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Integrated Clip Carrying CaseIntegrated Clip Carrying CaseIntegrated Clip Carrying CaseIntegrated Clip Carrying Case
M240 Bravo with 7.62 NATO BulletsM240 Bravo with 7.62 NATO BulletsGroup 2 Group 2
Aaron BronshteinAndrew CammorataJustin BruynJustin BruynFilip Shosho
Topics of DiscussionTopics of DiscussionIntroductionIntroduction……NeedsNeeds AssessmentAssessment……NeedsNeeds AssessmentAssessment……BackgroundBackground InformationInformation……DesignDesign SpecificationsSpecificationsDesignDesign SpecificationsSpecifications……DesignDesign OptionsOptions……Fi lFi l S l iS l iFinalFinal SolutionSolution……BOMBOM……PrototypePrototype……FutureFuture GoalsGoals……
Official Medium Class Machine Gun of the United States MilitaryOfficial Medium Class Machine Gun of the United States Militaryyy
A.K.A. Belgium FN MAG 58A.K.A. Belgium FN MAG 58
Used by US Military since 1980’sUsed by US Military since 1980’sy yy y
50% of soldiers reported that they need better ways to carry ammunition50% of soldiers reported that they need better ways to carry ammunition
100% were confident in their weapon100% were confident in their weapon% d p% d p
60% felt it needed to be easier to carry and to set up60% felt it needed to be easier to carry and to set up
Current Methods to CarryCurrent Methods to CarrySavit Corporation Sack – Holds 50 Bullets United States of America Military Soldier
Classic Carton – Holds 200+ Cartridgesg
AmmunitionAmmunition7.62 NATO – 7.62mm x 71.1mm
Methods of Carrying
Over the Shoulder UncomfortableUncomfortable Open to effects of mother nature
Sack SmallSmall Capable of holding 50 bulletsProne to effects of mother nature
Large Metal CanteenLarge Metal Canteen Not portable for machine gunnerLong set up time
Clipped with M13 link in strings of 100 (Female/Male)
Integrated Clip Carrying Case:Integrated Clip Carrying Case:Fi l D iFi l D iFinal DesignFinal Design
Will carry Will carry 100100 7.62 NATO bullets connected by M13 clips7.62 NATO bullets connected by M13 clips
Weather proof design to keep clear of effects from natureWeather proof design to keep clear of effects from nature
Light weightLight weight
Easy connectivityEasy connectivity
ReusableReusable
L f iL f iLow cost manufacturingLow cost manufacturing
Clip to AttireClip to Attire
Quick Setup and ReloadQuick Setup and ReloadQuick Setup and ReloadQuick Setup and Reload
Body w/o SidesIsometric View
Inside ContainerWater Proof Seal
Solid Works DrawingsSolid Works Drawings
Design Matrix – ICCCALTERNATIVES
Decision Model
Option 1(Carbon Fiber) Option 2 (Hard Plastic) Option 3 (Sheet Metal) Option 4 (Kevlar)
Design Material Ease of Use
Weight Size Cost Advantages Ease of Use Weight Size Cost Advantages
Ease of Use
Weight Size Cost AdvantagesEase of
useWeight Size Cost Advantages
O i C b*Shock dampening.
*High production rates.
*High strength.*Good
*Weight and strength.Option
1Carbon
fiber
dampening.*Very light.*Can be shaped to any form.*Non-corroding.*No sanding or prepping required.
rates.*Design flexibility.*Repeatability within tolerances.*Can process a wide range of materials.*Relatively low
Good dimensional accuracy.*Good surface finish.*Low cost.*Economical mass production operations
strength.*Laminates can be thermally stable.*Very resistant to impact and abrasion damage.Option
2Hard
plastic
4 10 X 2 8 7 X 10
Relatively low labor.*Little to no finishing of parts.*Minimum scrap losses. 7 3 X 8
operations available.
6 9 X 4Option
3
Steel (sheet metal)
Option4
Kevlar
Prototype 1 Prototype 10 Prototype 8 Prototype 3
Total 17 35 26 22
Bill of MaterialsManufactured Parts
Item No# Part No# Description Material Quantity
10 10001 Case Body, Sheet Metal 1/16" 1008 Steel 1
20 10002 Loading Cover, Sheet Metal 1/16" 1008 Steel 1
30 10003Ammunition Access Cover, Sheet Metal 1/16"
1008 Steel 1, /
40 10004 Inner Clip, Sheet Metal 1/16" 1008 Steel 1
50 10005 Outer Clip, Sheet Metal 1/16" 1008 Steel 1
60 10006 Interface Plate, Sheet Metal 1/16" 1008 Steel 1
70 10007Loading Separator, Sheet Metal 1/16"
1008 Steel 1
BOM…Purchase Parts
It N # P t N # D i ti M t i l Q titItem No# Part No# Description Material Quantity
80 50001 Small Hinge Steel 2
90 50002 Large Hinge Steel 2
100 50003 Door Catch without Wheels N/A 2
110 50004 Door Catch with Wheels N/A 2
120 50005 Clasp Brass 1
130 50006 Weather Sealant Strip Rubber 1
140 50007 Belt Clip Steel 1
BOM…BOM…Sub‐assembly: 80001, ICCC ASM
Item No# Part No# Description Material Quantity10 10001 Case Body, Sheet Metal 1/16" 1008 Steel 120 10002 Loading Cover, Sheet Metal 1/16" 1008 Steel 130 10003 Ammo Access Cover, Sheet Metal 1/16" 1008 Steel 170 10007 Loading Separator, Sheet Metal 1/16" 1008 Steel 180 50001 Small Hinge Steel 290 50002 Large Hinge Steel 2100 50003 Door Catch without Wheels N/A 2110 50004 Door Catch with Wheels N/A 2120 50005 Clasp Brass 1120 50005 Clasp Brass 1130 50006 Weather Sealant Strip Rubber 1140 50007 Belt Clip Steel 1
Sub assembly: 80002 Interface Bracket ASMSub‐assembly: 80002, Interface Bracket ASMItem No# Part No# Description Material Quantity
40 10004 Inner Clip, Sheet Metal 1/16" 1008 Steel 1
50 10005 Outer Clip, Sheet Metal 1/16" 1008 Steel 1
60 10006 Interface Plate, Sheet Metal 1/16" 1008 Steel 1
Final Stages of Prototype
Sending Prototype to South Carolina for Field TestSending Prototype to South Carolina for Field Testg ypg yp
In Field Ergonomic AnalysisIn Field Ergonomic Analysis
UsabilityUsability
D ir bilitD ir bilitDesirabilityDesirability
Begin writing Grant FormsBegin writing Grant Forms
Final Tuning of Equipment to Satisfy Direct Needs Final Tuning of Equipment to Satisfy Direct Needs
of Soldiersof Soldiers
Mass ProductionPlastic InjectionPlastic Injection
With Grant MoneyWith Grant Money
Built in USABuilt in USA
Supply Directly to ColtSupply Directly to Colt
Future GoalsWill Get Results from South CarolinaWill Get Results from South CarolinaWill Get Results from South CarolinaWill Get Results from South Carolina
Modify as NeededModify as Needed
Contact Contact QuickParts.ComQuickParts.Com for Plastic Modelfor Plastic Model
Begin Contacting Military for Contract Begin Contacting Military for Contract