M62 torque values - E38.org

11 11 Crankcase

Type Screw Measure Unit

1AZ Main bearing screws

Replace, wash and oilmain bearing screws

M10 / M20 / M30 M10 60 Nm

M21 M10 65 Nm

S38 / S14 / M40 /M42 / M43 /M43TU / M44 /M50 / M41 / M51 /S50 / S50 US

M10

Jointing torque 20 Nm

Torque angle 50 °

M47 / M57 M10


Torque angle 70 °


Replace main bearingscrews

Do not wash off coating onmain bearing screw

M70 / S70 / M73 /M52TU / M52 withaluminum engineblock


Torque angle M10 70 °

M60/1 / M60/2 /M62


Torque angle on engineswith M10 main bearingscrews

M10 70 °


M11 100 °

Main bearing screws


S52 / M52 withcast iron engineblock



AZD Crankcase BMW AG - TIS 12.05.1999 11:24Valid only until next CD is issued Copyright Page - 1 -

11 11 Engine block


3AZ Taper screw mount onmain bearing

Screws (replace hex andcollar screws) and spacerpin

M60/1 / M60/2 /M62 / M70 / S70 /M73 / S62

M8


Torque angle 45 °

Threaded support sleeves M70 / M60/1 /M60/2 / M62 / S70/ M73 / S62

10 Nm

4AZ Struts/bracing shell All M10 43 Nm

All M8 22 Nm

5AZ Coolant drain plug inengine block

All M14 x 1.5 25 Nm

6AZ Main oil duct screw plugs All M16 x 1.5 34 Nm

Main oil duct screw plugs All M18 x 1.5 40 Nm

Main oil gallery, rear (sealplugs with control valve)

M62 / S62 M18x1 10 Nm

7AZ Oil spray nozzle on engineblock

All M6 10 Nm

Oil spray nozzle screwedinto bearing seat (coatthread with Loctite 243)

M73 M8x1 5 Nm

Oil spray nozzle to engineblock (banjo bolt)

All others M8x1 12 Nm

AZD Engine block BMW AG - TIS 12.05.1999 10:09Valid only until next CD is issued Copyright Page - 1 -

11 12 Cylinder Head with Cover


7AZ Cylinder head bolts

Fit new cylinder head bolts

Do not wash off coating oncylinder head bolt

For repair work, only usescrews with Torx head

M70 / S70 / M73 M10


Torque angle 60 °

Torque angle 60 °

8AZ Cylinder head bolts

Fit new cylinder head bolts

Do not wash off coating oncylinder head bolt

M60/1 / M60/2 /M62 / S62

M10


Torque angle 80 °

Torque angle 80 °

AZD Cylinder Head with Cover BMW AG - TIS 12.05.1999 10:09Valid only until next CD is issued Copyright Page - 1 -

11 12 Cylinder Head with Cover


11AZ Cylinder head cover All M6 10 Nm

All M7 15 Nm

M21 M8 15 Nm

12AZ Oil trap to cylinder headcover

M21 M8 17 Nm

13AZ Timing case to cylinderhead

All M7 15 Nm

All M8 20 Nm

14AZ Plug for oil channel(microencapsulated)

M47 / M57 M12x1.5 20 Nm

AZD Cylinder Head with Cover BMW AG - TIS 12.05.1999 10:09Valid only until next CD is issued Copyright Page - 1 -

11 13 Oil Pan


1AZ Oil drain plug All M12 x 1.5 25 Nm

All M22 x 1.5 60 Nm

2AZ Oil pan on engine block All M6 8.8 10 Nm

Oil sump to engine block(replacemicroencapsulatedscrews)

All M6 10.9 12 Nm

AZD Oil Pan BMW AG - TIS 12.05.1999 10:09Valid only until next CD is issued Copyright Page - 1 -

11 14 Case Covers


1AZ Timing case and timingcase cover top and bottom

All M6 10 Nm

All M7 15 Nm

All M8 22 Nm

All M10 47 Nm

2AZ Front/rear end cover tocrankcase

All M6 10 Nm

All M8 22 Nm

3AZ Bolts on timing case cover M51 / M41 / M47 M42x1.5 65 Nm

4AZ Sealing plug or connectoron timing case cover

Plug on timing case cover

M51 / M41 / M47 M20x1.5 30 Nm

Plug on timing case cover M57 M30x1 30 Nm

Plug on timing case cover M57 M40x1.5 30 Nm

AZD Case Covers BMW AG - TIS 12.05.1999 10:16Valid only until next CD is issued Copyright Page - 1 -

11 11 Crankcase




M10 / M20 / M30 M10 60 Nm

M21 M10 65 Nm


M10


Torque angle 50 °

M47 / M57 M10


Torque angle 70 °







M60/1 / M60/2 /M62



M10 70 °


M11 100 °

Main bearing screws






11 11 Engine block




M60/1 / M60/2 /M62 / M70 / S70 /M73 / S62

M8


Torque angle 45 °


10 Nm


All M8 22 Nm


All M14 x 1.5 25 Nm




M62 / S62 M18x1 10 Nm


All M6 10 Nm


M73 M8x1 5 Nm




11 24 Connecting Rods and Bearings


1AZ Connecting rod bolts

Replace, wash and oilconrod bolts

M10 / M30 55 Nm

M20 / M21 / M40 /M41 / M42 / M43 /M43TU / M44 /M47 / M50 / M51 /M52 / M52TU /M57 / S52 / S50US / M70 / S70 /M73

Application torque 5 Nm


Torque angle 70 °

M60/1 / M60/2 /M62



Torque angle 80 °

AZD Connecting Rods and Bearings BMW AG - TIS 12.05.1999 10:18Valid only until next CD is issued Copyright Page - 1 -

11 21 Crankshaft and Bearings


1AZ Increment wheel oncrankshaft

All M5 10.9 13 Nm

Increment wheel tocrankshaft(microencapsulatedscrew)

All M5 8.8 5.5 Nm

AZD Crankshaft and Bearings BMW AG - TIS 12.05.1999 10:18Valid only until next CD is issued Copyright Page - 1 -

11 22 Flywheel


1AZ Flywheel to crankshaft

Do not install with screwretaining compound. Boltsare a component part ofthe flywheel. Screwthreads oiled.

S62 / M60/1 /M60/2 / M62manualtransmission

105 Nm

New micro-encapsulatedscrews

M40 / M42 / M43 /M43TU / M44 /M70 / S70 / M73

120 Nm


All 6-cylinderengineswith automatictransmission

120 Nm


All others 105 Nm

AZD Flywheel BMW AG - TIS 12.05.1999 10:18Valid only until next CD is issued Copyright Page - 1 -

11 23 Vibration Damper


1AZ Vee belt pulley oncrankshaft

M10 190 Nm

2AZ Vibration damper hub oncrankshaft

Replace screws

M20 / M21 / M50 /M52 / M52TU /S50 US / S52

M18 x 1.5 410 Nm

M30 / S14 / S38 B35

M24 x 1.5 440 Nm

M41 / M47 / M51 /M60/1 / M60/2 /M62

M18 x 1.5


Torque angle 60 °

Torque angle 60 °

Torque angle 30 °

M70 / S70 / M73 M18 x 1.5


Torque angle 60 °

Torque angle 60 °

M57 M10


Torque angle 60 °

Torque angle 60 °

AZD Vibration Damper BMW AG - TIS 12.05.1999 10:18Valid only until next CD is issued Copyright Page - 1 -

11 23 Vibration Damper


3AZ Belt pulley / vibrationdamper to hub

S38 B36 M8 10.9 34 Nm

S38 B 38 M8 10.9 34 Nm

All others M8 22 Nm

4AZ Belt pulley to vibrationdamper

S38 B 35 M8 8.8 22 Nm

S50 M8 8.8 22 Nm

5AZ Sprocket with hub or hubto crankshaft

Replace screw

M40 M16 x 1.5 310 Nm

M42 / M43 /M43TU / M44

M16 x 1.5 330 Nm

AZD Vibration Damper BMW AG - TIS 12.05.1999 10:19Valid only until next CD is issued Copyright Page - 1 -

11 11 Crankcase




M10 / M20 / M30 M10 60 Nm

M21 M10 65 Nm


M10


Torque angle 50 °

M47 / M57 M10


Torque angle 70 °







M60/1 / M60/2 /M62



M10 70 °


M11 100 °

Main bearing screws






11 11 Engine block




M60/1 / M60/2 /M62 / M70 / S70 /M73 / S62

M8


Torque angle 45 °


10 Nm


All M8 22 Nm


All M14 x 1.5 25 Nm




M62 / S62 M18x1 10 Nm


All M6 10 Nm


M73 M8x1 5 Nm




11 24 Connecting Rods and Bearings


1AZ Connecting rod bolts

Replace, wash and oilconrod bolts

M10 / M30 55 Nm

M20 / M21 / M40 /M41 / M42 / M43 /M43TU / M44 /M47 / M50 / M51 /M52 / M52TU /M57 / S52 / S50US / M70 / S70 /M73



Torque angle 70 °

M60/1 / M60/2 /M62



Torque angle 80 °

AZD Connecting Rods and Bearings BMW AG - TIS 12.05.1999 10:19Valid only until next CD is issued Copyright Page - 1 -

11 31 Camshaft


1AZ Camshaft bearing cap All M6 10 Nm

All M7 14 Nm

All M8 20 Nm

2AZ Sprocket to camshaft M20 / M21 / M40 M10 65 Nm

3AZ Sprocket to camshaftflange

M60/1 / M60/2 /M62

M6 15 Nm

All others M6 10 Nm

M50 / M52 /M52TU / S52 /S50 US / M50VANOS

M7



All others M7 15 Nm

4AZ Sprocket to camshaft M51 / M41 / M47 /M57

M12 x 1.5


Torque angle 35 °

5AZ Splined shaft to intakecamshaft

M52 / S52 / S50US / M50 VANOS

M14 x 1.5


Torque angle 60 °

AZD Camshaft BMW AG - TIS 12.05.1999 10:20Valid only until next CD is issued Copyright Page - 1 -

11 31 Camshaft


6AZ Flange to camshaft M30 145 Nm

7AZ Plug for chain tensioner M50 / S50 US /S62

M22 x 1.5 50 Nm

All others M22 x 1.5 40 Nm

8AZ Cylinder for chaintensioner plunger

M50 / M52 /M52TU / S52 /S50 US

M26 x 1.5 70 Nm

All others M26 x 1.5 50 Nm

9AZ Bearing flange on engineblock

M60/1 / M60/2 M6 13 Nm

10AZ Reversing rail on engineblock

M62 / S62 M6 /M7 14 Nm

11AZ Screw-in pin on camshaft All M7 20 Nm

Nut on screw-in pin All M6 10 Nm

12AZ Bearing pin for sliding andtensioning rails

M41 / M47 / M51 /M57

M16 x 1.5 20 Nm

13AZ Signal disk to camshaft S62 M16 x 1.5 50 Nm

AZD Camshaft BMW AG - TIS 12.05.1999 10:20Valid only until next CD is issued Copyright Page - 1 -

11 36 Variable Camshaft Control


1AZ 4/2-way valve/solenoidvalve to VANOS housing

M52 / M52TU /S52 / S50 US /M50 VANOS

30 Nm

2AZ Banjo bolt to VANOScontroller

M52 / M52TU /S52 / S50 US /M50 VANOS

M14 x 1.5 32 Nm

3AZ Plug to VANOS adjustingunit

M52 / M52TU /S52 / S50 US /M50 VANOS

M22 x 1.5 50 Nm

4AZ Left-hand thread: setscrewfor hydraulic piston ontoothed shaft

M52TU M6 10 Nm

5AZ Hydr. line for VANOS onoil filter aggregate carrier

M52 / M52TU /S52 / S50 US /M50 VANOS

32 Nm

6AZ Collar nut on spline shaft S50 M6 9 Nm

7AZ Cover on VANOS controlunit (hydraulic pistons,intake side)

S50 M5 5 Nm

8AZ Filter screw on VANOSadjusting unit

S50 M10x1 12 Nm

9AZ Pressure line to VANOSadjusting unit

S62 M10x1 13 Nm

Pressure line on pressureaccumulator and VANOSadjustment unit

S50 M12x1 20 Nm

10AZ Cover for solenoid valveon VANOS control unit

S50 B 30 M5 8.8 6 Nm

S50 B 32 M5 10.9 8 Nm

S62 M7 10.9 19 Nm

11AZ Cover on VANOS controlunit (hydraulic pistons,exhaust side)

S50 B 32 M6 10.9 13 Nm

12AZ Solenoid valve ondistributor

M62 VANOS M27x1.5 25 Nm

13AZ Left-hand thread: Exhaustsprocket wheel to exhaustcamshaft


AZD Variable Camshaft Control BMW AG - TIS 12.05.1999 10:20Valid only until next CD is issued Copyright Page - 1 -

14AZ Left-hand thread:Camshaft adjustment unitto inlet camshaft


15AZ Left-hand thread: Nut ofsensor gear screw fitting

M62 VANOS M18 x 1.5 40 Nm

AZD Variable Camshaft Control BMW AG - TIS 12.05.1999 10:20Valid only until next CD is issued Copyright Page - 2 -

11 41 Oil Pump with Strainer and Drive

Type Screw Dimension Unit

1AZ Plug for pressure reliefvalve

M10 / M30 40 Nm

M20 30 Nm

2AZ Oil pump to crankcase All M8 22 Nm

3AZ Oil pump cover All M6 10 Nm

4AZ Sprocket to oil pump All M6 10 Nm

All M10 47 Nm

All M10x1 25 Nm

AZD Oil Pump with Strainer and Drive BMW AG - TIS 12.05.1999 10:20Valid only until next CD is issued Copyright Page - 1 -

11 42 Oil Filter and Pipes


1AZ Oil filter (one-waycartridge)

(Tightening torque by handin acc. with specificationon spin-on oil filter)

All Nm

2AZ Full flow oil filter (cover) All M8 22 Nm

All M10 33 Nm

All M12 33 Nm

Screwed-on cover All 25 Nm

3AZ Oil filter housing and lineson crankcase

All M8 22 Nm

All M20 x 1.5 40 Nm

AZD Oil Filter and Pipes BMW AG - TIS 12.05.1999 10:20Valid only until next CD is issued Copyright Page - 1 -



4AZ Oil filter drain plug

Hollow bolt M21 / S38 20 Nm

Full length screw inaluminum

M21 10 Nm

Full length screw inthreaded insert

M21 23 Nm

5AZ Oil drain line on oil filterand upper section of oilpan (banjo bolt)

M60/1 / M60/2 /M62 / M70 / S70 /M73 / S62

30 Nm

6AZ Oil line to bearing pointsand camshaft lubrication

All M6 10 Nm

7AZ Oil line for camshaftlubrication on cylinderhead

Hollow bolt All M8x1 10 Nm

All M5 5 Nm




8AZ Oil cooler oil pipes to oilfilter housing

All M8 22 Nm

9AZ Oil pipes to turbocharger All M8 22 Nm

10AZ Oil lines from turbochargerto engine block

Hollow bolt

All M16 x 1.5 40 Nm

11AZ Oil supply pipe toturbocharger

Hollow bolt All 25 Nm

Coupling nut All 30 Nm


11 51 Water Pump and Drive


1AZ Water pump to crankcase All M6 10 Nm

All M7 15 Nm

All M8 22 Nm

AZD Water Pump and Drive BMW AG - TIS 12.05.1999 10:21Valid only until next CD is issued Copyright Page - 1 -

11 52 Fan


1AZ Fan clutch on water pump

Coupling nut (left-handthreads)

All 40 Nm

AZD Fan BMW AG - TIS 12.05.1999 10:21Valid only until next CD is issued Copyright Page - 1 -

11 53 Thermostat and Connections


1AZ Thermostat housing All M6 10 Nm

2AZ Bleeder screw All M8 8 Nm

AZD Thermostat and Connections BMW AG - TIS 12.05.1999 10:22Valid only until next CD is issued Copyright Page - 1 -

11 61 Intake manifold


1AZ Intake manifold on cylinderhead

All M8 22 Nm

All M7 15 Nm

All M6 10 Nm

2AZ Soundproofing hood toholder

M60/1 / M60/2 /M62

M6 8 Nm

AZD Intake manifold BMW AG - TIS 12.05.1999 10:22Valid only until next CD is issued Copyright Page - 1 -

11 62 Exhaust manifold


1AZ Exhaust manifold tocylinder head

Screw connections onexhaust with MolykoteHSC compound

coat

All M6 10 Nm

M50 / M52 /M52TU / S52 /S50 US

M7 20 Nm

All others M7 15 Nm

Upper row of stayboltsinstalled with bolt cement

All M8 22 Nm

Retorque after 2000 km

Loosen bolt first

M21 M8 12 Nm

AZD Exhaust manifold BMW AG - TIS 12.05.1999 10:22Valid only until next CD is issued Copyright Page - 1 -

11 78 Emissions-control, Lambda oxygen sensor


1AZ Oxygen sensor andoxygen monitor sensor

All 55 Nm

AZD Emissions-control, Lambda oxygen sensor BMW AG - TIS 12.05.1999 10:22Valid only until next CD is issued Copyright Page - 1 -

11 81 Engine Suspension


1AZ Rubber mount to front axlecarrier

All M8 22 Nm

All M10 47 Nm

2AZ Rubber mount to engineconsole

All M8 22 Nm

All M10 47 Nm

3AZ Engine console to engine All M8 22 Nm

All M10 47 Nm

AZD Engine Suspension BMW AG - TIS 12.05.1999 10:22Valid only until next CD is issued Copyright Page - 1 -

12 11 Distributor


1AZ Distributor M20 22 Nm

M10 / M30 10 Nm

2AZ Distributor rotor to adapterwith DME

All 2.8 Nm

3AZ High-tension distributorcap

All 4 Nm

AZD Distributor BMW AG - TIS 12.05.1999 10:23Valid only until next CD is issued Copyright Page - 1 -

12 12 Spark Plugs


1AZ Spark plugs (ungreased) All M12x1.25 23 ± 3 Nm

All M14x1.25 31 ± 2 Nm

AZD Spark Plugs BMW AG - TIS 12.05.1999 10:23Valid only until next CD is issued Copyright Page - 1 -

12 13 Ignition Coil


1AZ Primary connections

Terminal 1 All 3.0 Nm

Terminal 15 All 4.5 Nm

2AZ Ignition coil on wheel arch/ end wall

M42 / M43 / M44 M5 5 Nm

3AZ Ignition coil on wheel arch M40 M8 16 Nm

AZD Ignition Coil BMW AG - TIS 12.05.1999 10:23Valid only until next CD is issued Copyright Page - 1 -

12 14 Electronic Shift Units or Control Units


1AZ TCI control unit All 2.5 Nm

2AZ Knock sensor E23 13 Nm

All 20 Nm

3AZ Speed and reference-marksenders

All with DME 7 Nm

4AZ Cover on control unit box E38 4.4 Nm

5AZ Angle impulse sensor oncylinder head

M52 5.0 Nm

6AZ Crankshaft sensor ontiming-chain cover

Crankshaft sensor oncylinder crankcase

M52 5.0 Nm

AZD Electronic Shift Units or Control Units BMW AG - TIS 12.05.1999 10:23Valid only until next CD is issued Copyright Page - 1 -

23 00 Transmission Assembly


2AZ Transmission to clutchhousing

All M12 76 Nm

3AZ Reinforcement plate totransmission

All M8 23 Nm

4AZ Oil drain plug/filler plug All 50 Nm

S 6 S 560 G 52 Nm

AZD Transmission Assembly BMW AG - TIS 12.05.1999 10:45Valid only until next CD is issued Copyright Page - 1 -

12 21 Preheating Relay


1AZ Battery positive lead(terminal 30) to glow plugrelay

M41 / M51 4 Nm

2AZ 80 A fuse on glow plugrelay

M41 / M51 2 Nm


M47/M57 5 Nm

AZD Preheating Relay BMW AG - TIS 12.05.1999 10:23Valid only until next CD is issued Copyright Page - 1 -

12 23 Glow Plugs


1AZ Glow plug M21 25 Nm

2AZ Glow plug 4" M21 / M41 / M51 20 Nm

M47 / M57 18 Nm

M21 / M41 / M51 4 Nm

AZD Glow Plugs BMW AG - TIS 12.05.1999 10:24Valid only until next CD is issued Copyright Page - 1 -

12 31 Alternator with Drive and Mounting Parts


1AZ Wires to alternator

Terminal D+ M10 / M20 5 Nm

All others M6 7 Nm

Terminal B+ S38 B 38 8 Nm

All others M8 13 Nm

2AZ Pulley All 45 Nm

3AZ Pulley (ribbed drive belt) All 70 Nm

Alternator withcoolant jacket

80 Nm

4AZ Rear holder All 3.5 Nm

5AZ Fillister head screw forwire holder

All 3.5 Nm

6AZ Alternator on bearingblock

M40/M42 / M43 /M44

43 Nm

AZD Alternator with Drive and Mounting Parts BMW AG - TIS 12.05.1999 10:25Valid only until next CD is issued Copyright Page - 1 -

12 32 Governor

Type Screw Value Unit

1AZ Regulator switch All M4 2 Nm

All M5 4 Nm

AZD Governor BMW AG - TIS 12.05.1999 10:25Valid only until next CD is issued Copyright Page - 1 -

12 41 Starter and Mounting Parts


1AZ Starter mount All 47 Nm

2AZ Support to starter All M5 5 Nm

3AZ Support to crankcase All 47 Nm

4AZ Electrical leads to starter

All M5 5 Nm

All M6 6 Nm

All M8 13 Nm

5AZ Bolt connection, pole tube All M6 6 Nm

AZD Starter and Mounting Parts BMW AG - TIS 12.05.1999 10:25Valid only until next CD is issued Copyright Page - 1 -

12 42 Wires to starter


1AZ Battery positive connectionpoint in/at distributor

E32 / E34 / E31 /E36

M8 20 Nm

E39 M57 M8 11 Nm

2AZ Wiring harness ondistributor

E36 M41 M8 10 Nm

AZD Wires to starter BMW AG - TIS 12.05.1999 10:25Valid only until next CD is issued Copyright Page - 1 -

12 51 Engine wiring harness


1AZ Wiring harness onelectrical cutout device

M51 / M41 M5 2.5 Nm

2AZ Wiring harness ondistributor

E36 M41 M8 10 Nm

3AZ Battery positive terminal tointake air manifold

M57 M8 7 Nm

4AZ Battery positive terminal tocylinder head cover

M62 / S62 M8 10 Nm

AZD Engine wiring harness BMW AG - TIS 12.05.1999 10:26Valid only until next CD is issued Copyright Page - 1 -

12 61 Oil pressure, oil temperature, oil level display


1AZ Oil-pressure switch/oil-temperature switch

Note: Oil and screw in

S14 / S50 / S38 20 Nm

M60 / M62 /M73/S62

27 Nm

M57 14 Nm

All others 35 Nm

AZD Oil pressure, oil temperature, oil level display BMW AG - TIS 12.05.1999 10:26Valid only until next CD is issued Copyright Page - 1 -

12 62 Coolant Temperature


1AZ Temperature sensor towater flange (glowtime/coolant temperaturegauge)

M21 18 Nm

M51 13 Nm

2AZ Temperature switch (5.5 °

C / 17 °C) to fuelfilter/cylinder head

M21 18 Nm

3AZ Coolant temperaturesensor (2-pin plug-inconnection)

S38 / S50 13 Nm

All others 20 Nm

4AZ Remote thermometersensor (2-pin plug-inconnection)

All 20 Nm

Remote thermometersensor (4-pin plug-inconnection)

M62 16 Nm

S62 M12 x 1.5 14 Nm

5AZ Remote thermometersensor on coolant flange

S50 18 Nm

6AZ Temperature sensor - air S38 / S50 13 Nm

7AZ Temperature sensor - oil S38 / S50 13 Nm

AZD Coolant Temperature BMW AG - TIS 12.05.1999 10:26Valid only until next CD is issued Copyright Page - 1 -

12 63 Switches and Relays


1AZ Temperature switch forelectronic box

E32 / E34 / E31 15 Nm

AZD Switches and Relays BMW AG - TIS 12.05.1999 10:26Valid only until next CD is issued Copyright Page - 1 -

12 72 Senders for Control Unit


1AZ Lever to pedal valuesender

E32 / E34 / E31 /E36

9 Nm

2AZ Pedal value sender topedal console

E32 / E34 / E31 5 Nm

AZD Senders for Control Unit BMW AG - TIS 12.05.1999 10:26Valid only until next CD is issued Copyright Page - 1 -

12 90 Control Unit Housing


1AZ Assembly of upper andlower sections

E32 / E34 / E36 5 Nm

2AZ Center section to body E32 / E34 3 Nm

3AZ Control unit holder in Ebox

E36 5 Nm

4AZ Control unit box cover E38 / E39 4.4 Nm

E46 6 Nm

AZD Control Unit Housing BMW AG - TIS 12.05.1999 10:27Valid only until next CD is issued Copyright Page - 1 -

13 11 Carburetor


1AZ Carburetor to intakemanifold

M10 / M20 / M30 10 Nm

2AZ Carburetor to insulatingflange

M10 / M20 / M30 10 Nm

3AZ Insulating flange to intakemanifold

M10 / M20 / M30 10 Nm

4AZ Idling shut off valve; max. M10 / M20 / M30 5 Nm

5AZ Flow valve; max. M10 / M20 / M30 28 Nm

6AZ Throttle valve assembly tofloat housing; max.

M10 / M20 / M30 9 Nm

7AZ Throttle valve neck tointake manifold

M10 / M20 / M30 10 Nm

S62 M7 15 Nm

8AZ Throttle valve control tocarburetor; max.

2BE 3 Nm

9AZ Warm-up regulator toengine

M10 / M20 / M30 23 Nm

AZD Carburetor BMW AG - TIS 12.05.1999 10:27Valid only until next CD is issued Copyright Page - 1 -

13 31 Fuel Pump with Drive and Pipes


1AZ Fuel pump to engine All 12 Nm

2AZ Fuel pipe coupling bolt All with K-Jetr. M8 9 Nm

3AZ Fuel pipe coupling bolt All with K-Jetr. M12 20 Nm

4AZ Fuel pipe to pressureregulator

All with L-Jetr. 30 Nm

5AZ Return pipe connector topressure regulator

All with L-Jetr. 27 Nm

AZD Fuel Pump with Drive and Pipes BMW AG - TIS 12.05.1999 10:27Valid only until next CD is issued Copyright Page - 1 -

13 32 Fuel Filter


1AZ Fuel line to filter housingand injection pump

Coupling nut M21 / M51 / M41 M14 x 1.5 14 Nm

Adapter M21 / M51 / M41 M12 x 1.5 9 Nm

Hollow bolt M21 / M51 / M41 M14 x 1.5 14 Nm

2AZ Fuel filter to holder M51 / M41 M8 22 Nm

3AZ Air duct to fuel cooler M47 5.7 Nm

M57 2 Nm

4AZ Fuel filter cover M47 25 Nm

AZD Fuel Filter BMW AG - TIS 12.05.1999 10:28Valid only until next CD is issued Copyright Page - 1 -

13 51 Injection Pump, Control Receptacle


1AZ Plug for high pressuresection of injection pump

M21 / M51 / M41 25 Nm

2AZ Distributor injection pumpto holder

M21 / M51 / M41 25 Nm

3AZ Electric shutoff to injectionpump

M21 / M51 / M41 20 ± 5 Nm

4AZ Electric cold start valve toinjection pump

M21 20 Nm

5AZ Coupling bolt (OUT) toinjection pump (fuelreturn)

M21 / M51 / M41 25 Nm

6AZ Pressure valve holder toinjection pump

M21 / M51 45 Nm

7AZ Expansion elementhousing (temperaturedependent idling speedboost) to injection pump

M21 18 Nm

8AZ Distributor injection pumpto flange and console

M21 / M51 / M41 22 Nm

9AZ Electr. line on fuel cutoutdevice

M51 / M41 2,5 Nm

10AZ Fuel feed line to injectionpump (VP44)

M47 30 Nm

11AZ Fuel return line to injectionpump (VP44)

M47 25 Nm

12AZ Plug for static basicadjustment (injectionpump VP44)

M47 13 Nm

13AZ Blocking screw forinjection pump shaftwithout spacer plate(injection pump VP44)

M47 31 Nm

14AZ Blocking screw forinjection pump shaft withspacer plate (injectionpump VP44)

M47 13 Nm

15AZ Injection line (union nut) toinjection pump (VP44)

M47 30 Nm

AZD Injection Pump, Control Receptacle BMW AG - TIS 12.05.1999 10:28Valid only until next CD is issued Copyright Page - 1 -

13 52 Injection Pump Drive


1AZ Chain sprocket to injectionpump

M21 47 Nm

2AZ Toothed belt pulley toinjection pump

M51 / M41 50 Nm

Chain wheel on injectionpump (VP44) with blockedinjection pump drive shaft

Jointing torque

M47 18 Nm

Chain wheel on injectionpump (VP44) withunblocked injection pumpdrive shaft, gripped viacrankshaft central bolt

Tightening Torque

M47 110 Nm

Sprocket wheel to H.P.pump (Common RailSystem)

M57 M14x1.5 65 Nm

3AZ Chain tensioner M51 15 Nm

AZD Injection Pump Drive BMW AG - TIS 12.05.1999 10:28Valid only until next CD is issued Copyright Page - 1 -

13 53 Fuel Injection Nozzles and Pipes


1AZ Injection nozzlecombination (assembly)

M21 / M51 80 Nm

2AZ Injection nozzlecombination to cylinderhead

M21 40 Nm

M51 / M41 65 Nm

3AZ Injection pipe (couplingnut) to injection pump andnozzle combination

M21 / M51 / M41 20 Nm

4AZ Feed line on injectionpanel

M43 /M44/M43TU

20 Nm

5AZ Injection nozzle assemblyin cylinder head cover

M47 M6 10 Nm

Injector in cylinder headcover (Common RailSystem)

M57 M6 9 Nm

6AZ Injection line to injectionpump (VP44)

M47 30 Nm

7AZ Injection line to injectornozzle

M47 30 Nm

8AZ Pressure lines(Common Rail System)

M57

Injector 25 Nm

Pressure accumulator orH.P. pump

30 Nm

9AZ Pressure sensor topressure accumulator(Common Rail System)

M57 38 Nm

10AZ Pressure regulator to H.P.pump (Common RailSystem)

M57 9 Nm

AZD Fuel Injection Nozzles and Pipes BMW AG - TIS 12.05.1999 10:28Valid only until next CD is issued Copyright Page - 1 -

13 62 Senders for Control Unit


1AZ Temperature time switch M21 / M51 18 Nm

2AZ Coolant temperaturesensor

M60/1 / M60/2 /M21 / M51

18 Nm

All others 13 Nm

3AZ Temperature switch All 28 Nm

4AZ Temperature sensor - air All 13 Nm

5AZ Charge-air pressuresensor on holder

M51 / M41 4 Nm

Charge-air pressuresensor on intake manifold

M47 5 Nm

6AZ Twin temperature sensor(4-pin plug-in connection)

M41 / M43 / M44 /S50 / S52 / M52 /M62 / M73

13 Nm

7AZ Air-mass sensor on lowersection of air filter housing

M51 3.5 Nm

Air-mass flow sensor tocylinder head cover

M57 3.5 Nm

Air-mass flow sensor tocylinder head cover

M47 4.5 Nm

8AZ Pulse generator, camshaftto cylinder head cover

M57 3.5 Nm

9AZ Intake neck on air-massflow sensor

M47 9 Nm

AZD Senders for Control Unit BMW AG - TIS 12.05.1999 10:28Valid only until next CD is issued Copyright Page - 1 -

13 64 Fuel Injectors


1AZ Fuel injector to intakemanifold

All M6 10 Nm

2AZ Coupling nut on fuelinjector

All with K-Jetr. 25 Nm

AZD Fuel Injectors BMW AG - TIS 12.05.1999 10:29Valid only until next CD is issued Copyright Page - 1 -

13 71 Air intake silencer


1AZ Air intake silencer oncylinder head cover

M41 / M51 M6 6 Nm

AZD Air intake silencer BMW AG - TIS 12.05.1999 10:29Valid only until next CD is issued Copyright Page - 1 -

13 81 Air intake valves, low-pressure and vacuum hoses


1AZ Air intake line on low-pressure unit

316g / 518g 22 Nm

AZD Air intake valves, low-pressure and vacuum hoses BMW AG - TIS 12.05.1999 10:29Valid only until next CD is issued Copyright Page - 1 -

13 80 Gas-powered units


1AZ Screw plug on low-pressure regulator

316g / 518g 3 Nm

AZD Gas-powered units BMW AG - TIS 12.05.1999 10:29Valid only until next CD is issued Copyright Page - 1 -

13 81 Air intake valves, low-pressure and vacuum hoses


1AZ Air intake line on low-pressure unit

316g / 518g 22 Nm

AZD Air intake valves, low-pressure and vacuum hoses BMW AG - TIS 12.05.1999 10:30Valid only until next CD is issued Copyright Page - 1 -

13 82 Mixture and metering system, low-pressure reducer


1AZ MAP sensor on holder 316g / 518g 3.5 Nm

AZD Mixture and metering system, low-pressure reducer BMW AG - TIS 12.05.1999 10:30Valid only until next CD is issued Copyright Page - 1 -

13 83 Gas tank with attachment


1AZ Support frame on body 316g / 518g 45 Nm

2AZ Gas density sensor onnon-return cock of gastank

316g / 518g 35 Nm

3AZ Holder of filler connectionon body

316g 5 Nm

4AZ Holder for fillerconnections on body

518g 3 Nm

AZD Gas tank with attachment BMW AG - TIS 12.05.1999 10:30Valid only until next CD is issued Copyright Page - 1 -

16 11 Fuel Tank and Mounting Parts


1AZ Fuel tank to body

Screw

All M8 23 Nm

Nut E30 M8 25 Nm

Nut E24 M8 45 Nm

Retaining strap 8 Nm

Retaining strap E39 M8 23 Nm

2AZ Connecting pipe to fueltank

E30 25 Nm

3AZ Heat shield to fuel tank E30 8.5 Nm

E24 1.0 Nm

E31 3 Nm

4AZ Drain plug on fuel tank All 25 Nm

AZD Fuel Tank and Mounting Parts BMW AG - TIS 12.05.1999 10:31Valid only until next CD is issued Copyright Page - 1 -

16 12 Fuel Supply


1AZ Pump assembly to metal-bonded mount

All with fuelinjection

6.5 Nm

2AZ Holder to fuel pump or fuelreservoir


6.5 Nm

3AZ Electric connections onfuel pump


2 Nm



M4 1.2 Nm



M5 1.6 Nm

6AZ Plastic nut on cover forfuel pipes

E30 2 Nm

7AZ Hose clamps 10 - 16 mmdia.

All 2 Nm

AZD Fuel Supply BMW AG - TIS 12.05.1999 10:31Valid only until next CD is issued Copyright Page - 1 -

16 14 Fuel Pump


1AZ Fuel level sender to fuelintake

All with transferpump in tank

2 Nm

E32 8 Nm

2AZ End ring for fuel tank (fuellevel sender/pump)

Plastic sealing ring, 26.5mm high

E34 / E31 40 Nm

Plastic sealing ring, 31.5mm high (new)

E36 / E34 / E31

Torque angle 720 °

Torque 55 Nm

Metal sealing ring E39 35 Nm

3AZ Intank pump with fill levelsensor on tank (tightennuts crosswise)

E38 M6 6.5 Nm

AZD Fuel Pump BMW AG - TIS 12.05.1999 10:31Valid only until next CD is issued Copyright Page - 1 -

17 00 Coolant


1AZ Coolant hoses 32 ... 48mm dia.

All 2.5 Nm

2AZ Bleeder screw (8 mmwrench size) onthermostat housing

All, without E46 8 Nm

Plastic vent screws oncoolant lines

E46 2 -0.5/+1 Nm

3AZ Level switch (30 mmwrench size) to coolantexpansion tank

All 3 Nm

AZD Coolant BMW AG - TIS 12.05.1999 10:33Valid only until next CD is issued Copyright Page - 1 -

17 11 Radiator and Mounting Parts


1AZ Radiator to body

Self-tapping screw All B6.3 9 Nm

All M6 10 Nm

2AZ Drain plug on radiator All 2.5 Nm

3AZ Temperature switch to

radiator (91°C / 99°C)max.

All 15 Nm

4AZ Expansion tank to body All 9 Nm

5AZ Radiator on module carrier E46 4+1 Nm

6AZ Retaining plate, expansiontank on radiator

E46 4+1 Nm

7AZ Fan cowl on radiator E46 4+1 Nm

AZD Radiator and Mounting Parts BMW AG - TIS 12.05.1999 10:33Valid only until next CD is issued Copyright Page - 1 -

17 21 Engine Oil Cooler


1AZ Engine oil cooler to body All 14 Nm

Oil cooler vapor extractionguide to trim panel

E36 M3 B4.8 4 Nm

AZD Engine Oil Cooler BMW AG - TIS 12.05.1999 10:33Valid only until next CD is issued Copyright Page - 1 -

17 40 Additional Fan (electric)


1AZ Electric auxiliary fan on fancowl

E46 Nm

2AZ Electronics for auxiliaryfan on fan cowl

E46 Nm

AZD Additional Fan (electric) BMW AG - TIS 12.05.1999 10:33Valid only until next CD is issued Copyright Page - 1 -

17 22 Oil Cooler Pipes


1AZ Pipes to engine oil cooler All 28 Nm

2AZ Pipes to oil filter head E36 M3 25 Nm

3AZ Holder on oil cooler pipes All 6 Nm

4AZ Holder for oil cooler pipesto alternator

E36 M3 M6 10 Nm

AZD Oil Cooler Pipes BMW AG - TIS 12.05.1999 10:33Valid only until next CD is issued Copyright Page - 1 -

17 22 Oil Cooler Pipes


5AZ Cap nut on transmissionoil cooler (on radiator) andon transmission

All M18x1.5 20 Nm

5HP30 M22x1.5 28 Nm

6AZ Oil lines on transmission

Hollow bolt All M16 x 1.5 37 Nm

7AZ Oil lines on transmissionoil cooler

A5S 300J 28 Nm

Hollow bolt All M14 x 1.5 27 Nm

8AZ Screw-in fitting ontransmission

All M14x1.5 undM16x1.5

37 Nm

9AZ Oil hose on oil pipe E23 28 Nm

10AZ Oil pipe bracket onradiator

E23 2 Nm

11AZ Oil pipe bracket on body E23 6.5 Nm

12AZ Oil cooler on transmission 5HP30 10 Nm

AZD Oil Cooler Pipes BMW AG - TIS 12.05.1999 10:34Valid only until next CD is issued Copyright Page - 1 -

17 40 Additional Fan (electric)


1AZ Electric auxiliary fan on fancowl

E46 Nm

2AZ Electronics for auxiliaryfan on fan cowl

E46 Nm

AZD Additional Fan (electric) BMW AG - TIS 12.05.1999 10:34Valid only until next CD is issued Copyright Page - 1 -

18 00 Exhaust Assembly


1AZ Primary catalytic converterto exhaust turbocharger

M57 M10 42 Nm

Version with compressionspring:

Evenly tighten thecompression springs withnuts on the block, thenloosen by 1.5 revolutions

M30 / M70 10 Nm

Preload compressionsprings with nuts to 27 ±

1 mm

M51

Version withoutcompression springs

S50 M10 30 Nm

2AZ Exhaust pipe to flowsection

E23 25 Nm

3AZ Clamp for final muffler All M8 15 Nm

4AZ Catalytic converter onsilencer

Version with compressionspring:

Evenly preloadcompression springs withnuts to 30 mm

E36 M42

5AZ Connection of positive andground leads to E catalyticconverter

M73 5 Nm

AZD Exhaust Assembly BMW AG - TIS 12.05.1999 10:34Valid only until next CD is issued Copyright Page - 1 -

21 11 Bell housing


1AZ Clutch housing tocrankcase

All M8 27 Nm

All M10 51 Nm

All M12 86 Nm

AZD Bell housing BMW AG - TIS 12.05.1999 10:35Valid only until next CD is issued Copyright Page - 1 -

21 21 Clutch disc and drive plate


1AZ Clutch to flywheel

All M8 8.8 24 Nm

All M8 10.9 34 Nm

Replace bolt and tapersleeve.

S14 / S38 B36 M8 10.9 34 Nm

AZD Clutch disc and drive plate BMW AG - TIS 12.05.1999 10:35Valid only until next CD is issued Copyright Page - 1 -

21 52 Clutch operation (hydraulic)


1AZ Coupling bolts forhydraulic pipes

All 17 Nm

E46 20 + 5 Nm

2AZ Master cylinder to console All 22 Nm

3AZ Master cylinder setscrew All 22 Nm

4AZ Master cylinder to pedalassembly

All 10 Nm

5AZ Slave cylinder to clutchhousing or transmissioncase

All 22 Nm

AZD Clutch operation (hydraulic) BMW AG - TIS 12.05.1999 10:35Valid only until next CD is issued Copyright Page - 1 -

12 21 Preheating Relay



M41 / M51 4 Nm

2AZ 80 A fuse on glow plugrelay

M41 / M51 2 Nm


M47/M57 5 Nm

AZD Preheating Relay BMW AG - TIS 12.05.1999 10:23Valid only until next CD is issued Copyright Page - 1 -

23 00 Transmission in general


1AZ Transmission to engine

Hex screws All M8 25 Nm

All M10 49 Nm

All M12 74 Nm

Torx bolts All M8 22 Nm

All M10 43 Nm

All M12 72 Nm

AZD Transmission in general BMW AG - TIS 12.05.1999 10:46Valid only until next CD is issued Copyright Page - 1 -

23 11 Case and Cover


6AZ Reverse gear shaft tocase

All M8 25 Nm

S 5 D 310 Z M8 20 Nm

All M10 45 Nm

7AZ Support for reverse gearshaft

240 / 260 M8 25 Nm

8AZ Bearing bracket on rearsection of case

240 / 260 / 265 /280

M6 10 Nm

9AZ Mounting tabs for sealingcover

280 M6 10 Nm

10AZ Bearing on countershaft S 5 D 200 G / S 5D 250 G

M10 90 Nm

S 5 D 310 Z M10 30 Nm

280 M10 60 Nm

AZD Case and Cover BMW AG - TIS 12.05.1999 10:46Valid only until next CD is issued Copyright Page - 1 -

23 11 Case and Cover


16AZ Retaining plate to transfercase

265 Sport M6 9 Nm

17AZ Retaining plates forbearings on housing

S 5 D 310 Z / S 5D 200 G / 250 G

M6 10 Nm

AZD Case and Cover BMW AG - TIS 12.05.1999 10:46Valid only until next CD is issued Copyright Page - 1 -

23 11 Case and Covers


1AZ Transmission caserear/front sections

All 22 Nm

2AZ Cover with guidetube/transmission case

All M8x22 18 Nm

All M8x30 25 Nm

All M6 10 Nm

3AZ Bearing cap/sealing flange All 10.5 Nm

4AZ Reverse gear shaft onintermediate housing

All 49 Nm

5AZ Retaining plate for reversegear shaft on intermediatehousing

All 25 Nm

AZD Case and Covers BMW AG - TIS 12.05.1999 10:46Valid only until next CD is issued Copyright Page - 1 -

23 11 Case and Covers


11AZ Plug in rear casing section All M20 60 Nm

240 M16 40 Nm

260 / 280 M22 60 Nm

12AZ Sealing caps on rear casesection

240 / 260 / 280 M6 10 Nm

13AZ Reversing bolt toreversing lever

ZF S-5-16 / S 5 D310 Z

43 Nm

14AZ Clamping claws to rearcase section

ZF S-5-16 / S 5 D310 Z

33 Nm

15AZ Screws on detent plate ZF S-5-16 / S 5 D310 Z

9 Nm

AZD Case and Covers BMW AG - TIS 12.05.1999 10:47Valid only until next CD is issued Copyright Page - 1 -

23 21 Transmission Shafts


1AZ Output flange

Collar nut installed withbolt cement

All except GS5-39DZ (Ftransmission)

initial torque 190 Nm

loosen

final torque 120 Nm

2AZ Gear wheel to layshaft 265 Sport M10 60 Nm

3AZ Output flange GS5-39DZ (Ftransmission)

initial torque 200 Nm

loosen

final torque 145 Nm

AZD Transmission Shafts BMW AG - TIS 12.05.1999 10:47Valid only until next CD is issued Copyright Page - 1 -

23 31 Interior Shift Components


1AZ Shift arms to transmissioncase

S 5 D 310 Z 45 Nm

AZD Interior Shift Components BMW AG - TIS 12.05.1999 10:47Valid only until next CD is issued Copyright Page - 1 -

23 41 External gearshift components


1AZ Actuating unit (SMG) ontransmission housing

S 6 S 420 G M6 10 Nm

2AZ Switch for gear recognitionon actuating unit (SMG)

S 6 S 420 G M5 6 Nm

3AZ Hydraulic lines onactuating unit (SMG)

S 6 S 420 G M12x1 17 Nm

AZD External gearshift components BMW AG - TIS 12.05.1999 10:47Valid only until next CD is issued Copyright Page - 1 -

23 71 Transmission mounts


1AZ Transmission mounts(rubber) to body

All M10 42 Nm

2AZ Transmission crossmember to body

All M10 42 Nm

All M8 21 Nm

3AZ Mount bracket totransmission

All M8 21 Nm

AZD Transmission mounts BMW AG - TIS 12.05.1999 10:47Valid only until next CD is issued Copyright Page - 1 -

24 00 Transmission in general


1AZ Transmission to engine







2AZ Reinforcement plate totransmission

All M8 23 Nm

AZD Transmission in general BMW AG - TIS 12.05.1999 10:48Valid only until next CD is issued Copyright Page - 1 -

24 11 Transmission Case, Oil Sump


1AZ Transmission extension All M8 25 Nm

A4S 270R /A4S 310R

5/16" 32 Nm

A5S 360R M8 22 Nm

2AZ Guard All M6 9 Nm

3AZ Converter bell housing All M8 25 Nm

4HP-22 / 4HP-24 M10 46 Nm

A4S 270R /A4S 310R

1/2" 42 Nm

4AZ Plug on transfer plate All M10 16 Nm

4HP-22 / 4HP-24 M14 40 Nm

4HP-22 / 4HP-24 M20 50 Nm

AZD Transmission Case, Oil Sump BMW AG - TIS 12.05.1999 10:48Valid only until next CD is issued Copyright Page - 1 -



5AZ Oil Pan 4HP-22 / 4HP-24A5S 310Z/A5S325Z

M6 6 Nm

A5S 560Z /A5S 440Z

M6 10 Nm

A4S 270R /A4S 310R

M6 12 Nm

A5S 360R M6 10 Nm

A5S 300J 9 Nm

6AZ Oil drain plug All M10 16 Nm

A5S 325Z 35 Nm

A5S 440Z M16x1.5 30 Nm

A5S 560Z 50 Nm

A5S 360R M14 18 Nm

A4S 270R /A4S 310R

25 Nm

A5S 300J 35 Nm

A5S 325Z 30 Nm

A5S 310Z /A5S 560Z

100 Nm

A5S 440Z M18x1.5 35 Nm

A4S 270R /A4S 310R

33 Nm

A5S 360R M14 18 Nm

A5S 300J 40 Nm




8AZ Oil filler pipe 3HP-22 105 Nm

4HP-22 / 4HP-24 /A5S 310Z

98 Nm

9AZ Plug All M18 43 Nm

10AZ Oil bore plugs A5S 300J 8 Nm

A5S 310Z /A5S 560Z

15 Nm

11AZ Damper cover ontransmission case

A5S 300J M6 10 Nm

12AZ Radial shaft seal onconverter bell housing

A4S 270R /A4S 310RA5S 360R

M4 3 Nm

13AZ Intermediate plate onintermediate housing

A4S 270R /A4S 310R

5/16" 25 Nm


24 13 Transmission Extension, Bearings, Seals


1AZ Slotted nut/output flange A5S 310Z / A 5 S440 Z / A5S 560ZA5S 325Z

120 Nm

AZD Transmission Extension, Bearings, Seals BMW AG - TIS 12.05.1999 10:49Valid only until next CD is issued Copyright Page - 1 -

24 15 Electrical fittings


1AZ Position switch ontransmission

All M6 10 Nm

AZD Electrical fittings BMW AG - TIS 12.05.1999 10:49Valid only until next CD is issued Copyright Page - 1 -

24 21 Input, Intermediate and Output Shafts


1AZ Flange nut, output flange A5S 300J 225 Nm

Flange nut, output flangewithout spring washer

A5S 360R 30 Nm

Flange nut, output flangewith spring washer

A5S 360R 60 Nm

All others 100 Nm

AZD Input, Intermediate and Output Shafts BMW AG - TIS 12.05.1999 10:49Valid only until next CD is issued Copyright Page - 1 -

24 22 Planetary gear drive


1AZ Brake coupling D/G ongear box housing

A5S 310Z /A5S 560Z

M10

Insert all screws until contactis made with screw head ineach case

center bolt 30 Nm

both outer screws 15 Nm

center bolt 63 Nm



AZD Planetary gear drive BMW AG - TIS 12.05.1999 10:49Valid only until next CD is issued Copyright Page - 1 -

24 23 Shift Clutches


1AZ Torx screws for F clutchon transmission case

4HP-22 / 4HP-24 M6 10 Nm

A5S 560Z M8 23 Nm

2AZ Brake band adjustingscrew

A 4 S 270 R / A 4S 310 R

5/16" 5 Nm

3AZ Lock nut of brake bandadjusting screw

A 4 S 270 R / A 4S 310 R

5/16" 21 Nm

AZD Shift Clutches BMW AG - TIS 12.05.1999 10:49Valid only until next CD is issued Copyright Page - 1 -

24 30 Hydr./Elec. Control Elements


1AZ Valve body totransmission

3HP-22 M6 11 Nm

4HP-22 / 4HP-24 /A5S 310Z /A5S 440Z /A5S 300J

M6 8 Nm

A4S 270R /A4S 310R

5/16" 20 Nm

A5S 360R M6 11 Nm

A5S 325Z M6 8 Nm

A5S 560Z M6 x 12 6 Nm

A5S 560Z M6x55 8 Nm

2AZ Valve housing to valvebody

All M6 5 Nm

3AZ Adapter plate on shift unit A4S 270R /A4S 310R

13 Nm

AZD Hydr./Elec. Control Elements BMW AG - TIS 12.05.1999 10:50Valid only until next CD is issued Copyright Page - 1 -

24 31 Primary Pump


1AZ Oil pump to case

A4S 270R /A4S 310R

5/16"

1st pass 10 Nm

2nd pass 20 Nm

A5S 560Z M6 10 Nm

A5S 560Z M5 5 Nm

All others M6 11 Nm

2AZ Oil strainer A5S 440Z /A5S 560Z

5 Nm

A5S 310Z 6 Nm

A5S 325Z M6 6 Nm

A4S 270R /A4S 310R

5/16" 20 Nm

All others 8 Nm

3AZ Oil pump body A4S 270R /A4S 310R

5/16" 20 Nm

A5S 310Z /A5S 560Z

M6 10 Nm

4AZ Oil cooler pipe adapter totransmission

A5S 300J /A4S 270R / A 4 S310 R

28 Nm

Hollow bolt A5S 440Z M18 x 1.5 25 Nm

Cap screw A5S 440Z M18 x 1.5 20 Nm

AZD Primary Pump BMW AG - TIS 12.05.1999 10:50Valid only until next CD is issued Copyright Page - 1 -

24 32 Governor


1AZ Governor flange totransmission

All M8 16 Nm

2AZ Stud in centrifugalgovernor

All M6 3 Nm

3AZ Hexagon nut on stud All 10 Nm

4AZ Hexagon head screw oncentrifugal governor

All M6 11 Nm

5AZ Governor housing to hub 4 HP-22 H M6 11 Nm

AZD Governor BMW AG - TIS 12.05.1999 10:50Valid only until next CD is issued Copyright Page - 1 -

25 16 Shift Console - Automatic Transmission


1AZ Bowden cable on shifttower/transmission

All 15 Nm

2AZ Clamping screw on shiftlever

All 10 Nm

3AZ Shift console to tunnel All 7 Nm

4AZ Switch to shift console All 4.5 Nm

5AZ Interlock cable on shifttower

All 7 Nm

AZD Shift Console - Automatic Transmission BMW AG - TIS 12.05.1999 10:52Valid only until next CD is issued Copyright Page - 1 -

24 34 Shift Valves, Parking Lock


7AZ Pulse generator, outputspeed

A5S 325Z 6 Nm

8AZ Pulse generator, turbinespeed

A5S 325Z 8 Nm

9AZ Plug A5S 325Z 20 Nm

AZD Shift Valves, Parking Lock BMW AG - TIS 12.05.1999 10:50Valid only until next CD is issued Copyright Page - 1 -

24 35 Wire Harness, Shift Elements and Sensor


1AZ Transmission socket tocase

4HP-22 EH / 4HP-24EH /A5S 310Z

M26 12 Nm

A4S 270R /A4S 310R

M26 14 Nm

AZD Wire Harness, Shift Elements and Sensor BMW AG - TIS 12.05.1999 10:51Valid only until next CD is issued Copyright Page - 1 -

24 40 Torque converter


1AZ Torque converter toflywheel

M8 26 Nm

A4S 270R /A4S 310R /A5S 310Z /A5S 300J /A5S 440Z /A5S 560Z / A5S325Z

M10 45 Nm

All others M10 49 Nm

AZD Torque converter BMW AG - TIS 12.05.1999 10:51Valid only until next CD is issued Copyright Page - 1 -

24 51 External shift linkage


1AZ Selector lever ontransmission

All M8x1 10 Nm

A5S 300J M8 15 Nm

AZD External shift linkage BMW AG - TIS 12.05.1999 10:51Valid only until next CD is issued Copyright Page - 1 -

24 52 Interior Shift Elements


1AZ Shift segment to shaft A4S 310R /A4S 310R

22 Nm

A5S 300J M14x1.5 35 Nm

2AZ Detent spring on shift unit A4S 270R /A4S 310R

5/16" 25 Nm

AZD Interior Shift Elements BMW AG - TIS 12.05.1999 10:51Valid only until next CD is issued Copyright Page - 1 -

24 71 Transmission mounts


1AZ Cross member to body All 21 Nm

2AZ Rubber mounts to crossmember or transmission

All 21 Nm

3AZ Support tube to enginesubframe

E36 42 Nm

4AZ Rubber mounts to carrierpipe

E36 21 Nm

5AZ Carrier plate E36 21 Nm

AZD Transmission mounts BMW AG - TIS 12.05.1999 10:51Valid only until next CD is issued Copyright Page - 1 -

24 34 Shift Valves, Parking Lock


1AZ Pressure regulator tovalve housing

4HP-22 EH / 4HP-24EH /A5S 310Z

M6 5 Nm

A4S 270R /A4S 310R

10 Nm

2AZ Solenoid valve to valvehousing

4HP-22 EH / 4HP-24EH /A5S 310Z

M6 5 Nm

A4S 270R /A4S 310R

10 Nm

A5S 560Z 6 Nm

A5S 300J M5 3 Nm

A5S 300J M6 8 Nm

3AZ Guide plate/parking lockmechanism

A5S 310Z 10 Nm

A5S 325Z 10 Nm

A5S 560Z 23 Nm

A5S 360R M6 21 Nm

4AZ Pulse sender A5S 310Z /A5S 440Z

M5 5 Nm

A5S 560Z M5 6 Nm

M8 23 Nm

A5S 360R M6 11 Nm

A5S 300J M5 6 Nm

5AZ Cover for servo piston onshift unit

A4S 270R /A4S 310R

5/16" 25 Nm

6AZ Retaining plate forsolenoid valves andpressure regulator on shiftunit

A5S 440Z M5 5 Nm

A5S 325Z 6 Nm

AZD Shift Valves, Parking Lock BMW AG - TIS 12.05.1999 10:50Valid only until next CD is issued Copyright Page - 1 -

25 11 Shift Console - Manual Transmission


1AZ Front console to shiftconsole

All with sheetmetal console

25 Nm

2AZ Shift console totransmission

All with sheetmetal console

23 Nm

3AZ Rear shift console to body All 11 Nm

4AZ Aluminum shift armconsole to transmission

E30 M3 21.5 Nm

5AZ Aluminum shift arm toconsole

E30 M3 11 Nm

6AZ Shift arm console to body All except E31 21 Nm

E31 9 Nm

7AZ Adjustable shift rod(clamp)

E31 23 Nm

AZD Shift Console - Manual Transmission BMW AG - TIS 12.05.1999 10:53Valid only until next CD is issued Copyright Page - 1 -

62 16 Car Electrical System Senders


1AZ Screws for speedometersender

All 6,6 ... 8,4 Nm

AZD Car Electrical System Senders BMW AG - TIS 12.05.1999 10:53Valid only until next CD is issued Copyright Page - 1 -

Documents

M62 torque values - E38.org