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awb-group.com© 2019 awb-group.com©2019
machining at its best
awb-group.com© 2019
research & development
WeFeAl
Development of aviation iron-aluminide alloy
ENTERPRISE I 4.0
Use of a Cyber-Physical Production System for efficient
tool management
GeWeFeAl
Tool- and processdevelopmentfor aerospace alloys“ iron-aluminide „
Light stack 4 fuel celle
Projektpartners more underwww.awb-aviation.com
for aviations parts
TensorMill I 4.0
Autonomous milling, monitoring on the workpiece
during process
MRO Air-& FliteTaxi Stations
Businesscase developed with ESA
awb-aviation research & development 4 future
awb-group.com© 2019
different companies but everywhere and everytime the best quality
companies of the AWB group
• Manufacturer of precision parts for the aerospace industry
• LOCATION: Lampertheim (De)
• FOUNDED: 2015
• Manufacturer of safety precision parts and special tools
• LOCATION: Lampertheim (De)
• FOUNDED: 1995
• Manufacturers of large components
(welding + machining)
• LOCATION: Karlovy Vary (Cz)
• FOUNDED: 1997
awb-group.com© 2019
company
• Specializing in the manufacture and assembly of complex
machine parts and assemblies made of special materials
• Production of special tools for assembly and inspection of
turbines
• Production of precision components made of high-
temperature resistant materials (Inconel®, Hastelloy®,
Nimonic®)
• Express production for spare parts requirements
• Individual part and small batch production
• Container: design and construction of mobile workshops,
spare parts containers and special containers
awb-group.com© 2019
inside the company
production
• Self-examination at the workplace
• 5 -axis milling • Measuring room -Quality Inspection
awb-group.com© 2019
complex and difficult parts made of super alloys
products - parts
• part made of 2.4733 (Hayns 230®) & 2.4856 (Inconel 625)
• part made of 2.4668 (Inconel 718®)
• part made of 2.4634 (Nimonic 105®)
awb-group.com© 2019
product sample
• Part made from 2.4665 (Hastelloy X)
• Part made from 2.4856 (Inconel 625)
• Part made from 2.4952 (Nimonic 80A)
awb-gmbh.de
products - parts
awb-group.com© 2019
our standards will be your advantage
certificates
awb-group.com© 2019
lift off
AWB Aviation – closer to the sky
• Specializing in the manufacture and assembly of complex machine parts and assemblies made of special materials for Aerospace Industry
• Approved as a supplier for the aerospace
• Production of precision components made of high-temperature resistant materials (Inconel®, Hastelloy®, Nimonic®)
• Express production for spare parts requirements
• Individual part and small batch production
awb-group.com© 2019
product portfolio
stationary gas turbines:
nozzels, shouds
blades, liner segments
seals …
(more than 5.000 part numbers)
flying parts:
landing gear parts
piping parts (turbine)
shrouds
LPT stator
portfolio
running aviation R&D parts:
fuel cell valve block (APU)
piping parts (turbine, wing)
blades from TiAl, FeAl R&D
Erosion shields from titanium
Locking bold
awb-group.com© 2019
competence portfolio
steps4future
AWB Aviation as a machining partner:
• Machining of engine components
• Manufacturing of aircraft parts made from special alloys
• Building special components for helicopters
• Prototypes for novel drives systems (hydrogen valves, fuel cells ...)
• Define processing strategies and competencies of TiAl and FeAl
• Post-processing of additive manufacturing aircraft parts
• Special components for Unmanned Combat Aerial System (UCAS)
awb-group.com© 2019
more than a certificate
EN 9100:2016 / EN 9001:2015
awb-group.com© 2019
complex and difficult parts made of super alloys
products - parts
• Titan Aluminium Blades • Valves for Hydrogen power APU • Aluminium Blades
awb-group.com© 2019
product portfolio 4 energy through hydrogen
prototypes for light aerospace fuel cell
prototyps for E – fly motors
drive of the future
aviation R&D parts for realizing the next generation
awb-group.com© 2019
research & development
iron aluminide alloy NEW R&D
Currently, one very promising prospect are Iron Aluminides, and her is why:
• 25% weight saving
• 20% material cost, little to no resource-critical alloying elements
• Partially comparable properties with nickel based and steel alloys
• High temperature resistant oxidation
awb-group.com© 2019
different projects
3D design project „additive manufacturing“
•Im-Penta •Wi-Ro •Flue-Sti
awb-group.com© 2019
container
container – the flexible solution
awb-group.com© 2019
first step: netweaving 4 innovation
• Understanding Networking as Human-to-Human Interaction
• Stay Ahead of Required Changes
• Optimizing Value Creation Options
• Partnership Based on a Democratic Cooperative
• “No Rest on the Laurels” – Constant Awareness, Creativity, Thinking-Ahead
• Change is not enough. Improvement through Innovation is required to archieve most Demanding Tasks.
vision meets innovation
awb-group.com© 2019
today
awb your 1. partner 4 mro - stations
awb-group.com© 2019
products
different problems – different solutions
Our container services and solutions could be your advantage
• from the drawing to the product
• assembling and commissioning of the container/shelter
• manufacturing and procurement of special components
• technical acceptance and controlling of provided parts or materials
• technical documentation
• all solutions are based on modified standard sea containers with CSC
certificate
awb-group.com© 2019
solution
urban mobility in mega cities with pilot
awb-group.com© 2019
our world
airfield without tower
Field Mobility in thin populated areas with pilot
Flite-with-wings-device (FWWD)
maintenance of supply
stationsunstaffed for medical supply
awb-group.com© 2019
targets
steps4future
AWB Aviation as MRO-Shelter-Systems:
Conception and construction of special containers as• Workshop and repair service• Parts supply and logistics• Repair workshop with additive manufacturing• Autonomy Supply Units (power plant, hydrogen production ...)• Special solutions with safety equipment• Country supply systems• Reconnaissance and monitoring station• Air and Missile Defense (AMD) container system• Air-conditioned level regulate containers with marking and quality inspection
equipment. (3D measurement, contour and roughness recording, Borescope...)
awb-group.com© 2019
different projects
special needs – special solutions
• 20 feet high cube container for military use – with special coating
• 20 feet high cube container with electronic access control panel (PIN/ card)
• 20 feet container with heavy-dutycrane system included – for desertuse
awb-group.com© 2019
different projects
special needs – special solutions
• 20 feet high cube container withintermediate door
• 20 feet high cube container with 50 kW air conditioning
• 20 feet container collapsibleworkbench and 250 kg slewing crane
awb-group.com© 2019
• German Aerospace Industries Association
• German Society for Aeronautics and Astronautics
memberships
memberships in associations
• SPACE™ (SupplychainProgresstowardsAeronautical CommunityExcellence)
awb-group.com© 2019
• The DWT is a DIALOG and INFORMATION PLATFORM for all
questions of security and defence policy as well as defence
and security technology.
memberships in associations
• State of Hesse Aviation Network
• Integration and relationshipnetwork in the technologicaldomain of machining
memberships
awb-group.com© 2019
power4energie
contact
Thomas Röser
business development
+49 (0) 151 - 16 33 42 08
Olaf Schneuer
senior key account manager
+49 (0) 151 - 16 33 42 05