M I A Si-B - PPM

S P E C I F I C A T I O N S

F E A T U R I N G

A R T I F I C I A L

I N T E L L I G E N C E (Ai)T E C H N O L O G I E S

AL L EL E C T R I C

IN J E C T I O N

MO L D I N G

MA C H I N E S

Si-B55

Si-B110

Si-B165

Roboshot Spec. Book NO Sib330 7/23/02 4:46 PM Page 2

D E S I G N A D V A N T A G E S

• 100% Digital CNC Control for Injection Molding• Windows™ CE function• Real Time Melt (RTM) Pressure Trace Technology with

Artificial Intelligence (AI) Editing Features• Pressure Profile Editing Function via Artificial Intelligence (AI)• Artificial Intelligent (AI) Screw Recovery Function• Artificial Intelligent (AI) 3-Step Mold Protect Based on Motor Load• Artificial Intelligent (AI) Ejector Protect Based on Motor Load• Ethernet Card for LAN Networking Capability• Energy efficient AC servo motors with digital control• Multi-barrel/screw selection• Auto Synchronized Barrel/Nozzle Heat-up with Auto PID tuning• Minimized machine footprint• Rigid base design• Repeatability to +/-0.0004• FEA toggle designed for rigidity and efficient clamp kinematics• 60-85% lower power usage than typical hydraulic machines• Oil free operation• Ring gear driven die adjustment• Advanced barrel/screw designs• Tri-directional part removal• Precision ground ball screws• Expanded machine cover design with space for auxiliaries• Advanced 64 bit, MMx, Series 180 iS, Fanuc controller• Processor pressure/position/velocity scan time of 0.1 millisecond • Advanced melt pressure control • Selectable Auto soft pressure transfer• Full level machine diagnostics• Intelligent Digital Signal Processing (D.S.P.) for State of the Art

motor motion control

S T A N D A R D F E A T U R E S

C O N T R O L

• Advanced 64 bit, MMx, RISC, Series 180 iS, Fanuc Controller• Windows™ CE function• 12.1” Color Graphic Active LCD Display• Touch Screen/Push Button Operation• Interactive Data Entry Menus• Operator screen menu customizing capability• 30 mold storage with 4 pressure curves• Flash Memory Storage for Mold files and Operator Screens.

Note: Memory Card is Optional• Real Time Melt (RTM) Pressure Trace Technology with

Artificial Intelligence (AI) Editing Features• Pressure Profile Editing Function via Artificial Intelligence (AI)• Artificial Intelligent (AI) Screw Recovery Function• Artificial Intelligent (AI) 3-Step Mold Protect Based on Motor Load• Artificial Intelligent (AI) Ejector Protect Based on Motor Load• Screen Print Capability in Color to Printer or Flash Memory Card• USB port for H-P 940C printer• Operator Selection of Machine Sequence• Automatic Shutdown Sequence• High Speed Scan Rate 0.1ms using AI Pressure Control Board• Calendar/Scheduling function• Continuous Process Monitoring System with Alarms• One Hundred (100) Cycle History Plotting (+26 variables)• 6,000 Continuous Data Collection and Analysis. Included are Histogram,

Trending, SPC calculations and Variable relationship analysis.• High Speed Plotting of Injection Pressure, Velocity, Time and Position with

Oscilloscope Viewing Function.• Digital setting of all functions• Alphanumeric Mold File Name Entry

1

T h e R o b o s h o t i s a n a d v a n c e d a n d e x t r e m e l y v e r s a t i l e a l l - e l e c t r i ct o g g l e - t y p e i n j e c t i o n m o l d i n g m a c h i n e , f e a t u r i n g A r t i f i c i a lI n t e l l i g e n c e ( A i ) t e c h n o l o g i e s .

Developed jointly by Milacron and Fanuc, the machine features the latest IMM technology for fully automatic, electric, quiet,

clean operation – plus Artificial Intelligence (Ai) processing capabilities. There are no hydraulics, no oil used for either

mechanical operation or lubrication. High-power / Low Inertia FANUC AC servo motors provide consistent high injection

pressure, in highest speed ranges, for precision specialty molding applications. Energy savings up to 85% is provided through

advanced technology. The machine features newly expanded capability 64 bit MMx microprocessor based controls.


2

• Complete self diagnostics• Production Management• Digital servo motor control• Closed loop of all functions

I N J E C T I O N

• Digital Indication of Screw Speed, Position & Decompression• High Speed Scan Rate 0.1ms using AI Pressure Control Board• Shot Size accuracy/repeatability of +/- 0.0004”• Standard High Speed Acceleration Rates with Optional Increased

Rate/Pressure Package• Real Time Melt (RTM) Pressure Trace Technology with Artificial Intelligence (AI)

Editing Features• Pressure Profile Editing Function via Artificial Intelligence (AI)• Artificial Intelligent (AI) Screw Recovery Function• Ten (10) Step Velocity Control Injection with Multi/Single Pressure Limit capability• Six (6) Step Packing Pressure Control• Six (6) Step Back Pressure and Extruder RPM Control• V-P Transfer based on Time, Position and Pressure• Selectable Auto soft pressure transfer• 5 Stage Automatic Purge Sequence with 3 Digital Outputs• Sprue Break with Selectable Delay and Distance• Injection Start Delay Timer• Freely Adjustable Decel/Accel Rate on Velocity• Auto Synchronized Barrel/Nozzle Heat-up with Auto PID tuning• High precision temperature control (0.1°F)• Cold screw start prevention• Max. Pack velocity control• Adjustable temperature alarms on each zone• Precise injection velocity control• Thermocouple fault monitoring• Multi-Screw decompression• Extruder start delay function• Adjustable increased nozzle touch force

C L A M P

• Artificial Intelligent (AI) 3-Step Mold Protect Based on Motor Load• Artificial Intelligent (AI) Ejector Protect Based on Motor Load• Advanced 10 point toggle design• Automatic Die Height Adjustment• Four (4) Stage Clamp Close Speed Control• Three (3) Stage Clamp Open Speed Control• +/-0.0004” Repeatability of Clamp/Eject Functions• Digital Clamp/Eject Position Indication• Adjustable Eject Speeds/Positions During Clamp Opening• Multi Sequence Eject Operation• Full Centralized Automatic Grease Lubrication with Separate Frequency for

Injection & Clamp• Rigid cast platens

• Hardened steel toggle pins with oil-less bushings• Platen Skate-type supports• Full access connection to center eject (55 ton and up)

M O T O R S A N D C O N T R O L S• Scan time control of 0.1 millisecond• High-power / Low Inertia FANUC AC servo motors• High Energy Efficient FANUC Alpha Series Servo Motor Drives• High resolution pulse encoders

G E N E R A L• Pre-drilled robot mounting • USB Printer interface • Resetable cycle counter• Machine hour meter• Vibration Free Leveling Pads• Fuse and Tool Kit included• Low power requirements \ Clean operation• Lower utility bills• Low noise emission• Ideal for clean room and high precision molding applications• Full Centralized Automatic Grease Lubrication with Separate Frequency

for Injection & Clamp• Redundant safety micro switches• Reduced machine footprint and lowered machine height• SPI Robot interface• SPI Core sequencing• Batch/Lot container function

A V A I L A B L E O P T I O N S

• High Speed injection (most injection units)• 3 stage independent air eject• Ejector pulse skip function• Mold 24i Computer interface• Last Data Change Log with 12 Operator I.D. Security Code Access• Pre-Inject software• Coining Software• Heater band failure detection• 230 / 110 VAC outlet receptacles • Flash Memory card for external mold storage and Data Acquisition Collection• Corrosion/wear barrel and screw• Multiple pressure monitoring with alarm bands• Extruder torque monitoring• Independent clamp/eject/injection operation• Multi-language capability• Special Application barrels & screws• Thermoset packages (T/S)• Liquid Silicone packages (LIM)


INJECTION UNIT SPECIFICATIONSEnglish A B C D Metric A B C D

Inj. Capacity, Max. GPPS oz. 0.78 0.95 1.68 1.95 Grams 22 27 48 55Theoretical Disp. in3 1.44 1.74 3.08 3.57 cm3 23.6 28.5 50.4 58.5Max. Inj. Press. Note 1 psi 36,972 34,128 27,729 24,174 bar 2,550 2,354 1,912 1,667Max. Inj. Rate Note 1 in3/sec 3.8 4.6 6.5 7.5 cm3/sec 63 76 106 123Max. Pack Press Note 1 psi 36,972 28,440 24,174 21,330 bar 2,550 1,961 1,667 1,471Max. Inj. Press Note 1,2 psi 39,816 36,972 29,862 27,018 bar 2,746 2,550 2,059 1,863Max. Inj. Rate Note 1,2 in3/sec 6.33 7.65 10.69 12.40 cm3/sec 103.7 125.4 175.2 203.2Max. Pack Press Note 1,2 psi 39,816 34,128 27,018 22,752 bar 2,746 2,354 1,863 1,569Screw Stroke in 2.95 2.95 3.74 3.74 mm 75 75 95 95Screw Dia. in 0.79 0.87 1.02 1.10 mm 20 22 26 28Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 330 330 330 330 rpm 330 330 330 330Screw Speed, Max. Note 2 rpm 450 450 450 450 rpm 450 450 450 450Nozzle Touch Force tons 1.7 1.7 1.7 1.7 Tonf 1.5 1.5 1.5 1.5Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 3.5 3.8 6.5 7.2 kw 3.5 3.8 6.5 7.2

CLAMP UNIT SPECIFICATIONSEnglish Metric

Tonnage tons 55 Tonf 50Maximum Daylight in 23.62 mm 600Max./Min. Mold Height in 13.8/5.9 mm 350/150Max. Clamp Stroke in 9.84 mm 250Clamp Speed

Dry Cycle Time Note 3 sec 1.12 sec 1.12Platen Size in 18.1x18.1 mm 460x460Tie Bar Spacing in 12.6x12.6 mm 320x320Tie Rod Diameter in 1.97 mm 50Ejector Stroke in 2.76 mm 70Max. Ejector Force tons 2.20 Tonf 2

MACHINE SPECIFICATIONSDimensions Overall English Metric

Length in 135.2 mm 3,433 Width in 36.9 mm 938Height in 63.0 mm 1,601Shipping Weight (Est.) lbs 5,940 Kg 2,700Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 14.4 24.4 Note 2External Outlet kVA 35.0 35.0 Note 2Max. Total Capacity kVA 49.4 59.4 Note 2

Main Breaker SizeStandard Amp 50Optional Note 2 Amp 150Water RequirementsFeedthroat only Connect 3/8” Hose Barb

3

Si-B55

PowerSupply

Capacity

NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject


0.500" 13 UNC-2B DP25

101.6mm4.0 Dia

30mm 1.38

600mm 23.6 Max. Daylight

250mm 9.9Stroke

150mm 5.9Min. Mold Height

200mm 7.9Daylight Adj.

Nozzle Penetration50mm 2.0Tie Rod Dia.

Ejector Stroke70mm 2.8

G H I J K

L

AAA BB B

CDE

F

M O V I N G P L A T E N

D I E S P A C E

4

Si-B55

in. mm3.00 76.33.20 81.93.50 88.95.00 127.17.00 117.820.90 529.9

ABCDEF

0.531” Drill - 1.78” Depth

0.625” - II UNC-2B-1.22” Depth (36 holes)

1.200” (30mm) thru (5 holes)

AA

BB

in. mm3.00 76.33.20 81.93.50 88.95.00 127.17.00 177.819.10 485.3

GHIJKL


967mm38.1

34mm1.3

389mm15.3

Power Connection

23mm0.9 220mm

8.7

915mm36.0

870mm34.3

175mm6.8

307mm12.1

19mm0.7

69mm2.7

678mm26.7

1084mm42.7

522mm20.5

411mm16.2

y

699mm27.5

780mm30.7

40.7

22.7 18.0

855mm33.6

22.6

1034mm

578mm 458mm

575mm

Operator Side

10-M12 Depth 28mm

110mm4.3

10mm0.4

40mm1.6

20mm0.8

25mm1.0

145mm5.7

15mm0.6

115mm4.5

60mm2.4

20mm0.8

145mm5.7

15mm0.6

115mm4.5

I N J E C T I O N E N D V I E W C L A M P E N D V I E W

ROBOT MOUNTING PLATE

5

Si-B55


1067mm42.0

892mm35.1

43mm1.7

600mm23.6

Clamp Stroke250mm9.8

Max.Mold 350mm13.8

30¡

1560mm61.4

Screw Removal

Platen Surface

1517mm59.7

1917mm75.5543mm

21.4456mm17.9

Top of Platen

1230mm48.4 1391mm

54.8

1084mm42.7(Nozzle Center)137mm

5.3

1536mm60.5

1551mm61.0 1466mm

57.7 1295mm51.0

107mm4.2

3195mm125.8

1680mm66.1

1395mm54.9

607mm23.9565mm

22.265mm2.6

1000mm39.4

600mm23.6

605mm23.8

605mm23.8

575mm22.6

575mm22.6

P L A N V I E W

E L E VAT I O N

6

Si-B55


INJECTION UNIT SPECIFICATIONSENGLISH A B C D E F METRIC A B C D E F Inj.

Capacity, Max. GPPS oz. 0.95 1.68 1.95 3.42 4.87 6.02 Grams 27 48 55 97 138 171Theoretical Disp. in3 1.74 3.08 3.57 6.28 8.94 11.04 Cm3 28.5 50.4 58.5 102.9 146.6 181.0Max. Inj. Press. Notes 1,2 psi 35,550 35,550 32,706 28,440 24,174 21,330 bar 2,452 2,452 2,256 1,961 1,667 1,471Max. Inj Rate Notes 1,2 in3/sec 4.64 6.48 7.51 9.81 12.42 25.30 cm3/sec 76.0 106.2 123.2 160.8 203.6 414.7Max. Pack Press Notes 1,2 psi 35,550 32,706 29,862 24,174 21,330 18,486 bar 2,452 2,256 2,059 1,667 1,471 1,275Max. Inj. Press. Notes 1,2 psi 36,972 36,972 34,128 31,284 27,018 N/A bar 2,550 2,550 2,354 2,158 1,863 N/AMax. Inj Rate Notes 1,2 in3/sec 7.65 10.69 12.40 16.19 20.49 N/A cm3/sec 125.4 175.2 203.2 265.4 335.9 N/AMax. Pack Press Notes 1,2 psi 36,972 36,972 31,284 28,440 24,174 N/A bar 2,550 2,550 2,158 1,961 1,667 N/AScrew Stroke in 2.95 3.74 3.74 5.04 5.67 5.67 mm 75 95 95 128 144 144Screw Dia. in 0.87 1.02 1.10 1.26 1.42 1.57 mm 22 26 28 32 36 40Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 330 330 330 330 330 330 rpm 330 330 330 330 330 330Screw Speed, Max. Note 2 rpm 450 450 450 450 450 N/A rpm 450 450 450 450 450 N/ANozzle Touch Force tons 1.7 1.7 1.7 1.7 1.7 1.7 Tonf 1.5 1.5 1.5 1.5 1.5 1.5Barrel Heat ControlNo. of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 3.8 6.5 7.2 7.8 9.1 9.1 kw 3.8 6.5 7.2 7.8 9.1 9.1


Tonnage tons 110 Tonf 100Maximum Daylight in 31.50 mm 800Max/Min Mold Hieght in 17.7/5.9 mm 450/150Max. Clamp Stroke in 13.78 mm 350Clamp Speed

Dry Cycle Time Note 3 sec 1.88 sec 1.88Platen Size in 24.0x24.0 mm 610x610Tie Bar Spacing in 16.1x16.1 mm 410x410Tie Rod Diameter in 2.76 mm 70Ejector Stroke inch 3.94 mm 100Max. Ejector Force tons 2.75 Tonf 2.5

MACHINE SPECIFICATIONSEnglish Metric

Dimensions OverallLength in 168.9 mm 4,289Width in 40.4 mm 1,027Height in 65.5 mm 1,663Shipping Weight (Est.) lbs 9,460 Kg 4,300Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 27.3 27.5 Note 2External Outlets kVA 35.0 35.0 Note 2Max. Total Capacity kVA 62.3 62.3 Note 2Main Breaker Size

Standard Amp 50Optional Note 2,4 Amp 150Water RequirementsFeedthroat Only Connect 3/8” Hose Barb

7

PowerSupply

Capacity


Si-B110


AA BBA

N

MLKJIH

B

C

DE

FG

Ejector Stroke100 mm 3.9 in.

4.00 in. Dia.101.6 mm

1.38 in. 34mm

5.9 in. 150 mmMin. Mold Height

11.8 in.300 mmDaylightAdj.

31.5 in. 800 mmMax. Daylight

2.8 in. 70 mmTie Rod Die

13.8 in. 350 mmStroke

NozzlePenetratrion

0.500" - 13 UNC-2B DP25

in. mm3.00 76.23.20 82.03.50 88.95.00 127.07.00 177.810.00 254.026.40 670.0

ABCDEFG

0.531” Drill - 1.78” Depth


1.181” (30mm) thru (5 holes)

AA

BB

in. mm3.00 76.33.20 81.93.50 88.95.00 127.17.00 177.810.00 254.024.02 610.0

HIJKL

MN


D I E S P A C E

8

Si-B110


10-M12 Depth 25mm

4-M16 Depth 35mm

185mm7.3

50mm2.035mm

1.4

410mm16.1

155mm6.1

155mm6.1

65mm2.6

115mm4.5

65mm2.6

115mm4.5

70mm2.8


9

Si-B110

Power Connection

915mm36.0

870mm34.3

23mm0.9 220mm

8.7

225mm8.9

459mm18.1

34mm1.3

481mm18.9

1027mm40.4

339mm13.3

1139mm44.8

675mm26.6

69mm2.7

19mm0.7


27.5

43.8

23.1

1115mm

589mm20.7 526mm

795mm31.2870mm34.2

23.2590mm

699mm


1213mm47.7

1965mm77.4

30¡

952mm37.5

63mm2.5

800mm31.5

Clamp Stroke350mm13.8

Max.Mold450mm17.7

Screw Removal

3738mm147.1

2000mm78.7

980mm38.5

640mm25.1

Top of Platen

1480mm58.3

1141mm44.9(Nozzle Center)

249mm9.865mm2.6

1338mm52.7

600mm23.6

1668mm65.7

1622mm63.9

1598mm62.9 1401mm

55.1

302mm11.8

605mm23.8

605mm23.8

820mm32.2

440mm17.3

1370mm53.9

Platen Surface

1902mm74.9

2267mm89.3

631mm24.8

507mm20.0

P L A N V I E W

E L E VAT I O N

10

Si-B110


11

INJECTION UNIT SPECIFICATIONSEnglish A B C D E Metric A B C D E

Inj. Capacity, Max. GPPS oz. 4.01 5.08 6.27 8.90 10.59 Grams 114 144 178 252 300Theoretical Disp. in3 7.36 9.32 11.50 16.33 19.43 cm3 120.6 152.7 188.5 267.6 318.5MAX. INJ. PRESS. NOTE 1 PSI 35,550 29,862 24,174 21,330 27,018 bar 2,452 2,059 1,667 1,471 1,863Max. Inj. Rate Note 1 in3/sec 9.81 12.42 15.33 18.55 36.43 cm3/sec 160.8 203.6 251.3 304.1 597.2Max. Pack Press Note 1 psi 29,862 27,018 21,330 18,486 27,018 bar 2,059 1,863 1,471 1,275 1,863Max. Inj. Press Note 1,2 psi 39,816 39,816 36,972 31,284 N/A bar 2,746 2,746 2,550 2,158 N/AMax. Inj. Rate Note 1,2 in3/sec 16.19 20.49 25.30 30.61 N/A cm3/sec 265.4 335.9 414.7 501.8 N/AMax. Pack Press Note 1,2 psi 39,816 39,816 36,972 31,284 N/A bar 2,746 2,746 2,550 2,158 N/AScrew Stroke in 5.91 5.91 5.91 6.93 6.93 mm 150 150 150 176 176Screw Dia. in 1.26 1.42 1.57 1.73 1.89 mm 32 36 40 44 48Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1 20:1Screw PerformanceScrew Speed, Max. rpm 330 330 330 330 330 rpm 330 330 330 330 330Screw Speed, Max. Note 2 rpm 400 400 400 400 N/A rpm 400 400 400 400 N/ANozzle Touch Force. tons 3.3 3.3 3.3 3.3 3.3 Tonf 3.0 3.0 3.0 3.0 3.0Barrel Heat ControlNumber of Pyrometers(Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1 3/1Total Heat Capacity kw 12.0 13.0 14.0 15.9 17.9 kw 12.0 13.0 14.0 15.9 16.4


Tonnage tons 165 Tonf 150Maximum Daylight in 36.61 mm 930Max./Min. Mold Height in 19.3/7.8 mm 490/200Max. Clamp Stroke in 17.32 mm 440Clamp Speed

Dry Cycle Time Note 3 sec 2.10 sec 2.10Platen Size in 29.5 x 29.5 mm 750 x 750Tie Bar Spacing in 20 x 20 mm 510 x 510Tie Rod Diameter in 3.54 mm 90Ejector Stroke in 5.12 mm 130Max. Ejector Force tons 3.85 Tonf 3.5

MACHINE SPECIFICATIONSDimensions Overall English Metric

Length in 204.2 mm 5,127 (5,460 *Note 2)Width in 51.8 mm 1,233Height in 71.6 mm 1,818Shipping Weight (Est.) lbs 14,960 Kg 6,800Electric SpecificationsInput Power Source 200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz

Machine kVA 31.8 62.5 Note 2External Outlet kVA 35.0 35.0 Note 2Max. Total Capacity kVA 66.8 97.5 Note 2Main Breaker Size

Standard Amp 75 125 Note 2Optional Note 2,4 Amp 175 175Water RequirementsFeedthroat only Connect 3/8” Hose Barb

PowerSupply

Capacity


Si-B165


0.500"-13 UNC-2B-DP25Ejector Stroke

130mm 5.1

101.6mm4.0

35mm 1.4

NozzlePenetration

930mm 36.6Max. Daylight

290mm 11.4Daylight Adj.

440mm 17.3Stroke

200mm 7.9Min. Mold Height

90mm 3.5Tie Rod Dia.

HGF

ED

CBA

I

L

ONM

R

QP

KJ

AA

BB

in. mm2.00 50.83.00 76.23.50 90.05.00 127.07.00 177.88.00 203.210.00 254.012.00 304.831.30 796.0

ABCDEFGHI

0.531” Drill - 1.78” Depth


1.200” (30mm) thru (13 holes)

AA

BB

in. mm2.00 50.83.00 76.23.50 90.05.00 127.07.00 177.88.00 203.210.00 254.012.00 304.830.70 780.0

JKL

MNOPQR


D I E S P A C E

12

Si-B165


4-M16 Depth 28mm10-M12 Depth 24mm

150mm4.1"

155mm6.1"

155mm6.1"

65mm2.6"

115mm4.5"

115mm4.5"

65mm2.6"

35mm1.4"

50mm2.0"


13

Si-B165

550mm21.7"

1259mm49.6"

57mm2.2"

Power Connection

1170mm46.1"

1110mm43.7"

320mm12.6"235mm

9.3"

30mm1.2"

396mm15.6"

1239mm48.8"

678mm26.7"

69mm2.7" 19mm

0.7"


1326mm52.2

780mm30.7

26.4673mm

22.0 560mm

27.5

1010mm39.7

1110mm43.7

699mm


30¡

1672mm65.8"

2316mm91.2"

930mm36.6"

63mm2.5"

Max. Mold490mm19.3"

Clamp stroke440mm17.3"

1182mm46.5"

Screw Removal

770mm30.3

782mm30.8

Platen Surface

2875 / 3208mm *Note 2113.1 / 126.2

2252mm88.7

Top of Platen

1510mm59.4

1768mm69.61239mm

48.8(Nozzle Center)

1840mm72.4

1792mm70.6

1768mm69.6

1571mm61.9

4470mm175.9

2303mm90.6"

1130mm44.5

850mm33.5

580mm22.8

580mm22.8 465mm

18.3104mm4.1

678mm26.7

845mm33.3

600mm23.6

955mm37.6

650mm25.6

272mm10.7

P L A N V I E W

E L E VAT I O N

14

Si-B165


15

Modification/Type of Option (see note 1)

MechanicalClassification

Control SoftwareItems

Control unitHigh speed/performance control (FANUC Series 180is)Touch panel type 12.1" color LCDi-type operator panelInjection/ExtruderAI pressure profile trace controlAI metering controlSelectable Auto Soft Pressure Transfer ModeHigh Response (HR) modePre-injection functionSimultaneous operationInjection 10 steps / Pack 6 steps digital controlMaximum pack speedSelectable Injection speed accelerationSelectable injection/pack transfer (Position/Pressure/Time)Cavity pressure transfer/Signal transferScrew rotation/pressure 6 steps controlSuck back functionPre-suck back function. Decompression before extruder for high cycle making applicationExtruder delay timerAuto purge functionSprue break function (Selectable injection unit retreat timing)Automatic start up parameter change. Such as injection speed and V-PTransfer position are changed step by step at start up in order to eliminate initial defectsTemperature ControlHigh precision temperature control (0.1 degree)Nozzle/barrel temperature digital settingsAuto Synchronized Barrel/Nozzle Heat-up with Auto PID tuningSelectable Manned/Unmanned operationSoak timerBuilt in calendar timerShut down sequence Lower temperature at production completion or alarm% Heater Band Utilization DisplayThermocouple Failure DetectionClamp / EjectAI 3-Stage Mold Protection controlAI Eject Protection controlPre-ejector function. Recommended to ultra precision in-mold degatingClamp close 4 steps/Clamp open 3 steps digital controlClamp close 5 steps/Clamp open 4 steps digital control 2 stages mold protectionCoining SoftwareMold set mode with Adjustable Force on Clamp/EjectAutomatic die height adjustment2 stage ejectorEjector delay timerMaximum 10 pulses ejectionEjection in clamp openingMonitorQuality Monitoring of All Process Parameters for up to 6000 CyclesSPC Calculations with Histogram and Trend ChartingDownload Quality Monitoring Parameters to Flash Memory CardHigh speed monitor function - injection pressure/seed/time/screw position with Oscilliscope Feature100 Cycle Process Parameter PlottingProcess Control AlarmsExtruder torque monitor - Screw rotation torque/rotation speed/screw positionParts reject by screw rotation torquePressure curve with 5 point alarm points

StandardStandardStandard

StandardStandardStandardStandardOptionalOptionalOptionalStandardStandardStandardOptionalStandardStandardOptionalStandardStandardStandardOptionalStandard

StandardStandardStandardStandardStandardStandardStandardStandardStandard

StandardStandardOptionalStandardOptionalOptionalStandardStandardStandardStandardStandardStandard

StandardStandardStandardStandardStandardStandardOptionalOptionalOptional

•

•

•

•

•

•

•

•

•

•

•

•

STANDARD FEATURES


16

Modification/Type of Option (see note 1)

MechanicalClassification

Control Software

Register / StorageMolding parameters/Process monitor data print (note 2)Screen dump (image copy to Flash memory card) (note 3)Mold file function. 30 files including 4 files with pressure curve. Alphabet file name capabilityMold file storage in memory card (note 3) Production management / Alarm / DiagnosisProduction managementConsecutive NG short alarmCycle time alarmInjection pressure alarmCavity pressure alarmTemperature alarm functionThermocouple disconnect alarm functionHeater disconnection alarm functionDiagnosis message window display capabilityAlarm message window display capabilityAlarm history (Maximum 250 items)Production managementContainer production managementNG when start upSelectable Power on time/Run hour displayTwo kinds of shot countersLast Change Log with 12 Operator I.D. with Security CodesCommunication / InterfaceEthernet communication capability communication with MOLD24i or AuxiliariesUSB communication port under stationary platen coverSPI Robot interfaceContainer signal output I/O box in cabinet and softwareRack motor - Terminals at top of moveable platen and softwareCore pull/set interface - Terminals at top of moveable platen and softwareVacuum interface - I/O box in cabinet and softwareValve gate interface - I/O box in cabinet and softwareAnalog outputs (Maximum 4 Signals) - I/O box in cabinet and softwareExternal signal ejector - Terminals in cabinet and softwareEjector interlock - Terminals at top of movable platen and softwareEjector Skip - Terminals at top of movable platen and software2nd stage ejector trigger by signal - Terminals at top of movable platen and softwareParts removal detector - Terminals in cabinet and softwareEjector plate retract confirmation - Terminals at top of movable platen and softwareShut off nozzle interface - Terminals in cabinet and softwareAlarm inputs (immediate or cycle and stop) - Terminals in cabinet and softwareI/O diagnosis screenScreen menu selectionOther featuresTotal setting screens - Settings for normal molding operation are arranged in two screensMulti language capability (English is standard).Separate SI unit (kN, Mpa etc.) selection capabilityScreen saverData entry security by 2-level password

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Note 1) Retrofitting options after the machine shipment requires additional labor and service fee.Note 2) Commercial H-P 900 series printers with USB port connection is required. Contact MILACRON sales for details.Note 3) Flash Memory card is optional and is available at most Computer Retail Stores

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Items


17

55i 110i 165i

Modification

Injection Unit

1

2

3

4

5

6

7

8

9`

10

11

12

Clamp

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

Auxiliary unit

28

29

30

31

32

33

34

Overall

35

36

37

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39

40

41

42

43

NO. Items

Injection unit swivel

Injection unit top cover

Purge shield

Flow meter with valve

High speed injection

High pressure injection

High speed/pressure injection

High cycle molding

Increased nozzle touch force

Hopper

Closed loop feed throat temperature control

Feed throat surface temperature

Mechanical safety

Operator side safety gate

Non-operator side gate

Platen support

Robot mounting holes

Top die guard

Clamp unit top cover

Clamp force/increase tonnage

Extended tie bar

Locate ring variation

High speed ejector

Ejector compression

Air ejector

Insulator

Quick Mold Change

Water Manifold

Mold heater (Select from one)

230V outlet Two kinds for a 55i/330i

External outlet (AC110V)

Alarm lamp

Multiple color signal tower

Memory card

Buzzer

Machine mount

Non-operators side ESP button

Ground fault breaker

Central lubrication

Grease cartridge for maintenance

Tool kit

Fuse kit

Touch up paint

Injection unit swivel capability during screw barrel change provided with a safety stop

Keeping away from hazards/Covering mechanical portion away from dust

Slide type safety gate

Mounted on water jacket side. Reduces recovery time variance

Gear ratio is modified (Note 1) Injection pressure is limited

Gear ratio is modified (Note 1) Injection speed is limited. (Motor is changed on 110i)

Quick filling for thin wall parts or narrow pitch connectors

For high cycle molding application like food container or media parts (Contact MILACRON sales for the detail)

3.3 USton type (increased to 3.3 USton from standard 1.7 USton)

5.5 ton type (increased to 5.5 USton from standard 3.3 USton)

15 liter aluminum or stainless hopper with shutter ( 28 or smaller diameter)

30 liter aluminum or stainless hopper with shutter ( 32 or larger diameter)

50 liter aluminum or stainless hopper with shutter ( 32 or larger diameter)

Electric valve ON/OFF (with strainer)

Magnet catch type thermometer mounted on side of water jacket

With a small window on the platen cover to confirm the safety latch and limit switch

Immediate stop by the gate open.

Immediate stop by the gate open. Removal cover is available to suit the robot stroke

Improves parallelism at mold open/close and precision at mold touch

Refer to the other page for the detail dimension

Keeping away from hazards/For mold protection/Slide type

Keeping away from hazards/Covering mechanical portion away from dust

Package for 55 to 72 US Tons



Extended 50mm for both maximum and minimum die height (No change for clamp stroke)

Extended 100mm for both maximum and minimum die height (No change for clamp stroke)

Diameter changing capability to fit the mold (Standard diameter is 2.4"/60mm)

(Standard diameter is 4"/101.6mm)

Feature to prevent parts spread out at small and multi-cavity molding application.

(Note 1) the ejector force is limited

Contact MILACRON sales for the detail

Independent 3 outputs control (One for stationary platen side/Two for moveable platen side)

Package for both halves/Select thickness from either 5 or 10 mm.

Staubli Bayonet System/Magnetic

4 in's and 4 out's per side

4kW 2 plugs/2chx4 plugs

4kW 2 plugs/4chx8plugs

200v/3Ph/30A x 4 plugs

4 recepticals @ 3 amp each

Red colored with selectable blinking/no blinking. Mounted on clamp top cover

Three or four different colors with selectable flashing/no flashing. Mounted on clamp top cover

16MB memory card for 150 molding condition files storage and screen dump capability

Loud sound type

Rubber type

Emergency stop button

For main disconnect. Sensitivity 100mA

Electric type automatic lubrication system for periodical lubrication to maintain the machine preciseness for long life.

Grease cartridge allows easy refill. Grease shortage or tube disconnection can be detected by valve switch.

Specially developed high performance grease for central lubrication (1 or 6 units)

Fuse set for control unit and heater

For painting repair (200cc can)

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Key Std: Standard feature � Option with retrofitting capability � Option with no retrofitting capability

Note 1) the retrofit option after the machine shipment requires additional construction and tuning feeNote 2) 17i/33i Total power including external outlet and mold heater must be below 30A (10kW) 55i /330i Total power including external outlet and mold heater must be below 60A (20kW)

STANDARD FEATURES


All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If yourequire more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data.Due to continual improvements, specifications are subject to change without notice.

Milacron Market ing Company P las t ics Technologies Group-Headquar ters4165 Hal facre Road Batavia, OH 45103 Te l . (513) 536-2452 Fax (513) 536-2321 p las t ics .mi lacron.com

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