Saad Rafique (QA/QC/Inspection Engineer)

M a i l i n g : B a i t - u l - S a a d S t r e e t n o . 3 A m j a d T o w n B u r e w a l a , D i s t r i c t V e h a r i , P u n j a b – P a k i s t a n

E m a i l : s a a d 7 8 6 b r w @ g m a i l . c o m , m . s a a d r a f i q u e @ o u t l o o k . c o m C o n t a c t n o : + 9 2 3 3 4 - 7 7 8 9 8 3 3 , + 9 2 3 3 3 - 6 2 9 0 9 8 7

To have a career oriented job in a well-reputed organization where I can utilize my capabilities Objective

for organizational and personal growth.

A Self-driven, results-oriented with a positive outlook, a natural forward planner who critically assesses own performance. Mature, credible, and comfortable in dealing with peers. You will find me highly reliable, tolerant and determined. Have ability to see things from the other person's point of view and a good team-player. Well presented and professional.

Personal Statement

o Certified Welding Inspector - CSWIP 3.1 (Certificate No.81898) Training & Certifications

o API 510 Certified Pressure Vessel Inspector (Certificate No.57194) o ASNT Level II in RT, MT and PT. o ISO 9001-2008 QMS Training by National Productivity Organziation.Pakistan o Motivational Skills Training by National Productivity Organziation.Pakistan o Public Procurement Regulatory Authority(PPRA) Training by National Productivity Organziation.Pakistan o H2S/BA (QP APPROVED) Training by ENARTECH QATAR. o CONFINED SPACE Training by ENARTECH QATAR. o CONFINED SPACE Training by ENARTECH QATAR. o H2S/BA (QP APPROVED) Training by QATAR Gas o 10-Life Saving Rules Training by QATAR GAS.

o In-depth knowledge of ASME Section IX,X,XIII,II,B31.3,B16.4,B31.8 Summary of Qualities

o In-depth knowledge of API-1104,API-510,API-577,API-572,API-576,API-571,API-570 o Familiar with plant defects and remedies and inspection procedures o Possess strong interpersonal skills and has the ability to work in a multi-cultural team

Education o Dawood College of Engineering & Technology Karachi – Pakistan

BE (Hons) Metallurgy and Materials Engineering

My area includes mechanical construction, fabrication and erection activities, asset Profile Summary

integrity and reliability studies, defect and Remaining Life Assessment, Corrosion rate, non and destructive testing, hardness testing, metallographic inspection (Replication), plant visual inspection, welding inspection and corrosion and erosion issues. Experience gained with owner operating companies overseeing contractors, subcontractors and suppliers in projects across Pakistan, Gulf & North Eastern Africa Corporate Offices as well as Site locations. Work’s with high integrity and complies with corporate guidelines on business ethics. Having excellent computer skills and is conversant with MS Office (Power Point, Excel, Access, Outlook, Word, Publisher), Recently I am working on my own case study on study ‘’Welding & Its Metallurgy’’.

Expertise

• QA/QC Experience • Construction • Quality Management • Welding Engineering • Inspection & Testing • NDE Coordination • Heat Exchangers • Steel Structure • Interpersonal Skills • Drafting letters • Presentation Skills • Team Player • Administrative Skills • Marketing Activities • Business development • Communication Skills • Time Management • Computer Skills • Good speaker • Training Skills

Personal Information Date of Birth 10th March, 1989 Martial Status Single Nationality Pakistani Passport # BV9569501 Passport Expiry Date 23 July. 2016

Professional Experience

Hamte Industrial Contracting QAQC Inspection Engineer

Saudia Arabia http://www.hamteic.com/ Jan 2015 > Present Job Responsibilities: As API-510 Certified Inspector the duty & responsibilities are oriented towards existing and inservice pressure vessel.Able to check and perform calculations relative to in-service deterioration,repairs,or alterations such as those include in the following.

Corrosion rates and inspection intervals Weld joint quality factors and casting quality factors. Joint Efficiencies. Static head Pressure.Internal pressure & external pressure .Pressure/hydrotesting.Impact testing. Pre heating and post weld heating requirements. Weld size for attachment welds at openings. Minimum wall thickness and working pressure for flanges. Nozzle reinforcement. welding procedure & qualification requirements and evaluations.

China Petroleum Engineering & Construction Corporation. QAQC Engineer

South Sudan ( North Eastern Africa) www.cpecc.cnpc.com.cn/cpeccen/ June 2014 > Dec 2014 Job Responsibilities

Attending Kick off meetings and site visits after awarding Service/work orders. Preparation of QAQC Procedures with respect to the Project/client specifications. Assigning job descriptions to QAQC Inspector to monitor the field activities at site. Reporting to site manager regarding the smooth flow of Quality matters. Reporting monthly progress reports to Corporate QAQC Manager regarding to QA/QC concerns. Supervision of over all Projects Quality Control Matters/requirements. Review of welding Procedures specifications as per API 1104 & ASME Section IX. Conducting welders qualification test as per applicable Welding Procedures Specifications. Timely revalidation of Welders Qualification record. Over all supervision of Calibration of Testing & Measuring Equipment & tools for

Mechanical/Civil/Electrical & instrumentation. Weld rejection rate to assess the welders repair ratio. Raising technical Query/inquiry for client review and approval.Raising request for inspection to

Project monitoring team/Client for Civil/Mechanical/Electrical activities to be carried out at site as per approved Inspection & testing Plans.

Inspection of Painting/Heat tracing on above ground assemblies of well heads prior to go ahead for insulation.

Installation of Cathodic Protections on flow lines. Testing of Cathodic Protections operation. Pre fabrication of Ring main unit Building and installation at site. Structural Supports Inspection with respect to drawings.Installation of fencing and its earthing at well

heads.

Descon Engineering Qatar | QAQC Welding Inspector

www.descon.com Jan.2013 > May.2014

Shutdowns/Turn Arounds

As a QAQC Piping Inspector at Qatar Gas Feed Strainer Modification Job Train-1 from Feb-2014 to May-2014

As a QAQC Piping Inspector at Qatar Gas Emergency shutdown Valve Train-7 from Dec-2013 to Jan-2014.

As a QAQC Piping Inspector at Qatar Gas Emergency shutdown Valve Train-6 from Sep-2013 to Nov-2013.

As a QAQC Piping Inspector at Ras Gas Continous Emission Monitoring System Job Upstream Area from Aug-2013 to Sep-2013.

As a QAQC Plant Inspector at Qatar Gas Upstream Area Job from May-2013 to June-2013. As a QAQC Plant Inspector at Dolphin Energy Fire Zone24A & 24 B from Feb-2013 to March-2013.

Job Responsibilities as Welding /Piping Inspector: General Review of the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) as

per specifications and standards for different materials. Witness the Welder Qualification Test as per ASME SEC IX, AWS D 1.1, API 1104. Witness the destructive testing for welding procedures according to ASME SEC. IX. Review the QA/QC procedures, Quality Plan as per project specification and standards. Material inspections and verifications with MTC certificates and project specifications such like pipes,

flanges, fittings and welding electrodes/filler wires. Coordination with NDT group for carrying-out of non-destructive testing. Checking the material is in accordance with drawing / WPS and in suitable condition Checking the WPSs have been approved and are available to welders. Inspecting the welding equipment is in suitable condition and calibrated Checking all welder certificates are valid Checking the welding consumables those to be used are as specified by the WPS are being stored /

controlled as specified by the QC Procedure Checking weld faces are free from defects, contamination and damage. Checking preheat is in accordance with WPS. Checking maximum temperature or interpass temperature is in accordance with WPS. Checking root run is visually acceptable to code before filling the joint. Checking interrun cleaning is to good workman ship. Ensuring each weld is marked with the welder’s identification and identified in accordance with the

drawing /weld map. Checking dimensions are in accordance with Drawing/Code Ensure all NDT is complete and available for records; Monitoring repairs are in accordance with the Procedure. Ensure test equipment is calibrated. Ensure all reports/records are completed and collated as required

Process Piping & Pipe Line Material receiving Inspection and review of MTC ( Mill Test Certificates) as per ASME sec II-A Review of WPS and PQR Inspection of piping fabrication, fit up, dimensional and orientation as per construction drawings Identifying and confirming of all the NDT requirements e.g. Hardness Testing, RT, DPT, MPI & PWHT

against piping material line class and service Checking of welding parameters, volts, amperes, speed & heat input against approved WPS. Interpretation of radiography film and review of reports including welding reports Witnessing &

Monitoring of PWHT, hardness, DPT, MPI and reviewing NDT reports. For Pipeline; Monitor Pipeline fit up and welding.

Test pack preparations and review all related documents and Punch list preparations. Witness of hydrostatic, pneumatic and leak testing. Internal cleaning by water flashing, air blowing, pigging, and drying.

Storage Tank Material traceability Inspections of marking, cutting, fabrications and erections of shell plates. Witness of welder and welding operator qualification test for SAW and SMAW welding procedures. Welding inspection, banding check of vertical & horizontal joints. Nozzles orientation, fit-up, alignment, level & welding inspection. Bottom test (Vacuum box test), oil penetrant test (OPT), and pneumatic test of nozzle’s pad. Hydro test and NDT according to Code API 650 & ASME SEC V.

Steel Structure Marking, cutting and Fit-up inspection. Visual welding inspection and coordination with NDT Group by MPI & DPT

Vessels Fit-up & welding inspection. Hydro test for vessels.

Job Responsibilities NDT Inspector

Execution & Interpretation of MT and PT Inspections. Ultrasonic Flaw Detection of Plates, Shafts, Piping and Vessels.

Engineering Kinetics Pvt. Ltd | Lahore – Pakistan QAQC Assistant Engineer

www.eklonline.com Feb.2012 > Jan.2013

Job Responsibilities

• To coordinate day to day QA/QC activities • Developed and reviewed Quality Assurance execution documents, Plans, Procedures and Process

Flow charts • Performed QA related activity on contractor/supplier work processes • Identified quality problems providing the company execution team with recommended corrective

and preventive actions

• Prepared inspection and test plans and coordinates with third party inspector regarding all Destructive and non- destructive testing schedules

• Involved in NDT Inspection (Visual, RT, MT and PT) • Storage Tank Inspection (RT, Welding Inspection and Thickness measurement) • Storage Tank Measurement activities • Involved in Welding Inspection. • Review of Radiograph results. • I was also involved in the preparation of project specifications, regarding welding and testing. • Preparation of repair recommendations • Preparation of visual and NDT inspection reports • Collection of Engineering, Process & Inspection History data. • To coordinate day to day QA/QC activities Welder Qualification Tests as per Codes, Standards&

procedure. • Preparation of WPS and PQR • Monitoring the welding productivity on weekly basis and welder’s status. • Quality control documentation as per Quality inspection Procedure. • To ensure related activities are carried out in accordance with project specification • Preparation of welding inspection summary • Inspection of joints fit up, alignment and dimensional accuracy as per drawing requirements • Inspection of material & consumables • Witness of Hydro testing, PWHT & Pre heat, post heat requirements etc.