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Your Engineering & Solution Partner for:
High Precision Plastic Injection Molds & Technical Injection Molding
Machine Mold Plastics Industry & Trading Ltd. Co. (Istanbul / Turkey)
Mold & Die Manufacturing
Plastic Injection Molding
CMM Measuring
OUR SERVICES
We design and manufacture high
precision molds :
- Mold dimensions up to
796x8796mm
- Sectors :
Electric
Electro-Machanical
Automotive
Toys
Medical...
- We have considerable experience
about European hot runner systems,
hot halve applications, valve gates...
We manufacture your plastic parts
with the state-of-the-art Arburg
injection molding machines and
with graphical process and quality
parameters :
- 130T Allrounder 520S
- 220T Allrounder 570S
- Machine spesifications dedicated for
engineering polymers
Both for mold components and plastic
injection parts, all critical dimensions
are measured with DEA CMM.
- DEA CMM works in an air-conditioned
environment. Various probe sets and full
package PCDMIS CAD++ software
increase our measuring accuracy and
efficiency.
- Your molds, therefore your part quality
maintained via our high quality tooling
shop and sophisticated laborship
- Therefore, we produce efficiently, we
produce on time and we deliver on time.
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
HOW CAN WE CONTRIBUTE?
Maintanence of your molds
Our high precision tooling shop will handle everything technically and financially for high quantity molds.
(excluding design modifications and huge renewal needs)
Production area and investment We have enough space for you. Moreover, we have a very strong financial status which allow us to make
further machine investments upon your demands and project requests.
Mold and part quality
We have established a very sophisticated system. All critical stages of mold and part manufacturing will
be supervised by DEA CMM.
Communication and project management
We will be in close contact with you and your global partners. We may support your projects in English
and in German
Price
We will be providing you a very stable and fixed price level.
Service quality and speed We will provide you a very quick service with high quality. Your molds and parts will be delivered on time,
your projects will not be delayed.
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
OUR TEAM
Our team has many years of experience and deep know-how in mold making and plastic injection industry.
With our high-quality service perception, we look permanently for quick and creative solutions to add
continuous value to our customers by reducing costs of design, material, production and logistics.
Project management can be handled in English and in German. French speaking project manager is also
available and can be hired depending on project needs.
Our office facilities have two seperate meeting rooms including all the professional equipment and
infrastructure for call conferences and meetings.
«Safety» is upmost important in the understanding and vision of our company.
Our Team:
Technical and Project Management : 2
Quality System : 1
Mold Design : 3
Mold Manufacturing : 6
Quality & Inspection : 1
Injection Molding : 2
Operational : 1
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
OUR MACHINE PARK
No Machine TypeBrand
NameModel Name
Machine
Origin
Year of
ManufactureEffective Size Other Technical Info
1 CNC Vertical Machining Center
(5 Axis)Mikron XSM 400U Switzerland 2003 500x240x350 42.000 rpm, c-axis 360°, b-axis ±110°
2CNC Vertical Machining Center
(3 Axis)Makino F3 Japan 2012 650x500x450 20.000 rpm
3 CNC Sink EDM Makino EDAF2 Japan 2012 350x250x250 System 3R , Ultra Fine Machining Circuit
4 CNC Wire EDM Makino DUO43 Japan 2012 450x300x320 Wire diameter (0,1 - 0,3mm)
5 CMM DEAGlobal
PerformanceItaly 2012 700x700x500
Max. part weight 900kg
PCDMIS CAD++ Software
6Plastic Injection Moulding
MachineArburg Allrounder 520 S Germany 2012
Clamping Force
130T
Max. Injection Pressure 2.500 Bar
Max. Shot Weight 141 g/PS
7Plastic Injection Moulding
MachineArburg Allrounder 570 S Germany 2012
Clamping Force
220T
Max. Injection Pressure 2.470 Bar
Max. Shot Weight 291 g/PS
8 Conventionel (Surface Grinder) JUNG JF 415 Germany 1980 600x200x300 800 - 4.200 rpm
9 Conventionel Sink EDM (ZNC) Jetco 542A ZNC Taiwan 2012 500x400x500 System 3R
10 Conventionel (Vertical Tool Mill) Jetco JBE - 5M Taiwan 2012 650x350x400 3.600 rpm
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
OUR CAD/CAM/CAE SOFTWARE
Two different outstanding CAD/CAM/CAE software for flexibility and productivity
«Flexible Modeling» module for CREO makes us able to draft your non-drafted parts without
changing and/or eliminating your rounds... In this way, we become a strong design partner for you to
secure moldability of the part without damaging it.
Cimatron E10 Creo for Pro/ENGINEER
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
INJECTION MOLDING STRATEGY
Water Circuit-1 (cold water)
11 in/out cooling lines can be fed
into the mold with cold water
coming directly from chiller.
Water Circuit-2 (Warm/Hot Water)
8 in/out cooling lines can be fed
into the mold via a mold
temperature controller (MTC-1)
over a flow meter.
Water Circuit-3 (Warm / Hot Water)
8 in/out cooling lines can be fed
into the mold via a mold
temperature controller (MTC-2)
over a flow meter.
! A precise temperature control can be applied on the molds. Each Arburg has 3 different water circuits.
! Depending on the polymer and mold design, fixed and movable halve temperatures can be set independent
from each other. Nozzles can be conditioned with completely different setting.
! Regloplus (Swiss made) MTC’s are utilized up to 90 ºC. In case demanded, higher degrees can be obtained
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
INJECTION MOLDING STRATEGY (continued)
Motan System for material feeding,
and drying.
1st runner seperator on the
conveyor (propeller type)
2nd runner seperator on the
conveyor (roller type)
Material bin with mixer inside.
Mixer provides a homogenius
mixture of masterbatc, re-cycled
material and/or re-granulated
material...
! 12 hot runner temperature controllers are existing on Arburg machines (according to HAN 24E Hasco)
! Selogica control pannel include all existing software control packages (7 packages) including quality control
and documentation packages. Complete process is monitored and set via various graphics.
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
OUR MACHINE PARK / DETAILS
Please Visit Next Pages for Machine Details
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
42.000 rpm spindle
Measuring probe M&H PS 32.00 HSK 40E for workpiece measuring
BLUM laser-tool measuring
Swivel-type rotary table system with 3R Macro chuck
30-station workpiece-changer for pallets system 3R size D=116mm
Coolant equipment with paper band-filter and swarf conveyor
Oil-mist extractor
1) 5 Axis Vertical Machining Center (Mikron XSM 400U)
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
2) 3 Axis CNC Vertical Machining Center (Makino F3)
850X500
650
500
450
20.000
20.000 mm/min
20.000mm/min
650x500x450
650kg
20
300mm
120mm
8kg
20.000 rpm spindle
Glass scales on all axes
Automatic workpiece measuring (Marposs)
Tool length measuring system (Metrol)
Oil-mist coolant
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
3) CNC Sink EDM (Makino EDAF2)
Auto Chuck - System 3R MacroCombi
8 electrode ATC
Ultra-Fine machining circuit-2 (including carbide machining circuit)
Super spark 4
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
4) Wire EDM (Makino DUO43)
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
Additional mounting steel scale for big parts
«Bedra», German wire brand, is utilized for cutting operations.
6) Plastic Injection Molding Machine (Arburg Allrounder S520 – 130T)
Distance between tie bars = 520x520
Clamping force = 130T
Screw diameter = 35mm (Max. injection pressure = 2.500Bar)
Maximum shot weight = 141g/PS
Special bimetalic screw coating against high wear thermoplastic raw materials
Full software package in order to provide process optimization with relevant graphics
12 way hot runner controller on the machine
8 ways water cooling circuit with pressure control
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
7) Plastic Injection Molding Machine (Arburg Allrounder S570 – 220T)
Distance between tie bars = 570x570
Clamping force = 220T
Screw diameter = 45mm (Max. injection pressure = 2.470Bar)
Maximum shot weight = 291g/PS
Special bimetalic screw coating against high wear thermoplastic raw materials
Full software package in order to provide process optimization with relevant graphics
12 way hot runner controller on the machine
8 ways water cooling circuit with pressure control
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
8) Conventionel Surface Grinder (JUNG JF 415)
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
9) Conventionel ZNC Sink EDM (JETCO ZNC 542A)
Axis Movements
Table Size
Max. Electrode Size
Max. Workpiece Weight
Max. Workpiece Size
Distance from Z Chuck to Table
Machine Weight
Machine Size
Jenerator Ampere
Electrode Wear
Power Consumption
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
10) Conventionel Tool Mill (Jetco JBE-5M)
X=650, Y=350, Z=400
Spindle head movement = 450mm
Revolution = 75 – 3.600 rpm/min
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
LOCATION & CONTACT INFORMATION
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.
Istanbul Anatolian Side / Kurtkoy Industrial Area
Only 10 minutes away from international «Sabiha Gokcen» Airport
ABOUT MAKKALIP
Management Board
Mr. Vedat Demirhan
Founding Partner - MAKKALIP
Owner & CEO – MAKYAY
Mr. Ozgur Pehlivan
Founding Partner - MAKKALIP
Managing Director - MAKKALIP
www.makyay.com.tr
www.makkalip.com.tr
Mr. Vedat Demirhan
Founder and CEO of MAKYAY, who is Turkey’s leading
tehnical spring manufacturer.
Under the leadership of Vedat Demirhan, with over 35 years of
experience, Demirhan family has been continuously investing
for new technologies and increasing its quality and speed.
Currently, Makyay is count inside first 10 high quality spring
manufacturers in Europe who is selling its high precision and
safety products to global automotive, electric and oil&gas
companies.
Mr. Özgür Pehlivan
Founder and Managing Director of MAKKALIP.
Mr. Pehlivan has been working at plastics sector over 15 years.
He started his carreer as a designer. Following some years of
design experience, he obtained his MSc. degree from Germany
on plastics processing and mold manufacturing technologies.
After his abroad study and experience in Germany and Austria,
he returned to Turkey and worked for 2 global companies. In
the last 8 years, he had been managing R&D and Tooling
department of a global electric company. He has expertise
about plastic part design, mold design, mold manufacturing and
plastic injection molding technology and parameters.
Since 4 years, Makyay has also been manufacturing sheet
metal progressive dies and parts with high speed Brüderer and
Kaiser stamping presses mainly for electric industry.
MAKKALIP Machine Mold Plastics Industry & Trading Ltd. Co.