S V

olum

e C

ondu

ctiv

ity, M

inim

um %

,P

ound

s/In

ch�

0.��

��0.

0���

��0

°C (�

�°F)

�00.

0��

.�G

ram

s/C

entim

eter

��.

���.

�0�

Vol

ume

Res

istiv

ity, M

axim

um �

0°C

(��°

F)Th

erm

al C

apac

ity, �

0°C

(��°

F)(O

hm) x

(circ

ular

mil)

/ fo

ot�0

.���

��.�

��B

TU/P

ound

/°F

0.0�

��0.

���

(Ohm

) x (m

illim

eter

� )/ m

eter

0.0�

����

0.0�

����

Ther

mal

Con

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mag

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win

ding

wire

�en

gine

erin

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ta

This

squ

are

of th

e ra

tio b

etw

een

size

s ca

n be

use

d as

a m

eans

of o

btai

ning

th

e re

sist

ance

, mas

s an

d cr

oss-

sect

ion

of a

ny w

ire s

ize

if on

e ha

s m

emor

ized

th

ese

valu

es fo

r onl

y on

e si

ze. T

his

conv

ersi

on n

umbe

r can

be

easi

ly

rem

embe

red

as �

.��.

Ther

efor

e:K

now

ing

�0 A

WG

has

a c

ross

-sec

tion

of �

0�0

circ

ular

mils

tells

us

��

AW

G w

ill h

ave

� �/

� x

�0�0

or a

ppro

xim

atel

y ��

�0 c

ircul

ar m

ils. I

f we

had

mem

oriz

ed th

e re

sist

ance

of �

0 A

WG

as

�0 o

hms/

�000

feet

, ��

AW

G

wou

ld h

ave

less

resi

stan

ce b

y �0

÷ �

�/�

or a

ppro

xim

atel

y �

ohm

s/�0

00

feet

.

Sin

ce th

e fu

nctio

n is

geo

met

ric, t

he c

ube

of th

is �

�/�

is a

ppro

xim

atel

y �.

Th

is a

llow

s yo

u to

eas

ily c

alcu

late

the

dim

ensi

onal

func

tions

in �

gau

ge

incr

emen

ts. E

very

thre

e ga

uge

size

s th

e re

sist

ance

, mas

s pe

r uni

t len

gth,

an

d cr

oss-

sect

ion

will

dou

ble

or h

alve

.

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with

a �

0 A

WG

cro

ss-s

ectio

n of

�0�

0 ci

rcul

ar m

ils, �

� A

WG

will

be

appr

oxim

atel

y �0

�0 m

ils a

nd �

� A

WG

will

be

appr

oxim

atel

y ��

0 ci

rcul

ar

mils

.

For d

iam

eter

cal

cula

tion,

rem

embe

ring

one

diam

eter

, the

dia

met

er w

ill

doub

le o

r hal

ve e

very

six

gau

ges

and

for e

ach

gaug

e th

e ne

xt la

rger

ga

uge

diam

eter

is �

�0%

or �

.� ti

mes

the

smal

ler g

auge

. If y

ou re

mem

ber

six

cont

iguo

us g

auge

s in

mils

, e.g

. ��-

�� A

WG

, you

wou

ld k

now

all

diam

eter

s by

this

rule

. Act

ually

, if y

ou ju

st re

mem

ber �

� A

WG

as

�.�

mils

an

d th

e sp

read

bet

wee

n th

ese

gaug

es is

.� m

il ex

cept

bet

wee

n ��

and

�0

whe

re it

is .�

mil

and

�� a

nd �

� is

.� m

il, y

ou w

ill h

ave

quic

k ac

cess

to a

ll ga

uge

diam

eter

s.

Usi

ng th

is re

latio

nshi

p, w

ith th

e co

mm

itmen

t to

mem

ory

of th

e cr

oss-

sect

iona

l are

a, re

sist

ance

and

mas

s pe

r uni

t len

gth

for a

ny o

ne s

ize,

you

ca

n m

ove

quic

kly

to th

e va

lue

for a

ny o

ther

wire

siz

e.

The

squa

re o

f thi

s ra

tio is

: �.�

��0

RO

UN

D, C

ON

DU

CTO

R P

RO

PER

TIES

Alth

ough

ther

e is

a w

orld

-wid

e tre

nd to

the

Inte

rnat

iona

l Sys

tem

(SI)

or m

etric

m

easu

rem

ent,

the

curr

ent p

ract

ice

in w

ire m

easu

rem

ent i

n th

e U

nite

d S

tate

sis

gen

eral

ly th

e us

e of

the

cust

omar

y E

nglis

h un

its. T

he c

urre

nt p

ract

ice

of th

e N

atio

nal I

nstit

ute

of S

tand

ards

and

Tec

hnol

ogy

(NIS

T), T

he In

stitu

te o

f E

lect

rical

and

Ele

ctro

nics

Eng

inee

rs (I

EE

E) a

nd T

he A

mer

ican

Soc

iety

for

Test

ing

and

Mat

eria

ls (A

STM

) is

to re

flect

Am

eric

an W

ire G

auge

in p

aral

lel

with

the

met

ric u

nits

of m

easu

rem

ent.

In th

e te

chni

cal t

able

s of

this

pub

licat

ion,

th

is p

aral

lel p

ract

ice

is re

flect

ed.

The

Am

eric

an W

ire G

auge

, lik

e so

me

othe

r gau

ge s

yste

ms,

doe

s ge

nera

lly

repr

esen

t ste

ps in

the

wire

dra

win

g pr

oces

s. In

add

ition

to th

at, t

he n

umbe

rs

are

retro

gres

sive

to th

e w

ire s

ize

- tha

t is,

the

larg

er th

e nu

mbe

r the

sm

alle

r the

w

ire. T

hese

gau

ge s

izes

are

not

arb

itrar

y, b

ut a

re a

geo

met

ric p

rogr

essi

on.

With

the

defin

ition

of t

wo

size

s in

the

serie

s of

gau

ge s

izes

, all

size

rela

ted

prop

ertie

s of

any

gau

ge in

the

serie

s is

def

ined

by

that

rela

tions

hip.

With

AW

G

0000

as

0.��

00 in

ch a

nd A

WG

��

as 0

.00�

0 an

d ��

gau

ge s

izes

bet

wee

n th

ese

two,

the

ratio

of a

ny d

iam

eter

to th

e ne

xt la

rger

dia

met

er c

an b

e de

term

ined

as

follo

ws:

Cop

per &

Alu

min

umA

WG

SYS

TEM

1229

322

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0050

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==

mag

net w

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win

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wire

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ta

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ende

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men

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surg

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eed

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side

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n.

* M

axim

um re

com

men

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bas

ed u

pon

��,0

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for c

oppe

r and

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for a

lum

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e un

its a

re li

sted

in

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unl

ess

indi

cate

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ms"

.

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UN

D, C

ON

DU

CTO

R P

RO

PER

TIES

Cop

per &

Alu

min

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IND

ING

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SIO

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This

tabl

e co

ntai

ns th

e m

axim

um re

com

men

ded

win

ding

tens

ions

and

is o

ffere

d as

a g

uide

to e

stab

lishi

ng e

ffect

ive

win

ding

te

nsio

ns.

Use

the

min

imum

win

ding

tens

ion

that

pro

duce

s a

good

win

ding

. The

type

of w

inde

r, pa

yoff

devi

ce, a

nd ty

pe o

f coi

l will

vary

the

tens

ions

use

d. S

ome

min

or v

aria

tions

in th

e so

ftnes

s of

the

wire

from

one

lot t

o an

othe

r may

als

o di

ctat

e m

inor

ad

just

men

ts.

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OLE

AW

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WH

OLE

AW

GSI

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nsio

n

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ms)

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ram

s)

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rin

g d

ata

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net w

ire /

win

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pp

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e W

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r 10

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10.1

966

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6.342

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8.152

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1.853

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6227

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4.034

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8328

Alu

min

umR

ESIS

TAN

CE

RO

UN

D, B

AR

E W

IRE

Val

ues

are

base

d on

a re

sist

ivity

of �

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m -

circ

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ft. a

t �0°

C (�

�.�%

IAC

S C

ondu

ctiv

ity) f

or s

oft,

anne

aled

���

0 (E

C) a

lum

inum

. In

prac

tice,

con

duct

ors

of h

ighe

r con

duct

ivity

w

ill o

ften

be e

ncou

nter

ed, y

ield

ing

a re

sist

ance

low

er th

an th

at s

peci

ficed

whe

n co

nduc

tor d

imen

sion

s ar

e at

or n

ear m

axim

um to

lera

nce

limits

.

* M

inim

um re

sist

ance

val

ues

are

base

d on

max

imum

bar

e di

amet

er.

** M

axim

um re

sist

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val

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are

base

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imum

bar

e di

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Who

leA

WG

Size

BA

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CO

ND

UC

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RES

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NC

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hole

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imum

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omin

alM

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inal

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t pe

r Ohm

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inal

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per

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mag

net w

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wire

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g da

ta

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s pe

r 10

00 F

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per

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hms

per

1000

Ft.

Ohm

s pe

r K

ilom

eter

Ohm

s pe

r 10

00 F

t.O

hms

per

Kilo

met

er1 ½

0.222

10.7

286

0.225

20.7

388

0.229

70.7

536

4441

1354

1 ½2 ½

0.280

00.9

188

0.284

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317

0.289

70.9

503

3521

1073

2 ½3 ½

0.353

11.1

590.3

580

1.175

0.365

41.1

9927

9385

1.33 ½

4 ½0.4

454

1.461

0.451

51.4

810.4

605

1.511

2215

675.1

4 ½5 ½

0.561

41.8

420.5

693

1.868

0.580

71.9

0517

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5.45 ½

6 ½0.7

076

2.322

0.717

82.3

550.7

321

2.402

1393

424.6

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0.891

52.9

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2.968

0.923

63.0

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8 ½1.1

263.6

931.1

413.7

421.1

633.8

1787

6.826

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154.6

431.4

394.7

201.4

694.8

1869

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10 ½

1.784

5.852

1.813

5.949

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6.075

551.5

168.1

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11 ½

2.253

7.393

2.290

7.514

2.339

7.675

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11 ½

12 ½

2.838

9.311

2.883

9.458

2.944

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346.9

105.7

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13 ½

3.587

11.77

3.640

11.94

3.716

12.19

274.7

83.74

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14 ½

4.495

14.75

4.585

15.04

4.677

15.35

218.1

66.48

14 ½

15 ½

5.671

18.60

5.777

18.95

5.885

19.31

173.1

52.77

15 ½

16 ½

7.134

23.41

7.284

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7.438

24.40

137.3

41.85

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17 ½

9.034

29.64

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30.20

9.379

30.77

108.6

33.12

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18 ½

11.38

37.34

11.62

38.13

11.87

38.95

86.06

26.23

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19 ½

14.35

47.07

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47.91

14.87

48.77

68.49

20.87

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20 ½

18.04

59.19

18.40

60.37

18.77

61.59

54.35

16.56

20 ½

21 ½

22.68

74.42

23.19

76.09

23.72

77.82

43.12

13.14

21 ½

22 ½

28.89

94.80

29.38

96.39

29.88

98.02

34.04

10.37

22 ½

23 ½

36.31

119.1

36.99

121.4

37.69

123.7

27.03

8.240

23 ½

24 ½

45.52

149.4

46.49

152.5

47.48

155.8

21.51

6.557

24 ½

25 ½

57.39

188.3

58.76

192.8

60.17

197.4

17.02

5.187

25 ½

26 ½

72.64

238.3

74.59

244.7

75.59

248.0

13.41

4.087

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27 ½

92.08

302.1

93.46

306.6

94.87

311.3

10.70

3.261

27 ½

Nom

inal

Met

ers

per

Ohm

Alu

min

umR

ESIS

TAN

CE

RO

UN

D, B

AR

E W

IRE

Val

ues

are

base

d on

a re

sist

ivity

of �

�.��

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m -

circ

. mil/

ft. a

t �0°

C (�

�.�%

IAC

S C

ondu

ctiv

ity) f

or s

oft,

anne

aled

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0 (E

C) a

lum

inum

. In

prac

tice,

con

duct

ors

of h

ighe

r con

duct

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w

ill o

ften

be e

ncou

nter

ed, y

ield

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a re

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ance

low

er th

an th

at s

peci

fied

whe

n co

nduc

tor d

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sion

s ar

e at

or n

ear m

axim

um to

lera

nce

limits

.

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inim

um re

sist

ance

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are

base

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bar

e di

amet

er.

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axim

um re

sist

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are

base

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imum

bar

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amet

er.

Hal

fA

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Size

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RE

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ND

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TOR

RES

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g d

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esm

mIn

ches

mm

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esm

mIn

ches

mm

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esm

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310.1

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3.264

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017

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43.3

388

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133

2.878

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060.1

153

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430.1

173

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92.5

630.1

019

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72.6

090.0

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0.043

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72.6

6010

110.0

898

2.281

0.090

72.3

040.0

914

2.322

0.001

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430.0

934

2.373

1112

0.080

02.0

320.0

808

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016

0.041

0.083

32.1

1712

130.0

713

1.811

0.072

1.829

0.072

61.8

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016

0.041

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51.8

9213

140.0

635

1.613

0.064

11.6

280.0

647

1.643

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60.0

410.0

666

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0.056

51.4

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571

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71.4

660.0

015

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0.059

41.5

0915

160.0

503

1.278

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81.2

900.0

513

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40.0

360.0

531

1.349

1617

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81.1

380.0

453

1.151

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81.1

630.0

014

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51.2

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180.0

399

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31.0

240.0

407

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0.001

30.0

330.0

424

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50.9

020.0

359

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6319

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317

0.805

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323

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340

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20.7

160.0

285

0.724

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320.0

011

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30.7

7021

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250

0.635

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30.6

430.0

256

0.650

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10.0

280.0

270.6

8622

230.0

224

0.569

0.022

60.5

740.0

228

0.579

0.001

00.0

250.0

243

0.617

2324

0.019

90.5

050.0

201

0.511

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30.5

160.0

010

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70.5

5124

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177

0.450

0.017

90.4

550.0

181

0.460

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90.0

230.0

194

0.493

2526

0.015

70.3

990.0

159

0.404

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10.4

090.0

009

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30.4

3926

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141

0.358

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20.3

610.0

143

0.363

0.000

80.0

200.0

156

0.396

2728

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50.3

180.0

126

0.320

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70.3

230.0

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5628

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112

0.284

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30.2

870.0

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0.290

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70.0

180.0

126

0.320

2930

0.009

90.2

510.0

100

0.254

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10.2

570.0

007

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0.011

20.2

8530

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088

0.224

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90.2

260.0

090

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60.0

150.0

100

0.255

3132

0.007

90.2

010.0

080.2

030.0

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0.206

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150.0

090

0.229

3233

0.007

00.1

780.0

071

0.180

0.007

20.1

830.0

005

0.013

0.008

10.2

0533

340.0

062

0.157

0.006

30.1

600.0

064

0.163

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50.0

130.0

072

0.183

3435

0.005

50.1

400.0

056

0.142

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70.1

450.0

004

0.010

0.006

50.1

6435

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270.0

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40.0

100.0

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0.147

3637

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40.1

120.0

045

0.114

0.004

60.1

170.0

004

0.010

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20.1

3237

380.0

039

0.099

0.004

00.1

020.0

041

0.104

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30.0

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047

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3839

0.003

40.0

860.0

035

0.089

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910.0

003

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0.004

20.1

0639

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0.076

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10.0

790.0

032

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037

0.095

4041

0.002

70.0

690.0

028

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0.002

90.0

740.0

003

0.008

0.003

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420.0

024

0.061

0.002

50.0

640.0

026

0.066

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20.0

050.0

030

0.076

4243

0.002

10.0

530.0

022

0.056

0.002

30.0

580.0

002

0.005

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70.0

6843

440.0

019

0.048

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00.0

510.0

021

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20.0

050.0

024

0.061

4445

0.001

690.0

429

0.001

760.0

447

0.001

830.0

465

0.000

200.0

051

0.002

200.0

559

4546

0.001

510.0

384

0.001

570.0

399

0.001

630.0

414

0.000

200.0

051

0.002

000.0

508

46

Fro

m N

EM

A S

tand

ards

Pub

licat

ion

No.

MW

100

0.

WH

OL

E

AW

G

SIZ

E

WH

OL

E

AW

G

SIZ

EM

inim

um

No

min

alM

axim

um

Min

imu

mM

axim

um

RO

UN

D, S

ING

LE

BU

ILD

FIL

M-I

NS

UL

AT

ED

WIR

ED

IME

NS

ION

SC

op

per

& A

lum

inu

mO

vera

ll D

iam

eter

of

F

ilm-C

oat

ed W

ire

Bar

e W

ire

Dia

met

erIn

crea

se in

Dia

met

er

D

ue

to F

ilm C

oat

ing

eng

inee

rin

g d

ata

mag

net w

ire /

win

ding

wire

16

Inch

esm

mIn

ches

mm

Inch

esm

mIn

ches

mm

Inch

esm

m8 1⁄2

0.120

13.0

510.1

213

3.081

0.122

13.1

030.0

017

0.043

0.124

13.1

538 1⁄2

9 1⁄20.1

069

2.715

0.108

02.7

430.1

089

2.765

0.001

70.0

430.1

109

2.816

9 1⁄210

1⁄20.0

952

2.418

0.096

22.4

430.0

970

2.463

0.001

70.0

430.0

990

2.514

10 1⁄2

11 1⁄2

0.084

72.1

510.0

856

2.174

0.086

32.1

920.0

016

0.041

0.088

22.2

4011

1⁄212

1⁄20.0

755

1.918

0.076

31.9

380.0

769

1.954

0.001

60.0

410.0

788

2.002

12 1⁄2

13 1⁄2

0.067

21.7

070.0

679

1.725

0.068

41.7

380.0

016

0.041

0.070

31.7

8613

1⁄214

1⁄20.0

599

1.521

0.060

51.5

370.0

611

1.552

0.001

60.0

410.0

629

1.598

14 1⁄2

15 1⁄2

0.053

41.3

560.0

539

1.369

0.054

41.3

820.0

015

0.038

0.056

31.4

3015

1⁄216

1⁄20.0

475

1.207

0.048

01.2

190.0

485

1.232

0.001

40.0

360.0

502

1.275

16 1⁄2

17 1⁄2

0.042

31.0

740.0

427

1.085

0.043

11.0

950.0

013

0.033

0.044

91.1

4017

1⁄218

1⁄20.0

376

0.955

0.038

00.9

650.0

384

0.975

0.001

30.0

330.0

400

1.016

18 1⁄2

19 1⁄2

0.033

60.8

530.0

339

0.861

0.034

20.8

690.0

012

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90.9

1219

1⁄220

1⁄20.0

299

0.759

0.030

20.7

670.0

305

0.775

0.001

10.0

280.0

321

0.815

20 1⁄2

21 1⁄2

0.026

60.6

760.0

269

0.683

0.027

20.6

910.0

011

0.028

0.028

70.7

2921

1⁄222

1⁄20.0

237

0.602

0.023

90.6

070.0

241

0.612

0.001

00.0

250.0

257

0.653

22 1⁄2

23 1⁄2

0.021

10.5

360.0

213

0.541

0.021

50.5

460.0

010

0.025

0.023

00.5

8423

1⁄224

1⁄20.0

188

0.478

0.019

00.4

830.0

192

0.488

0.000

90.0

230.0

206

0.523

24 1⁄2

25 1⁄2

0.016

70.4

240.0

169

0.429

0.017

10.4

340.0

009

0.023

0.018

40.4

6725

1⁄226

1⁄20.0

149

0.378

0.015

00.3

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152

0.386

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165

0.419

26 1⁄2

27 1⁄2

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380.0

134

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80.3

7627

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118

0.300

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28 1⁄2

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42 1⁄2

43 1⁄2

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50.0

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90.0

480.0

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20.0

050.0

023

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44 1⁄2

Fro

m N

EM

A S

tand

ards

Pub

licat

ion

No.

MW

100

0.

Max

imu

m

HA

LF

A

WG

S

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e W

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Dia

met

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Min

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RO

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FIL

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NS

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crea

se in

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gO

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of

F

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Min

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mag

net w

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ta

Inch

esm

mIn

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mm

Inch

esm

mIn

ches

mm

Inch

esm

m14

0.063

51.6

130.0

641

1.628

0.064

71.6

430.0

024

0.061

00.0

674

1.712

014

150.0

565

1.435

0.057

11.4

500.0

577

1.466

0.002

30.0

584

0.060

21.5

291

1516

0.050

31.2

780.0

508

1.290

0.051

31.3

030.0

022

0.055

90.0

538

1.366

516

170.0

448

1.138

0.045

31.1

510.0

458

1.163

0.002

10.0

533

0.048

21.2

243

1718

0.039

91.0

130.0

403

1.024

0.040

71.0

340.0

020

0.050

80.0

431

1.094

718

190.0

355

0.902

0.035

90.9

120.0

363

0.922

0.001

90.0

483

0.038

50.9

779

1920

0.031

70.8

050.0

320

0.813

0.032

30.8

200.0

018

0.045

70.0

345

0.876

320

210.0

282

0.716

0.028

50.7

240.0

288

0.732

0.001

70.0

432

0.030

90.7

849

2122

0.025

00.6

350.0

253

0.643

0.025

60.6

500.0

016

0.040

60.0

276

0.701

022

230.0

224

0.569

0.022

60.5

740.0

228

0.579

0.001

50.0

381

0.024

80.6

299

2324

0.019

90.5

050.0

201

0.511

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30.5

160.0

014

0.035

60.0

222

0.563

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250.0

177

0.450

0.017

90.4

550.0

181

0.460

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40.0

356

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90.5

055

2526

0.015

70.3

990.0

159

0.404

0.016

10.4

090.0

013

0.033

00.0

178

0.452

126

270.0

141

0.358

0.014

20.3

610.0

143

0.363

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305

0.016

00.4

064

2728

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50.3

180.0

126

0.320

0.012

70.3

230.0

012

0.030

50.0

144

0.365

828

290.0

112

0.284

0.011

30.2

870.0

114

0.290

0.001

10.0

279

0.013

00.3

302

2930

0.009

90.2

510.0

100

0.254

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10.2

570.0

010

0.025

40.0

116

0.294

630

310.0

088

0.224

0.008

90.2

260.0

090

0.229

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254

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40.2

642

3132

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90.2

010.0

080

0.203

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0.020

30.0

095

0.241

332

330.0

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10.1

800.0

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0.183

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80.0

203

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50.2

159

33

Inch

esm

mIn

ches

mm

Inch

esm

mIn

ches

mm

Inch

esm

m14

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599

1.521

0.060

51.5

370.0

611

1.552

0.002

40.0

610

0.063

81.6

2114

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534

1.356

0.053

91.3

690.0

544

1.382

0.002

30.0

584

0.056

91.4

4515

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475

1.207

0.048

01.2

190.0

485

1.232

0.002

20.0

559

0.051

01.2

9516

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423

1.074

0.042

71.0

850.0

431

1.095

0.002

10.0

533

0.045

51.1

5617

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376

0.955

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00.9

650.0

384

0.975

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508

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81.0

3618

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336

0.853

0.033

90.8

610.0

342

0.869

0.001

90.0

483

0.036

40.9

2519

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299

0.759

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20.7

670.0

305

0.775

0.001

80.0

457

0.032

70.8

3120

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266

0.676

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90.6

830.0

272

0.691

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70.0

432

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30.7

4421

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237

0.602

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90.6

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241

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10.6

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211

0.536

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30.5

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215

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50.0

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50.5

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188

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192

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381

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10.5

3624

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167

0.424

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90.4

290.0

171

0.434

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40.0

356

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90.4

8025

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149

0.378

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810.0

152

0.386

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30.0

330

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90.4

2926

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133

0.338

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40.3

400.0

135

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20.0

305

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20.3

8627

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118

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120

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60.3

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105

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107

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50.2

410.0

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90.0

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10.2

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90.0

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90.2

5131

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50.1

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mm

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esm

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0.286

47.2

750.2

893

7.348

0.292

27.4

220.0

039

0.099

0.295

17.4

961

20.2

550

6.477

0.257

66.5

430.2

602

6.609

0.003

80.0

970.2

634

6.690

23

0.227

15.7

680.2

294

5.827

0.231

75.8

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038

0.097

0.235

15.9

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5.138

0.204

35.1

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057

5.225

0.003

70.0

940.2

098

5.330

45

0.180

14.5

750.1

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4.620

0.183

24.6

660.0

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0.094

0.187

34.7

575

60.1

604

4.074

0.162

04.1

150.1

631

4.155

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60.0

910.1

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4.246

67

0.142

93.6

300.1

443

3.665

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33.7

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0.089

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80.1

272

3.231

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53.2

640.1

294

3.297

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50.0

890.1

332

3.383

89

0.113

32.8

780.1

144

2.906

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290.0

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0.086

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03.0

239

100.1

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2.563

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92.5

880.1

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2.609

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40.0

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2.703

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0.089

82.2

810.0

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2.304

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42.3

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0.084

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22.4

1811

120.0

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2.032

0.080

82.0

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2.069

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20.0

810.0

851

2.163

1213

0.071

31.8

110.0

720

1.829

0.072

61.8

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0.081

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21.9

3413

140.0

635

1.613

0.064

11.6

280.0

647

1.643

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20.0

810.0

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1.732

1415

0.056

51.4

350.0

571

1.450

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71.4

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0.061

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4915

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1.278

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81.2

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545

1.384

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1.151

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660.0

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50.9

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359

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317

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281

0.714

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40.5

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0.574

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80.5

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30.6

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10.5

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1625

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157

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0.462

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10.3

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0.361

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260.0

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346

Fro

m N

EM

A S

tand

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Pub

licat

ion

No.

MW

100

0.

Wh

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G

S

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19

Inch

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Inch

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0.270

36.8

660.2

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6.934

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0.278

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6.114

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16.1

750.2

448

6.218

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80.0

970.2

488

6.320

2 1⁄23 1⁄2

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27.5

491

20.2

576

6.543

0.003

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760.2

652

6.736

23

0.229

45.8

270.0

030

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76.0

123

40.2

043

5.189

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760.2

113

5.367

45

0.181

94.6

200.0

030

0.076

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74.7

935

60.1

620

4.115

0.003

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760.1

686

4.282

67

0.144

33.6

650.0

030

0.076

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73.8

287

80.1

285

3.264

0.003

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760.1

348

3.424

89

0.114

42.9

060.0

030

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53.0

619

100.1

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2.588

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760.1

079

2.741

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0.090

72.3

040.0

030

0.076

0.096

72.4

5611

120.0

808

2.052

0.003

00.0

760.0

868

2.205

1213

0.072

01.8

290.0

030

0.076

0.078

01.9

8113

140.0

641

1.628

0.003

00.0

760.0

701

1.781

14

Inch

esm

mIn

ches

mm

Inch

esm

m1 ½

0.273

06.9

340.0

030

0.076

0.280

77.1

311 ½

2 ½0.2

431

6.175

0.003

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760.2

505

6.363

2 ½3 ½

0.216

55.4

990.0

030

0.076

0.223

75.6

813 ½

4 ½0.1

928

4.897

0.003

00.0

760.1

997

5.073

4 ½5 ½

0.171

74.3

610.0

030

0.076

0.178

44.5

325 ½

6 ½0.1

529

3.884

0.003

00.0

760.1

594

4.049

6 ½7 ½

0.136

23.4

590.0

030

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0.142

63.6

217 ½

8 ½0.1

213

3.081

0.003

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760.1

275

3.239

8 ½9 ½

0.108

02.7

430.0

030

0.076

0.114

12.8

989 ½

10 ½

0.096

22.4

430.0

030

0.076

0.102

22.5

9510

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856

2.174

0.003

00.0

760.0

915

2.323

11 ½

12 ½

0.076

31.9

380.0

030

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0.082

12.0

8412

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679

1.725

0.003

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760.0

736

1.869

13 ½

Nom

inal

Bar

e W

ire T

hick

ness

SQU

AR

E, H

EAVY

BU

ILD

FIL

M-IN

SULA

TED

WIR

EC

oppe

r & A

lum

inum

DIM

ENSI

ON

SIN

SULA

TED

WIR

E D

IMEN

SIO

NS

INSU

LATE

D W

IRE

DIM

ENSI

ON

S

Min

imum

Incr

ease

in

Dim

ensi

ons

Max

imum

Ove

rall

Dim

ensi

ons

Min

imum

Incr

ease

in

Dim

ensi

ons

Max

imum

Ove

rall

Dim

ensi

ons

Who

leA

WG

Size

Who

leA

WG

Size

Hal

fA

WG

Size

Hal

fA

WG

Size

Nom

inal

Bar

e W

ire T

hick

ness

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

1/00.3

249

0.039

0.012

0.344

0.009

0.341

0.015

0.349

1/01

0.289

30.0

390.0

120.3

080.0

090.3

050.0

150.3

131

20.2

576

0.039

0.012

0.276

0.008

0.272

0.015

0.281

23

0.229

40.0

390.0

120.2

480.0

080.2

440.0

150.2

533

40.2

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0.039

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0.222

0.008

0.219

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0.227

45

0.181

90.0

390.0

110.1

990.0

080.1

960.0

140.2

045

60.1

620

0.031

0.011

0.179

0.008

0.175

0.014

0.184

67

0.144

30.0

310.0

100.1

600.0

080.1

570.0

130.1

657

80.1

285

0.031

0.009

0.143

0.008

0.141

0.012

0.148

89

0.114

40.0

260.0

090.1

290.0

080.1

270.0

120.1

349

100.1

019

0.026

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0.115

0.007

0.113

0.011

0.120

1011

0.090

70.0

200.0

080.1

030.0

070.1

020.0

110.1

0811

120.0

808

0.020

0.008

0.093

0.007

0.092

0.011

0.098

1213

0.072

00.0

160.0

080.0

840.0

070.0

840.0

110.0

8913

140.0

641

0.016

0.008

0.076

0.007

0.076

0.011

0.081

14

SQU

AR

E, S

ERVE

D W

IRE,

PO

LYES

TER

GLA

SS, B

AR

E A

ND

HEA

VY F

ILM

Cop

per

DIM

ENSI

ON

S

Who

leA

WG

Size

Nom

inal

Bar

e W

ire

Dim

ensi

onIn

ches

Nom

inal

Cor

ner

Rad

ii±

25%

In

ches

Bar

e D

oubl

e-Po

lyes

ter-

Gla

ss

Fibe

r-C

over

ed

Hea

vy, F

ilm-C

oate

dSi

ngle

-Pol

yest

er-G

lass

Fib

er-

Cov

ered

Hea

vy, F

ilm-C

oate

dD

oubl

e-Po

lyes

ter-

Gla

ssFi

ber-

Coa

ted

Who

leA

WG

Size

Min

imum

Incr

ease

,In

ches

Max

imum

Ove

rall

Dim

ensi

on,

Inch

es

NO

TE A

: The

incr

ease

due

to th

e he

avy

film

coa

ting

and/

or p

olye

ster

gla

ss, f

iber

cov

erin

g fo

r wire

s ha

ving

dim

ensi

ons

not s

how

n in

the

tabl

e ab

ove

shal

l be

the

sam

e as

the

next

larg

er s

ize.

NO

TE B

: The

incr

ease

in th

ickn

ess

due

to th

e he

avy

film

coa

ting,

if a

ny, s

hall

be in

acc

orda

nce

with

app

licab

le s

tand

ard

in N

EM

A M

W �

000.

Min

imum

Incr

ease

,In

ches

Max

imum

Ove

rall

Dim

ensi

on,

Inch

es

Min

imum

Incr

ease

,In

ches

Max

imum

Ove

rall

Dim

ensi

on,

Inch

es

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

1/00.3

249

0.040

0.005

20.3

377

0.010

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473

0.007

00.3

389

0.011

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436

1/01

0.289

30.0

400.0

052

0.301

80.0

104

0.311

40.0

070

0.303

20.0

110

0.307

21

20.2

576

0.040

0.005

20.2

698

0.010

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794

0.007

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712

0.011

00.2

752

23

0.229

40.0

400.0

052

0.241

30.0

104

0.250

90.0

070

0.242

70.0

110

0.246

73

40.2

043

0.040

0.005

20.2

159

0.010

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255

0.007

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173

0.011

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213

45

0.181

90.0

400.0

052

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104

0.202

90.0

070

0.194

70.0

110

0.198

75

60.1

620

0.032

0.005

20.1

732

0.010

40.1

828

0.007

00.1

746

0.011

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786

67

0.144

30.0

320.0

052

0.155

30.0

104

0.164

90.0

070

0.156

70.0

110

0.160

77

80.1

285

0.032

0.005

20.1

394

0.010

40.1

490

0.007

00.1

408

0.011

00.1

448

89

0.114

40.0

260.0

052

0.125

10.0

104

0.134

70.0

070

0.126

50.0

110

0.130

59

100.1

019

0.026

0.005

20.1

125

0.010

40.1

221

0.007

00.1

139

0.011

00.1

179

1011

0.090

70.0

200.0

052

0.101

30.0

104

0.110

90.0

070

0.102

70.0

110

0.106

711

120.0

808

0.020

0.005

20.0

914

0.010

40.1

010

0.007

00.0

928

0.011

00.0

968

12

SQU

AR

E, S

ERVE

D W

IRE,

PO

LYIM

IDE

AN

D A

RO

MA

TIC

PO

LYA

MID

E TA

PES

Cop

per &

Alu

min

umD

IMEN

SIO

NS

Who

leA

WG

Size

Nom

inal

Cor

ner

Rad

ii±

25%

In

ches

Who

leA

WG

Size

POLY

IMID

E TA

PE O

VER

BA

RE

Dou

ble,

55%

Lap

Maxim

umOv

erall

Bar

e Cd

r., In

ches

Min

imum

Incr

ease

Inch

es

Sing

le, 3

/4 L

ap

Min

imum

Incr

ease

Inch

es

Maxim

umOv

erall

Bar

e Cd

r., In

ches

Min

imum

Incr

ease

Inch

es

Sing

le, 1

/2 L

ap

From

NE

MA

Sta

ndar

ds P

ublic

atio

n M

W �

000.

PO

LYA

MID

E PA

PER

OVE

R B

AR

E

Maxim

umOv

erall

Bar

e Cd

r., In

ches

Bar

e W

ire

Dim

ensi

on

Inch

esN

omin

al

Sing

le, 5

5% L

ap

Min

imum

Incr

ease

Inch

es

Maxim

umOv

erall

Bar

e Cd

r., In

ches

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

Inch

esm

mIn

ches

mm

Inch

esm

mIn

ches

mm

Inch

esm

mIn

ches

mm

0.040

1.02

0.003

00.0

760.0

460

1.168

0.091

2.31

0.002

50.0

640.0

965

2.451

0.045

1.14

0.003

00.0

760.0

510

1.295

0.102

2.59

0.002

50.0

640.1

075

2.731

0.051

1.30

0.003

00.0

760.0

570

1.448

0.114

2.90

0.002

50.0

640.1

196

3.038

0.057

1.45

0.003

00.0

760.0

630

1.600

0.128

3.25

0.002

50.0

640.1

338

3.399

0.064

1.63

0.003

00.0

760.0

700

1.778

0.144

3.66

0.002

50.0

640.1

499

3.808

0.072

1.83

0.003

00.0

760.0

780

1.981

0.162

4.11

0.002

50.0

640.1

681

4.270

0.081

2.06

0.003

00.0

760.0

870

2.210

0.182

4.62

0.002

50.0

640.1

883

4.783

0.091

2.31

0.003

00.0

760.0

970

2.464

0.204

5.18

0.002

50.0

640.2

105

5.347

0.102

2.59

0.003

00.0

760.1

080

2.743

0.229

5.82

0.002

50.0

640.2

358

5.989

0.114

2.90

0.003

00.0

760.1

201

3.051

0.258

6.55

0.002

50.0

640.2

651

6.734

0.128

3.25

0.003

00.0

760.1

343

3.411

0.289

7.34

0.002

50.0

640.2

964

7.529

0.144

3.66

0.003

00.0

760.1

504

3.820

0.325

8.26

0.002

50.0

640.3

328

8.453

0.162

4.11

0.003

00.0

760.1

686

4.282

0.365

9.27

0.002

50.0

640.3

732

9.479

0.182

4.62

0.003

00.0

760.1

888

4.796

0.410

10.41

0.002

50.0

640.4

186

10.63

20.2

045.1

80.0

030

0.076

0.211

05.3

590.4

6011

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025

0.064

0.469

111

.915

0.229

5.82

0.003

00.0

760.2

363

6.002

� The

max

imum

incr

ease

may

be

exce

eded

pro

vide

d th

e m

axim

um o

vera

ll di

men

sion

of t

he c

oate

d w

ire d

oes

not e

xcee

d th

e su

m o

f the

max

imum

dim

ensi

on o

f the

bar

e w

ire p

lus

the

max

imum

incr

ease

due

to c

oatin

g.

From

NE

MA

Sta

ndar

ds P

ublic

atio

n N

o. M

W �

000.

Incr

ease

in W

idth

,In

ches

(mm

)In

crea

se in

Thi

ckne

ss,

Inch

es (m

m)

0.00

�� (0

.���

)0.

00��

(0.0

��)

0.00

�0 (0

.���

)0.

00�0

(0.0

��)

REC

TAN

GU

LAR

, HEA

VY B

UIL

D W

IRE

Cop

per &

Alu

min

umD

IMEN

SIO

NS

THIC

KN

ESS

WID

THM

in. I

ncre

ase

in

Wid

thM

ax. O

vera

ll D

imen

sion

s

Min

imum

Max

imum

1M

inim

umM

axim

um1

Nom

inal

Bar

eM

in. I

ncre

ase

in

Thic

knes

sM

ax. O

vera

ll D

imen

sion

sN

omin

al B

are

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

T.0.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

150.0

150.0

16W

.0.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

100.0

10.0

10.0

11T.

0.011

0.011

0.011

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.015

0.015

0.016

0.016

W.

0.008

0.008

0.008

0.008

0.008

0.009

0.009

0.010

0.010

0.010

0.010

0.010

0.011

0.011

T.0.0

110.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

150.0

150.0

160.0

16W

.0.0

080.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

100.0

100.0

100.0

110.0

11T.

0.011

0.011

0.011

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.015

0.015

0.016

0.016

W.

0.008

0.008

0.008

0.008

0.008

0.009

0.009

0.01

0.01

0.01

0.01

0.01

0.011

0.011

T.0.0

110.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

150.0

150.0

160.0

16W

.0.0

080.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

100.0

100.0

100.0

110.0

11T.

0.011

0.011

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.015

0.015

0.016

0.016

W.

0.008

0.008

0.008

0.008

0.009

0.009

0.010

0.010

0.010

0.010

0.010

0.011

0.011

T.0.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

160.0

160.0

160.0

16W

.0.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

100.0

110.0

110.0

110.0

11T.

0.011

0.012

0.012

0.012

0.013

0.014

0.014

0.014

0.015

0.016

0.016

0.016

0.016

0.016

W.

0.008

0.009

0.008

0.008

0.009

0.010

0.010

0.010

0.010

0.011

0.011

0.011

0.011

0.011

T.0.0

120.0

120.0

130.0

140.0

140.0

140.0

150.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

090.0

080.0

090.0

100.0

100.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

11T.

0.013

0.013

0.014

0.014

0.014

0.015

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.009

0.009

0.010

0.010

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

130.0

140.0

140.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

090.0

100.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.014

0.014

0.015

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.010

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

160.0

160.0

160.0

16W

.0.0

110.0

110.0

110.0

11T.

0.016

0.016

W.

0.011

0.011

From

NE

MA

Pub

licat

ion

No.

MW

�00

0 an

d ap

plie

s to

bar

e or

film

insu

late

d co

nduc

tors

.

0.09

1�.

�0m

m0.

365

�.��

mm

0.32

5�.

��m

m0.0

401.0

2mm

0.045

1.15m

m0.0

511.2

9mm

REC

TAN

GU

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NO

TE: C

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910.0

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280.1

360.1

440.1

530.1

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720.1

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930.2

040.2

170.2

290.2

430.2

580.2

730.2

890.3

070.3

250.3

440.3

650.3

870.4

100.4

340.4

600.4

870.5

172.3

12.4

42.5

92.7

42.9

03.0

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53.6

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56.9

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273.3

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312.7

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3.601

3.392

3.172

2.978

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2.631

2.475

2.318

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1.923

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1.699

1.597

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1.413

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316

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511.3

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671.9

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191.7

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90.6

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0.647

60.6

109

0.575

50.5

429

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1.45

2.936

2.760

2.576

2.414

2.272

2.126

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1.868

1.755

1.643

1.544

1.447

1.362

1.279

1.206

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1.067

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80.8

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170

0.581

30.5

482

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20.7

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0.659

80.6

220

0.584

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1.83

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1.883

1.773

1.676

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1.485

1.395

1.315

1.235

1.164

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0.950

70.8

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70.7

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70.6

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40.5

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232

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50.5

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423

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60.2

149

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80.1

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10.1

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50.2

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0.136

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0.153

0.162

0.172

0.182

0.193

0.204

0.217

0.229

0.243

0.258

0.273

0.289

0.307

0.325

0.344

0.365

0.387

0.410

0.434

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0.487

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2.31

2.44

2.59

2.74

2.90

3.07

3.25

3.45

3.66

3.89

4.11

4.37

4.62

4.90

5.18

5.51

5.82

6.17

6.55

6.93

7.34

7.80

8.26

8.74

9.27

9.83

10.41

11.02

11.68

12.37

13.13

0.040

1.02

2.180

2.048

1.932

1.811

1.705

1.598

1.504

1.410

1.327

1.246

1.174

1.104

1.042

0.977

10.9

239

0.868

70.8

165

0.770

10.7

262

0.682

40.6

436

0.607

10.5

713

0.538

10.0

451.1

42.2

252.0

961.9

601.8

411.7

351.6

261.5

31.4

331.3

471.2

631.1

881.1

151.0

500.9

873

0.931

40.8

730.8

252

0.775

70.7

289

0.687

40.6

480

0.608

80.5

740.5

414

0.509

40.4

797

0.452

10.4

266

0.051

1.30

1.995

1.878

1.754

1.646

1.550

1.451

1.364

1.277

1.200

1.124

1.057

0.991

70.9

337

0.877

30.8

273

0.775

10.7

325

0.688

30.6

465

0.609

50.5

744

0.539

50.5

086

0.479

50.4

511

0.424

70.4

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0.377

50.3

557

0.335

50.0

571.4

51.8

141.7

061.5

921.4

921.4

041.3

141.2

341.1

551.0

851.0

150.9

542

0.894

40.8

418

0.790

50.7

452

0.697

90.6

592

0.619

30.5

815

0.548

0.516

30.4

848

0.456

90.4

307

0.405

10.3

813

0.359

30.3

388

0.319

10.3

010.2

831

0.064

1.63

1.486

1.404

1.317

1.240

1.172

1.101

1.038

0.974

0.918

00.8

621

0.812

50.7

638

0.720

50.7

066

0.666

00.6

236

0.588

90.5

531

0.519

20.4

893

0.461

00.4

327

0.407

80.3

844

0.361

50.3

402

0.320

50.3

022

0.284

70.2

684

0.252

50.0

721.8

31.3

121.2

41.1

641.0

961.0

360.9

733

0.918

0.862

10.8

125

0.763

20.7

195

0.676

50.6

383

0.623

20.5

876

0.550

40.5

200

0.488

60.4

589

0.432

60.4

076

0.382

80.3

608

0.340

20.3

200

0.301

20.2

839

0.267

70.2

522

0.237

90.2

238

0.081

2.06

1.159

1.096

1.029

0.969

20.9

162

0.861

30.8

125

0.763

20.7

195

0.676

0.637

40.5

994

0.565

70.5

501

0.518

90.4

862

0.459

60.4

319

0.405

80.3

826

0.360

70.3

388

0.319

40.3

012

0.283

40.2

669

0.251

50.2

373

0.223

60.2

109

0.198

40.0

912.3

10.9

113

0.858

80.8

121

0.763

60.7

205

0.677

00.6

383

0.599

80.5

657

0.532

10.5

022

0.486

60.4

592

0.430

50.4

070

0.382

60.3

596

0.339

10.3

198

0.300

40.2

833

0.267

20.2

515

0.236

80.2

233

0.210

60.1

985

0.187

30.1

762

0.102

2.59

0.737

30.6

925

0.652

90.6

128

0.577

40.5

421

0.510

90.4

802

0.452

90.4

319

0.407

60.3

823

0.361

50.3

399

0.319

50.3

014

0.284

30.2

672

0.252

00.2

377

0.223

70.2

108

0.198

70.1

875

0.176

70.1

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0.156

90.1

142.9

00.5

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0.545

80.5

144

0.483

10.4

554

0.428

10.4

039

0.384

60.3

631

0.340

60.3

222

0.303

10.2

849

0.268

90.2

536

0.238

40.2

249

0.212

20.1

997

0.188

10.1

774

0.167

40.1

578

0.148

90.1

402

0.128

3.25

0.462

60.4

342

0.409

10.3

844

0.362

50.3

411

0.322

10.3

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0.285

90.2

690

0.253

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387

0.225

20.2

117

0.199

80.1

885

0.177

50.1

672

0.157

70.1

488

0.140

30.1

324

0.124

60.1

443.6

60.3

620

0.340

20.3

209

0.072

10.2

853

0.267

70.2

534

0.238

40.2

242

0.211

60.1

997

0.187

80.1

772

0.167

20.1

574

0.148

40.1

399

0.132

10.1

245

0.117

50.1

106

0.162

4.11

0.284

20.2

676

0.252

80.2

373

0.224

60.2

113

0.198

80.1

877

0.177

10.1

665

0.157

20.1

484

0.139

70.1

317

0.124

20.1

172

0.110

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20.1

824.6

20.2

274

0.213

30.2

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0.189

80.1

784

0.168

40.1

588

0.149

30.1

408

0.132

90.1

251

0.117

80.1

111

0.104

90.0

988

0.093

30.0

878

0.204

5.18

0.179

40.1

688

0.158

70.1

498

0.141

30.1

328

0.125

30.1

183

0.111

30.1

049

0.098

90.0

934

0.088

00.0

831

0.078

20.2

295.8

20.1

410

0.133

10.1

256

0.118

10.1

114

0.105

10.0

990.0

933

0.088

00.0

830

0.078

30.0

739

0.069

60.2

586.5

50.1

112

0.104

60.0

987

0.093

10.0

877

0.082

70.0

780

0.073

60.0

694

0.065

50.0

617

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910.0

960.1

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080.1

140.1

210.1

280.1

360.1

440.1

530.1

620.1

720.1

820.1

930.2

040.2

170.2

290.2

430.2

580.2

730.2

890.3

070.3

250.3

440.3

650.3

870.4

100.4

340.4

600.4

870.5

172.3

12.4

42.5

92.7

42.9

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73.2

53.4

53.6

63.8

94.1

14.3

74.6

24.9

05.1

85.5

15.8

26.1

76.5

56.9

37.3

47.8

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401.0

23.5

273.3

143.1

262.9

312.7

592.5

862.4

332.2

822.1

482.0

161.9

001.7

871.6

861.5

811.4

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061.3

211.2

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751.1

041.0

410.9

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0.924

50.8

707

0.045

1.14

3.601

3.392

3.172

2.978

2.807

2.631

2.475

2.318

2.180

2.043

1.923

1.804

1.699

1.597

1.507

1.413

1.335

1.255

1.179

1.112

1.048

0.985

00.9

288

0.876

00.8

242

0.776

20.7

316

0.690

20.0

511.3

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283.0

382.8

382.6

632.5

082.3

482.2

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671.9

421.8

191.7

111.6

051.5

111.4

201.3

391.2

541.1

851.1

141.0

460.9

862

0.929

40.8

729

0.822

90.7

759

0.729

90.6

872

0.647

60.6

109

0.575

50.5

429

0.057

1.45

2.936

2.760

2.576

2.414

2.272

2.126

1.997

1.868

1.755

1.643

1.544

1.447

1.362

1.279

1.206

1.129

1.067

1.002

0.940

80.8

867

0.835

50.7

844

0.739

30.6

970

0.655

50.6

170

0.581

30.5

482

0.516

40.4

870

0.458

10.0

641.6

32.4

052.2

722.1

312.0

071.8

961.7

811.6

791.5

761.4

851.3

951.3

151.2

361.1

661.1

431.0

781.0

090.9

529

0.895

0.840

20.7

917

0.745

90.7

002

0.659

80.6

220

0.584

90.5

505

0.518

60.4

890.4

606

0.434

40.4

085

0.072

1.83

2.123

2.007

1.883

1.773

1.676

1.575

1.485

1.395

1.315

1.235

1.164

1.095

1.033

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70.8

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0.841

50.7

906

0.742

50.6

999

0.659

60.6

194

0.583

80.5

505

0.517

80.4

874

0.459

30.4

332

0.408

10.3

849

0.362

10.0

812.0

61.8

751.7

731.6

641.5

681.4

821.3

941.3

151.2

351.1

641.0

941.0

310.9

699

0.915

40.8

901

0.839

50.7

868

0.743

60.6

989

0.656

60.6

191

0.583

60.5

482

0.516

90.4

874

0.458

60.4

318

0.407

00.3

839

0.361

70.3

413

0.321

10.0

912.3

11.4

741.3

901.3

141.2

361.1

661.0

951.0

330.9

706

0.915

40.8

610

0.812

60.7

874

0.743

00.6

965

0.658

50.6

191

0.581

80.5

488

0.517

40.4

861

0.458

40.4

324

0.406

90.3

832

0.361

20.3

408

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022.5

91.1

931.1

211.0

560.9

916

0.934

20.8

772

0.826

70.7

770

0.732

90.6

988

0.659

60.6

185

0.584

90.5

501

0.517

00.4

878

0.460

00.4

323

0.407

70.3

847

0.362

00.3

410

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50.3

034

0.285

90.2

698

0.253

90.1

142.9

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406

0.883

20.8

323

0.781

70.7

368

0.692

70.6

535

0.622

40.5

876

0.551

20.5

213

0.490

40.4

610

0.435

00.4

103

0.385

70.3

638

0.343

30.3

232

0.304

40.2

871

0.270

90.2

554

0.241

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268

0.128

3.25

0.748

60.7

026

0.661

90.6

220

0.586

50.5

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0.521

20.4

890

0.462

70.4

353

0.409

30.3

863

0.364

40.3

426

0.323

20.3

050

0.287

20.2

706

0.255

20.2

408

0.227

00.2

143

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70.1

443.6

60.5

857

0.550

50.5

192

0.071

90.4

616

0.433

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099

0.385

80.3

628

0.342

50.3

231

0.303

80.2

867

0.270

60.2

548

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10.2

264

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70.2

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0.190

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0.162

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130

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90.1

897

0.178

80.1

688

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20.3

679

0.345

10.3

265

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10.2

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0.272

40.2

570

0.241

50.2

279

0.215

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0.190

70.1

798

0.169

70.1

599

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90.1

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5.18

0.290

20.2

731

0.256

80.2

423

0.228

60.2

149

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80.1

914

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20.1

698

0.160

10.1

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40.1

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50.2

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0.170

10.1

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90.1

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40.1

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0.159

70.1

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90.1

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0.136

0.144

0.153

0.162

0.172

0.182

0.193

0.204

0.217

0.229

0.243

0.258

0.273

0.289

0.307

0.325

0.344

0.365

0.387

0.410

0.434

0.460

0.487

0.517

2.31

2.44

2.59

2.74

2.90

3.07

3.25

3.45

3.66

3.89

4.11

4.37

4.62

4.90

5.18

5.51

5.82

6.17

6.55

6.93

7.34

7.80

8.26

8.74

9.27

9.83

10.41

11.02

11.68

12.37

13.13

0.040

1.02

14.40

15.33

16.25

17.33

18.41

19.64

20.88

22.26

23.65

25.19

26.73

28.43

30.13

32.13

33.98

36.14

38.45

40.76

43.23

46.00

48.78

51.71

54.95

58.34

0.045

1.14

14.11

14.97

16.02

17.06

18.10

19.31

20.52

21.91

23.3

24.86

26.42

28.16

29.89

31.8

33.7

35.96

38.04

40.47

43.07

45.67

48.45

51.57

54.69

57.99

61.63

65.44

69.43

73.59

0.051

1.30

15.74

16.72

17.90

19.08

20.26

21.63

23.01

24.58

26.15

27.92

29.69

31.66

33.62

35.78

37.95

40.50

42.86

45.61

48.56

51.51

54.65

58.19

61.73

65.46

69.59

73.92

78.44

83.15

88.26

93.57

0.057

1.45

17.30

18.40

19.72

21.04

22.36

23.89

25.43

27.19

28.95

30.92

32.90

35.10

37.29

39.71

42.13

44.98

47.62

50.69

53.99

57.28

60.80

64.75

68.71

72.88

77.5

82.33

87.38

92.65

98.36

104.3

110.9

0.064

1.63

21.12

22.36

23.84

25.32

26.80

28.52

30.25

32.22

34.20

36.42

38.63

41.10

43.57

44.43

47.14

50.35

53.3

56.76

60.46

64.16

68.10

72.54

76.98

81.67

86.85

92.28

97.95

103.9

110.3

116.9

124.3

0.072

1.83

23.93

25.32

26.98

28.65

30.31

32.25

34.2

36.42

38.63

41.13

43.63

46.40

49.18

50.38

53.43

57.04

60.37

64.25

68.41

72.57

77.01

82.01

87.00

92.28

98.1

104.2

110.6

117.3

124.5

132.0

140.3

0.081

2.06

27.08

28.65

30.52

32.39

34.26

36.45

38.63

41.13

43.63

46.44

49.25

52.37

55.49

57.07

60.50

64.56

68.31

72.68

77.36

82.04

87.04

92.66

98.28

104.2

110.8

117.6

124.8

132.3

140.4

148.8

158.2

0.091

2.31

34.45

36.55

38.66

41.11

43.57

46.37

49.18

52.34

55.49

59.00

62.51

64.51

68.37

72.93

77.13

82.04

87.30

92.57

98.18

104.5

110.8

117.5

124.8

132.5

140.6

149.0

158.1

167.6

178.1

0.102

2.59

42.58

45.33

48.08

51.23

54.37

57.91

61.45

65.38

69.31

72.69

77.01

82.13

86.84

92.35

98.24

104.1

110.4

117.5

124.6

132.0

140.3

149.0

158.0

167.4

177.7

188.3

200.1

0.114

2.90

54.00

57.52

61.03

64.99

68.94

73.33

77.73

81.62

86.45

92.16

97.43

103.6

110.2

116.8

123.8

131.7

139.6

148.0

157.2

166.9

177.0

187.5

198.9

210.8

224.0

0.128

3.25

67.86

72.30

76.74

81.67

86.60

92.03

97.46

103.9

109.8

116.7

124.1

131.5

139.4

148.3

157.1

166.5

176.9

187.7

199.1

210.9

223.7

237.1

251.9

0.144

3.66

86.73

92.28

97.83

103.9

110.0

117.3

123.9

131.7

140

148.3

157.2

167.2

177.2

187.7

199.4

211.6

224.4

237.7

252.1

267.1

283.7

0.162

4.11

110.5

117.3

124.2

132.3

139.8

148.5

157.9

167.3

177.3

188.5

199.7

211.6

224.7

238.4

252.8

267.8

284.0

300.9

319.6

0.182

4.62

138.1

147.2

155.6

165.4

175.9

186.5

197.7

210.3

222.9

236.3

251.0

266.4

282.6

299.4

317.6

336.6

357.6

0.204

5.18

175.0

186.0

197.8

209.6

222.2

236.3

250.5

265.4

281.9

299.2

317.3

336.2

356.6

377.9

401.4

0.229

5.82

222.7

235.9

250.0

265.9

281.8

298.6

317.1

336.5

356.8

378.0

400.9

424.8

451.3

0.258

6.55

282.3

300.2

318.1

337.0

357.9

379.8

402.6

426.5

452.4

479.2

509.0

NO

TE: C

ondu

ctor

wei

ght i

n po

unds

per

thou

sand

feet

(Lbs

/�00

0 Ft

).

REC

TAN

GU

LAR

, BA

RE

WIR

E, S

TAN

DA

RD

SIZ

ES

Thic

k-ne

ss

WID

TH (I

nche

s/m

m)

WEI

GH

TSC

oppe

r

0.091

0.096

0.102

0.108

0.114

0.121

0.128

0.136

0.144

0.153

0.162

0.172

0.182

0.193

0.204

0.217

0.229

0.243

0.258

0.273

0.289

0.307

0.325

0.344

0.365

0.387

0.410

0.434

0.460

0.487

0.517

2.31

2.44

2.59

2.74

2.90

3.07

3.25

3.45

3.66

3.89

4.11

4.37

4.62

4.90

5.18

5.51

5.82

6.17

6.55

6.93

7.34

7.80

8.26

8.74

9.27

9.83

10.41

11.02

11.68

12.37

13.13

0.040

1.02

4.38

4.66

4.94

5.27

5.60

5.97

6.35

6.77

7.19

7.66

8.13

8.64

9.16

9.77

10.33

10.99

11.69

12.39

13.14

13.99

14.83

15.72

16.71

17.74

0.045

1.14

4.29

4.55

4.87

5.19

5.50

5.87

6.24

6.66

7.08

7.56

8.03

8.56

9.09

9.67

10.25

10.93

11.57

12.30

13.10

13.89

14.73

15.68

16.63

17.63

18.74

19.90

21.11

22.38

0.051

1.30

4.78

5.08

5.44

5.80

6.16

6.58

7.00

7.47

7.95

8.49

9.03

9.62

10.22

10.88

11.54

12.31

13.03

13.87

14.76

15.66

16.62

17.69

18.77

19.90

21.16

22.47

23.85

25.28

26.84

28.45

0.057

1.45

5.26

5.60

6.00

6.40

6.80

7.26

7.73

8.27

8.80

9.40

10.00

10.67

11.34

12.07

12.81

13.68

14.48

15.41

16.42

17.42

18.49

19.69

20.89

22.16

23.56

25.03

26.57

28.17

29.91

31.70

33.70

0.064

1.63

6.42

6.80

7.25

7.70

8.15

8.67

9.20

9.80

10.40

11.07

11.75

12.50

13.25

13.51

14.33

15.31

16.21

17.26

18.38

19.51

20.71

22.06

23.41

24.83

26.41

28.06

29.78

31.60

33.50

35.60

37.80

0.072

1.83

7.28

7.70

8.20

8.71

9.22

9.81

10.40

11.07

11.75

12.51

13.27

14.11

14.95

15.32

16.24

17.34

18.35

19.54

20.80

22.07

23.42

24.93

26.45

28.06

29.83

31.70

33.60

35.60

37.80

40.10

42.70

0.081

2.06

8.23

8.71

9.28

9.85

10.42

11.08

11.75

12.51

13.27

14.12

14.97

15.92

16.87

17.35

18.40

19.63

20.77

22.10

23.52

24.95

26.46

28.17

29.88

31.70

33.70

35.80

37.90

40.20

42.70

45.30

48.10

0.091

2.31

10.47

11.11

11.75

12.50

13.25

14.10

14.95

15.91

16.87

17.94

19.01

19.61

20.79

22.17

23.45

24.95

26.54

28.14

29.85

31.80

33.70

35.70

38.00

40.30

42.80

45.30

48.10

51.00

54.20

0.102

2.59

12.95

13.78

14.62

15.58

16.53

17.61

18.68

19.88

21.07

22.10

23.42

24.97

26.40

28.08

29.87

31.70

33.60

35.70

37.90

40.10

42.70

45.30

48.00

50.90

54.00

57.20

60.80

0.114

2.90

16.42

17.49

18.56

19.76

20.96

22.30

23.63

24.82

26.28

28.02

29.62

31.50

33.50

35.50

37.60

40.00

42.40

45.00

47.80

50.70

53.80

57.00

60.50

64.10

68.10

0.128

3.25

20.63

21.98

23.33

24.83

26.33

27.98

29.63

31.60

33.40

35.50

37.70

40.00

42.40

45.10

47.80

50.60

53.80

57.10

60.50

64.10

68.00

72.10

76.60

0.144

3.66

26.37

28.06

29.74

31.60

33.50

35.60

37.70

40.00

42.60

45.10

47.80

50.80

53.90

57.10

60.60

64.30

68.20

72.30

76.70

81.20

86.30

0.162

4.11

33.60

35.70

37.80

40.20

42.50

45.20

48.00

50.90

53.90

57.30

60.70

64.30

68.30

72.50

76.90

81.40

86.40

91.50

97.20

0.182

4.62

42.00

44.70

47.30

50.30

53.50

56.70

60.10

63.90

67.80

71.80

76.30

81.00

85.90

91.00

96.60

102.3

010

8.70

0.204

5.18

53.20

56.60

60.10

63.70

67.60

71.90

76.20

80.70

85.70

91.00

96.50

102.2

010

8.40

114.9

012

2.10

0.229

5.82

67.70

71.70

76.00

80.90

85.70

90.80

96.40

102.3

010

8.50

114.9

012

1.90

129.2

013

7.20

0.258

6.55

85.80

91.30

96.70

102.5

010

8.80

115.5

012

2.40

129.7

013

7.50

145.7

015

4.80

NO

TE: C

ondu

ctor

wei

ght i

n po

unds

per

thou

sand

feet

(Lbs

/�00

0 Ft

).

Thic

k-ne

ss

WID

TH (I

nche

s/m

m)

REC

TAN

GU

LAR

, BA

RE

WIR

E, S

TAN

DA

RD

SIZ

ESA

lum

inum

WEI

GH

TS

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

0.091

0.096

0.102

0.108

0.114

0.121

0.128

0.136

0.144

0.153

0.162

0.172

0.182

0.193

0.204

0.217

0.229

0.243

0.258

0.273

0.289

0.307

0.325

0.344

0.365

0.387

0.410

0.434

0.460

0.487

0.517

2.31

2.44

2.59

2.74

2.90

3.07

3.25

3.45

3.66

3.89

4.11

4.37

4.62

4.90

5.18

5.51

5.82

6.17

6.55

6.93

7.34

7.80

8.26

8.74

9.27

9.83

10.41

11.02

11.68

12.37

13.13

0.040

1.02

14.40

15.33

16.25

17.33

18.41

19.64

20.88

22.26

23.65

25.19

26.73

28.43

30.13

32.13

33.98

36.14

38.45

40.76

43.23

46.00

48.78

51.71

54.95

58.34

0.045

1.14

14.11

14.97

16.02

17.06

18.10

19.31

20.52

21.91

23.3

24.86

26.42

28.16

29.89

31.8

33.7

35.96

38.04

40.47

43.07

45.67

48.45

51.57

54.69

57.99

61.63

65.44

69.43

73.59

0.051

1.30

15.74

16.72

17.90

19.08

20.26

21.63

23.01

24.58

26.15

27.92

29.69

31.66

33.62

35.78

37.95

40.50

42.86

45.61

48.56

51.51

54.65

58.19

61.73

65.46

69.59

73.92

78.44

83.15

88.26

93.57

0.057

1.45

17.30

18.40

19.72

21.04

22.36

23.89

25.43

27.19

28.95

30.92

32.90

35.10

37.29

39.71

42.13

44.98

47.62

50.69

53.99

57.28

60.80

64.75

68.71

72.88

77.5

82.33

87.38

92.65

98.36

104.3

110.9

0.064

1.63

21.12

22.36

23.84

25.32

26.80

28.52

30.25

32.22

34.20

36.42

38.63

41.10

43.57

44.43

47.14

50.35

53.3

56.76

60.46

64.16

68.10

72.54

76.98

81.67

86.85

92.28

97.95

103.9

110.3

116.9

124.3

0.072

1.83

23.93

25.32

26.98

28.65

30.31

32.25

34.2

36.42

38.63

41.13

43.63

46.40

49.18

50.38

53.43

57.04

60.37

64.25

68.41

72.57

77.01

82.01

87.00

92.28

98.1

104.2

110.6

117.3

124.5

132.0

140.3

0.081

2.06

27.08

28.65

30.52

32.39

34.26

36.45

38.63

41.13

43.63

46.44

49.25

52.37

55.49

57.07

60.50

64.56

68.31

72.68

77.36

82.04

87.04

92.66

98.28

104.2

110.8

117.6

124.8

132.3

140.4

148.8

158.2

0.091

2.31

34.45

36.55

38.66

41.11

43.57

46.37

49.18

52.34

55.49

59.00

62.51

64.51

68.37

72.93

77.13

82.04

87.30

92.57

98.18

104.5

110.8

117.5

124.8

132.5

140.6

149.0

158.1

167.6

178.1

0.102

2.59

42.58

45.33

48.08

51.23

54.37

57.91

61.45

65.38

69.31

72.69

77.01

82.13

86.84

92.35

98.24

104.1

110.4

117.5

124.6

132.0

140.3

149.0

158.0

167.4

177.7

188.3

200.1

0.114

2.90

54.00

57.52

61.03

64.99

68.94

73.33

77.73

81.62

86.45

92.16

97.43

103.6

110.2

116.8

123.8

131.7

139.6

148.0

157.2

166.9

177.0

187.5

198.9

210.8

224.0

0.128

3.25

67.86

72.30

76.74

81.67

86.60

92.03

97.46

103.9

109.8

116.7

124.1

131.5

139.4

148.3

157.1

166.5

176.9

187.7

199.1

210.9

223.7

237.1

251.9

0.144

3.66

86.73

92.28

97.83

103.9

110.0

117.3

123.9

131.7

140

148.3

157.2

167.2

177.2

187.7

199.4

211.6

224.4

237.7

252.1

267.1

283.7

0.162

4.11

110.5

117.3

124.2

132.3

139.8

148.5

157.9

167.3

177.3

188.5

199.7

211.6

224.7

238.4

252.8

267.8

284.0

300.9

319.6

0.182

4.62

138.1

147.2

155.6

165.4

175.9

186.5

197.7

210.3

222.9

236.3

251.0

266.4

282.6

299.4

317.6

336.6

357.6

0.204

5.18

175.0

186.0

197.8

209.6

222.2

236.3

250.5

265.4

281.9

299.2

317.3

336.2

356.6

377.9

401.4

0.229

5.82

222.7

235.9

250.0

265.9

281.8

298.6

317.1

336.5

356.8

378.0

400.9

424.8

451.3

0.258

6.55

282.3

300.2

318.1

337.0

357.9

379.8

402.6

426.5

452.4

479.2

509.0

NO

TE: C

ondu

ctor

wei

ght i

n po

unds

per

thou

sand

feet

(Lbs

/�00

0 Ft

).

REC

TAN

GU

LAR

, BA

RE

WIR

E, S

TAN

DA

RD

SIZ

ES

Thic

k-ne

ss

WID

TH (I

nche

s/m

m)

WEI

GH

TSC

oppe

r

0.091

0.096

0.102

0.108

0.114

0.121

0.128

0.136

0.144

0.153

0.162

0.172

0.182

0.193

0.204

0.217

0.229

0.243

0.258

0.273

0.289

0.307

0.325

0.344

0.365

0.387

0.410

0.434

0.460

0.487

0.517

2.31

2.44

2.59

2.74

2.90

3.07

3.25

3.45

3.66

3.89

4.11

4.37

4.62

4.90

5.18

5.51

5.82

6.17

6.55

6.93

7.34

7.80

8.26

8.74

9.27

9.83

10.41

11.02

11.68

12.37

13.13

0.040

1.02

4.38

4.66

4.94

5.27

5.60

5.97

6.35

6.77

7.19

7.66

8.13

8.64

9.16

9.77

10.33

10.99

11.69

12.39

13.14

13.99

14.83

15.72

16.71

17.74

0.045

1.14

4.29

4.55

4.87

5.19

5.50

5.87

6.24

6.66

7.08

7.56

8.03

8.56

9.09

9.67

10.25

10.93

11.57

12.30

13.10

13.89

14.73

15.68

16.63

17.63

18.74

19.90

21.11

22.38

0.051

1.30

4.78

5.08

5.44

5.80

6.16

6.58

7.00

7.47

7.95

8.49

9.03

9.62

10.22

10.88

11.54

12.31

13.03

13.87

14.76

15.66

16.62

17.69

18.77

19.90

21.16

22.47

23.85

25.28

26.84

28.45

0.057

1.45

5.26

5.60

6.00

6.40

6.80

7.26

7.73

8.27

8.80

9.40

10.00

10.67

11.34

12.07

12.81

13.68

14.48

15.41

16.42

17.42

18.49

19.69

20.89

22.16

23.56

25.03

26.57

28.17

29.91

31.70

33.70

0.064

1.63

6.42

6.80

7.25

7.70

8.15

8.67

9.20

9.80

10.40

11.07

11.75

12.50

13.25

13.51

14.33

15.31

16.21

17.26

18.38

19.51

20.71

22.06

23.41

24.83

26.41

28.06

29.78

31.60

33.50

35.60

37.80

0.072

1.83

7.28

7.70

8.20

8.71

9.22

9.81

10.40

11.07

11.75

12.51

13.27

14.11

14.95

15.32

16.24

17.34

18.35

19.54

20.80

22.07

23.42

24.93

26.45

28.06

29.83

31.70

33.60

35.60

37.80

40.10

42.70

0.081

2.06

8.23

8.71

9.28

9.85

10.42

11.08

11.75

12.51

13.27

14.12

14.97

15.92

16.87

17.35

18.40

19.63

20.77

22.10

23.52

24.95

26.46

28.17

29.88

31.70

33.70

35.80

37.90

40.20

42.70

45.30

48.10

0.091

2.31

10.47

11.11

11.75

12.50

13.25

14.10

14.95

15.91

16.87

17.94

19.01

19.61

20.79

22.17

23.45

24.95

26.54

28.14

29.85

31.80

33.70

35.70

38.00

40.30

42.80

45.30

48.10

51.00

54.20

0.102

2.59

12.95

13.78

14.62

15.58

16.53

17.61

18.68

19.88

21.07

22.10

23.42

24.97

26.40

28.08

29.87

31.70

33.60

35.70

37.90

40.10

42.70

45.30

48.00

50.90

54.00

57.20

60.80

0.114

2.90

16.42

17.49

18.56

19.76

20.96

22.30

23.63

24.82

26.28

28.02

29.62

31.50

33.50

35.50

37.60

40.00

42.40

45.00

47.80

50.70

53.80

57.00

60.50

64.10

68.10

0.128

3.25

20.63

21.98

23.33

24.83

26.33

27.98

29.63

31.60

33.40

35.50

37.70

40.00

42.40

45.10

47.80

50.60

53.80

57.10

60.50

64.10

68.00

72.10

76.60

0.144

3.66

26.37

28.06

29.74

31.60

33.50

35.60

37.70

40.00

42.60

45.10

47.80

50.80

53.90

57.10

60.60

64.30

68.20

72.30

76.70

81.20

86.30

0.162

4.11

33.60

35.70

37.80

40.20

42.50

45.20

48.00

50.90

53.90

57.30

60.70

64.30

68.30

72.50

76.90

81.40

86.40

91.50

97.20

0.182

4.62

42.00

44.70

47.30

50.30

53.50

56.70

60.10

63.90

67.80

71.80

76.30

81.00

85.90

91.00

96.60

102.3

010

8.70

0.204

5.18

53.20

56.60

60.10

63.70

67.60

71.90

76.20

80.70

85.70

91.00

96.50

102.2

010

8.40

114.9

012

2.10

0.229

5.82

67.70

71.70

76.00

80.90

85.70

90.80

96.40

102.3

010

8.50

114.9

012

1.90

129.2

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6.55

85.80

91.30

96.70

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8.80

115.5

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2.40

129.7

013

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015

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TE: C

ondu

ctor

wei

ght i

n po

unds

per

thou

sand

feet

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0 Ft

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k-ne

ss

WID

TH (I

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m)

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TAN

GU

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, BA

RE

WIR

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TAN

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ss-S

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rea:

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duct

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e:

Pre

ferr

ed N

umbe

r Ser

ies

valu

es in

inch

es (r

ound

ed to

nea

rest

0.0

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repr

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ersi

on fr

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rigin

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tical

wire

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orld

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e.

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r thi

ckne

ss) a

nd R

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Ser

ies

(for w

idth

) are

pre

sent

ed in

mill

imet

ers

and

inch

es fo

r com

paris

on.

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tabl

es o

f phy

sica

l and

ele

ctric

al v

alue

s fo

r rec

tang

ular

cop

per a

nd a

lum

inum

wire

pr

esen

ted

in th

is s

ectio

n ar

e ba

sed

on a

ser

ies

of s

tand

ardi

zed

size

sub

divi

sion

s fo

r th

ickn

ess

and

wid

th k

now

n as

the

"Pre

ferr

ed N

umbe

r Ser

ies.

"

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need

for a

wor

kabl

e sy

stem

of s

tand

ardi

zatio

n fo

r rec

tang

ular

wire

has

bee

n re

cogn

ized

for m

any

year

s, b

ut th

e P

refe

rred

Num

ber S

erie

s is

the

first

to a

chie

ve w

orld

-w

ide

atte

ntio

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d a

sign

ifica

nt d

egre

e of

acc

epta

nce.

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s ac

cept

ance

is e

spec

ially

ap

pare

nt in

the

case

of r

ecta

ngul

ar a

lum

inum

wire

, whe

re th

e re

cent

dev

elop

men

t of

man

y ne

w u

ser d

esig

ns h

as p

erm

itted

inco

rpor

atio

n of

wire

siz

es c

onfo

rmin

g to

the

serie

s.

The

serie

s ha

s be

en a

dopt

ed b

y th

e In

tern

atio

nal E

lect

rote

chni

cal C

omm

issi

on a

nd is

be

ing

inco

rpor

ated

into

all

new

NE

MA

Mag

net W

ire S

tand

ards

for r

ecta

ngul

ar w

ires

of

both

cop

per a

nd a

lum

inum

.

REC

TAN

GU

LAR

WIR

EPR

EFER

RED

NU

MB

ER S

ERIE

S

Cir.

Mils

x 0

.000

�0�

= S

q. m

illim

eter

s

R-2

0 SE

RIE

SR

-40

SER

IES

Mul

tiplic

ativ

e fa

ctor

s ar

e pr

esen

ted

belo

w to

faci

litat

e co

nver

sion

of t

he re

ctan

gula

r wire

dat

a ta

ble

valu

es to

the

met

ric s

yste

m:

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hem

atic

ally

, the

Pre

ferr

ed N

umbe

rs fo

rm a

geo

met

rical

ser

ies

(with

a c

onst

ant r

atio

be

twee

n ad

jace

nt n

umbe

rs) b

ased

on

the

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or �

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he la

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lled

the

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nd is

ass

igne

d to

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rmed

iate

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th v

alue

s fo

r rec

tang

ular

wire

. The

R-�

0 se

ries

(with

the

�0th

root

of �

0 as

the

ratio

) is

used

to d

efin

e P

refe

rred

wire

thic

knes

s an

d w

idth

div

isio

ns.

Feet

/Ohm

x 0

.�0�

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Ohm

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00 ±

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> +

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�000

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met

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e W

ire T

oler

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duct

or W

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q. m

ils x

0.0

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mill

imet

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ner R

adiu

s: In

ches

x �

�.�

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illim

eter

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./�00

0 Ft

. x �

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Kilo

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ilom

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gram

mag

net w

ire /

win

ding

wire

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Cop

per &

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min

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IMEN

SIO

NS

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esm

mIn

ches

mm

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esm

mIn

ches

mm

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esm

mIn

ches

mm

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esm

mIn

ches

mm

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esm

m0.0

250.6

30.0

030

0.076

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0.78

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0.002

50.0

640.0

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50.0

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50.0

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50.0

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00.0

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50.0

640.1

156

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10.0

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2.65

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3.15

0.002

50.0

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297

3.30

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025

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50.0

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7.30

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00.0

025

0.064

0.215

65.4

70.7

48*

19.0

0.002

50.0

640.7

600

19.30

REC

TAN

GU

LAR

, HEA

VY B

UIL

D W

IRE,

IEC

PR

EFER

RED

NU

MB

ER S

ERIE

S

Min

imum

Max

imum

1

0.00

�0 (0

.0��

)M

inim

um0.

00�0

(0.�

��)

0.00

�� (0

.0��

)

Max.

Over

all

Dim

ensio

n

THIC

KNES

SW

IDTH

� The

max

imum

incr

ease

may

be

exce

eded

pro

vide

d th

e m

axim

um o

vera

ll di

men

sion

of t

he c

oate

d w

ire

does

not

exc

eed

the

sum

of t

he m

axim

um d

imen

sion

of t

he b

are

wire

plu

s th

e m

axim

um in

crea

se d

ue to

th

e co

atin

g.

0.00

�� (0

.���

)M

axim

um1

* In

term

edia

te W

idth

s. F

or a

dis

cuss

ion

of th

e P

refe

rred

Num

ber S

erie

s si

zes,

see

Pag

e ��

.

From

NE

MA

Sta

ndar

ds P

ublic

atio

n N

o. M

W �

000.

Nom

inal

Bare

Min.

Incr

ease

in

Thick

ness

Max.

Over

all

Dim

ensio

nNo

min

al Ba

reMi

n. In

crea

se in

W

idth

Max.

Over

all

Dim

ensio

nNo

min

al Ba

reMi

n. In

crea

se in

W

idth

Incr

ease

in W

idth

,In

ches

(mm

)In

crea

se in

Thi

ckne

ss,

Inch

es (m

m)

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

0.08

8�.

��m

m0.

098

�.��

mm

0.11

0�.

��m

m0.

124

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mm

0.14

0�.

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157

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0.17

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197

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mm

0.22

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m0.

248

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mm

0.28

0�.

��m

m0.

315

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mm

0.35

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��m

m0.

394

�0.0

mm

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m0.

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mm

0.55

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0.004

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0.004

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0.006

0.006

0.006

T.0.0

060.0

070.0

070.0

070.0

070.0

080.0

080.0

080.0

080.0

080.0

080.0

08W

.0.0

050.0

050.0

050.0

050.0

050.0

060.0

060.0

060.0

060.0

060.0

060.0

06T.

0.007

0.007

0.007

0.007

0.008

0.008

0.008

0.008

0.008

0.008

0.008

W.

0.005

0.005

0.005

0.005

0.006

0.006

0.006

0.006

0.006

0.006

0.006

T.0.0

070.0

070.0

070.0

080.0

080.0

080.0

080.0

080.0

080.0

08W

.0.0

050.0

050.0

050.0

060.0

060.0

060.0

060.0

060.0

060.0

06T.

0.007

0.007

0.008

0.008

0.008

0.008

0.008

0.008

0.008

W.

0.005

0.005

0.006

0.006

0.006

0.006

0.006

0.006

0.006

T.0.0

070.0

080.0

080.0

080.0

080.0

080.0

080.0

08W

.0.0

050.0

060.0

060.0

060.0

060.0

060.0

060.0

06T.

0.008

0.008

0.008

0.008

0.008

0.008

0.008

W.

0.006

0.006

0.006

0.006

0.006

0.006

0.006

0.05

5�.

�0m

m

0.06

3�.

�0m

m

0.07

1�.

�0m

m

REC

TAN

GU

LAR

, SIN

GLE

PO

LYES

TER

GLA

SS W

IRE,

IEC

PR

EFER

RED

NU

MB

ER S

ERIE

SSE

RVE

D W

IRE

AD

DIT

ION

S

Thic

knes

s -

Inch

es

T* and

W*

WID

TH -

Inch

es

0.04

9�.

��m

m

Cop

per &

Alu

min

um

0.07

9�.

0�m

m

0.08

8�.

��m

m

0.09

8�.

��m

m

0.11

0�.

��m

m

0.12

4�.

��m

m

0.14

0�.

��m

m

0.15

7�.

��m

m

0.17

7�.

�0m

m

Not

e: T

he m

axim

um a

dditi

on m

ay b

e ex

ceed

ed p

rovi

ded

the

over

all d

imen

sion

of t

he c

over

ed w

ired

does

not

exc

eed

the

sum

of t

he m

axim

um b

are

wire

dim

ensi

on p

lus

the

max

imum

0.19

7�.

00m

m

0.22

0�.

��m

m

0.24

8�.

�0m

m

0.28

0�.

��m

m

* T

= m

axim

um th

ickn

ess

addi

tion

*W

= m

inim

um w

idth

add

ition

From

NE

MA

Sta

ndar

ds P

ublic

atio

n N

o. M

W �

000

and

appl

ies

to b

are

or fi

lm-in

sula

ted

cond

ucto

rs.

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

0.08

8�.

��m

m0.

098

�.��

mm

0.11

0�.

��m

m0.

124

�.��

mm

0.14

0�.

��m

m0.

157

�.��

mm

0.17

7�.

�0m

m0.

197

�.00

mm

0.22

0�.

��m

m0.

248

�.�0

mm

0.28

0�.

��m

m0.

315

�.00

mm

0.35

4�.

��m

m0.

394

�0.0

mm

0.44

1��

.�m

m0.

492

��.�

mm

0.55

1��

.0m

m0.

630

��.0

mm

T.0.0

110.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

150.0

150.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

080.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.011

0.011

0.011

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.015

0.015

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.008

0.008

0.008

0.008

0.008

0.009

0.009

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

110.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

080.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.011

0.011

0.011

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.015

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.008

0.008

0.008

0.008

0.008

0.009

0.009

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

110.0

110.0

110.0

120.0

120.0

130.0

130.0

140.0

140.0

150.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

080.0

080.0

080.0

080.0

080.0

090.0

090.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.011

0.012

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.008

0.008

0.008

0.008

0.009

0.009

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

120.0

120.0

120.0

130.0

140.0

140.0

140.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

080.0

080.0

080.0

090.0

100.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.013

0.013

0.014

0.014

0.014

0.015

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.009

0.009

0.010

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

130.0

140.0

140.0

140.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

090.0

100.0

100.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.014

0.014

0.015

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.010

0.010

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

140.0

150.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

100.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.015

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

0.011

T.0.0

160.0

160.0

160.0

160.0

160.0

160.0

160.0

16W

.0.0

110.0

110.0

110.0

110.0

110.0

110.0

110.0

11T.

0.016

0.016

0.016

0.016

0.016

0.016

0.016

W.

0.011

0.011

0.011

0.011

0.011

0.011

0.011

REC

TAN

GU

LAR

, DO

UB

LE P

OLY

ESTE

R G

LASS

WIR

E, IE

C P

REF

ERR

ED N

UM

BER

SER

IES

Cop

per &

Alu

min

umSE

RVE

D W

IRE

AD

DIT

ION

S

Thic

knes

s -

Inch

es

T* and

W*

WID

TH -

Inch

es

0.04

9�.

��m

m

0.05

5�.

�0m

m

0.06

3�.

�0m

m

0.07

1�.

�0m

m

0.07

9�.

0�m

m

0.08

8�.

��m

m

0.09

8�.

��m

m

0.11

0�.

��m

m

0.12

4�.

��m

m

0.14

0�.

��m

m

0.15

73.

99m

m0.

177

�.�0

mm

Not

e: T

he m

axim

um a

dditi

on m

ay b

e ex

ceed

ed p

rovi

ded

the

over

all d

imen

sion

of t

he c

over

ed w

ired

does

not

exc

eed

the

sum

of t

he m

axim

um b

are

wire

dim

ensi

on p

lus

the

max

imum

add

ition

of t

hepo

lyes

ter

glas

s co

verin

g.

0.19

7�.

00m

m

0.22

0�.

��m

m

0.24

8�.

�0m

m

0.28

0�.

��m

m

* T

= m

axim

um th

ickn

ess

addi

tion

*W =

min

imum

wid

th a

dditi

on

From

NE

MA

Sta

ndar

ds P

ublic

atio

n N

o. M

W �

000

and

appl

ies

to b

are

or fi

lm-in

sula

ted

cond

ucto

rs.

eng

inee

rin

g d

ata

mag

net w

ire /

win

ding

wire

54

0.188

in.

0.188

in.

1 Per

cent

1 Per

cent

(4.78

mm)

(4.78

mm)

1 Per

cent

1 Per

cent

0.003

in.

0.125

in.

0.094

in.

(.076

2 mm)

(3.18

mm)

(2.39

mm)

0.003

in.

0.094

in.

0.039

in.

(.063

5 mm)

1 Per

cent

1 Per

cent

(2.39

mm)

(1.02

mm)

0.002

5 in.

0.063

in.

0.039

in.

0.039

in.

(.063

5 mm)

1 Per

cent

1 Per

cent

(1.60

mm)

(1.02

mm)

(1.02

mm)

0.002

in.

0.001

in.

0.001

in.

0.063

in.

0.031

in.

0.031

in.

(.050

8 mm)

(.025

4 mm)

(.025

4 mm)

(1.60

mm)

(.81 m

m)(.8

1 mm)

0.001

5 in.

0.001

in.

0.001

in.

Roun

ded

0.031

in.

0.026

in.

(.038

1 mm)

(.025

4 mm)

(.025

4 mm)

Edge

**(.8

1 mm)

(.66 m

m)Ro

unde

d0.0

31 in

.0.0

20 in

.Ed

ge **

(.81 m

m)(.5

1 mm)

Roun

ded

Roun

ded

Roun

ded

Edge

**Ed

ge**

Edge

**

Unde

r 0.10

1 (2.5

6 mm)

to

Unde

r 0.50

1 (12

.72 m

m) to

Unde

r 0.68

9 (17

.50 m

m)to

0.439

(11.1

5 mm)

Incl.

Unde

r 0.43

9 (11

.15 m

m)

INC

H

1.00

0 In

ch

and

Ove

r in

W

idth

(25

.4

mm

)

1.000

to 0.

501

Inch

in W

idth

(2

5.4 m

m to

12

.7 m

m)

0.50

0 In

ch

and

Un

der

in

Wid

th

(12.

7 m

m)

TH

ICK

NE

SS

RADI

I IN IN

CHES

AND

MM

(In In

ches

of C

orne

rs o

f Squ

are a

nd R

ecta

ngul

ar W

ire)

SP

EC

IFIE

D T

HIC

KN

ES

SS

PE

CIF

IED

WID

TH

SP

EC

IFIE

D T

HIC

KN

ES

SMA

XIMU

M PE

RMIS

SIBL

E VA

RIAT

ION

IN

THIC

KNES

S PL

US O

R MI

NUS

SP

EC

IFIE

D W

IDT

H

(In

ch)

Max

imu

m P

erm

issi

ble

V

aria

tio

n in

Wid

th, P

lus

or

Min

us

* S

quar

e w

ire 0

.072

in. (

1.83

mm

) an

d un

der

shal

l hav

e a

corn

er r

adiu

s of

0.0

12 in

.

(.30

mm

) ±

25%

.

INC

H

0.75

1 A

ND

O

ver

(19.

08

mm

)

0.189

to

0.750

Incl.

(4

.79 to

19.07

m

m)

to 0.2

26 (5

.74 m

m) In

cl.

Up

to

0.

188

Incl

. (4

.78

mm

)

0.051

(1.30

mm)

Incl.

0.301

(7.64

mm)

Incl.

0.501

(12.7

2 mm)

and O

ver

RE

CT

AN

GU

LA

R, B

AR

E W

IRE

DIM

EN

SIO

NA

L L

IMIT

S

to 0.0

61 (1

.55 m

m) In

cl.W

IDT

H

to 0.1

26 (3

.20 m

m) In

cl.Un

der 0

.126 (

3.20 m

m)to

0.096

(2.44

mm)

Incl.

Unde

r 0.09

6* (2

.44 m

m)

Co

pp

er &

Alu

min

um

NO

TE

: AS

TM

Spe

cific

atio

ns fo

r S

oft R

ecta

ngul

ar a

nd

Squ

are

Bar

e C

oppe

r W

ire B

48

- B

are

Alu

min

um W

ire B

32

4.

NO

TE

: The

arc

is n

ot n

eces

saril

y ta

ngen

t to

the

flats

at p

oint

s A

. H

owev

er, t

he w

ire s

hall

be

com

mer

cial

ly fr

ee o

f sha

rp, r

ough

, or

proj

ectin

g ed

ges.

Unde

r 0.10

1 (2.5

6 mm)

0.001

in. (

.0254

mm)

A fu

ll ro

unde

d ed

ge is

an

edge

with

cor

ner

radi

i th

at a

re e

ssen

tially

hal

f th

e th

ickn

ess

of th

e w

ire.

0.003

in.

(.076

2 mm)

Unde

r 0.50

1 (12

.72 m

m)to

0.301

(7.64

mm)

Incl.

0.501

(12.7

2 MM)

and O

ver

Unde

r 0.05

1 (1.3

0 mm)

0.689

(17.5

0 mm)

and O

ver

Unde

r 0.06

1 (1.5

5 mm)

Unde

r 0.20

1 (5.1

0 mm)

toUn

der 0

.226 (

5.74 m

m)to

0.166

(4.22

mm)

Incl.

Unde

r 0.16

6 (4.2

2 mm)

Unde

r 0.30

1 (7.6

4 mm)

to0.2

01 (5

.10 m

m) In

cl.

CO

RN

ER

RA

DII

** A

rou

nded

edg

e is

an

edge

pro

duce

d by

rol

ling

roun

d w

ire to

the

size

spe

cifie

d ei

ther

w

ith o

r w

ithou

t edg

ing

rolls

(se

e be

low

).

A r

ound

ed e

dge

is a

n ed

ge

prod

uced

by

rolli

ng r

ound

wire

to th

e si

ze s

peci

fied

eith

er w

ith o

r w

ithou

t ed

ging

rol

ls.

0.101

(2.56

mm)

Incl.

1 Per

cent

but n

ot to

exce

ed 0.

016 i

n. (.4

064 m

m)

0.101

(2.56

mm)

Incl.

1 Per

cent

Un

der 0

.301 (

7.64 m

m) to

r

mag

net w

ire /

win

ding

wire

��en

gine

erin

g da

ta

Lbs.

Per

�00

0 Ft

. = 0

.00�

���

x S

q. M

IL A

rea

(Bas

ed o

n co

pper

den

sity

of 0

.���

�� lb

s. P

er c

ubic

inch

).S

q. M

IL A

rea

= (T

x W

) - R

educ

tion

(see

tabl

e be

low

).C

alcu

late

d re

duct

ion

in a

rea

and

wei

ght f

rom

circ

umsc

ribin

g re

ctan

gles

due

to ro

undi

ng o

f cor

ners

of r

ecta

ngul

ar w

ire.†

Sq. M

ilsLb

s. 1

000

Ft.

Sq. M

ilsLb

s. 1

000

Ft.

Sq. M

ilsLb

s. 1

000

Ft.

3034

011

6.930

340

116.9

1341

351

.6875

8529

.2375

8529

.2313

065.0

3234

0713

.1313

065.0

3213

065.0

3234

0713

.1382

53.1

7982

53.1

79***

***82

53.1

7958

02.2

36***

***82

53.1

7934

31.3

23***

******

******

***

Lbs.

Per

�00

0 Ft

. = 0

.00�

���

x S

q. M

IL A

rea

(Bas

ed o

n co

pper

den

sity

of 0

.0��

�� lb

s. P

er c

ubic

inch

).S

q. M

IL A

rea

= (T

x W

) - R

educ

tion

(see

tabl

e be

low

).C

alcu

late

d re

duct

ion

in a

rea

and

wei

ght f

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