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• 9� ffi R -;j- Machine Dimensions
ü
Model A B C D E F G H
1000JSe 2524 2374 2816
1300JSe 2805 2620 2957
1600JSe 3162 2920 3162
1850JSe 3315 3070 3217
2100JSe 3370 3125 3409
2550JSe 3800 3440 3770
2850JSe 3950 3590 3880
3350JSe 4136 3796 3965
4000JSe 4475 4375 4185
4043 5050 9913 3355 3134
4543 5765 11232 3450 3384
5003 5564 12286 3705 3629
5283 5564 12566 3705 3784
5683 5544 12576 3652 3984
6055 6650 13569 3776 4500
6485 7048 14360 3604 4620
7125 9827 18481 4168 4876
7770 10702 19441 4306 5242
..-
..-
(/) ...,
1000-4000JSe m:*: ffl!iBJ ff llijmiJJ '1i �it>.tm m Ultra Large-sized Servo-driven Two-platen lnjection Moulding Machine
•• ....... .........
••a1ttuUa••
.......
,. •••••••• .e.
VOSS 2000 INGENIERIA PLASTICA ROSARIO S.ADISTRIBUIDOR ARGENTINATel: + 54 0341 5184400 [email protected] www.inyectorascosmos.com
tifrn- "�" �ti§�)i5 GREENLINE Green up your life
• 1� fffi ffi � Main features
,_, Direct clamping mechanism with high resolution pressure transducer, ensures the accuracy of clamping force
,_, Large tie-bars clearance, large mould thickness range and long opening stroke
,_, AC servo motor grants machine stability under low-speed movement
,_, Excellent product weight repeatability, even under low-speed and long holding pressure time condition
,_, Original European imported control system specified far injection moulding machine
1 1 1 1
• B & R ti ffilj � � B&R Control System
••• ••• ••••• ••••• ••••• • •••••
�.co•é�-1)·,!:l,�,!¡ �e)j)�OJ�-��
c-' ,¡:. .,. � °' j� • � � "'."
-l'[email protected]&.tJm.;jsi!iili Display on iPad
1 1 •
• •
1000-4000J8e
iB=*: � 16J Dll�zdl i'itiit>tfflffl. Ultra Large-sized Servo-driven Two-platen lnjection Moulding Machine
�ftf:&J.)Jíffi Software & Functions
•�mo��••fi�Mmm�••European imported from B&R Automation, professional control system for injection mouldingmachine
10.4" TFT�@��.ml.¡f-M 10.4" TFT colour LCD display
1!11fHU/f�fltff, ;J�PJlÉI Program sequence by codes or diagram, clear and easy to understand
�p¡;y� El3�mifiW:l�:±l Free output programmed by user
*tt���*· �Pm��*��mmÁ���*tt&*tt���ttm Parameter change logging, user can know who change the data and the scope of data changed
�mt�!l.itytt�*' Mli-Mllff��,'.iE·li Quality control statistical process data, proves the stability of machine
� i;/JiPaJ'\j¡g/JíPIDytt Auto-tune temperature control PID value
.tUl.ytti:iT�*,:,u:&:�, ttf'Y*irn'i::ffl� �ifffl Mould data can save on USB memory and copy to another injection machine
¡g�� �lí�m$xf*:gi!f�P � El3�-íffHüJttP.12s:&fHüJatfaJj!\l.�;t-JLH�@ioo.ml.¡f-, !1r�ma��rc.<i & ��ffl ff � mtit:11H�·, .ml_¡f-p;¡ :g� * $J--íf$ faJ Jli!iro!1rfi<�ffi '5!.
¡g�� facilitates the customer to see exactly the same screen, check the instan! status of machine and get the quality report from the machine from any place at any time
$ fi!i ii 1lr x * .ml. ¡f. Multi-languages text display
�fij- "�" ��§�)i5 GREENLINE Green up your lite
1 ���,1JiSti.t Patented design
�_ij¡�r�t1J (�t1J-%, ZL 200420083893.2) 7'lfHffil:1.1:1$1ifft.Ml n�,
•ft•��&�ff--��mm�n���- -� tt��o
•�ffMM��M*$. 1ia�m�•a�•��- ����•
a��M. �ff���•a. �����������•,
Our Patent design of even-circular distributed with 6 cylindersfar high-pressure direct hydraulic clamping.
• Platen movement and high-pressure clamping are implementedby two individual structures that with higher process stability.
• Circular pattern high-pressure cylinders can directly apply theforce to the mould that effectively
ominimize the mould platen -:P$.11ari!-tfl .. ., ... ·-· V deformation, better
--··-·-.__. ___ ..,. _ _._ ·--............ ._ _____ , __ .,. --º·--·--·-·-.. .._ . .._ ___ _
�ffi���t1Jfil� Patent Certificate
protection to processing mould and enhance high quality moulding .
-------------------------------------------------------------------
1���-. �-ñ�ii�� No need Íhe mould ... ádjustment, quick setup the clam 1ng force
---------------------------------------------------------------.
lttii�-Quic mould change function
• 19c� �tl:cJJfig. :k ;;id1U��tl B1 isJ
• Quick mould change function, which greatly shorten the changeover time
-------------------------------------------------------------------------
'iUl!!llBH.!!111
•••••n
National Energy Saving Grade #1IMM
1 i5ímtFii Energy Saving and Environmental Protection
• 50JSe* J1Lí�;j:Jl*ffii5J��* trc�c:I:. i,fjg-_i:l:!aHti1J 00 *-W. i,fjgf,i;;.t• The injection moulding machine special far 50JSe Series adopts the servo system configuration
in each level, energy saving class complied with National Energy Saving Grade #1
1000-4000J e
ffl��1i;JfflUl&iJJ¡Jijtfiit5tffl*11. Ultra Large-sized Servo-driven Two-platen lnjection Mou1ding Machine
1 i5ím50%Energy saving
��trc�•�*trcmm•:1.1:1:;;tt�%�� Energy saving by over 50% in average as comparing with traditional fixed displacement pump system
100
80
60
40
20
---------------------------------- .
1 ljffl!tfA�ttJ 9.Jew structure on inJect1on unit
n�•�- ••&. � ttff�ffi�M8n� Compact structure with light weight and robustness injection unit
•----------------------------------------------------------
ltm•ñ;t •. �� High precision and stable clamping force
=•m�•m�*�- •�. �••m�•�1t. • ttff. -��••ma. ���••••, Thanks the J-series two-platen machine design with high precision clamping force, stability, repeatability, good force linearization ali can provide better mould protection and minimize product weight variation.
3080
2800
2520
2240
1960
1680
1400
1120
840
560
280
.... '),�
'o�
.... �
A I 196:2800)
'1, .... � ,<o�
":,� !é!l'i!E::l:J (Ba,) Systcm prcssurc( Bar)
. ------------------------------------------------------------------------1 ��11J�milff Jl
Extreme high roducts weight re eatability
;t=&��ltU ��-ffi-. ••�-i��1J1r-f-* z.li
Outstanding product weight repeatability with deviation less than 0.5%.
�fij- "�" ��§�)i5 GREENLINE Green up your lite
• � il 1� � � Standard Configuration
).Í �1 � li lnjection Unit
'!, 51Mrr��-=r-R
.. ., Mf}tlifi:ff� - - - - - --
'!, $�U.x:s.Uf+5EE1*'If
.,_, �M�l!M�Jf.Jfig
------
t!I Míl.§.f$ tl:Hi�tlW100mm
,_, 14%íM1?�
f!, MPf6ltiJ1?�
,., Mf}ifilíil�xtjij;(¡¡:I:
.. ., M�t&�§�M�;jtij
'!, sJ#M>t�MJf.Jfig
.. ., § M5l14Jf.Jfig
'!, ;1]Q7&ff/�tJJ1*
,., §MtiMB�:i:
� Míl.13.X't$ifol!i1>�:i:
,_, 14%í5114 � ;,� !IJ 7)(
'!, 1 o $9:51 Ml! Ji'.l;fl If � /li1J
,., 1 O $9:1:iff ff :tJ ll I.f � ¡¡¡,J
'!I 5 $9:��${3!1lI.f�/lilJ
,., s K'f'f ff ff :ti 1l If � /li1J
'!I MB�M�$ililff�;ff];�
'!, lnjection stroke controlled by transducer
"., Proximity sensor for carriage
� Single-flight screw + Screw tip mixer
r:, Regenerative circuit on injection
f!I Nozzle protrude out mould mounting surface 100mm
r..,, Barrel protection cover
� Nozzle protection cover
r..,, Diagonal layout of carriage cylinders
'!, Anti-drooling function
r..,, Automatic detection of injection failure
� Screw cold start prevention
r:; Auto purging function
� Heater on/off switch
r"' Powered carriage swing out device
� Nozzle center adjustment device
r"' Feeding throat cooling water
� 1 O stages closed loop injection speed control
,. 1 O stages closed loop hold pressure control
,:, 5 stages closed loop metering control
,_, 5 stages closed loop back pressure control
� Manual operated centralized lubrication grease
iJj m � • Clamping Unit
,., ��*�lHt-.JtMltJl�
"" tMlrr�il.t��ürf}1t�ff
� 1u+rr��-=r-R
"., 7i::�ifoltlt¡1¡�
r., §iq¡;ffj¡�*#t
':, tlJ,tfjfplf.Jfig
'!, �f�TmttM1'Ftl� (TmtttfittffljJ9t�)
'" T�ffHlt.&+iilltUL
'!I tl¡j;_J��m/lt.& (1300-4000JSe)
':, fftl 4 $9:l!/t, fff¡ifol!i1>
� -g-tl 4 $9:l!Jt, fff¡ifol!i1>
.. ., Tmüt 2 $9:l!/t, fff¡ifol!i1>
'!, Im� 2 $9:l!/t, fff¡ifol!i1>
r., Patented clamping machanism
r..,, Clamping stroke controlled by non-contact absolute position transducer
r., Ejector stroke controlled by transducer
r..,, No mould adjustment mechanism
r., Automatic lubrication system
,_, Mould protection function
r., Ejector modes selection (Maximum 9 ejector rods)
r.., T slot mould platen
r., Moulding area safety pedal (1300-4000JSe)
r:, 4 stages clamping speed, pressure adjustment
r., 4 stages opening speed, pressure adjustment
... ., 2 stages ejector forward speed, pressure adjustment
'!, 2 stages ejector backward speed, pressure adjustment
1000-4000J e
ffl��1i;JfflUl&iJJ¡Jijtfiit5tffl*11. Ultra Large-sized Servo-driven Two-platen lnjection Mou1ding Machine
� J3i � � Hydraulic Unit
� ifilff���:i:
,_, ��tt1,�'/,f ff
,., Mtlt.&�m*ff:tlll;t-
,., %lifilü;J$ff&��t&W
� Mf}$iolf!Jl
,_, ifil;.lffi.Jm.-¡f-t&W
'!I 5fiJ!�ifilÜLt&W &$1:;ff:t& W
'!, High efficiency energy saving servo-motor
"., Paralleled movement of ejection or core pulling during mould open
'!, Hydraulic safety device
r..,, Plasticizing proportional back pressure
'!, Two sets core pulling device at movable platen
,.., Return line filtering device with blocking alarm
� Carriage check valve
... ., Hydraulic oil temperature panel display and limits alarms
� Lubrication oil low level and low-pressure alarms
e �;fü��i! IJ B&R5.HtttUJ.fflt�/liU*t.Jf � European imported system specified for IMM from B&R
-:, 10.4"(TFT)Jl1�@-*�ttm��-¡f-m ':, 10.4" TFT LCD screen and membrane keyboard
� �!l'&PIDMJi;.lffi.)t�¡¡¡,J '!, Processor PID temperature control
' 14 fcí1:*;.lffi.& fUOAAJf.Jfig ,_, Barrel temperature hold or pre-heat function
-:, SJ#ffl!�iJllJ�:i: '!, Screw rotating speed monitoring device
':- MffJ, {�J�, �ijJ_ '/,f�i:flli�/li'J ""' Closed loop control on injection, holding, plasticizing and backpressure
r., § f}]�-¡f-¡I&� r., Automatic fault detection and display
,., Jj_x� Ut!{Jf.Jfjg r., Production counter
� Fo�-�ttm
-:, 380V 50Hz��
r., Emergency button on non-operator side
,.., 380V 50Hz voltage
'!I 1 tJl 220V 3:¡:L�Jf.Jfigf¡líJ:110A(:±l 1Jtl�) r., 220V 10A socket X 1 set (Not for export market)
r..,, 2 tJl 380V 16Affi � -:, 380V 16A socket X 2 sets
� 1 tJl 380V 32Affi�
� l?!lt,& �li\!l1:*�
-:, �¡¡¡ij*t.Jf SPC t.Jf!tJJJfig
-:, cJtHt 100 �tlJ,!$-t!{. USB t-t{fij�
,., ffi:11/,j tltm �}l IJ 1* �
� 380V 32A socket X 1 set
':, Electrical safety interlock
'!, Four levels password protection
'""' SPC quality control
� Real time curve display
,.., 100 sets of mould data storage, optional with USB memory
� Robot interface
!t 'E Others
� 7)(f�trnm
,_, MB=HHf'�
� 9 sets water regulating valves
-:, lnjection unit fixed safety guard
�fij- "�" ��§�)i5 GREENLINE Green up your lite
• �f � � Specifications
1000-4000J e
ffl��1i;JfflUl&iJJ¡Jijtfiit5tffl*11. Ultra Large-sized Servo-driven Two-platen lnjection Mou1ding Machine
� §l ltem 1 000JSe 1300JSe 1600JSe 1850JSe 21 00JSe 2550JSe 2850JSe 3350JSe 4000JSe
M!lll:ii(PS)
Screw diameter
Theoretical shot volume
Shot weight (PS)
mm 100 110 125 110 125 140 125 135 145 135 145 160 135 145 160 140 160 180 160 180 200 180 200 225 215 240 260
cm' 3848 4657 6013 5702 7363 9236 7915 9232 10651 9232 10651 12969 9232 10651 12969 11238 14678 18576 15281 19340 23876 22902 28274 35785 45381 56775 69021
g 3464 4191 5412 5132 6627 8313 7124 8309 9586 8309 9586 11672 8309 9586 11672 10114 13210 16719 13753 17406 21489 20612 25447 32206 40843 51097 62119
�ff*i-ªt:t Length/Diameter ratio UD 22.3 20.0 17.7 21.6 20.0 18.5 23.0 21.1 19.7 21.1 19.7 17.8 21.1 19.7 17.8 24.9 22.0 19.5 23.0 20.7 18.4 22.2 20.0 18.2 21.7 22.0 20.0
M!lll:ff;tJ(�ffff\:i!) lnjection pressure(high pressure and low speed) MPa 215 178 138 240 185 148 224 192 166 192 166 137 192 166 137 228 174 138 208 165 133 194 157 124 136 160 161
M!lll:ff;tJ(ff\;ff�i!) lnjection pressure(low pressure and high speed) MPa 156 129 100 183 142 113 174 149 129 149 129 106 149 129 106 170 130 103 164 130 105 159 128 101 111 127 129
M!lll:i!$.(�ffff\:i!) lnjection rate(high pressure and low speed) cm'/sec 671 812 1048 804 1038 1302 1074 1253 1445 1253 1445 1760 1253 1445 1760 1155 1508 1909 1262 1597 1972 1823 2251 2849 2601 3118 3580
M!lll:i!$.(ff\;ff�i!) lnjection rate (low pressure and high speed) cm'isec 925 1119 1445 1053 1360 1706 1386 1617 1865 1617 1865 2271 1617 1865 2271 1548 2021 2558 1602 2028 2503 2225 2748 3477 3175 3905 4478
:i:g!ll):$.(PS) Plasticizing capacity (PS) kg/hr 334 425 554 388 550 670 578 716 850 684 812 929 684 812 929 481 680 873 628 830 1013 782 933 1185 1167 1454 1187
lnjection stroke
Screw speed
lnjection unit force
Carriage stroke
Clamping force
:fHJ;tJ (�fülllffil?HU Opening force
:fH!t;tJ (fHlilllffil:ff{J) Opening force
tU.& ik :k fsJ �e
?Hlfi�
�ttfsJ�
:m: 1 MUl .R ""1
iHHt
lMt;tJ
lMttt
-'fFcJWl(©:i.W.6)
3:.�iziJjJ$
�;ffffjJ
1m:m�
Etl,1!.1,JjJ$
�:i:
Max. daylight
Clamping stroke
Distance between tie bars
Min. mould dimension
Mould thickness range
Ejector force
Ejector stroke
No. of ejector pins
Dry cycle (Euromap 6)
Major motor
System pressure
No. of heater zones
Heater input power
Net weight
Oil filling capacity
·*0��oo���**tt��n. �1'�rr��
mm
rpm
Ton
mm
Ton
Ton
Ton
mm
mm
mm
mm
mm
Ton
mm
unit
s
kW
MPa
unit
kW
Ton
L
490
115
20.0
950
1000
106.1
34.7
2400
1200-1800
1210 X 1060
840X740
600-1200
21.5
300
21
5.7
56.5+37.7+11
17.5, 22.1
5+1
56
37
1800
• We are always working on improvement and reserve the right to change design and specifications without prior notice
600
105
20.0
1000
1300
139.6
42.9
2800
1500-2200
1410X 1260
980X880
600-1300
25.0
350
29
6.8
46.1+37.7X2+11
17.5, 22.6
5+1
87
55
2300
645
110
29.5
1050
1600
166.5
48.2
3100
1700-2400
1560X 1410
1090X990
700-1400
36.0
350
29
7.5
56.5+46.1 X 2+11
17.5,21.3
5+1
90
80
3000
645
106
29.5
1100
1850
184.6
49.1
3200
1700-2450
1660 X 1560
1160X 1090
750-1500
36.0
400
33
8.6
98
56.5+46.1 X 2+11
17.5, 22.3
5+1
90
85
3000
645
106
29.5
1200
2100
233.8
50
3500
1800-2700
1850 X 1600
1295X 1120
800-1700
36.0
400
25
9.8
98
56.5+46.1 X 2+11
17.5, 22
5+1
90
100
3000
730
65
31.7
1330
2550
269.4
53.9
3600
1900-2800
1900X 1700
1330X 1190
800-1700
36.3
400
21
11.2
56 X 2+28.3 X 2+15
17.5,21.7
5+1
122.54
150
3200
760
60
31.7
1370
2850
300.3
53.9
3960
2080-3060
2000X 1800
1400 X 1260
900-1880
53.9
450
21
12.5
56 X 2+28.3 X 2+15
17.5, 20
5+1
132.99
190
3200
900
55
31.7
1550
3350
352.3
70.3
4160
2160-3160
2160X 1900
1510X 1330
1000-2000
61.8
550
29
13.2
56X2+36.7X3+15
17.5, 18.5
6+1
201.4
220
4000
1250 1255 1300
45
34
1770
4000
432.7
109.9
4370
40
2260-3270
2420X2020
1690X 1410
1100-2110
61.8
550
29
15.4
237.1 385.8
17.5, 19.5
6+1
228.6 240
280 300
6000 7200
�fij- "�" ��§�)i5 GREENLINE Green up your lite
· 11 ti/ 11 DI R ";j- PI aten I Nozzle Dimensions
--- -
1 'r
1 '
1' -� � 1y.1 . : '
¿ l!-,- •==
11"--
�fffi' Clamping stroke
······ ····•·····
••
� 36-M24
,v-
'-�� .......... . . -·--
r\o o�•• ·-. '>n., • • •
(-r·
�I��! 1"1 '
�¡¡ · l,,,ili 1
21' t k< �
1300JSe
Htñi Clampíng stroke
A
3350JSe
········ ···············•···········
········•·
1000-4000J e
ffl��1i;JfflUl&iJJ¡Jijtfiit5tffl*11. Ultra Large-sized Servo-driven Two-platen lnjection Mou1ding Machine
1600JSe
ttt!Dlfili (Clamping stroke)
4000JSe
2 27 t!Hlfifi.(Clamping stroke)
ange