Machine tools

Available for MCT/INDTE projects

In projects elaborated during MCT/INDTE classes students may use (many times perhaps) following machine tools:

• Engineering lathe Poręba TOP 560

• Tailstock/chucking lathe TAE 25N

• Horizontal milling machine UWF 120

• Vertical milling machine Heckert HSS 400

• Pillar drilling machine SABO BS 63

• Threading machine MFIV-16

• Vertical broaching machine FSR-9-800MZ

• Chiselling machine DAA 16

• Band saw MCB 181

• Waterjet cutter WaterJet Kimla 2111

• Shaft/hole grinding machine MW 200x750

• Plane grinding machine SPM 30

• Boring machine 2A622

• Vertical milling center Cincinnati Milacron Arrow 500

• 4-axis horizontal milling center Toyoda FH 400J

• 5-axis milling center DMU 60P

Also a welding workstation is available.

Engineering lathe Poręba TOP 560

DESCRIPTION & TECHNICAL DATA Max. pass diameter over bed Ø 560 mm Max. pass diameter over slide Ø 340 mm Distance between spidle face and tailstock head 1000, 1500, 2000,

2500, 3000, 4000 mm Bed width 400 mm Bridge length 300 mm Max. diameter in bridge Ø 788 mm Spindle hole diameter Ø 85 (option Ø 120) mm Spindle cone: (Morse) M.T. nr7 Spindle ending ASAD D1-8 Tailstock cone: (Morse) M.T. nr5 Number/range of spindle velocities 12 / 15 – 1500 rev/mm Number/range of longitudinal feedrates 18 / 0,05 – 0,82 mm/rev Number/range of transverse feedrates 17 / 0,02 – 0,4 mm/rev Number/range of metrical threads 24 / 0,5 – 14 mm Number/range of inch threads 44 / 56 – 2 /cal Number/range of module threads 24 / 0,5 – 14 TT mm Number/range of threads (DIAMETRAL PITCH) 44 / 56 – 2 / TT cal Transverse slide movement 375 mm Upperslide movement 200 mm Diameter/movement of tailstock cone Ø 85 / 165 mm Transverse tailstock movement ±5 mm Main engine power 7,5 kW Overall dimensions (LxWxH) 2380, 2900, 3470, 3980, 730,

5550mm x 900mm x 1300mm Machine tool weight 2550 kg

Tailstock/chucking lathe TAE 25N

Tailstock/chucking lathe TEA 25N is a versatile numerically controlled 2-axis lathe with 8-position revolver turret. Additionally lathe spindle has possibility of angular positioning (option). Workpiece may be fixed in hydraulic jaw chuck, in jaws chuck with support in tailstock and with use of face carrier pushed by tailcenter form tailstock. Spindle ending special (dedicated tooling system) Spindle hole diameter [mm] 46 Range of rev speeds [rpm] 50-4000 Nominal rev speed [rpm] 1000 Constant moment in rev range [rpm] 50-1000 Constatnt power in rev range [rpm] 1000-4000 Power (at nominal revs) [kW] 16 Acceptable spindle moment at nominal revs [Nm] 155 Temporary spindle moment (20s) at nominal revs [Nm] 230 Feedrate range in X and Z axieses [mm/min] 0 - 10000 Maximal rapid movement speed [m/min] 10 Acceptable moment on feeding screw in X axis [Nm] 7,5 Acceptable moment on feeding screw in Z axis [Nm] 14 Maximal force in X axis [daN] 700 Maximal force in Z axis [daN] 1100 Number of turget position 8 Number of cutters (toolholders) 8 Cutter crosssection [mm] 20x20 Boring bar diameter (maximum) [mm] 25 Time of one position turret rotation [s] 3 Time of 4 position turret rotation [s] 4,5 „Self-driven” tool holders (option): - acceptable moment [Nm] 16 - maximum power [kW] 6 - maximum rev speed [rpm] 4000

Horizontal milling machine MakTec UWF 120

Technical data: Table dimensions [mm] 1320 x 320 Longitiudal table movement [mm] 1000 Transversial table movement [mm] 300 Vertical table movement [mm] 400 Number of table T gashes 5 Distance between T gashes [mm] 63 Maximum table load [kg] 600 Distance spindle axis - arm [mm] 320 Distance vertical spindle axis - table [mm] 0 - 400 Distance horizontal spindle axis - table [mm] 0 - 400 Arm extend distance [mm] 500 Vertical head type ISO 40, rotated 90° Vertical head spindle fixed Spindle cone ISO 50 horizontal Rev speed of vertical spindle [rpm] 58 - 1800 Rev speed of horizontal spindle [rpm] 58 - 1800 Longitudial feedrate range [mm/min] 20 - 360 Transversial feedrate range [mm/min] 20 - 360 Vertical feedrate range [mm/min] fast positioning 670 Rapid feedrate [mm/min] 1200 Digital readout for 3 axises Main engine power [kW] 4 Overall dimensions (LxWxH) [mm] 2100 x 1720 x 1750 Weight [kg] 2300

Horizontal milling machine Heckert FSS 400

Technical data: Table work dimensions [mm] 400x1600 Number of table gashes 5 Gash width[mm] 18 Distance between table gashes [mm] 63 Maximum table displacement: Manual: longitiudal [mm] 1150 Transversial [mm] 370 Vertical [mm] 430 Mechanical: longitiudal [mm] 1120 Transversial [mm] 345 Vertical [mm] 400 Maximum table load (including chuck) [kg] 1500 Number of spindle rev speeds 18 Number of table feedrates 18 Maximum distance between spindle face and table [mm] 500 Minimum distance between spindle face and table [mm] 100 Distance between vertical support arm and spindle axis[mm] 450 Axias movement of spindle in spindle sleeve [mm] 90 Spindle rotation (to vertical axis) ±45° Maxiumum distance between support arm and table edge [mm] 470 Spindle ending size 50 Spindle diameter in fronf bearing [mm] 100 Spindle rev speed range [rpm] 28-1400 Engine power [kW] 11 Weight [kg] 4300

Pillar drill SABO BS 63

Technical data: max. drilling diamter for steel/cast iron [mm] 63/80 Distance between pillar and spindle axis [mm] 280 Distance between table and spindle axis [mm] 0÷710 Spindle vertical movement [mm] 280 Vertical table movement [mm] 200 Spindle ending Morse cone nr 5 Number of spindle rev speeds 12 Spindle rev speed range [rpm] 32÷1400 Number of spindle feedrates 9 Spindle feedrate range [mm/rev] 0,56÷0,036 Table work dimensions [mm] 500 x 630 Vertical table movement [mm] 270 Number of table T gashes 3 Engine power [kW] 7,5 Overall dimensions [mm]: length 1200 width 770 height 3150 weight [kg] 1660

MFIV-16 threading machine

MFIV-16 threading machine is mainly used for internal threading, it is controlled by electric end switch and transmitter. Reversal engine allows spindle to return to starting position by change of rotation direction. Threading machine drive uses electromagnetic multiplate clutch cooled with flow of greasing oil. This cluthc allows cutting tool to approach workpiece as well as its return movement with maxiumum speed of 710 rpm Machine tool is also equipped with safe congestion clutch, which disengages drive when torque exceeds preset moment or when cutting tool gets stuck on an obstacle. Then reverse motion is switched automatically.

MFIV-16 threading machine technical data: Maximum diameter for internal threading:

In steel: M16, In cast iron: M20, In brass: M24, In light alloys: M30,

Maximum diameter for external threading: In steel: M16, In light alloys: M24,

Maximum length of threading: Open end holes: 48 mm, Dead end holes: 63 mm, External threads: 68 mm,

Spindle stroke: 20 - 80 mm, Extend distance: 280 mm, Maximum distance between spindla and table: 500 mm, Maximum headstock displacent on pillar: 400 mm, Table fixing dimensions: 355 x 450 mm, Number of T gashes: 3 Spindle cone size: B22 Number of spindle rev speeds: 7 Spindle speeds [rpm]: 90, 125, 180, 250, 355, 500, 710. Number of spindle feedrates (mechanical): 20 Total power: 1,7 kW Overall dimensions: 855 x 685 x 2350 mm Weight: 600 kg.

Vertical broaching machine FSR-9-800 MZ

Technical data: Broaching force [N] 90000 Stroke [mm] 800 Średnica stołu mm 400 Equipment:

Pullbroach feeder Movable table Automatic door

Chiselling machine DAA 16

Techniical data: Largest head stroke [mm] 160 Head tilt angle ±10° Distance form cutter fixing plane to workpiece gash [mm] 360 Largest/smallest distance between head slide

and table slide[mm] 340/40 number of double strokes per minute[ds/min] 63/100/160 longitiudal table movement [mm] 350 traversial table movement + auxiliary movement [mm] 200+50 vertical table movement [mm] 300 table diamater [mm] 450 traversial and longitiudal table feedrates [mm] 0-6 angular table feedrate at ø200mm [mm] 0-59 main engine power [kW] 1,7 overall dimensions [mm]: length 1600 width 1250 height 1950 weight [kg] 1700

Band saw MCB 181

Technical data: Ø MAX 180 mm / perpendicular cutting Ø MAX 135 mm / cutting at angle 45° H x B MAX 180 x 300 mm / perpendicular cutting H x B MAX 180 x 135 mm / cutting at angle 45° Band length 2360 x 27 x 0,9 mm Cutting speed continously settable 0-50 m/min Band speed 21/34/46/56 m/min Engine 1,1 kW 400V 50Hz Dimensions 1180 x 450 x 1000 mm Weight 190 kg

Waterjet cutter WaterJet Kimla 2111

Technical data: Work range [mm] 2100x1100 Maximum cutting sheet dimensions [mm] 2100x1100 Mass of water tube filled with water [kg] 4500 Maximum cut thickness [mm] 200 Pump type pump with pressure enhancer

and ceramic pistons Pump power [kW/KM] 37/50 Maxumim pump pressure [bar] 4150 Cutting head drive AC servomotors with digital

encoders X and Y axis drives AC servo Z axis drive AC servo, ball screw Maaximum traversial speed X, Y, Z [m/min] 54 Z axis movement range [mm] 200 Maximum table load [kN/m2] 15 Nominal positioning precision [mm] 0,001 Grinding sand size 80-200 mesh Grinding sand feeder tank size [kg] 300 Grinding sand feeding system pneumatic

Hole/shaft grinding machine MW200x750

Technical data:

Tail center rise [mm] 135 Distance between tail centers [mm] 750 Max. external grinding diamter [mm] 5-200 Max. internal grinding diameter [mm] 25-100 Max. external grinding length [mm] 750 Max. internal grinding length [mm] 125 Max. workpiece diameter [mm] 100

Head Turn angle + 90° Tail center cone MK 4 Spindle wheel speed 1670 rpm Rapid head movement 50 mm Max. movement 205 mm Tilt angle 30° Manual rapid movement (per rev) 2; 0,5 Manual feedrate (per rev) 0,01; 0,0025 Grinding wheel size 400x50x203mm Periferial grinding speed 35m/s

Hole grinding Spindle speed [rpm] 10000/15000 Table size max. 50x25x13, min. 17x20x6

Table Manual rapid movement (per rev) 6 mm Max. table rotation angle (ccw) 3°, 9° (500mm), 8° (750mm) Table longitiudal speed range 0.1 - 4m/min

Tailstock Tail center cone 4 Tail center sleeve movement 30mm

Engine Head engine power 4 kW Hole grinding 1,1 kW

Machine tool Weight (tonn) 4,3 Overall dimensions (cm) 275x203x205(750

Plane grinding machine SPM 30

Technical data: Grinding length [mm] 500 Grinding width [mm] 300 Max. heigth of spidle axis above table [mm] 450 Min. Height of spidle axis above table [mm] 125 Range of table speeds [m/min] 0,5÷20 Traversial grinding wheel movement [mm] 360 Grinding wheel diameter [mm] 250 Grinding wheel width [mm] 32 Grinding wheel hole diameter [mm] 76 Grinding wheel engine power [kW] 3 Oil pump engine power[kW] 2,2 Overall dimensions [mm]: Length 1930 Width 1620 Height 1610 Weight [kg] 1760

Boring machine 2A 622

Technical data: Spindle diamater [mm] 110 Headstock movement [mm] 1000 Longitiudal table movement [mm] 1000 Transverial table movement [mm] 1250 Spindle movement [mm] 710 Spindle cone ISO 50 Spindle rev speed range [rpm] 10-1250 Spindle feedrate range [mm/min] 2-2000 Table and headstoh feedrate range [mm/min] 1,25-1250 Max. Bored hole diameter [mm] 320 Engine power [kW] 11 Overall dimensions [mm]: Length 6100 Width 3950 Height 3200 Weight [kg] 17500

Vertical milling center Arrow 500

Technical data: X axis movement (longitiudal) 508mm (20") Y axis movement (transversial) 508mm (20") Z axis movement (vertical) 508mm (20") Table work dimensions 698x520mm (27.5"x20.5") Table load 350kG (770 LBS) Spindle power 7,35kW (10 HP) Spindle rev speed 30-6000 rpm Spindle ending CAT 40 X and Y axis feedrates 2.54-11990mm/min (0.1 to 472 IPM) Z axis feedrate 2.54-9980mm/min (0.1 to 393 IPM) Rapid X and Y axis movements 20000mm/min (787 IPM) Rapid Z axis movement 20000mm/min (787 IPM) Tool storage capacity 21 Approx. size 2000x2200mm (79" x 87") Approx. height 2695mm (106") Approx. weight 3995kg (8,820 LBS)

Horizontal milling center HF400J

Table size (palette) mm 400 Rotary table, angle indexed ° 0,001°(NC) Palette height (from floor) mm 1,100 Max. table load kg 400 Table indexing time (90° rotation) s 2,3 Palette change time s 7,5 Y axis movement mm 600 X axis movement mm 560 Z axis movement mm 630 Max. workpiece dimensions mm Ø630x900 Rapid movement in axis ( X ,Y i Z) m/min 60 Feedrate in axis (X,Y i Z) m/min 0,001~30 Acceleration in axis (X, Y i Z) m/s² (G) 9,8 (1) Rev spindle speed rpm 50~15,000 Spindle diameter mm Ø80 Spindle cone BN No.40 Spindle power kW 22 Automatic tool change system ATC Tool storage size 60 Tool selection exact address Tool diameter/length mm Ø70x400*2 Tool weigth kg 8 Tool change time s 0,9 (tool to tool) Tool change time s 2,4 (chip to chip) Tool holder MAS BT 40 Tool changer ending MAS P40-1 Required setting area mm 2,100x4,020*3 Machine tool height mm 2,750 Machine tool weight kg 11,000 Positioning precision mm ±0,003 Positioning repeatability mm ±0,0015 Table indexing precision ang.sec. ±7 Table indexing repeatability ang.sec. ±3,5

5-axis milling center DMU 60P

Technical data: Number of controlled axises 5 Control unit CNC, Heidenhain iTNC 530 Table size 630x530mm (24.8” x 24.8”) Max. table load 670kg (1543LBS) Palette changer option Rotary table standard Number of spidles 1 Orientation complex (spindle/table) Spindle ending CAT 40 Max. spidle rev. speed 12000 rpm Max. power (during 30 min) 37.5 kW Tool storage chain type Tool storage capacity 40 (option 180) Tool change time 4,5s (chip to chip) Movements in axises:

Axis range max. feedrate rapid movement X1 600mm 60 mm/min 600 mm/min Y1 700mm 60 mm/min 600 mm/min Z1 600mm 60 mm/min 600 mm/min B1 210 deg 3 rpm 30 rpm C1 360 deg 4 rpm 40 rpm

Dimensions (LxWxH) 4826x4725x2337mm (193”x186”x92”) Weight 10261kg (23590LBS)