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Years ahead.
MACH 4 Waterjet series
invest in your futureWrapped in a sleek design,
every feature on the Mach 4
is purposefully constructed to
make you more productive.
A PuMP for every APPliCAtion
Cutting HeAd teCHnology
With pressures rated at 4,150 bar [60,000 psi] and continuous operating pressures of 3,800 bar [55,000 psi], hyPlex Prime pumps are the highest pressure, most advanced direct drive pumps available today.
HyPlex® PriMe 4,150 bar [60,000 Psi]
With continuous operating pressure at 4,150 bar [60,000 psi], this is the longest lasting, lowest maintenance ultrahigh-pressure pump in the industry.
intensifier 4,150 bar [60,000 Psi]
With pressures rated at an industry leading 6,500 bar [94,000 psi] and continuous operating pressures of 6,000 bar [87,000 psi], hyperjet pumps provide maximum productivity.
HyPerjet® 6,500 bar [94,000 Psi]
Pure WAterjethair-thin pure waterjet stream cuts soft materials.
stAndArd WAterjetUses garnet abrasive to cut virtually any hard material.
dynAMiC WAterjet®
three times faster and more accurate than standard Waterjet.
dynAMiC xdthe accuracy and speed of dynamic
Waterjet brought to the 3d world.
Flow offers the widest array of high-pressure pumps. each is fully integrated with sensor driven diagnostics that are monitored by the Mach 4 operator station.
Pressure = ProduCtivity
55,000 Psi3,800 bar
60,000 Psi4,150 bar
94,000 Psi6,500 bar
1. enhanced WorkPiece VisibilitYexclusive under-bridge led lighting provides increased visibility, helping to improve part accuracy and reduce operator fatigue.
2. hYdroclean™ abrasiVe reMoValspecialty jets efficiently flush waterjet abrasive, removing it automatically, so you don’t have to do it manually. this revolutionary system provides easy removal for less downtime and increased production.
3. accessibilitY stePthe machine design provides optimal system stability. it can also be used as an integrated operator step, for additional access to your workpiece as needed.
We work hard to provide operator convenience features that allow you to cut faster, more accurate parts. the Mach 4 takes productivity and ergonomics to the next level, making you more efficient through design.
4. handY air & Water connectionseasily access air and water, both on the same hand-held connection.
5. ergonoMic toe-kickdesigned with the operator in mind, the unique toe-kick allows for comfortable access to your materials and parts.
6. roll-aroUnd controlMove freely about your waterjet, taking your touch screen control console with you for convenience.
oPerAtor ConvenienCeeFFiciencY throUgh details
2
3
1
4
5
6
ligHts off ligHts on
fAster Cutting. fAster reWArds.
MACH 4 4020c*See additional sizes and specifications on back
the best ride
tHe best ride
Waterjet performance and cut part quality depend
heavily on the motion system. the Mach 4 features
a state-of-the-art drive system, the nexen roller
Pinion system (rPs). offered exclusively by Flow,
this special motion system combines the best
features of linear motors, precision ball screws and
pinion systems without the compromises.
Achieve speed and accuracy with zero backlash.
tHe next generAtion of WAterjet
engineered tougH
With durable design throughout, the Mach 4 is made up of precision machined and thermally stress-relieved solid steel castings, easily handling even the most rigorous use day in and day out.
ModulAr design
Unlike any other system available, this easily expandable modular design allows your waterjet system to grow with your business. add increased capabilities and cutting area as needed.
siMPle yet PoWerful softWAre
our comprehensive software suite allows you to draw, design, import and program flat stock and 3d parts with ease and efficiency.
fAster, More ACCurAte Cutting
groundbreaking cutting and motion technology provides high speed cutting and unrivaled precision, ensuring you are well equipped for even the toughest job in your shop.
Pressure = ProduCtivity
sMArtstreAM™ teCHnology
dynAMiC WAterjet®—Dynamically Superior partS
dynAMiC WAterjet® xd—Dynamically Superior partS
the physics are simple and the results are conclusive: the faster your waterjet stream moves, the faster you can cut. a faster waterjet stream also uses less abrasive.
cut Faster | lower costs | increase Production
Whether you are prototyping one-off parts or producing large quantities of parts, higher pressure will get your job done significantly faster and at an overall lower cost.
our exclusive smartstream technology uses patented complex mathematical models that automatically adjust your cutting stream based on the material parameters you choose.
simply select your material type and thickness from the library of over 100 tested and pre-programmed materials. smartstream will calculate the correct speed and angles to provide you with a precise part at the fastest speed possible.
our patented dynamic Waterjet works unlike any other system. Using our smartstream technology, dynamic Waterjet not only counters stream lag and taper (characteristics inherent to waterjet), but also automatically tilts and monitors the speed of your cutting head on the fly. this ensures the part you pick up off the table is cut as quickly as possible, and to high precision.
■ exacting precision: +/- .0254 mm [+/- .001 in]
■ Up to 3x faster than standard systems
dynamic Xd incorporates the unique capabilities of smartstream technology and dynamic Waterjet (described above) for angular cutting. this distinctive Flow technology can cut with 5-axis motion, even cutting compound angles with improved speed and accuracy. easily cut flat stock with up to +/- 60º of motion.
test cut for safety required on all formed and 3D parts.
PoWer density Hp/2.54 cm [Hp/Sq in]
jet diAMeter
jet tAPer
AbrAsive rAte kg/min [lbS/min]
2,750 bAr[40,000 Psi]
4,150 bAr[60,000 Psi]
6,200 bAr[90,000 Psi]
218k
1.524 mm[.060 in]
1.143 mm[.045 in]
.762 mm[.030 in]
50 hP 50 hP 50 hP
.254 mm[.010 in]
.127 mm[.005 in]
.0762 mm[.003 in]
.953[2.1]
.567[1.24]
.363[.8]
401k 737k
UNITED STATES & CANADA
23500 64th Avenue South
Kent, Washington 98032 USA
Tel: 253-850-3500
TOLL-FREE: 800-446-3569
Fax: 253-813-3285
FlowWaterjet.com
CENTRAL AMERICA, SOUTH AMERICA,
MEXICO & CARIBBEAN
Tel: +55-11-3616-2822
FlowLatino.com
EUROPE, MIDDLE EAST & AFRICA
Tel: +49-7252-538-0
FlowEurope.com
TAIWAN, CHINA, KOREA, SOUTHEAST ASIA,
AUSTRALIA & NEW ZEALAND
Tel: +886-3-577-2102
FlowAsia.com
JAPAN
Tel: +81-52-701-7021
FlowAsia.com
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2.
■ Remote Handheld Pendant
■ Stainless Steel Catcher Tank
■ Workpiece Fixturing System
■ Multiple Cutting Heads
■ HydroClean™ Abrasive Removal System
■ UltraPierce™ Material Piercing Assist
■ High-Pressure Pump Option up to 6,500 bar [94,000 psi]
■ Large Capacity Bulk Abrasive Hopper
■ ProXtract™ Part Removal Wand
■ Spray Containment Package
■ And More
ADDITIONAL OPTIONS & ACCESSORIES
Linear Straightness Accuracy
.025 mm/m .001 in/3 ft
Repeatability .025 mm .001 in
Maximum Speed 36 m/min 1,400 ipm
Z Travel 305 mm 12 in
Bridge (x-axis) 2 m, 3 m, 4 m 6.5 ft, 10 ft, 13 ft
Base (y-axis) 2 m–14 m (1 m increments)
6.5 ft–46 ft
2 m–4 m[6.5 ft–13 ft]
2 m–14 m
[6.5 ft–46 ft]
