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ELBOW (GREY IRON CASTING): L20.6” x W7” x D9”, Wt. 14.8 Lbs. THIS CASTING WAS MACHINED IN TWO SET UPS
SET UP TIME 8 HR
TOTAL CYCLE TIME 28 MIN
FIRST PIECE INSPECTION TIME 60 MIN
COMPLETE MACHINING IN ONE SET UP STRUCTURED FLOW MANUFACTURING - OKUMA MB-5000H HORIZONTAL MACHINING CENTER
AMG Engineering & Machining, Inc. is a production machining and manufacturing business specializing in CNC turning, CNC milling, and producing flow control devices (valves) for liquid and pneumatic applications. Our core competencies include prototype and production machining, simple and complex sub-assemblies, reverse engineering (ProE/Catia), kitting, and ultrasonic parts cleaning and particle analysis.
With 28 years of reliable service, AMG has developed strong business and civic relationships locally, nationally, and internationally. We are committed to total customer satisfaction while maintaining the highest standards for integrity. AMG is veteran and minority owned and operated. We are registered with the FDA and are certified to ISO9001, TS16949, AS9100C, and ITAR.
SET UP-1 MACHINING TIME = 7.5 MIN
LOAD & UNLOAD TIME = 3.0 MIN
FIRST PIECE INSPECTION TIME = 30 MIN
SET UP-2 MACHINING TIME = 15.5 MIN
LOAD & UNLOAD TIME = 2.5 MIN
FIRST PIECE INSPECTION TIME = 30 MIN
Problem: Process:
Solution: Our Company:
Results:
FINISHED PART
CMM INSPECTION
CUTTING TOOLS
MACHINING OD
MACHINING FLANGE
MACHINING BACK PORT HOLE
RENISHAW TOUCH PROBE
FINISHED PART MACHINED IN ONE SET UP
O P P O R T U N I T Y F O R
I M P R O V E M E N T
P
RO
CE
SS
I
MP
RO
VE
ME
NT
C
OS
T
RE
DU
CT
IO
N
LE
AD
T
IM
E
IM
PR
OV
EM
EN
T
A N A LY S I S
CO
NT
INU
AL
IMP
RO
VE
ME
NT
SET UP TIME(HR)
CUTTING TIME(MIN)
LOAD &UNLOAD TIME
(MIN)
FIRST PIECEINSPECTIONTIME (MIN)
BEFORE 8 23 5.5 60
AFTER 1 15 2 30
PERCENTAGE SAVING 88% 35% 64% 50%
8
23
5.5
60
1
15
2
30
88%
35%
64%
50%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0
10
20
30
40
50
60
70
ELBOW - PRODUCTIVITY IMPROVEMENT
BEFORE
AFTER
PERCENTAGESAVING
4030 Guion Ln. Chris ChaddIndianapolis, IN 46268 [email protected]