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Page 1: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

Y O U R V A L U E S A R E U N D E R P R O T E C T I O N

MACHINE SECURITY FENCE SYSTEMS

w w w . p o r s a f e . c o m

Page 2: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

PRODUCTION STANDARDS

• TS EN ISO 12100generalprinciplesofdesign-riskassessmentandriskreduction• TS EN ISO 13857safetydistancestopreventhazardzonesbeingreachedbyupperandlowerlimbs• TS EN ISO 14119 interlockingdevicesassociatedwithprotections-principlesofdesignandselection• TS EN ISO 14120generalrequirementsfordesignandfixedandmovableprotections

Page 3: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

PRODUCTION STANDARDS

• TS EN ISO 12100generalprinciplesofdesign-riskassessmentandriskreduction• TS EN ISO 13857safetydistancestopreventhazardzonesbeingreachedbyupperandlowerlimbs• TS EN ISO 14119 interlockingdevicesassociatedwithprotections-principlesofdesignandselection• TS EN ISO 14120generalrequirementsfordesignandfixedandmovableprotections

I m a g i n a t i o n i s m o r e i m p o r t a n t t h a n k n o w l e d g e .

A l b e r t E i n s t e i n

K n o w l e d g e & V a l u e s

Q U A L I T Y

E NV I R

ON

ME N

T AL

CO

NS E R

V A T I ON E

TH

I CA

L

VA

LU

ES

EM

PL

OY

EE

DE

VE

LO

PM

EN

TC

OL

LA

BO

RA

TIO

NS

Page 4: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com 2

FRAMED SYSTEMS / BLB

BLBfencesafetysystemscontainmachinesecurityfencestowhichsafetypanelsareconnectedbetweenflangedpoleswithusingcustom-buildconnectingdevices.ThesafetypanelsaremountedwithBLBmontageapparatusfortheposts.Protectivestructuredistancestandardsforsystemheightaretakenintoaccount.(ISO13857:2008)

Post Material : BoxProfile(50*50mm) Standard Post Color : Ral1028Panel Material : BoxProfile(30*20mm) Ral7040Internal Panel Material : DTPanel(ø3mm/100*25mm) Standard Panel Color : Ral9005

MA

CH

INE

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FE

TY

FE

NC

ES

DET

AIL

S / S

PECI

FICA

TIO

NS

PAN

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SYST

EM V

ALU

ES

Detail1 Detail2 Detail3 Detail4

Page 5: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

3 [email protected]

FRAMED SYSTEMS / BLB-N

BLB-Nfencesafetysystemscontaingroundclearanceswithcustom-buildmounting

components.Protectivestructuredistancestandardsforsystemheightaretakeninto

account.(ISO13857:2008)

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INE

SA

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FE

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DETA

ILS / SPECIFICATION

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Post Material : BoxProfile(50*50mm) Standard Post Color : Ral1028Panel Material : BoxProfile(30*20mm) Ral7040Internal Panel Material : DTPanel(ø3mm/100*25mm) Standard Panel Color : Ral9005

Detail1 Detail2 Detail3 Detail4

Page 6: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

FRAMED SYSTEMS / LB-N

LB-Nfencesafetysystemscontaingroundclearanceswithcustom-buildmountingcomponents.Thesystemalsocomprisessimpleinstallationwithmountedboltholes.Protectivestructuredistancestandardsforsystemheightaretakenintoaccount.(ISO13857:2008)

Detail1 Detail2 Detail3 Detail4

4

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SYST

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ES

Post Material : BoxProfile(50*50mm) Standard Post Color : Ral1028Panel Material : BoxProfile(30*20mm) Ral7040Internal Panel Material : DTPanel(ø3mm/100*25mm) Standard Panel Color : Ral9005

Page 7: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

FRAMED SYSTEMS / LB-PS

LB-Nfencesafetysystemscompriseself-standingpostsandpolesattachedwithbolts

containsimpleinstallationandlow-price.Protectivestructuredistancestandardsfor

systemheightaretakenintoaccount.(ISO13857:2008)

Detail1 Detail2 Detail3 Detail4

5

MA

CH

INE

SA

FE

TY

FE

NC

ES

DETA

ILS / SPECIFICATION

S PA

NEL / SYSTEM

VALU

ES

Post Material : BoxProfile(50*50mm) Standard Post Color : Ral1028Panel Material : BoxProfile(30*20mm) Ral7040Internal Panel Material : DTPanel(ø3mm/100*25mm) Standard Panel Color : Ral9005

Page 8: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

FRAMED SYSTEMS / LB

LBsecuritysystemsinwhichpanelconnectionelementsareinstalledwithself-standingpoles.Protectivestructuredistancestandardsforsystemheightaretakenintoaccount.(ISO13857:2008)

Detail1 Detail2 Detail3 Detail4

6

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Post Material : BoxProfile(50*50mm) Standard Post Color : Ral1028Panel Material : BoxProfile(30*20mm) Ral7040Internal Panel Material : DTPanel(ø3mm/100*25mm) Standard Panel Color : Ral9005

Page 9: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

FRAMED SYSTEMS / CVB

LBsecuritysystemsinwhichpanelconnectionelementsareinstalledwithself-standingpoles.Protectivestructuredistancestandardsforsystemheightaretakeninto

account.(ISO13857:2008)

Post Material : BoxProfile(50*50mm) Standard Post Color : Ral1028Panel Material : BoxProfile(40*40mm) Ral7040Internal Panel Material : DTPanel(ø3mm/50*50mm) Standard Panel Color : Ral1028

MountingMethod1 MountingMethod2 MountingMethod3

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DETA

ILS / SPECIFICATION

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NEL / SYSTEM

VALU

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Page 10: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

NON-FRAMED SYSTEMS / BT PANEL

BTsystemsinwhichplainpanelsmounted.InBTsystemsstretchingandvibrationisacceptableinitsconstructionstatus.Thissituationenablestoconstructpanelswithoutbuildingintoframe.

Post Material : BoxProfile(50*50/60*60mm) Standard Post Color : Ral1028Panel Material : ø4,3mm,50*50mm/50*150mm Standard Panel Color : Ral1028

Detail1 Detail2 Detail3 Detail4

8

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Page 11: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

NON-FRAMED SYSTEMS / DT PANEL

DTsystemsinwhichplainpanelsmounted.InDTsystemsstretchingandvibrationisacceptableinitsconstructionstatus.This

situationenablestoconstructpanelswithoutbuildingintoframe.

Post Material : BoxProfile(50*50/60*60mm) Standard Post Color : Ral1028Panel Material : ø6/6/6mm,50*200mm Standard Panel Color : Ral1028

Detail1 Detail2 Detail3 Detail4

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VALU

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Page 12: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

FIELD SEPARATION SYSTEMS

Thesystemoffersproductswhichareusinginenvironmentalarrangements.Thesystemcanbedesignedandmanufacturedwithdemand.

MA

CH

INE

BA

RR

IER

S /

SAFE

TY R

AIL

S

HIT ABSORBING SYSTEMS

Thesystemismanufacturedfortheprotectionofmachineryandfencesystems

fromforkliftdangers.

10

Page 13: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

TRANSPARENT FRONTAL ENCLOSED SYSTEMSThesystemisatypeofpanelinwhichtheobjectisputintotheframeandthetransparentmaterialsareused.Thesetransparentmaterialscanbevariablesuchaspolycarbonateandacrylicglassetc.,withdemand.

OPAQUE (NON-TRANSPARENT) FRONTAL ENCLOSED SYSTEMS

Thesystemisatypeofpanelinwhichtheobjectisputintotheframeandthenon-transparentmaterialsareused.Thesenon-transparent

materialscanbevariablesuchassteelplate,woodetc.,withdemand.

MA

CH

INE BA

RRIERS / CO

VERED

FENC

E

11

Page 14: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

BVK GATES

BVKdoorsusesfencepostsasmainframe,consistingofwingandupperbars.Thelightweightstructureprovidesbotheconomicalandefficientworkingarea.

Post Material : Theexistingpostisbeingused. Standart Lock : MagnetLockWing Material : BoxProfile(30*20mm) Standart Wing Color : Ral9005Internal Wing Material : DTPanel(ø3mm/100*25mm) Ral7040

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AR

DIN

G/A

NG

ULA

R D

OO

RS

Wing Wing+FencePostCombination

Door-FenceCombinationI Door-FenceCombinationII

12

Page 15: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

FRAMED GATES

Frameddoorshaveacompactstructureanditsprominentfeatureisitseaseofinstallationand

eye-fillingstructure.Possiblenegativeappearanceoftheweightofthewinginthesectionsare

balancedbyframing.

Post/Frame Material : BoxProfile(50*50mm) Standart Lock : MagnetLockWing Material : BoxProfile(50*50mm) Standart Wing Color : Ral9005Internal Wing Material :DTPanel/BTPanel Ral7040

MA

CH

INE

GU

AR

DIN

G/A

NG

ULA

R D

OO

RS

FramedOpeatorEntrance PostProfileEntrance DoubleWingedFramed

Door+FenceCombinationI Door-FenceCombinationII

13

Page 16: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

O-RAY GATES

O-RayDoorsareinstalledbetweenthegroupsofspoolsplacedintheverticalaxisandthedoorwingopeningisangular.Thelackofrailonthefloorprovidesaproblem-freeworkingenvironmentforforkliftlikevehicleentrances.Ithasappropriateinfrastructurefortheinstallationofelectroniclockingsystems.

Post/Frame Material : BoxProfile(80*80cm) Standart Lock : MagnetLockWing Material : BoxProfile(30*20mm) Standart Wing Color : Ral9005Internal Wing Material : DTPanel/BTPanel Ral7040

GA

TE

S /

LIN

EA

R O

PE

NIN

GS

Detail1 Detail2 Detail3 Detail4

Door-FenceCombinationI Door-FenceCombinationII

14

Page 17: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

Y-RAY GATES

Y-Doorsmeettheneedsofthefieldwithawingmountedhorizontallyabovethewingandother

componentstohelpthewingworklinearly.Y-Doorsdoesnotcontaintheobstaclestopassis

positivelyaffectingtheactiveworkingarea.Ithasappropriateinfrastructurefortheinstallation

ofelectroniclockingsystems.

GA

TE

S / LIN

EA

R O

PE

NIN

GS

Detail1 Detail2 Detail3 Detail4

Door-FenceCombinationI Door-FenceCombinationII

15

Rail Material : CProfile(specialproduction) Standart Lock : MagnetLockWing Material : BoxProfile(30*20mm) Standart Wing Color : Ral9005Internal Wing Material : DTPanel/BTPanel Ral7040

Page 18: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

www.porsafe.com

Z-RAY GATE

Z-Raydoorspreferredforwideropeningsinwhichthewingmaterialsectionsexpand.InZ-RayDoors,thereisnotonlyapassiveundergroundrailandthereisnonegativitythatwouldpreventanyvehicletransition.G

AT

ES

/ L

INE

AR

OP

EN

ING

S

Detail1

DMLock

DMLockBracket MGBLockBracket SlideBracket

DM-KLock MagnetLock

Detail2 Detail3 Detail4

LOCK

S A

ND

BRA

CKET

S

16

Rail Material : Plate+Transmission Standart Lock : MagnetLockWing Material : BoxProfile(40*40mm) Standart Wing/Post Color : Ral9005Internal Wing Material : DTPanel/BTPanel Ral7040

Page 19: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

[email protected]

MO

UN

TIN

G M

AT

ER

IALS

SideClosureFrameThe piece that allows standard panels to be

narrowed down to various levels.

A system for quick and easy panel detachment.

A solution for adhering the system to different conditions in floor.

A material developed for the sharp parts of BT Panels

The material that small looking like window for frames.

Developed material for cable transition.

DetachablePanel AlternativeFloorConnection PanelBar

ElasticFrame CableCanal

SOLU

TION

S

BLBMountingDevice LBMountingDevice LB-NMountingDevice CVBMountingDevice BTMountingDevice DTMountingDevice

GroundWheelO-RaySpoolGroupAdjustableHingeBVKHingeY-RayDoorRailSetDoorBarMountingDevice

17

Page 20: MACHINE SECURITY FENCE SYSTEMS - porsafe.comporsafe.com/Upload/Katalog/2572020-1-porsafe_2018_ingilizce-en-21420.pdfTS EN ISO 12100. general principles of design-risk assessment and

Cumhuriyet Mah. Turgut Özal Cad. No: 54 41435 Şekerpınar Çayırova KocaeliTel: 0 262 658 92 83-96 Fax: 0 262 658 92 [email protected] www.porsafe.com

[(A) ZONES LESS THAN 1000 MM DOES NOT ADDED IN THE CHART (B) ZONES LESS THAN 1400 MM SHOULD NOT BE USED WITHOUT SECURITY MEASURES.(C) LOOK 4.2.1 FOR 2700 MM OR HIGHER ZONES.

ACCORDING TO TS EN ISO 13857, MACHINE (DANGER ZONE) AND FENCE (SECURE ZONES) REGULATION DISTANCES

CHART 1

CHART 1

ACCES TO SECURE ZONES- HIGH RISK

ACCES TO SECURE ZONES- LOW RISK

HIGHT OF THE RISK ZONE

(MACHINE HIGHT) (A)

HIGHT OF THE RISK ZONE

(MACHINE HIGHT) (A)

HIGHT OF THE SECURE ZONE (FENCE HIGHT) (B)

HIGHT OF THE SECURE ZONE (FENCE HIGHT) (B)

VERTICAL SECURE ZONE MARGIN (MACHINE-FENCE MARGIN) (C)

VERTICAL SECURE ZONE MARGIN (MACHINE-FENCE MARGIN) (C)

ACCORDING TO TS EN ISO 13857, MACHINE (DANGER ZONE) AND FENCE (SECURE ZONES) REGULATION DISTANCES

(A) ZONES LESS THAN 100 MM DOES NOT ADDED IN THE CHART (B) LOOK 4.2.1 FOR 2500 MM OR HIGHER ZONES.