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Hydraulics © All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. Pressure 5000 psi (350 bar) (pump) 6100 psi (420 bar) (actuator) Max. Flow Inlet 53 GPM (200 l/min) (standard) 79 GPM (300 l/min) (central) Max. Flow Section 50 GPM (190 l/min) (w/ pressure Compensator , w/o load hold check) New: same covers like M4-12 Adapter plate M4-12/15 M4 Family: M4-15-2X M4-15 230106 RE 64 283 RA 64 283

M4 Spool Replacement

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Page 1: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Pressure 5000 psi (350 bar) (pump)

6100 psi (420 bar) (actuator)

Max. Flow Inlet 53 GPM (200 l/min) (standard)79 GPM (300 l/min) (central)

Max. Flow Section 50 GPM (190 l/min)

(w/ pressure Compensator , w/o load hold check)

New:

� same covers like M4-12

� Adapter plate M4-12/15

M4 Family: M4-15-2X

M4-15 230106

RE 64 283RA 64 283

Page 2: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Deckel BDeckel A

M4-15 Serie 2X

Pilot Cover Bw/ Stroke Limiter

Main Spool ∅18(interchangeable)

Shock / Anti Cav.Valve

El.-Hydr. Pilot Valves

w/ Deutsch or AMPConnector

Load CheckFunction

Pressure Compensator

LS-CheckValve

LS-Pressure Relief Valves (A/B)

M4-15 230106

Page 3: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

M4-15 Exploded Veiw

M4 Specials 230106

Page 4: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

M4-15 Cross Sectional Veiw

M4 Specials 230106

Page 5: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Directional Valve Element

Assembly of pressure compensator

Pressure compensator spool (item 101.1)

With washer (item 101.2) and spring

(item 101.3)

Tightening torque Mt for plug

= 50 ± 0.3 Nm

Page 6: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Main Spool

Glue in plug screw (item 501) in main spool (item 750) using Loctite

243

Screw in the plug screw

Tightening torque Mt = 8 + 0.8 Nm

The plug screw must not protrude after assembly!

Page 7: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

The cavity for the LS

pressure relief valves

must always be closed.

If no LS pressure relief

valve is used, fit a plug.

Tightening torque Mt = 20 ±1 Nm

Plug screw (item 705b)

orLS pressure relief valve

(item 705c)

LS Pressure Relief Valves

Page 8: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

“A” Side End Cover

Cover for electro-hydraulic

operation (item 300b):

Install the pilot control valves (item

720)

Tightening torque Mt = 10 + 5 Nm

Example:

„b“ = with plug screw (item 721)

„a“ = with FTWE (item 720)

Mount the cover (item 300)

Tightening torque Mt for

socket head screws

M5 (item 302) = 6 ± 0.3 Nm

M6 (item 301) = 10 ± 0.5 Nm

Page 9: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

The spring plate must be

pressed into the spring.

“B” Side End Cover

Tightening torque Mt = 6 ± 0.3 Nm

Page 10: M4 Spool Replacement

Hydraulics

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications.We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

Port Option Installation

Port option plug

Tightening torque Mt =

90 ± 4.5 Nm

Secondary relief valve

Tightening torque Mt =

90 ± 10 Nm

Page 11: M4 Spool Replacement

Thank you for your attention.

Charles BackApplication Manager – Heavy Construction

Bosch Rexroth Corporation

Mobile Hydraulics1683 Enterprise ParkwayWooster, Ohio 44691

Phone 330-263-3463Fax 330-263-3330E-mail [email protected]