REM Masini Unelte SRLStr. Replubicii Nr. 199600304 Bacau, RomaniaT +40 234 206 010F +40 234 522 739rem@rem-industries.comwww.rem-industries.com

Catalog G

eneral Ver.II, Ed.1, 2009

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The Company

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Quality. The main objective.

The Team. A valuable asset.

REM Masini Unelte is a privately owned company with 100% Romanian capital, top provider of machine tools and performance solutions for the metal working industry around the world.

Our company has 4 divisions:

The Machine Tools Division has a key role in our company and we consider it one of the most important. The extended knowledge of our specialists and the continuous acquiring of new technology help us build extremely reliable and high quality products.

The Cutting & Welding Division is equipped with high performance machines and the latest technology in the field. This assures a high flexibility in the production process, giving the possibility to build welded structures without being necessary to mechanically machine the components.

The Machining Division is an industrial contractor which utilizes precision CNC machining to supply quality for various industries. We can machine prismatic and revolution pieces like beds, columns, cases, saddles, rams and bearings.

The Foundry Division is specialized in producing cast iron and nodular cast iron parts with a maximum gross weight of 50 tons at a final estimated capacity of 600 tons per month.

We deliver to companies in France, Germany, India, Italy, Mexico, USA, and other foreign countries and have great regard for quality standards and meeting the client's specification to the letter.

Building a strong name on the market can only be done by having a constant regard for quality standards and meeting the client's specification to the letter. We have consolidated that goal by implementing a Quality Management System in compliance with ISO 9001:2008, certified by TUV CERT.

Also, to respect the precision values for the CNC machines, we purchased a REINSHAW type control and compensation system for the linear and rotary axis.

Our design specialists work with tools such as Solidworks, Eplan and Visio because we also attribute great importance to the software used in creating our products.

We believe that a company is as great as its people are. In our company we consider employees to be the most important resource. Their technical capabilities, professional education and flexibility give us the possibility to develop products that achieve the demanded performance. In some departments, such as quality control, there are employees who have 25 years or more experience in the field. This is why we constantly invest in training and motivating our personnel.The team is structured in 6 departments: Mechanical design, Mechanics, Electric, electronic & software, Sales, Quality Control and Support & Services.We work with: ATOS, BALUFF, DEUBLIN, GE FANUC, GRAESSNER, HAWE HYDREULIK, HAIDENHAIN, ROMANI GROUP, SIEMENS, SFK, TIMKEN,VOGEL, ZF.

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Machining

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The Machining Division is an industrial contractor which utilizes precision CNC machining to supply quality for various industries. We can machine prismatic and revolution pieces like beds, columns, cases, saddles, rams and bearings.

Frontal, external, internal, conical and sectional turningRough and finishing millingDrilling, turning, boring, beveling, threadingTypes of shapes that result after machining: internal and external cylindrical, conical, plane, rectangular, angular plane, contour, cylindrical like counterbores, boxes, cylindrical bore type with maximum diameter of 800 mm.

Possible operations

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Manufacturing year - 2007 CNC31 IMB Fanuc Workpiece dimensions:Maximum workpiece dimensions - 9100x2600x1700 mmMaximum workpiece weight - 50 tWorking Precision:Maximum shape deviationStraightness - 0.020/1000,0.080/9100Flatness-0.020/1000,0.080/9100Parallel alignment - 0.015/1000,0.050/9100Perpendicular alignment - 0.020/1000.0.050/9100

Positioning errors for axes:X axis -±0.015/1000, ±0.050/9100Y axis-±0.015/1000, ±0.020/2600Z axis-±0.015/1000

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FLP 4200 CNC

Plano Milling Machines

Manufacturing year - 2007 CNC31 IMB Fanuc Workpiece dimensions:Maximum workpiece dimensions - 4200x4100x1450 mmMaximum workpiece weight – 40 tWorking Precision:Maximum shape deviationStraightness - 0.020/1000,0.040/4300Flatness-0.020/1000,0.040/4300Parallel alignment - 0.015/1000,0.035/4300Perpendicular alignment - 0.020/1000.0.040/4300Positioning errors for axes:X axis -±0.020/1000, ±0.040/4300Y axis-±0.015/1000, ±0.035/4200Z axis = ±0.010/1000W axis = ±0.010/1000

FLP 2200 CNC Manufacturing year - 2008 CNC 31IMB FanucWorkpiece dimensions:Maximum workpiece dimensions - 11500x2600x2000 mmMaximum workpiece weight - 80 toneWorking Precision:Maximum shape deviationStraightness - 0.020/1000,0.080/10500Flatness - 0.020/1000,0.080/10500Parallel alignment - 0.015/1000,0.050/10500Perpendicular alignment -

0.020/1000.0.050/10500Positioning errors for axes:X axis -±0.015/1000, ±0.050/10500Y axis-±0.015/1000, ±0.020/2600Z axis-±0.015/1000

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FLP 2200x11000CNC

SCR - 70 - CNC-2SManufacturing year - 2009 CNC 18iTB FanucWorkpiece dimensions: Ř7000x3500 mmPlate diameter - 6300 mmMaximum workpiece weight - 100 tWorking Precision:Maximum shape deviationCylindricity-0.020/1000Flatness-0.020/1000, 0.050/7000Concentricity-0.015/1000Perpendicular alignment - 0.020/1000Positioning errors for axes:X axis-±0.015/1000, ±0.030/3500Z axis-±0.015/1000, ±0.025/2000

Manufacturing year - 2007 CNC 31 IMB FanucOne ram for turning and one ram for milling operationsPlate diameter - 4770 mmMaximum workpiece dimensions

5300x2250 mmMaximum workpiece weight - 50 tMaximum shape deviation

Cylindricity - 0.020/1000Flatness - 0.020/1000,0.050/5300Concentricity - 0.015/1000

Perpendicular alignment -0.020/1000,0.050/5300

Positioning errors for axes:X axis= ±0.015/1000, ±0.025/2800Z axis= ±0.015/1000, ±0.020/1500

SC 53 - CNC Vertical Lathes

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DMG CTX Gamma 2000Linear Deckel MahoManufacturing year - 2009 CNC 840D Solution-Line SiemensWorkpiece dimensions: Maximum workpiece dimensions - 2080x400 mm Maximum speed of the faceplate -2500 rpmStraightness - 0.020/2000Flatness - 0.020/2000Parallel alignment - 0.020/2000Perpendicular alignment - 0.020/2000Positioning errors for axes:X axis-±0.004/350Z axis-±0.015/2000

Manufacturing year - 2008 CNC 840D Solution - Line SiemensWorkpiece dimensions:Maximum workpiece dimensions - 750X600X520mmMaximum workpiece weight - 350 kgMaximum speed of the main spindle - 18000 rpmStraightness - 0.006/700Flatness - 0.006/700Parallel alignment - 0.008/700Perpendicular alignment - 0.008/700Positioning errors for axes:X axis = ±0.008/700Y axis = ±0.007/600Z axis = ±0.007/520B axis = 10 arc secC axis = 10 arc sec

DMU– EVO 70 LinearDECKEL MAHO

Horizontal Boring MillsTTHBM 105 CNC

Manufacturing year - 2005 CNC 321MB Fanuc Workpiece dimensions:Maximum workpiece dimensions - 2000x1600x1600 mmMaximum workpiece weight -15 tWorking Precision:Maximum shape deviationStraightness - 0.010/1000,0.020/2000Flatness-0.010/1000,0.020/2000Parallel alignment -

0.010/1000,0.020/2000Perpendicular alignment - 0.015/1000.0.025/2000Positioning errors for axes:X axis-±0.015/1000, ±0.020/2000Y axis-±0.015/1000, ±0.020/1600Z axis-±0.012/800

Floor Type Boring MillsAFP 180 CNC Manufacturing year – 1990/2008 CNC 31 IMB Fanuc Workpiece dimensions:Maximum workpiece dimensions - 10000x4000x3000 mmMaximum workpiece weight -100 tWorking Precision:Maximum shape deviationStraightness - 0.015/1000, 0.060/8000Flatness-0.015/1000, 0.060/8000Parallel alignment - 0.015/1000, 0.060/8000Positioning errors for axes:X axis= ±0.015/1000, ±0.050/8000Y axis= ±0.015/1000, ±0.025/3000Z axis= ±0.015/1200W axis= ±0.015/1000; ±0.020/1800

CPAFC 130Manufacturing year - 2005 CNC 31 IMB Fanuc Workpiece dimensions:Maximum workpiece dimensions - 3300x2000x2000 mmMaximum workpiece weight - 20 tMaximum speed of the main spindle - 2000 rpmWorking Precision:Maximum shape deviationStraightness - 0.010/1000,0.025/3300Flatness-0.010/1000,0.030/3300Parallel alignment - 0.010/1000,0.025/3300Perpendicular alignment 0.015/1000.0.030/3300Positioning errors for axes:X axis = ±0.015/1000, ±0.025/3300Y axis = ±0.015/1000, ±0.020/2000Z axis = ±0.015/1000W axis= ±0.015/1000

Machining Center

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Turning on parallel lathe SN-800 x 3000:axes, cylinders etc. Dmax=500 mm, Hmax=3000 mmflanges, disks, boxes Dmax=800 mmmachining precision tolerance class 10 External grinding on universal grinding machine TITAN RU – 450:cylindrical pieces, conical pieces, etc, Lmax=1500 mm, Dmax=450 mmmachining precision tolerance class 6. Internal grinding on grinding machine RIF-500cylindrical pieces, conical pieces, etc, Lmax=400 mm, Dmax=500 mmmachining precision tolerance class 6Milling on universal milling machine FU - 36: prismatic pieces etc, maximum dimensions 1250x360x400 mmmachining precision tolerance class 10

Machining onconventional machinetools

Handling andlifting systems

1x Bridge crane KONECRANES 80/20t -Year of fabrication - 20092x Bridge crane KONECRANES 50/32t -Year of fabrication - 20091x Bridge crane KONECRANES 32t/20t -Year of fabrication -20091x Electromagnetic bridge crane 15t -Year of fabrication - 200910x Bridge crane 5 tons - Year of fabrication - 1988

The FLP Series movable cross rail and Plano-milling machines are designed for machining operations of work pieces from steel casting, steel forgings, welded construction, rough and heavy duty, finishing and super-finishing of various sizes and shapes, through milling, boring, drilling and tapping.

Manufacturing year – 2006 Danobat, Spain

Workpiece dimensions: 2500x500x400Straightness - 0.005/1000,0.010/2500Flatness-0.050/1000,0.010/2500

Plano Grinding 500x2500 Slide way grinder MRG 2000 linearManufacturing year – 1993 / 2009 CNC 31i FanucWorkpiece dimensions: 9000x2200x2000 mmTable dimensions – 8000x2000 mmMaximum workpiece weight - 50 tWorking Precision:Straightness - 0.007/1000,0.040/8000Flatness-0.010/1000,0.040/8000Parallel alignment - 0.007/1000,0.040/8000Perpendicular alignment - 0.007/1000;0.040/8000Positioning errors for axes:X axis -±0.015/1000, ±0.050/8000Y axis-±0.005/1000, ±0.010/2000Z axis-±0.005/1000

Grinding Machine

Cutting & Welding

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The cutting & welding division is doped with high performance machines and has a well trained personnel. This assures a high flexibility, giving the possibility to build welded structures without being necessary to mechanically machine the components.The CNC cutting machine OXITOME 30 HPC – made by SAF France, can cut with the oxygen head pieces with a ± 0,5 mm precision and a 300 mm thickness. With the high definition plasma head can cut high allied steels, cast iron or non-ferrous metal with a 40 mm thickness.

The chamfering is made with the help of the semiautomatic cutting machines IK 92 PUMA and IK 12 MAX 3 made by KOIKE Japan.The thin sheet pieces are cut by a hydraulic guillotine BAIKAL HNC 3100x6 with a numerical control for positioning, or by the plasma cutting machine.The cold deformation of sheets is made by a hydraulic press ABKANT CNC with 6 axes control BAIKAL APHS-ECO 3106x120, and the rolling of the sheets is made by a machine built by REM Bacau.The welding of the pieces is made with semiautomatic welding in secure gas environment equipment SAF DIGI WAVE 400, TELWIN MASTERMIG 270/2, ESAB MIG 400.For handling and lifting the division has a 10 to bridge crane KONECRANES one forklift KALMAR 16 to. and 2 forklifts of 3,5 to.

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Includes:cutting length: 3000 mmcutting thickness: 6 mm carbon-steel4 mm stainless-steelnumber of cuts/min: 22-32/minprecision ±0.1 mmautomatic knife regulation according to material nature, thickness of the plate sheet, length of the cutcutting counter; work time counter100 programs memory

Cutting

Includes:maximum length: 12.000 mmmaximum breadth: 3.000 mmcutting thickness: * plasma head: 35 mm steel; 15 mm non-ferrous* oxygen head: 6-300 mm; work speed: 0-1 Om/minprecision ±0.5 mmCNC controller: HPC digital process

Oxygen Thermal Cutting

BAIKAL HNC 3100x6,

OXYTOME 30 HPC

Mechanical Cutting

Cold Deformation. Linear Bend

ABKANT BAIKAL APHS-ECO 3106 x 120

Includes:length of bending: 3100 mmbending force: 120TFmaximum level of bending: 1000 mm6 mm thickness on a length of 3000 mmCNC control for deformation removal WILA6 commanded axes (yl, y2, x, r, zl, z2)precision ±0.1 mmcontrol unity DELEM da66Wgraphic simulationtools memoryprogram memorybending with high radius; - bumping

Roll Bending G30

Rolling distance 2500 mm Max. thickness 30 mm

URSS machine for mechanical cuttingCutting length: 3000 mmCutting thickness: 6-20 mm carbon-steel

Plasma CNC machine with oxygen headand high definition plasma head,AIR LIQUIDE, France.

Hydraulically gate sheer with CNC Siemens 0p7

Hydraulics press, 6 controlled axes

ABKANT PIT 630

length of bending: 5000 mmbending force: 630TFmaximum level of bending: 1000 mm30 mm thickness on a length of 5000 mm

Hydraulics pressmaximum cutting length: 10.000 mmmaximum cutting thickness: 5-100 mmleaflet cutting: R 50-550 mmlinear beveling max 45°cutting speed: 150-1000 mm/min

maximum cutting length: 10.000 mm maximum cutting thickness: 300 mm double simultaneous beveling: V, Y, X, Kparallel cutting strips with no deformation: 60-800 mm

IK 12 MAX 3IK 92 PUMA

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Bridge-crane KONECRANES 1x10 t

Forklift KALMAR16 t2 Forklifts 3.5 t

Handling and lifting systems

Includes:uncoiling: 4 rolesmemory: 120 synergic curves, 100 programsprogramming, following and registering working parameters directly in a PC

Welding

Welding with covered electrodes (MMA)

Semiautomatic welding in secure gasenvironment

Telwin linear 400HD

Automatic welding in secure gasenvironment

Includes:intermittent welding*swinging oscillation unitlever with 2 welding handle for parallel and simultaneous welding

MIG/MAGOrigo 400

ESAB MIG/MAGmastermig 270/2Telwin

SAF MIG/MAGdigi@wave 400

Koike Wel Handy

Some of our clients and partners have agreed to share their opinion about working with us and our products:

“ REM is a company in full expansion and one of the most important clients of GE Fanuc in Central and Eastern Europe. They are committed to serve all of their end- users and by the professionalism of their specialists they manage to satisfy entirely their customers demands.”

Gabriel VescanApplication & Sales Engineer - GE Fanuc

“ REM company is member in our federation and one of the most important machine manufacturer in our country.”

Constantin DumitruPresident - The National Organisation of Machine Builders in Romania

“ SIEMENS is present in Romania for 100 years and at REM for 6 years. This company plays an important role in machine tools industry from Romania in manufacturing of new machines and also in retroftting.”

Mihai DorofteiSales Manager & Dealer Support Romania - Siemens Romania SRL

“ REM Machine Tools are helping Frisa to increase productivity. These machines are solid and reliable and they incorporate the modern technology for the different components like hydraulics and electronics.”

Hector MartinezGeneral Manager - Frisa Forjados Mexic

“ REM Machine Tools means professional, fast, reliable and customer oriented.”

Volkmar KlausGeneral Manager - FLANSCHENWERK Thal GmbH Germany

“ Working with REM was a very successful experience. They were very cooperative in meeting our requests and fnding effcient ways to solve problems. We are hoping we laid foundation for a long business relationship.”

Dan CazacuTechnical & Engineering Manager - Summit Machine Tool Mfg Corp USA

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