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Part No. PC-315-6652 Oliver Street
Williamsport, PA 17701
TIO-540 SeriesStandard Cylinder Flange Crankcase Models
Lycoming Aircraft EnginesParts Catalog
LycomingReciprocating Engine Division/Subsidiary of Textron Inc.
652 Oliver StreetWilliamsport, PA 17701 U.S.A.
TECHNICALPUBLICATION REVISION
REVISION No.
PC-315-6A
ENGINE MODELTIO-540 Series
(Standard Cylinder)
PUBLICATION No.
PC-315-6
PUBLICATION DATE
October, 1991
The page(s) furnished herewith are intended to replace the correspondingpage(s) of the publication indicated above.
Remove I Insert
October, 1991 October, 1992
3-2, 3-3 3-2, 3-3
Part No. PC-315-6652 Oliver Street
Williamsport, PA 17701
TIO-540 SeriesStandard Cylinder Flange Crankcase Models
Lycoming Aircraft EnginesParts Catalog
Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
INTRODUCTION
This illustrated parts catalog contains a complete parts listing for the Textron Lycoming TIO-540 Series standardcylinder flange crankcase model aircraft engines.
Major assembly and sub-assembly parts of the engines are listed in the Group Assembly sections in the generalsequence of engine build up.
A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessaryduring overhaul.
The Numerical Index is provided for convenience in finding parts when only the part number is known.
Parts coverage of Vendor Accessories used on Textron Lycoming engines may be found in the appropriate Vendor'sParts Catalog. A list of addresses of where to obtain these publications appears in the latest edition of Service LetterNo. L114.
NOTE
The illustrations, pictures and drawings shown in this publication are typical of the subject matter they portray.
This catalog, when used in conjunction with the appropriate overhaul manual, shall be used for parts identificationonly. Under no circumstances shall this catalog be used as an assembly or installation document.
Any reference in this document to a suppliers/parts manufacturers' product, by name, trademark, part number orother description is solely for the purposes of identification and does not indicate or infer that Textron Lycoming ac-cepts responsibility for quality control and/or airworthiness of parts which do not pass through the Textron Lycomingquality control system.
All Textron Lycoming Reciprocating Engine Division publications will bearthe copyright notice © Textron Lycoming 1986, "All Rights Reserved",and all Textron Lycoming publications are to be considered copyrighted andmay not be reproduced without permission of the company.
SERVICE BULLETINS, INSTRUCTIONS AND LETTERS
Although the information contained in this parts catalog is up-to-date at time of publication, users are advised toprocure current information through all Textron Lycoming distributors or from the factory by subscription. Consultthe latest edition of Service Letter No. L114 for subscription information.
HOW TO ORDER PARTS
In ordering parts for your engine, observe the following instructions which will expedite shipment of correct partsrequired without delay.
a. Always specify the model and serial number of your engine.
b. Always specify Part Number, Nomenclature and quantity required.
i
Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENIGINES
TABLE OF CONTENTS
SECTION PAGE
Introduction ................................................................ iTable of Contents ......................................... ......................... ii-iiiOversize and Undersize Parts Listing.............................................................iv-v
1. CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCrankcase Assem bly ......................................................................... 1-1Oil Level Gages and Engine Mounting Brackets .................................................. 1-3Crankcase Related Parts ..................................................................... 1-5Crankshaft and Related Parts ................................................................ 1-7Camshaft and Related Parts ................................................................... 1-9Propeller Governor Drive Assembly .......................................................... 1-10Crankshaft and Fuel Pump Idler Gears ........................................................ 1-11Crankcase Attaching Parts ........................................ ......................... 1-13
2. ACCESSORY HOUSING AND RELATED PARTSAccessory Housing Assembly ....................................... .......................... 2-1Oil Pump Assembly and Accessory Housing Attaching Parts ....................................... 2-2Fuel Pum p Assemblies ....................................................................... 2-3Oil Filter Assembly and Oil Cooler Bypass Valve ................................................. 2-4Vacuum Pump Drive, Oil Cooler and Breather Fittings ............................................ 2-5Turbo Scavenge Pump and Hydraulic Pump Drives and Covers ..................................... 2-7
3. CYLINDER, PISTON AND VALVE TRAINConnecting Rods, Piston and Ring Assemblies .................................................. 3-1Cylinder Assembly ....................................................... ........ 3-3Valve A ssem bly ............................................................................. 3-5Cylinder Related Parts ....................................................................... 3-7Cylinder Head Drain Tubes, Intercylinder Cooling Baffles & Related Parts ........................... 3-9
4. IGNITION SYSTEMSingle Magnetos, Magneto Drives and Spark Plugs ........................... .................... 4-1
5. ELECTRICAL COMPONENTSAlternator Assemblies and Belts.......................Prestolite Starter Motor and Attaching Parts............Textron Lycoming Light Weight Starter Kit.............Alternator Mounting and Attaching Parts................Alternator Mounting and Attaching Parts................Alternator and Compressor Attaching Parts.............
............
............
............
............
............
.............. 5-1
.............. 5-3
.............. 5-5
.............. 5-7
.............. 5-9
.............5-11
6. OIL SUMP AND INDUCTION SYSTEMOil Sump Assembly and Oil Suction Screen ...........................Oil Sump Assembly and Oil Suction Screen...........................Intake Pipes and Air Inlet Housing..................................Fuel Injector, Fuel Manifolds and Injection Nozzle.....................Fuel Injector, Fuel Manifold, Injection Nozzles, Hoses & Attachments...
............. 6-1............. 6-3............. 6-5.............. 6-7............. 6-9
ii
Lycoming TIO540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TABLE OF CONTENTS (Cont.)
SECTION PAGE
6. OIL SUMP AND INDUCTION SYSTEM (Cont.)Fuel Hoses and Attaching Parts .............................................................. 6-11Injector Nozzle Vent Manifolds, Hoses and Attachments ........................................ 6-13Injector Nozzle Vent Manifolds, Hoses and Attachments ........................................ 6-15
7. TURBOCHARGER AND EXHAUST SYSTEMSExhaust Manifolds and Attachments .......................................................... 7-1Exhaust Manifolds, Bypass Valve and Attaching Parts ............................................ 7-3Turbocharger, Support Assembly and Exhaust Bypass Valve ....................................... 7-5Turbocharger, Supports, Brackets and Related Parts ............................................. 7-7Turbocharger Related and Attaching Parts......................................................7-9Turbocharger Related and Attaching Parts ................................................... 7-11Density Controllers and Related Parts.........................................................7-13Turbocharger Hoses, Fittings & Related Parts .................................................. 7-15Turbocharger Hoses, Tank Assy. and Related Parts ............................................. 7-17Turbocharger Hoses, Controller and Related Parts .............................................. 7-19Turbocharger Hoses, Tubes and Attaching Parts ................................................ 7-21
8. SERVICE KIT SECTION ................................. .................. 8-1
9. NUMERICAL INDEX ....................................................................... 9-1
iii
PART NO.
61681
66610
66670
66713
69260
69796
71903-A, -B
72057
72058
72060-S
72061-S
72062-S
72155-S
72897
73810
73857
74230
74241
74309
75656-S
75657-S
78443
79024-S
LW-10647
LW-11021
LW-11575
LW-11997
LW-12688
LW-13521
LW-13522
LW-13792
LW-13884
LW-13885
LW-15628
LW-16048
LW-19042
STD-1065
16T19468
DESCRIPTION
GUIDE
BUSHING
BUSHING
GUIDE
INSERT
DOWEL
BUSHING
SEAT
SEAT
BUSHING
BUSHING
BUSHING
BUSHING
GUIDE
BUSHING
RING
GUIDE
RING
BEARING
BUSHING
BUSHING
SEAL
BUSHING
DOWEL
BEARING
BEARING
SEAL
SEAT
BEARING
BEARING
SEAL
BEARING
BEARING
SEAL
BEARING
SEAT
DOWEL
SEAT
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Oversize and Undersize Parts Listing
OVERSIZE UNDERSIZE
P02 P05 P10 P15 P20 P30 P40 P50 M03 M06 M10.002 .005 .010 .015 .020 .030 .040 .050 .003 .006 .010
SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1256 FOR APPLICATION.
X I I Ix x I I I I
SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1256 FOR APPLICATION.
x I I ISEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1143 FOR APPLICATION.
X X X
X X X
X X X XX X X Xx x x x I
SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1142 FOR APPLICATION.
x x I I ISEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1256 FOR APPLICATION.
XX XX X X X
X X X
SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.
x x I I I IXx x XxX I X * X*
SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.
x I I I Ix Ix x
SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 1324 FOR APPLICATION.XI I I XI x
x I I XX I X X x xX xxX x Xx
iv
PART NO.
18A1939918A1944118D1939418E19396
DESCRIPTION
BEARINGBEARINGBEARINGBEARING
P02 P05 P10.002 .005 .010
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Oversize and Undersize Parts Listing (Cont.)
OVERSIZE
P15 P20.015 .020
xXX
x
P30 P40 P50.030 .040 .050
UNDERSIZE
M03 M06 M10.003 .006 .010
x Ix xX Ix XX Ix Xx Ix x
* Also available in P10 oversize.
In addition to the above, studs are available in P01, P02, P03, P05, P07, P10 & P12.
NOTE
When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper partnumber. For example, to order bearing LW-13884 in .003 undersize, order part number LW-13884-M3. Oversize code letter is "P" while undersizecode letter is "M". These letters are then followed by the number designating the size in thousandths of an inch.
v
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE ASSEMBLY
FIG.REF.
1
PARTNUMBER DESCRIPTION
1 LW-12030LW-11037
2 STD-5573 753024 667345 50-156 696797 38-13*
38-138 38-169 38-2210 31C-1211 31C-1312 110213 38-1514 STD-133915 6979616 LW-1064717 STD-51418 31C-14**
31C-16*19 7377220 65007
CRANKCASE ASSEMBLY (See note)CRANKCASE ASSEMBLY (See note)
DOWEL, 1/2 dia. x 11/16 long, hollowDOWEL, Crankcase thru studSTUD, 1/2-13 x 9-7/8 longSTUD, 1/2-13 x 1-7/8 longSTUD, 9/16-18 x 10-21/32 longSTUD, 3/8-16 x 1-5/8 longSTUD, 3/8-16 x 1-5/8 longSTUD, 3/8-16 x 2.00 longSTUD, 3/8-16 x 2-3/4 longSTUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 1-5/8 longPLUG, 1/8 pipe x 3/8 longSTUD, 3/8-16 x 1-7/8 longPLUG, 1/16-27 pipe, Allen headDOWEL, Crankshaft bearingDOWEL, Crankshaft bearingDOWEL, 5/16 dia. x 1/2 long
STUD, 5/16-18 x 1-3/4 longSTUD, 5/16-18 x 2.00 longNOZZLE ASSEMBLY, Piston coolingRETAINER, Shroud tube seal
0 Quantity Per AssemblyNA TIO-540 Standard
AAAAACEGH112221111
* Used if York compressor is installed.** Used with AN Governor.* Used with Woodward Governor.* Early crankcases used Item No. 20 Retainer, P/N 65007, installed in shroud tube bosses. Later crankcases are machined as a
product improvement to accept shroud tubes without retainers. This part is a service item only.
NOTE
This part not available as a service item. Refer to Service Kit Section 8 for applicable Crankcase Assy. andGovernor Stud Kit part number.
1-1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
-12
1
-20-1917
1
18
Figure 1. CRANKCASE ASSEMBLY
1-2
Lycoming Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPOIL LEVEL GAGES AND ENGINE MOUNTING BRACKETS
FIG. PARTREF. NUMBER DESCRIPTION
O Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH1 12221 1 1 1
LABA B C A A A A2
1 70457 GASKET, Oil filler extension2 75761 EXTENSION, Oil filler, long3 77527 EXTENSION, Oil filler, short
74313 EXTENSION, Oil filler, short (alternate)4 74065 "O" RING, Oil level gage (threaded top)5 72312 RING, Oil seal, 1.00 I.D. x 1/8 section (cam action)6 LW-14728 GAGE ASSY., Oil level (cam action)
LW-14732 GAGE ASSY., Oil level (cam action)LW-14774 GAGE ASSY., Oil level (threaded plug)
7 12A19770 BRACKET, Engine mounting (Dynafocal)12A19771 BRACKET, Engine mounting (Dynafocal)12A19770 BRACKET, Engine mounting (Dynafocal)70456* BRACKET, Engine mounting (Dynafocal)LW-12317* BRACKET, Engine mounting, lower (Dynafocal)
8 STD-33 WASHER, 3/8 plain9 STD-678 WASHER, 3/8 lock, internal teeth10 STD-596 NUT, 3/8-24 plain
* 30 angled mount with 1-3/8 dia. hole.
1-3
4
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CAM ACTION TYPE
9
Figure 2. OIL LEVEL GAGES AND ENGINE MOUNTING BRACKETS
1-4
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE RELATED PARTS
FIG.REF.
3
PARTNUMBER DESCRIPTION
1 1028-B2 61084*4 68668*
77467*LW-11713*LW-18085 *
3 06E19769-1.254 778085 LW-11575
18E19396LW-11021LW-1604718D19394
6 LW-1388518A19399LW-1388418A19441
7 LW-15628**78443 **LW-13792 **LW-11997**
8 720759 7209110 7287711 7829012 15B21319
BALL, 11/16 diameterSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveSPRING, Oil pressure relief valveGASKET, 1-1/4 I.D. x 1-1/2 O.D. x 3/32 annularVALVE ASSY., Oil pressure relief, adjustableBEARING, CrankshaftBEARING, Crankshaft (alternate)BEARING, Crankshaft (alternate)BEARING, Crankshaft (alternate)BEARING, CrankshaftBEARING, Crankshaft, frontBEARING, Crankshaft, front (alternate)BEARING, Crankshaft, frontBEARING, Crankshaft, front (alternate)SEAL, Crankshaft oil, solidSEAL, Crankshaft oil, splitSEAL, Crankshaft oil, solidSEAL, Crankshaft oil, splitSEAL, Oil, 3/32 section x 15/32 I.D.RING, Oil seal, 23/64 I.D. x 7/64 dia.BODY, Hydraulic tappetPLUNGER ASSY., Hydraulic tappetSOCKET, Push rod, hydraulic tappet
O Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH1 12221111
LABABCAAAA
* Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment. Reference latest edition ofSSP-1776, Part 1 for spring identification.
** See latest edition of Service Instruction No. 1324 for application.
1-5
12
/
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
11
-7
4
Figure 3. CRANKCASE RELATED PARTS
1-6
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE IVIODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT AND RELATED PARTS
FIG. PARTREF. NUMBER
4DESCRIPTION
1 13F1777713F1777613E17676
2 13F1775213F1775113E17648
3 STD-12114 73810*5 60945
716406 756567 721558 756579 7902410 7206211 7206112 7206013 STD-106514 LW-19210**
LW-19227 **15 71903*16 76788**
72797 * *17 73648**
72965**18 LW-1482019 7190720 13S1964821 LW-1863822 STD-220923 77579
LW-12227LW-1260575030
24 72566
CRANKSHAFT AND COUNTERWEIGHT ASSEMBLYCRANKSHAFT AND COUNTERWEIGHT ASSEMBLYCRANKSHAFT AND COUNTERWEIGHT ASSEMBLY
CRANKSHAFT AND PLUG ASSEMBLYCRANKSHAFT AND PLUG ASSEMBLYCRANKSHAFT AND PLUG ASSEMBLY
PLUG, 2.00 dia. expansionBUSHING, Crankshaft dynamic counterweightPLUG, 1-1/4 dia.PLUG, 1-3/8 dia.BUSHING, Propeller flange, longBUSHING, Propeller flange, shortBUSHING, Propeller flange, indexingBUSHING, Propeller flange, indexing, longBUSHING, Propeller flange, longBUSHING, Propeller flange, shortBUSHING, Propeller flange, indexingDOWEL, Stepped, 5/16 x 1/4 dia. x 35/64 long
COUNTERWEIGHT ASSEMBLYCOUNTERWEIGHT ASSEMBLY
BUSHING, Dynamic counterweightROLLER, Dynamic counterweight, 6.3 orderROLLER, Dynamic counterweight, 6.3 orderROLLER, Dynamic counterweight, 5.1 orderROLLER, Dynamic counterweight, 5.1 orderRING, Internal retainingWASHER, Dynamic counterweight
GEAR, CrankshaftLOCKPLATE, Crankshaft gearBOLT, 5/16-24 x 1-3/4 long, hex. headSUPPORT ASSY., Starter ring gear, 12/14 pitchSUPPORT ASSY., Starter ring gear, 12/14 pitchSUPPORT ASSY., Starter ring gear, 12/14 pitchSUPPORT ASSY., Starter ring gear, 12/14 pitch
GEAR, Starter ring, 12/14 pitch
O Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH1 12 2 2 1 1 1 1
LABABCAAAA
***
*
4
See latest edition of Service Instruction No. 1142 for application.See latest edition of Service Instruction No. 1012 for application.See latest edition of Service Instruction No. 1143 for application.See latest edition of Service Bulletin No. 475 for application.Provision for 3.20:1 drive for alternator with no prop. de-icing.Provision for alternator and compressor drive.Alternator drive with electric de-icing for 3 bladed prop.Provision for 3.20:1 drive for alternator with prop. de-icing.
1-7
16
NO. 1CRAIKPIN
INDEX12
TIO-540CIAE1AGIAH1A
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
3
NO. 1CRANKPIN
INDEX \6
8
-15
157
8
TIO-540A1AA1B
NO. 1CRANKPIN
TIO-540A2AA2BA2C
INDEX9-
1
6
Figure 4. CRANKSHAFT AND RELATED PARTS
1-8
1 LW-193402 761183 761554 LW-186675 MS16625-1081
4
5
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANK(CASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCAMSHAFT AND RELATED PARTS
0 Quantity Per AssemblyNFIG.
REF.5
PARTNUMBER
TIO-540 StandardDESCRIPTION A
CAMSHAFT ASSEMBLYSPACER, Tachometer shaft centering
SHAFT ASSY., TachometerPIN, 3/16 dia. x 2-21/64 long
RING, Internal retaining
A AAAAACEGH1 12 2 2 1 1 1 1
LABABCAAAA
Figure 5. CAMSHAFT AND RELATED PARTS
1-9
1 703892 703843 703884 STD-7375 73249
73250732517325201L21418
6 704557 LW-138968 720539 7237810 STD-35
STD-3511 STD-47512 STD-1410
12 /
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPPROPELLER GOVERNOR DRIVE ASSEMBLY
FIG.REF.
6
PARTNUMBER DESCRIPTION
GEAR, Propeller governor drivenSHAFT, Propeller governor idler gearGEAR, Propeller governor idlerKEY, 3/32 x 1/2, WoodruffWASHER, ThrustWASHER, ThrustWASHER, ThrustWASHER, ThrustWASHER, ThrustGASKET, 25/32 I.D. x 1-1/8 O.D. x 1/32 to 3/64 thickPLUG, 3/4-16 hex. hd.GASKET, GovernorCOVER, Governor driveWASHER, 5/16 plain (Woodward Governor)WASHER, 5/16 plain (AN Governor)WASHER, 5/16 lock, internal teethNUT, 5/16-18 plain
1
O Quantity Per AssemblyN
TIO-540 StandardAAAAAC EGH
1 2221 1 1 1LABABCAAAA
10-
9
8-
4
Figure 6. PROPELLER GOVERNOR DRIVE ASSEMBLY
1-10
Lycoming Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKSHAFT AND FUEL PUMP IDLER GEARS
O Quantity Per AssemblyNFIG.
REF.7
PARTNUMBER
TIO-540 StandardDESCRIPTION A
1 716682 675303 LW-137954 STD-21675 716646 773097 722468 704749 STD-173710 7166711 LW-25-0.6312 7297213 7296214 6916415 6915916 STD-177417 STD-213
GEAR ASSY., Crankshaft idler, plainBUSHING, Crankshaft idler gear
SHAFT, Crankshaft idler gearSCREW, 5/16-18 x 7/8 long, hex. hd. dr.GEAR ASSY., Fuel pump idler
BUSHING, Crankshaft idler gearSHAFT, Fuel pump idler gearWASHER, Fuel pump gear thrustRING, 37/64 dia. x 1/32 thick, external retainingLOCKPLATE, 1/4 bolt x 1-3/4 spacing (offset)SCREW, 1/4-20 x 5/8 long, hex. hd.SHAFTGEAR ASSY., Fuel pump drive
THRUST BUTTONGASKET, Fuel pump adapterADAPTER ASSY., Fuel pump drive
PIN, 1/8 dia. x 1/4 longSEAL, Oil, 3/4 I.D. x 1-3/8 O.D.
AAAAACEGH1 12221111
LABABCAAAA
1-11
1
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
1615
1
-13
Figure 7. CRANKSHAFT AND FUEL PUMP IDLER GEARS
1-12
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUPCRANKCASE ATTACHING PARTS
O Quantity Per AssemblyNFIG. PART
REF. NUMBER8
TIO-540 StandardDESCRIPTION A
A A AAAA1 1 2LA BA
AACEGH2 2 1 1 1 1BCAAAA
1 LW-25-1.502 LW-25-2.003 STD-84 608035 LW-25-1.886 LW-25-1.757 LW-25-1.138 STD-1609 STD-141110 LW-25S1.5011 STD-812 STD-140913 AN6-2114 STD-3315 STD-87216 AN6-34A17 STD-3318 STD-67819 STD-59620 7650521 STD-69222 STD-2823 LW-11866
BOLT, 1/4-20 x 1-1/2 long, hex. hd.BOLT, 1/4-20 x 2.00 long, hex. hd. (fuel manifold bracket)WASHER, 1/4 plainSTRAP, LiftingBOLT, 1/4-20 x 1-7/8 long, hex. hd.BOLT, 1/4-20 x 1-3/4 long, hex. hd.BOLT, 1/4-20 x 1-1/8 long, hex. hd.WASHER, 1/4 lock, internal teethNUT, 1/4-20 plainBOLT, 1/4-20 x 1-1/2 long, hex. hd. dr. endWASHER, 1/4 plain (max. 18)NUT, 1/4-20 slotted shearBOLT, 3/8-24 x 2-13/64 long, hex. hd. drilledWASHER, 3/8 plainNUT, 3/8-24 slottedBOLT, 3/8-24 x 3-37/64 long, hex. hd.WASHER, 3/8 plainWASHER, 3/8 lock, internal teethNUT, 3/8-24 plainBRACKET, Support, ignition harnessSCREW, 10-32 x 1/2 longWASHER, No. 10 plainNUT, Spacer, compressor bracket
1-13
41,3,8,9
1,3,8,9 6,8,9,11
3,7,8
17,23
17,18,19
16,17,18,19
1,9
16,17,23
3,7,81,3
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
,8,9
1,8,9
2,3,8,9
1,3,8,9 1,8,9
///0
20
5,8,9,11
10,11,12
Figure 8. CRANKCASE ATTACHING PARTS
1-14
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ACCESSORY HOUSING AND RELATED PARTSACCESSORY HOUSING ASSEMBLY
FIG. PARTREF. NUMBER
9DESCRIPTION
1 738182 78494
782073 31C-124 31CD-205 31C-216 31C-197 25C-218 1102
GASKET, Accessory housingHOUSING ASSY., AccessoryHOUSING ASSY., Accessory
STUD, 5/16-18 x 1-1/2 longSTUD, 5/16-18 x 2-1/2 longSTUD, 5/16-18 x 2-5/8 longSTUD, 5/16-18 x 2-3/8 longSTUD, 1/4-20 x 2-5/8 longPLUG, 1/8 pipe x 3/8 long, socket
O Quantity Per AssemblyNA TIO-540 Standard
AAAAACEGH1 112221111
LABABCAAAA1
434442
Figure 9. ACCESSORY HOUSING ASSEMBLY
2-1
FIG.REF.10
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ACCESSORY HOUSING AND RELATED PARTSOIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS
PARTNUMBER
0N
ADESCRIPTION
1 752872 603293 STD-7144 STD-13395 767846 612977 612988 STD-359 STD-142010 LW-1426011 STD-812 STD-16013 LW-25-0.9414 LW-25-1.1315 LW-25-1.88
BODY ASSY., Oil pumpSHAFT, Oil pump idlerPIN, 1/8 dia. x 1.00 long, cotterPLUG, 1/16-27 NPT, Allen head
SHAFT, Oil pump driveIMPELLER, Oil pump, drivingIMPELLER, Oil pump, drivenWASHER, 5/16 plainNUT, 5/16-18 slottedSEAL, Tachometer drive, oilWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 15/16 long, hex. headBOLT, 1/4-20 x 1-1/8 long, hex. headBOLT, 1/4-20 x 1-7/8 long, hex. head
LL
TIO-540 Standard
IA AIAIA C EIGIH12221111BABCAAAA
5
o
Figure 10. OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS
2-2
1 LW-107992 LW-139173 LW-139094 764225 MS20822-6-86 789937 02A213828 02A213809 STD-3510 STD-47511 STD-1410
6
10
1 1
Lycomlng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ACCESSORY HOUSING AND RELATED PARTSFUEL PUMP ASSEMBLIES
FIG. PARTREF. IIUMBER
11DESCRIPTION
0 Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH
L 112221111LABABCAAAA
SPACER, Fuel pump, insulatingPUMP ASSEMBLY, Fuel
PUMP, Fuel (RG-9080-J4A) (clockwise rotation)ELBOW, Fuel pumpELBOW, 3/8 flared tube to 1/2 NPT, 90
PUMP, Fuel (RG-17980) (clockwise rotation)NIPPLE, Fuel pump ventELBOW, 1/8 NPT to 3/16 tubeWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16-18 plain
Figure 11. FUEL PUMP ASSEMBLIES
2-3
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ACCESSORY HOUSING AND RELATED PARTSOIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE
FIG.REF.12
PARTNUMBER
0N
A
Quantity Per Assembly
TIO-540 StandardDESCRIPTION
1 LW-127952 778533 778524 STD-85 STD-1606 STD-14117 STD-18568 53E196009 7651010 25C-1011 54D19625
54D19626*
GASKET, Oil filter adapter (see Note)OIL FILTER HOUSING ASSY. (see Note)OIL FILTER BASE ASSY. (see Note)WASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainSCREW, 1/4-20 x 1.00 long, hex. hd. self-lockingVALVE ASSY., Temp. control, oil cooler bypass
GASKET, Valve assemblySTUD, 1/4-20 x 1-1/4 longOIL FILTER, Textron (short with stud) (see Note)OIL FILTER, Textron (long with stud) (see Note)
AAAAACEGHL 1 2 2 2 1 1 1 1
LABABCAAAA
* Long filter is used where engine airframe clearance permits.
NOTE
Reference latest edition of SSP-885 for oil filter kits and replacement filters.
Figure 12. OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE
2-4
Lycomlng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ACCESSORY HOUSING AND RELATED PARTSVACUUM PUMP DRIVE, OIL COOLER AND BREATHER FITTINGS
FIG.REF.
13
PARTNUMBER DESCRIPTION
1 611832 675363 STD-17744 06A199565 729746 715967 83138 604309 STD-810 STD-16011 STD-141112 MS20823-8D13 06E19769-0.6314 6241715 STD-784
STD-78416 71651
GASKET, Accessory adapterADAPTER ASSY., Vacuum pump
DOWEL, 1/8 dia. x 1/4 longOIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/16 wide
GEAR ASSY., Vacuum pump drivenWASHER, Accessory driven gearGASKET, Vacuum pumpCOVER, Vacuum pumpWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainELBOW, 1/2 flared tube & 3/8 NPT, 450GASKET, 7/8 O.D. x 5/8 I.D. x 3/32 annularPLUG, Oil cooler bypassPLUG 3/8-18 NPT (assemble in inlet boss)PLUG, 3/8-18 NPT (assemble in inlet & outlet bosses)FITTING, Breather (assemble in accessory housing)
O Quantity Per Assembly
A TIO-540 StandardAAAAACEGH
1 12221111LABABCAAAA
2-5
1
Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
5
14
15
1
-2
4
co
Figure 13. VACUUM PUMP DRIVE, OIL COOLER AND BREATHER FITTINGS
2-6
9
LycomIng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
2
3,16
2!
30
2118
19
Figure 14. TURBO SCAVENGE PUMP AND HYDRAULIC PUMP DRIVES AND COVERS
2-8
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CYLINDER, PISTON AND VALVE TRAINCONNECTING RODS, PISTONS & RING ASSEMBLIES
FIG.REF.
15
PARTNUMBER DESCRIPTION
1 LW-11750LW-19332S
2 LW-139233 LW-12596
750614 LW-121865 LW-13521
LW-16048LW-1352274309LW-14954
6 7508975413LW-10545
7 LW-14078LW-14077 *
8 60828LW-11775
9 7424110 73857
CONNECTING ROD ASSEMBLYCONNECTING ROD ASSEMBLY
BUSHING, Connecting rod, upperBOLT, Connecting rodBOLT, Connecting rodNUT, Connecting rod bolt
BEARING, Connecting rodBEARING, Connecting rod (alternate)BEARING, Connecting rod (alternate)BEARING, Connecting rodBEARING, Connecting rod (alternate)PISTON, Compression ratio 8.50:1PISTON, Compression ratio 7.00:1PISTON, Compression ratio 7.30:1PIN, PistonPIN, PistonPLUG, Piston pinPLUG, Piston pin (piloted) See NoteRING, Piston, top compressionRING, Piston, oil regulating (expander type)
0 Quantity Per AssemblyN
TIO-540 StandardA
A A A A AC EGH1 12221 1 1 1
LA BA B C A A A A
* Used with piloted plug P/N LW-11775.
NOTE
These piston pin plugs are interchangeable in complete engine sets only with piloted Piston Pin P/N LW-14077.
3-1
3
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
4
8-10-
9
m
Figure 15. CONNECTING RODS, PISTONS & RING ASSEMBLIES
3-2
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CYLINDER, PISTON AND VALVE TRAINCYLINDER ASSEMBLY
FIG. PARTREF. NUMBER
16DESCRIPTION
1 LW-13533LW-13447LW-12433
2 LW-12688LW-1904272057
3 16T1946872058
4 6671361681
5 7583874230
6 692607 31C-108 31C-129 25C-910 6667011 6661012 MS20823-6D13 7270614 STD-187215 7515116 7515217 7516418 STD-135319 1102
CYLINDER AND HEAD ASSEMBLY (See Note 1)CYLINDER AND HEAD ASSEMBLYCYLINDER AND HEAD ASSEMBLY (See Note 1)
SEAT, Intake valve (See Note 2)SEAT, Intake valveSEAT, Intake valveSEAT, Exhaust valveSEAT, Exhaust valveGUIDE, Valve intakeGUIDE, Valve intakeGUIDE, Valve exhaustGUIDE, Valve exhaustINSERT, Spark plug, 18-1.5 MM (long reach)STUD, 5/16-18 x 1-1/4 longSTUD, 5/16-18 x 1-1 2 longSTUD, 1/4-20 x 1-1/8 longBUSHING, Rocker shaftBUSHING, Rocker shaftELBOW, 3/8 Flared tube, 1/4 pipe threadINSERT, Hell-coil, 1/4-20 NC x 3/8 long, self-lockINSERT, Heli-coil, taper pipe threadSTABILIZER, Cylinder head fins, 11 teethSTABILIZER, Cylinder head fins, 7 teethSTABILIZER, Cylinder head fins, 13 teethINSERT, 10-24 x 3/8 Heli-coil
PLUG, 1/8-27 NPT Allen (assemble in cylinder heads)
O Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH
L 1 12221111LABABCAAAA
NOTE 1
This part is no longer available for TIO-540-A1A, -A1B, -A2A, -A2B and -A2C. Use Cylinder and Head Assy.Part No. LW-13447 when ordering a replacement.
NOTE 2
This seat is a component part of Cylinder and Head Assy. Part No. LW-13533. Order Seat Part No. LW-19042if Cylinder and Head Assy. Part No. LW-13533 has been replaced by Part No. LW-13447.
Revised October, 1992 3-3
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Figure 16. CYLINDER ASSEMBLY
3-4
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CYLINDER, PISTON AND VALVE TRAINVALVE ASSEMBLY
ON
Quantity Per AssemblyFIG.REF.
17
PARTNUMBER DESCRIPTION
TIO-540 StandardAAAAACEGH
L 1 12221111LABABCAAAA
1 LW-1362273938
2 LW-16740LW-19001
3 LW-13322LW-13323
4 LW-1332165441
5 69532LW-10077
6 LW-164757 LW-11796
LW-118008 LW-11797
LW-117959 72050
6000910 17C2119111 17C19386
6238812 110213 MS20823-3*14 7225515 7225716 LW-1148517 LW-13077
LW-1499518 6672819 6150320 LW-1866121 7031022 LW-1227223 STD-1411
VALVE, IntakeVALVE, IntakeVALVE, Exhaust (rotator type)VALVE, Exhaust (rotator type)SEAT, Valve spring, lower exhaustSEAT, Valve spring, lower exhaustSEAT, Valve spring, lower intakeSEAT, Valve spring, lower intakeSEAT, Valve spring, upper intakeSEAT, Valve spring, upper intakeSEAT, Valve spring, upper exhaust (rotator type)SPRING, Valve, outerSPRING, Valve, outerSPRING, Valve, innerSPRING, Valve, innerKEY, Valve, intakeKEY, Valve, intakeKEY, Valve, exhaust (rotator type)CAP, Valve stem, exhaust (rotator type)CAP, Valve stemPLUG, 1/8 pipe x 3/8 longELBOW, 1/8 NPT to 3/16 tube, 45SHROUD TUBE ASSY., Push rod, intakeSHROUD TUBE ASSY., Push rod, exhaustTUBE, Push rod shroudSPRING, Shroud tubeSPRING, Shroud tubeWASHER, 25/32 I.D. x 1-1/4 O.D. x 1/32 thick (24 max.)SLEEVE, Shroud tube sealSEAL, Shroud tube, 5/16 wideSEAL, Shroud tube, 23/32 I.D. x 1/8 dia. sectionLOCKPLATE, Shroud tubeNUT, 1/4-20 plain
* Assemble in No. 5 cylinder.
3-5
2018
Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
7
15,16
2019
3
-8
0
5
9
17
m
112
Figure 17. VALVE ASSEMBLY
3-6
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CYLINDER, PISTON AND VALVE TRAINCYLINDER RELATED PARTS
FIG.REF.18
PARTNUMBER DESCRIPTION
1 73434*15F19957-35 *15F19957-36 *73437 *15F19957-55 *73456 *15F19957-57*15F19957-58 *73556 *73557 *73555 *15F21362-24 *73446 *73445 *15F19957-47 *73448 *73546 *73547 *73548 *73545 *
2 714813 695314 711335 711346 71549**7 726268 17F211869 7438910 17F2119011 LW-1258812 17F1935313 7463714 LW-1379015 LW-12892
ROD ASSY., Push (total of 12 required)ROD ASSY., Push (total of 12 required)ROD ASSY., Push (total of 12 required)ROD ASSY., Push (total of 12 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, intake (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)ROD ASSY., Push, exhaust (total of 6 required)RING, Oil seal, 3/32 dia. section x 4-27/32 I.D.PLATE, Cylinder hold down nutNUT, 1/2-20 NF-3, cylinder hold downNUT, 3/8-24 NF-3, cylinder hold downWASHER, Valve rocker, thrustSHAFT, Valve rockerROCKER ASSY., Intake valve
BUSHING, Valve rockerROCKER ASSY., Exhaust valve
BUSHING, Valve rockerROCKER ASSY., Valve
BUSHING, Valve rockerSHAFT, Valve rockerTHRUST BUTTON, Rocker shaft
O Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH1 1 2 2 2 1 1 1 1
LABABCAAAA
* See latest edition of Textron Lycoming Service Instruction No. 1060 for complete push rod application.** See latest edition of Service Bulletin No. 225 for complete Service application.
3-7
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
1 7
-153
2
3
-12
Figure 18. CYLINDER RELATED PARTS
3-8
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
CYLINDER, PISTON AND VALVE TRAINCYLINDER HEAD DRAIN TUBES, INTERCYLINDER COOLING BAFFLES AND RELATED PARTS
ON
Quantity Per AssemblyFIG. PARTREF. NUMBER
19DESCRIPTION IA TIO-540 Standard
AAAAACEGHL 1 1 2 2 2 1 1 1 1
1 667322 727103 752334 727095 71450
759066 722427 612478 STD-19259 7449410 STD-3511 STD-47512 STD-141013 STD-68414 STD-1821
STD-218015 LW-15592-5-0516 68759
71737687617270272703LW-11935*73027
17 LW-181067215273975
18 7161019 7161120 7283421 STD-69222 AN931-12S17
GASKET, Valve rocker shaft coverCOVER, Valve rocker shaft"O" RINGSCREW, 1/4-20 x 5/8 long, self-sealingGASKET, Rocker box coverGASKET, Rocker box coverCOVER ASSY., Rocker boxCOVER, Rocker boxSCREW, 1/4-20 x 5/8 long, pan hd., self-lockingPLATE, Spark plug reach cautionWASHER, 5/16 plainWASHER, 5/16 lock, internal teethNUT, 5/16 plainNIPPLE, Straight, 3/8 I.D. hoseHOSE, 3/8 I.D. x 2-1/2 longHOSE, 3/8 I.D. x 1-13/16 longCLAMP, HoseTUBE ASSY., Cylinder head oil drain, cyl. no. 1TUBE ASSY., Cylinder head oil drain, cyl. no. 2TUBE ASSY., Cylinder head oil drain, cyl. nos. 3, 4, 5, 6TUBE ASSY., Cylinder head oil drain, cyl. no. 1TUBE ASSY., Cylinder head oil drain, cyl. no. 2TUBE ASSY., Cylinder head oil drain, cyl. no. 2TUBE ASSY., Cylinder head oil drain, cyl. nos. 3, 4, 5, 6BAFFLE ASSY., IntercylinderBAFFLE ASSY., IntercylinderBAFFLE ASSY., IntercylinderHOOK, Intercylinder baffle retainerRETAINER, Intercylinder baffleCOVER, Baffle ignition holeSCREW, 10-32 x 1/2 long, rd. hd.GROMMET, 3/4 I.D. x 1-3/8 O.D. x 3/8 thick
* Used if York compressor is installed.
3-9
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Figure 19. CYLINDER HEAD DRAIN TUBES, INTERCYLINDER COOLING BAFFLES AND RELATED PARTS
3-10
Lycoming TI0540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
IGNITION SYSTEMSINGLE MAGNETOS, MAGNETO DRIVES AND SPARK PLUGS
FIG.REF.20
PARTNUMBER
0N
A
Quantity Per Assembly
TIO-540 StandardA'A'A'A A C E'G'HDESCRIPTION
1 LW-136412 622243 LW-126814 LW-127075 LW-13926
LW-127076 73000
7301373636
7 LW-190968 675429 LW-1910210 6754211 LW-349290-1
LW-349310-1LW-349310-8LW-349370-4
12 66M1938513 STD-47514 STD-141015 1182-K4*
1182-W5*1182-Q6*1182-N4*
16 LW-720465-217 STD-192518 MS25082-619 7673420 STD-69621 LW-720470-522 STD-187423 STD-69624 10-92879-4325 10-92873-302
CUSHION, Magneto driveGASKET, Magneto adapterGASKET, MagnetoADAPTER, MagnetoADAPTER, MagnetoADAPTER, MagnetoCOUPLING, Magneto driveCOUPLING, Magneto drive (retard)COUPLING, Magneto drive (right)GEAR RETAINER ASSY.
BEARING, BallGEAR RETAINER ASSY.
BEARING, BallMAGNETO, S6LN-1208 (37-1/20 retard)MAGNETO, S6LN-1209MAGNETO, S6LN-1209 (electric tach. pick-up)MAGNETO, Impulse coupling, S6LN-1227 (35 lag)CLAMP, MagnetoWASHER, 5/16 lock, internal teethNUT, 5/16-18 plainSPARK PLUG, (Champion RHB-36W) IridiumSPARK PLUG, (Champion RHB-37E)SPARK PLUG, (Champion RHB-36S)SPARK PLUG, (Champion REB-37E)HARNESS ASSY., IgnitionSCREW, 1/4 x 5/8 long, plain hd., self-lockingNUT, 3/8-24, thinZIP STRAPWASHER, 1/4 plain, thinHARNESS ASSY., IgnitionSCREW, 1/4-20 x 13/16 long, fill. hd., self-lockingWASHER, 1/4 plain, thinLOCKWASHER, CoverNUT, Cover
L 1LA
12221111BABCAAAA
* Item No. 15 spark plug is used in current production only. Additional spark plugs are available for this engine. See latest editionof Textron Lycoming Service Instruction No. 1042 for complete listing of all approved spark plugs.
NOTE
Harness Assy. P/N 77514 used on TIO-540-E1A and -H1A is no longer available. When ordering, use SlickHarness replacement P/N LW-M-2457, Left and P/N LW-M-2458, Right. Also order (2) Spark Plug Cable PlatesP/N LW-M-2376.
4-1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
15 9
1817,2220,23
Plate Part No.LW-M-2376See Note onPage 4-1.
Figure 20. SINGLE MAGNETOS, MAGNETO DRIVES AND SPARK PLUGS
4-2
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ELECTRICAL COMPONENTSALTERNATOR ASSEMBLIES AND BELTS
FIG. PARTREF. NUMBER21
DESCRIPTION
1 32C195532 LW-143263 36B194844 LW-14356*5 LW-143266 LW-133477 32B195518 LW-143219 36B1948410 32B1954911 LW-1431812 36B1948413 37A19773-382**
37A19773-36737A19773-376LW-18129 *
ALTERNATOR ASSY., 24V.-70 amp.ALTERNATOR, 24V.-70 amp. (ALU-8421-LS)PULLEY, Alternator
ALTERNATOR ASSY., 24V.-70 amp.ALTERNATOR, 24V.-70 amp. (ALU-8421-LS)PULLEY, Alternator
ALTERNATOR ASSY., 24V.-50 amp.ALTERNATOR, 24V.-50 amp. (ALT-8421-LS)PULLEY, Alternator
ALTERNATOR ASSY., 12V.-70 amp.ALTERNATOR, 12V.-70 amp. (ALX-8421-LS)PULLEY, Alternator
BELT, Alternator drive, 3/8 wideBELT, Alternator drive, 3/8 wideBELT, Alternator drive, 3/8 wideBELT, Alternator drive, (11MM)
o Quantity Per AssemblyNA TIO-540 Standard
AAAAACEGH1 12221111
LABABCAAAA
* Used with York freon compressor.** For use with idler pulley.
NOTE
See latest edition of Textron Lycoming Service Instruction No. 1154 for complete listing of FAA approved starters,generators, alternators, regulators and relays.
5-1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Figure 21. ALTERNATOR ASSEMBLIES AND BELTS
5-2
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ELECTRICAL COMPONENTSPRESTOLITE STARTER MOTOR AND ATTACHING PARTS
FIG. PARTREF. NUMBER22
DESCRIPTION
0 Quantity Per Assembly540 StandardTIO-540 Standard
AAAAACEGH1 1 2221 1 1 1
LABABCAAAA
1 LW-15571LW-15577 *LW-15572
2 STD-353 STD-4754 LW-31-1.165 STD-1410
STARTER, 12V. (3.38:1 internal reduction) 12/14 pitch pinion STARTER, 24V. (3.38:1 internal reduction) 12/14 pitch pinion STARTER, 24V. (3.38:1 internal reduction) 12/14 pitch pinion WASHER, 5/16 plainWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. hd.NUT, 5/16-18 plain
* Used with York freon compressor.
NOTE
See latest edition of Textron Lycoming Service Instruction No. 1154 for complete listing if FAA approved starters,generators, alternators, regulators and relays.
5-3
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Figure 22. PRESTOLITE STARTER MOTOR AND ATTACHING PARTS
5-4
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ELECTRICAL COMPONENTSTEXTRON LYCOMING LIGHT WEIGHT STARTER KIT
0N
Quantity Per AssemblyFIG.REF.22A
PARTNUMBER DESCRIPTION
1 05K21302-2 *05K21302-1 *
2 LW-161523 05K21194**4 STD-355 STD-4756 LW-31-1.167 STD-1410
KIT, Light Weight Starter, 12/14 pitch, 24 voltKIT, Light Weight Starter, 12/14 pitch, 12 volt
SPACER, Starter/crankcaseKIT, Shim, light weight starterWASHER, 5/16 plainWASHER, 5/16 lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. headNUT, 5/16-18 plain
TIO-540 StandardAAAAACEGH
L 1 2221 1 1 1LA BA BCAAAA
* Refer to latest edition of Starter Maintenance Manual SSP-490 for complete parts breakdown.** Refer to latest edition of Service Instruction No. 1447 for shim application.
NOTE
See latest edition of Service Instruction No. 1154 for complete listing of FAA approved starters, generators,alternators, regulators and relays.
5-5
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
Figure 22A. TEXTRON LYCOMING LIGHT WEIGHT STARTER KIT
5-6
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ELECTRICAL COMPONENTSALTERNATOR MOUNTING AND ATTACHING PARTS
FIG.REF.23
PARTNUMBER DESCRIPTION
1 7775607A19474
2 733833 LW-31-0.944 LW-10091
753805 STD-356 LW-31H.757 STD-17278 LW-31H.759 AN6-1210 STD-69011 STD-87212 STD-71313 7432314 LW-31H.7515 STD-69016 AN6-1717 STD-69018 STD-87219 STD-71320 AN6-1621 7653422 STD-69023 STD-87224 STD-713
BRACKET, AlternatorBRACKET, AlternatorLOCKPLATE, 5/16 bolt x 1.00 spacingBOLT, 5/16-18 x 15/16 long, hex. hd.LINK, Alternator adjustingLINK, Alternator adjustingWASHER, 5/16 plainBOLT, 5/16-18 x 3/4 long, hex. hd. dr.WASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickBOLT, 5/16-18 x 3/4 long, hex. hd. dr.BOLT, 3/8-24 x 1-21/64 long, hex. hd. dr. endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longSTRUT, Alternator supportBOLT, 5/16-18 x 3/4 long, hex. hd. dr.WASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickBOLT, 3/8-24 x 1-61/64 long, hex. hd. drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longBOLT, 3/8-24 x 1-53/64 long, hex. hd. drilled endSHIM, 1-1/8 O.D. x 13/32 I.D. x 1/64 thickWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 long
O Quantity Per Assembly
A TIO-540 StandardAAAAACEGH1 112221111
LABABCAAAA
5-7
Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
-8
Figure 23. ALTERNATOR MOUNTING AND ATTACHING PARTS
5-8
Lycomlng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ELECTRICAL COMPONENTSALTERNATOR MOUNTING AND ATTACHING PARTS
FIG.REF.
PARTNUMBER DESCRIPTION
24
1 77756*74324 **
2 733833 STD-1838*
LW-31-0.94**4 LW-18759*
74518**5 STD-1727*
STD-1727 **6 LW-14637*7 LW-14649*8 LW-31H1.31 *
LW-31H1.22**9 LW-10952 *10 LW-1926211 7861412 7862913 MS16625-112514 LW-1923715 7676816 7676917 LW-1163518 STD-66919 STD-222120 STD-1727**21 LW-14637** *22 LW-31H.122**23 LW-10952***24 STD-690 **25 AN6-12*26 AN6-32**27 STD-69028 STD-87229 STD-71330 74323**31 LW-31H.75**32 76534*33 AN6-16*34 STD-690 *35 STD-872*36 STD-713*
BRACKET, AlternatorBRACKET, AlternatorLOCKPLATE, 5/16 bolt x 1.00 spacingBOLT, 5/16-18 x 15/16 long, hex. headBOLT, 5/16-18 x 15/16 long, hex. headBRACKET, Alternator belt adjustingBRACKET, Alternator belt adjustingWASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickWASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickSHIM, 13/16 O.D. x 11/32 I.D. x .005 thickSHIM, 13/16 O.D. x 11/32 I.D. x .010 thickBOLT, 5/16-18 x 1-5/16 long, hex. head drilledBOLT, 5/16-18 x 1-7/32 long, hex. head drilledSHIM, 13/16 O.D. x 13/32 I.D. x .005 thickPULLEY & SHAFT ASSY., Alternator belt adjusting
PULLEY, Alternator belt adjustingBEARING, Ball, alternator idler pulleyRING, Internal retaining, 1-1/4 diameterIDLER SHAFT, Alternator belt adjustingLOCKWASHER, Alternator idler pulley bearingLOCKNUT, Alternator idler pulley bearingSHIELD, Idler shaft
WASHER, 33/64 I.D. x 1.00 O.D. x 1/8 thickNUT, 1/2-20 self-lockingWASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thickSHIM, 13/16 O.D. x 11/32 I.D. x .005 thickBOLT, 5/16-18 x 1-7/32 long, hex. hd., drilledSHIM, 13/16 O.D. x 13/32 I.D. x .005 thickWASHER, 13/16 O.D. x 25/64 I.D. x 1/8 thickBOLT, 3/8-24 x 1-21/64 long, hex. hd. drilled endBOLT, 3/8-24 x 3-21/64 long, hex. hd. drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/8 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longSTRUT, Alternator supportBOLT, 5/16-18 x 3/4 long, hex. head drilledSHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thickBOLT, 3/8-24 x 1-53/64 long, hex. hd. drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 long
0 Quantity Per AssemblyNA TIO-540 Standard
AAAAACEGH112221111
LABABCAAAA
* Used with Prestolite installation.** Used with Delco-Remy installation.* Shim as required for belt alignment between crankcase, idler adj. bracket, alternator and alternator bracket
5-9
Lycoming TIO540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENIGINES
1
6,7-
29,363:
28A1AAIBA2AA2BA2C31
Figure 24. ALTERNATOR MOUNTING AND ATTACHING PARTS
5-10
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
ELECTRICAL COMPONENTSALTERNATOR AND COMPRESSOR ATTACHING PARTS
0N
Quantity Per AssemblyFIG. PARTREF. NUMBER25
1 LW-134342 LW-134353 STD-6904 STD-6785 STD-5966 LW-122377 STD-13738 STD-17279 LW-14637*10 LW-14649*11 LW-31H1.3112 LW-1926113 LW-1223314 7862915 MS16625-112516 LW-1923717 LW-1163518 7676819 7676920 STD-222121 LW-10952**22 76534**23 AN6-1224 AN6-1725 STD-690**26 STD-87227 STD-71328 LW-1223229 LW-1223130 STD-8 *31 LW-25-1.75*32 STD-1685*33 LW-1095234 LW-1542935 LW-1145936 STD-3337 STD-67838 AN6-30A39 STD-3540 STD-47541 LW-31-1.1642 STD-134243 STD-204544 LW-10954
DESCRIPTION
BRACKET, AlternatorSUPPORT, Alternator bracketWASHER, 13/16 O.D. x 25/64 x 1/16 thickWASHER, 3/8 lock, internal lockNUT, 3/8-24 plainBRACKET ASSY., Alternator belt adjusting
INSERT, 5/16-18 x 15/32 long, heli-coilWASHER, 3/4 O.D. x 11/32 I.D. x 1/8 thickSHIM, 13/16 x 11/32 I.D. x .005 thickSHIM, 13/16 x 11/32 I.D. x .010 thickBOLT, 5/16 x 18 x 1-5/16 long, drilled headPULLEY & SHAFT ASSY., Alternator belt adjusting
PULLEY, Alternator belt adjusting (11MM)BALL BEARING, Alternator idler pulleyRING, Internal retaining, 1-1/4 diameterIDLER SHAFT, Alternator adjustingSHIELD, Alternator idler pulley bearingLOCKWASHER, Alternator idler pulley bearingLOCKNUT, Alternator idler pulley bearing
NUT, 1/2-20 self-locking, 39/64 thickSHIM, 13/16 O.D. x 13132 I.D. x .005 thickSHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thickBOLT, 3/8-24 x 1-21/64 long, drilled endBOLT, 3/8-24 x 1-61/64 long, drilled endWASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thickNUT, 3/8-24 slottedPIN, Cotter, 3/32 dia. x 3/4 longSHIM, 9/16 O.D. x 9/32 I.D. x .005 thickBRACE, Alternator belt adjustingWASHER, 1/4 plainBOLT, 1/4-20 x 1-3/4 long, hex. headNUT, 1/4-20 self-lockingSHIM, 13/16 O.D. x 13/32 I.D. x .005 thickSHIM, 13/16 O.D. x 13/32 I.D. x .015 thickBRACKET, CompressorWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-24 x 3-13/64 long, hex. headWASHER, 3/8 plainWASHER, Lock, internal teethBOLT, 5/16-18 x 1-5/32 long, hex. headWASHER, 25/64 I.D. x 7/8 O.D. x 1/8 thickNUT, 3/8-24 self-lockingBELT, Compressor drive, 1/2 in. wide
A TIO-540 StandardAAAAACEGH
L 12221111LABABCAAAA
* Shim as required for belt alignment with LW-14637 and LW-14649 between crankcase and idler adjusting bracket.** Shim with 76534 and STD-690 (rear end) and LW-10952 (front end) at alternator bracket as required for belt alignment.* To attach brace to starter.
5-11
Lycornng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
37
4233,34
Figure 25. ALTERNATOR AND COMPRESSOR ATTACHING PARTS
5-12
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER I-LANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMOIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
0N
Quantity Per AssemblyFIG.REF.26
PARTNUMBER DESCRIPTION
1 06B213262 780653 716994 25C-115 STD-11646 38-157 STD-11738 11029 STD-810 STD-16011 LW-25-1.1312 LW-25-1.0013 STD-141114 STD-55115 7048416 06E19769-1.0017 LW-12545
GASKET, Oil sumpSUMP ASSY., Oil
CONNECTION, Intake pipeSTUD, 1/4-20 x 1-3/8 longINSERT, 5/16-18 Heli-coil x 5/8 longSTUD, 3/8-16 x 1-7/8 longINSERT, 1/4-20 Heli-coil x 5/8 longPLUG, 1/8-27 NPT Allen
WASHER, 1/4 plainWASHER, 1/4 internal lockBOLT, 1/4-20 x 1-1/8 long, hex. headBOLT, 1/4-20 x 1.00 long, hex. headNUT, 1/4-20 plainPLUG, 1/2-14 NPT sq. hd., drilledSCREEN, Oil suctionGASKET, 1.00 I.D. x 1-1/4 O.D. x 3/32 annularPLUG, 5/8 hex. hd. x 1.00-20 thread
A TIO-540 StandardAAAAACEGH112221111
6-1
13-
10-9-
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
9
10-12-
151 6
C1AE1AG1AI-I1A
Figure 26. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
6-2
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMOIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
0 Quantity Per AssemblyNFIG. PART
REF. NUMBER27
1234567891011121314151617181920212223242526272829303132
06B2132676762LW-18291STD-5147217925C-925C-1138-15727061102STD-911102STD-784STD-355STD-8STD-160LW-25-2.00LW-25-1.00STD-141106E19769-0.917295872960LW-25-0.81STD-8STD-160LW-25-1.13LW-25-1.00STD-1411STD-5516042206E19769-1.00LW-12545
DESCRIPTION
GASKET, Oil sumpHOUSING ASSY., Oil sump and induction
COVER, Induction housingDOWEL, 5/16 dia. x 1/2 longSTUD, Intake pipe extensionSTUD, 1/4-20 x 1-1/8 longSTUD, 1/4-20 x 1-3/8 longSTUD, 3/8-16 x 1-7/8 longINSERT, Heli-coil 1/4-20 x 3/8 long, self-lockPLUG, 1/8 NPT, Allen headPLUG, 1/2-14 NPT, Allen headPLUG, 1/8 NPT, Allen headPLUG, 3/8-18 NPT, Allen headPLUG, 3/4-14 NPT, Allen headWASHER, 1/4 plainWASHER, Lock, internal teethBOLT, 1/4-20 x 2.00 long, hex. headBOLT, 1/4-20 x 1.00 long, hex. headNUT, 1/4 plainGASKET, Annular, 1-1/8 O.D. x 29/32 I.D. x 1/16BAFFLE, Oil sumpPLUG, 7/8-14 x 5/8 hex. headBOLT, 1/4-20 x 13/16 long
WASHER, 1/4 plainWASHER, lock, internal teethBOLT, 1/4-20 x 1-1/8 long, hex. headBOLT, 1/4-20 x 1.00 long, hex. headNUT, 1/4-20 plainPLUG, 1/2-14 NPT, sq. head, drilledSCREEN, Oil suctionGASKET, 1.00 I.D. x 1-1/4 O.D. x 3/32PLUG, 5/8 hex. head x 1.00-20 thread
AAAAACEGH1 112221111
LABABCAAAA
ATIO-540 Standard
6-3
32
31
Lycoming TIO540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
14
A1AA1BA2AA2BA2C
Figure 27. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
6-4
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMINTAKE PIPES AND AIR INLET HOUSING
FIG.REF.28
PARTNUMBER DESCRIPTION
V Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH1 112221111
LABABCAAAA1 727112 LW-121913 LW-121924 LW-121935 LW-121946 LW-121957 719738 743609 STD-810 STD-16011 LW-25-1.2512 7048513 6960314 LW-15592-8-2815 7197316 7334617 STD-818 STD-16019 LW-25-1.2520 7836621 LW-15592-8-2422 7221023 7799824 STD-116425 STD-826 LW-25-0.81
RING, Seal, intake pipesPIPE, Intake, cylinder no. 1PIPE, Intake, cylinder no. 2PIPE, Intake, cylinder no. 3PIPE, Intake, cylinder nos. 4 & 5PIPE, Intake, cylinder no. 6GASKET, 2 bolt flange, 1-7/8 I.D.FLANGE, Intake pipe, upperWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1-1/4 long, hex. headPIPE, IntakeHOSE, 1-3/4 I.D. x 2-3/16 O.D. x 1-3/4 longCLAMP, HoseGASKET, 2 bolt flange, 1-7/8 I.D.FLANGE, Intake pipe, upperWASHER, 1/4 plainWASHER, 1/4 lock, internal teethBOLT, 1/4-20 x 1-1/4 long, hex. headHEAT SHIELD, No. 1 and 2 pipeCLAMP, 1-13/16 dia. x 9/16 wideGASKET, Air throttle housingHOUSING ASSY., Air inlet
INSERT, 5/16-18 Heli-coil, 5/8 longWASHER, 1/4 plainBOLT, 1/4-20 x 13/16 long, hex. head
6-5
3
5
9.17-10,18-
11,19-
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
211 2
20
15
14-
13
Figure 28. INTAKE PIPES AND AIR INLET HOUSING
6-6
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMFUEL INJECTOR, FUEL MANIFOLDS AND INJECTION NOZZLE
NQuantity Per Assembly
FIG.REF.29
123456789101112131415161718192021222324252627282930313233
PARTNUMBER DESCRIPTION
730327880275311AN825-4MS29512-06AN924-676779AN914-102A21377STD-475STD-35LW-31-1.31STD-1727AN929-3LW-12879-6S120LW-1885395139175414STD-160STD-141176778STD-148MS20822-4STD-216676777STD-148MS20822-4STD-2166AN791-2LW-25-0.75STD-8STD-160STD-1411
GASKET, Air inlet housingFUEL INJECTOR ASSY.
FUEL INJECTOR (2524163-14)TEE, 1/4 flared tube, 1/8 pipe threadSEAL, Oil, 5/64 dia. section x 15/32 I.D.NUT, Flared tube, bulkhead fittingADAPTER, Injector, fuel outletELBOW, 1/8 pipe threadELBOW & BUSHING ASSY., 45
WASHER, 5/16-18 internal lockWASHER, 5/16 plainBOLT, 5/16-18 x 1-5/16 long, hex. headWASHER, Plain, 3/4 O.D. x 21/64 I.D. x 1/8CAP ASSY., 3/16 flared tube fittingHOSE, Fuel pump to injectorNOZZLE, Injection (2524923)
"O" RINGBRACKET, Fuel manifoldWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainMANIFOLD ASSY., Fuel, right
NIPPLE, Union, 1/8 tubeELBOW, 1/4 flared tube, 1/8 NPT, 900ELBOW, Union
MANIFOLD ASSY., Fuel, leftNIPPLE, Union, 1/8 tubeELBOW, 1/4 flared tube, 1/8 NPT, 900ELBOW, UnionELBOW, Union, 1/8 NPT (45°)
BOLT, 1/4-20 x 3/4 long, hex. headWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 114-20 plain
TIO-540 StandardA A AAACEG H
L 112221111LABABCAAAA
6-7
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
17
16
N
Figure 29. FUEL INJECTOR, FUEL MANIFOLDS AND INJECTION NOZZLE
6-8
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMFUEL INJECTOR, FUEL MANIFOLD, INJECTION NOZZLES, HOSES AND ATTACHMENTS
0N
Quantity Per AssemblyFIG.REF.30
12345678910111213141516171819202122232425262728293031323334353637383940414243444546
PARTNUMBER DESCRIPTION
6622478318STD-35STD-475LW-31-1.25LW-1885495139175283MS20823-4STD-148LW-126047396673965STD-251STD-82LW-12098-0-200LW-12098-0-170LW-16266-10-75LW-16266-10-13STD-860STD-425STD-67073136LW-13192-4S33474278LW-16266-25-63STD-860STD-692STD-425STD-670LW-12879-6S380LW-16266-25-75LW-16266-25-63LW-16266-25-75STD-692STD-425STD-670AN825-6MS20822-673136STD-471STD-8STD-160STD-692STD-425STD-670
GASKET, Fuel injectorFUEL INJECTOR, Bendix (2524359-10)WASHER, 5/16 plainWASHER, 5/16 internal lockBOLT, 5/16-18 x 1-1/4 long, hex. headNOZZLE ASSY., Manifold air bleed (2524917)
"O" RINGMANIFOLD ASSY., Fuel
ELBOW, 1/4 tube, 1/8 NPT (45)NIPPLE, Union, 1/8 NPTNIPPLE, 1/8 tube to 1/8 NPT, restricted
SPACER, Fuel manifold bracketBRACKET, Fuel manifoldWASHER, No. 10 lock, internal teethSCREW, No. 10-32 x 1/2 long, fill. hd. dr.TUBE ASSY., Fuel manifold to nozzle, cyls. 1, 2, 5 & 6TUBE ASSY., Fuel manifold to nozzle, cyls. 3 & 4CLAMPCLAMPSCREW, No. 10-32 x 5/8 long, fill. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingBRACKET, 900HOSE ASSY., Fuel injector to fuel manifoldBRACKET ASSY., Fuel line supportCLAMPSCREW, No. 10-32 x 5/8 long, fill. headSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingHOSE ASSY., Fuel pump to injectorCLAMP, (Attach to sump)CLAMPCLAMPSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingTEE, 3/8 flared tube with 1/4 NPTELBOW, 3/8 flared tube with 1/4 NPT, 900BRACKET, Extension (angle)SCREW, 1/4-20 x 1/2 longWASHER, 1/4 plainWASHER, 1/4 lock, internal teethSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-locking
A TIO-540 StandardA A A A A C EGH
L 1 1 2 2 2 1 1 1 11 1 1 2 2 2 1 1 1 1L A B A B C A A A A
6-9
38
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
18,19,20,21,22,23
18,19,20,22
Figure 30. FUEL INJECTOR, FUEL MANIFOLD, INJECTION NOZZLES, HOSES AND ATTACHMENTS
6-10
1 Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMFUEL HOSES AND ATTACHING PARTS
0N
Quantity Per AssemblyFIG.REF.31
PARTNUMBER DESCRIPTION
1 LW-12878-4S1762 LW-12798-4S2423 LW-16266-25-634 STD-85 STD-1606 STD-14117 LW-12098-0-1008 LW-12098-0-1709 7315210 LW-16266-10-1311 STD-69212 STD-67013 7313614 LW-16266-10-1315 LW-16266-10-3816 STD-69217 STD-67018 LW-16266-10-1319 LW-16266-10-3820 STD-69221 STD-670
HOSE, Fuel injector to fuel manifold, rightHOSE, Fuel injector to fuel manifold, leftCLAMPWASHER, 1/4 plainWASHER, 1/4 lock, internal teethNUT, 1/4-20 plainTUBE ASSY., Fuel manifold to nozzle, cyls. 1, 3, 4 & 6TUBE ASSY., Fuel manifold to nozzle, cyls. 2 & 5BRACKET, Support clampCLAMPSCREW, No. 10-32 x 1/2 long, rd. headNUT, No. 10-32, self-lockingBRACKET, Extension, angleCLAMPCLAMPSCREW, No. 10-32 x 1/2 long, rd. headNUT, No. 10-32, self-lockingCLAMP, Nozzle lineCLAMP, Nozzle vent linesSCREW, No. 10-32 x 1/2 long, rd. headNUT, No. 10-32, self-locking
TIO-540 StandardAAAAACEGH1 112221111
LABABCAAAA
6-11
14,15,16,17
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
A1A
A2AA2BA2C
14,15,17
Figure 31. FUEL HOSES AND ATTACHING PARTS
6-12
TEXTRON Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMINJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS
FIG.REF.32
PARTNUMBER
ON
A
Quantity Per Assembly
TIO-540 StandardDESCRIPTION L A A AAAA1 1 2
L A B A
AACEGH2 2 1 1 1 1BCAAAA
1 753402 753323 767724 LW-15592-5-045 748326 STD-8607 STD-6708 STD-13399 02A2116910 LW-12783-6-194
LW-12783-6-22011 LW-16266-25-5012 7673413 02M19799
MANIFOLD, Injector nozzle vent, outer right (16.13 long)MANIFOLD, Injector nozzle vent, outer left (21.18 long)HOSE, 3/16 I.D. x 7/16 O.D. x 1-7/8 longCLAMP, 7/16 I.D. x 5/16 wideBRACKET, Nozzle vent manifoldSCREW, 10-32 x 5/8 long, rd. headNUT, No. 10-32 self-lockingPLUG, 1/16-27 NPT, Allen headELBOW, Manifold, 3/8 flared tube coupling, 90HOSE, Manifold, injector nozzle vent, inner rightHOSE, Manifold, injector nozzle vent, inner leftCLAMP, Fuel lineZIP STRAPHOSE, Split (Assemble on vent hose to turbo strut)
6-13
A1AA1BA2AA2BA2C
4 2-
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
13
11
Figure 32. INJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS
6-14
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
OIL SUMP AND INDUCTION SYSTEMINJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS
0N
Quantity Per AssemblyFIG.REF.33
PARTNUMBER DESCRIPTION
1 781092 781103 744934 LW-15592-5-045 781276 STD-20487 LW-15592-5-048 LW-16266-25-259 STD-191610 STD-168511 LW-16266-25-2512 7875313 STD-69214 STD-42515 STD-67016 STD-133917 AN815-418 LW-12784-4-31019 LW-16266-25-3120 7313621 STD-86022 STD-42523 STD-67024 72376*
MANIFOLD, Injector nozzle vent, rightMANIFOLD, Injector nozzle vent, leftHOSE, 3/16 I.D. x 7/16 O.D. x 2-1/2 longCLAMP, 7/16 I.D. x 5/16 wideTUBE, Crossover, injectornozzle vent manifoldHOSE, 1/4 I.D. x 19/32 O.D. x 2-7/16 longCLAMP, 7/16 I.D. x 5/16 wideCLIP, 1/4 dia. tube for 1/4 dia. screwSCREW, 1/4-20 x 1-1/8 long, fill. hd., self-lockingNUT, 114-20, self-lockingCLAMPBRACKET, Injector nozzle vent crossoverSCREW, No. 10-32 x 1/2 long, fill. headWASHER, No. 10 plainNUT, No. 10-32 self-lockingPLUG, 1/16-27 NPT, AllenNIPPLE, 1/4 tube (between hole & vent tube)HOSE ASSY., Nozzle vent to air inlet housingCLAMP, BracketBRACKET, Support clamp (attach to sump)SCREW, No. 10-32 x 5/8 long, fill. headWASHER, No. 10 plain (clip to bracket)NUT, No. 10-32 self-lockingELBOW, 1/4 tube to 7/16 thread (air inlet housing)
TIO-540 StandardAAAAACEGH
1 2 2 2 1 1 1 1L A B A B C A A A A
* Uses "0" Ring, P/N MS29512-04.
6-15
1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
17
6
-3-18
4
C1AE1AG1AHIA
Figure 33. INJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS
6-16
Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENIGINES
TURBOCHARGER AND EXHAUST SYSTEMSEXHAUST MANIFOLDS AND ATTACHMENTS
0 Quantity Per AssemblyNFIG.
REF.34
PARTNUMBER TIO-540 Standard
1 LW-156192 LW-167943 LW-101594 LW-101605 LW-101616 LW-158507 LW-167928 LW-167939 LW-1679110 LW-1016411 LW-1016312 LW-1016213 LW-1584914 LW-1678915 LW-1679016 STD-221817 7808318 LW-12093-5
DESCRIPTION
GASKET, Exhaust flangeMANIFOLD ASSY., Exhaust, right
PIPE, Exhaust, cyl. no. 1PIPE, Exhaust, cyl. no. 3PIPE, Exhaust, cyl. no. 5PIPE, Exhaust, rightPIPE, Exhaust, right rear, intermediatePIPE, Exhaust, right
MANIFOLD ASSY., Exhaust, leftPIPE, Exhaust, cylinder no. 2PIPE, Exhaust, cylinder no. 4PIPE, Exhaust, cylinder no. 6PIPE, Exhaust, left intermediatePIPE, Exhaust, left rear, intermediatePIPE, Exhaust, left rear
NUT, 5/16-18 self-lockingGASKET, V-Band coupling, 2.00 O.D. tubeCOUPLING, V-Band, 2.00 O.D. tube
AAAAACEGHL 11222 1111LA BA BCAAAA
A
7-1
1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
12
13-
14
1
76
8
17
AIAA1BA2AA2BA2C
Figure 34. EXHAUST MANIFOLDS AND ATTACHMENTS
7-2
Lycomlng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSEXHAUST MANIFOLDS, BYPASS VALVE AND ATTACHING PARTS
O Quantity Per AssemblyNFIG.
REF.35
PARTNUMBER DESCRIPTION
1 75118 GASKET, Exhaust flange2 LW-16909 MANIFOLD ASSY., Left3 78687 ADAPTER, Exhaust pipe, cyl. no. 24 LW-16901 PIPE, Exhaust, cyl. no. 25 78054 ADAPTER, Exhaust pipe cyl. head (cyl. nos. 4 & 6)6 LW-12281 PIPE, Exhaust (cyl. nos. 4 & 6)7 78965 MANIFOLD ASSY., Right8 78061 PIPE, Exhaust, cyl. no. 19 78054 ADAPTER, Exhaust pipe cyl. head (cyl. nos. 3 & 5)10 78062 PIPE, Exhaust, cyl. no. 311 78063 PIPE, Exhaust, cyl. no. 512 LW-11657 EXTENSION, Wastegate indexing, male13 LW-11656 EXTENSION, Wastegate indexing, female14 LW-11655 U-BOLT, 1/4-20, NC-3 thread15 LW-11654 CLAMP, Exhaust manifold joint16 STD-2044 NUT, 1/4-20 UNC, self-locking17 78246 GASKET, V-Band coupling, 2-1/4 O.D. tube18 LW-12093-6 COUPLING, V-Band, 2-1/4 tube19 STD-35 WASHER, 5/16 plain20 STD-2043 NUT, 5/16 self-locking21 LW-12778 VALVE, Exhaust bypass22 72376* ELBOW, 1/4 tube, 90°23 LW-12093-6 COUPLING, V-Band, 2-1/4 O.D. tube24 75845 GASKET, V-Band coupling, 2-1/4 O.D. tube25 LW-11223 FLANGE, Exhaust manifold26 LW-10801 BAFFLE, Exhaust bypass valve27 STD-2047 BOLT, 1/4-20 x 1-3/8 long, hex. head28 STD-425 WASHER, No. 10 plain29 STD-251 WASHER, No. 10 internal lock30 STD-692 SCREW, No. 10-32 x 1/2 long, rd. head31 STD-63 NUT, 10-32 plain32 AN742-37 CLAMP, 2-5/16 I.D. for 3/16 dia. screw33 AN520-10-12 SCREW, No. 10-32 x 3/4 long, rd. head34 STD-670 NUT, No. 10-32 self-locking35 78246 GASKET, V-Band coupling, 2-1/4 tube36 78064 FLANGE, Exhaust manifold37 LW-16902 FLANGE, Exhaust manifold38 LW-12093-6 COUPLING, V-Band, 2-1/4 tube39 477312 SPRING, Exhaust valve
* Uses "O" Ring, P/N MS29512-04.
TIO-540 StandardAAAAACEGH1 12221111
LABABCAAAA
7-3
3-
I Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
5
38
36
18
7
37
-1
11
21
C1AE1AG1AHIA
Figure 35. EXHAUST MANIFOLDS, BYPASS VALVE AND ATTACHING PARTS
7-4
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER, SUPPORT ASSEMBLY AND EXHAUST BYPASS VALVE
FIG. PARTREF. NUMBER36
0N
AI
Quantity Per Assembly
TIO-540 StandardAAAAACEGHDESCRIPTION
1 LW-159522 767703 LW-101194 LW-169655 LW-182486 LW-25S0.777 LW-25S1.148 STD-18649 STD-6810 STD-811 LW-25-2.0012 LW-31S4.1013 LW-31S5.3114 LW-31S4.7215 STD-220516 STD-142017 STD-219718 STD-6819 LW-1268920 STD-215421 MS20500-62422 AN960C51623 STD-204324 LW-1277825 LW-12093-626 LW-12125-327 7584528 LW-1212729 LW-1216730 7782331 STD-193232 477312
SUPPORT ASSY., TurbochargerBRACKET, Support rodPLATE, Top supportROD, Top support, leftROD, Top support, rightBOLT, 1/4-20 x 49/64 long, drilled endBOLT, 1/4-20 x 1-9/64 long, drilled endNUT, 1/4-20 slottedPIN, Cotter, 1/16 dia. x 1/2 longWASHER, 1/4 plainBOLT, 1/4-20 x 2.00 long, hex. hd.BOLT, Turbocharger, bottomBOLT, Turbocharger, top rightBOLT, Turbocharger support, top leftWASHER, 5/16 plain, thinNUT, 5/16-18 slottedWASHER, 5/16 plain x 13/16 O.D.PIN, CotterTURBOCHARGER (TE-0659)BOLT, 3/8-24 x 1-3/4 long, Allen headNUT, 3/8-24 self-lockWASHER, 5/16 plainNUT, 5/16-18 self-lockingVALVE, Exhaust bypassCOUPLING, V-Band, 2-1/4 O.D. tubeCOUPLING, V-Band, 2-1/4 O.D. tubeGASKET, V-Band coupling, 2-1/4 O.D. tubeTRANSITION ASSY., Turbocharger
STUD, 5/16-18 x 1-1/4 longSTUD, 3/8-16 x 1-3/8 long
BUSHING, 1/4 to 1/8 NPTSPRING, Exhaust valve
1 122 2 1 1 1 1LABABCAAAA
7-5
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
A1AA1BA2AA2BA2C
o
Figure 36. TURBOCHARGER, SUPPORT ASSEMBLY AND EXHAUST BYPASS VALVE
7-6
Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER, SUPPORTS, BRACKETS AND RELATED PARTS
FIG.REF.37
PARTNUMBER DESCRIPTION
1 779832 LW-31-2.753 STD-354 STD-18155 LW-129506 LW-10119*7 LW-122918 STD-21319 7798210 7798111 STD-3512 LW-31H2.0013 LW-31H1.6314 AN6C-10A15 AN6C-27A16 AN6C-20A17 AN6C-17A18 STD-213219 LW-1541720 LW-1098521 STD-16022 LW-25-0.6323 STD-3524 LW-14170
BRACKET, TurbochargerBOLT, 5/16-18 x 2-3/4 long, hex. headWASHER, 5/16 plainNUT, 5/16-18 self-lockingTURBOCHARGER (TE-0659)PLATE, Turbocharger, top supportLOCKPLATE, TurbochargerBOLT, 3/8-16 x 3/4 long, hex. headSTRUT, Turbocharger, rightSTRUT, Turbocharger, leftWASHER, 5/16 plainBOLT, 5/16-18 x 2.00 long, hex. hd. dr. hd.BOLT, 5/16-18 x 1-5/8 long, hex. hd. dr. hd.BOLT, 3/8-24 x 1-5/64 long, hex. hd.BOLT, 3/8-24 x 2-61/64 long, hex. hd.BOLT, 3/8-24 x 2-5/64 long, hex. hd.BOLT, 3/8-24 x 1-61/64 long, hex. hd.NUT, 3/8-24, self-lockingTRANSITION, ExhaustHEAT SHIELD, Exhaust manifoldWASHER, 1/4 shakeproof lockBOLT, 1/4-20 x 5/8 long, hex. hd.WASHER, 5/16 plainFITTING, Elbow, compressor housing drain
0 Quantity Per AssemblyNA TIO-540 Standard
AAAAACEGH1 1 2 2 2 1 1 1 1
L A B A B C A A A A
* Used on right engine only for Piper installation.
7-7
2-
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
2
18
24
C1AE1AG1AH1A
Figure 37. TURBOCHARGER, SUPPORTS, BRACKETS AND RELATED PARTS
7-8
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER RELATED AND ATTACHING PARTS
ON
Quantity Per AssemblyFIG.REF.38
PARTNUMBER DESCRIPTION
1 753302 LW-15858-62-2943 753244 LW-15858-62-4435 LW-104686 LW-104537 777238 LW-109599 7772210 7772111 LW-38-0.5912 STD-3313 STD-67814 STD-2815 STD-189616 7816217 7816418 STD-86019 STD-67020 7816721 MS29512-0422 AN814-4L23 MS29512-0324 AN833-325 AN924-326 77461 *27 74070 *28 110229 7679130 STD-11031 STD-25132 STD-42033 LW-12786-3-073
HOSE, Air duct, 2-1/2 I.D.CLAMP, T-BoltHOSE, Fuel injector inlet, 3-7/8 I.D.CLAMP, T-BoltVALVE ASSY., Air
BOX, Air inletGASKET, Turbo bypass doorDOOR ASSY., Turbo bypassGASKET, Turbo bypass retainerRETAINER, Turbo bypass doorBOLT, 3/8-16 x 19/32 long, hex. hd.WASHER, 3/8 plainWASHER, 3/8 lock, internal teethWASHER, No. 10 plainSCREW, No. 10-24 x 7/8 long, fill. headBRACKET, Magnetic catchMAGNETIC CATCH & SUPPORT ASSY., Bypass doorSCREW, No. 10-32NUT, No. 10-32 self-lockingWASHER, 3/4 long, x 1/2 wide x 1/16 thickSEAL, Oil, 5/64 dia. section x 23/64 I.D.PLUG, 7/16-20 threadSEAL, Oil, 1/16 dia. x 5/16 I.D.ELBOW, 3/16 flared tube, bulkhead, 90NUT, Flared tube, bulkhead fittingTEE, Flared tube with st. thread on sideELBOW, Flared tube & bulkhead, 45PLUG, 1/8-27 NPT, Allen
BAFFLE, Transition turbochargerSCREW, No. 10-24 x 1/2 long, fill. headWASHER, No. 10 lock, internal teethNUT, No. 10-24 plainHOSE, Fuel pump vent
TIO-540 StandardAAAAACEGH1 1 2 2 2 1 1 1 1
L A B A B C A A A A
* Uses "O" Ring, P/N MS29512-06.
7-9
Lycomlng TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
6
1:
1
1 9
10
31
1614 7
2019
A1AAIBA2AA2B
Figure 38. TURBOCHARGER RELATED AND ATTACHING PARTS
7-10
Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER RELATED AND ATTACHING PARTS
FIG.REF.
PARTNUMBER DESCRIPTION
39
1 775042 STD-83 STD-1604 LW-25-0.945 LW-16030*
LW-155906 LW-160297 777238 LW-109599 7772210 7772111 LW-38-0.5912 STD-3313 STD-67814 7816215 7816416 7816717 STD-86018 STD-67019 STD-2820 STD-189621 7331422 LW-1607123 LW-1009824 72377**25 7815226 MS29512-0827 AN924-828 STD-193229 LW-1046630 STD-2831 STD-156632 7848133 LW-15858-62-29434 75330
GASKET, Fuel injectorWASHER, 1/4 plainWASHER, 1/4 internal lockBOLT, 1/4-20 x 15/16 longHOUSING & CONTROLLER ASSY., Injector air inletHOUSING ASSY., Injector air inlet
HOUSING, Injector air inletGASKET, Turbocharger bypass doorDOOR ASSY., Turbo bypassGASKET, Turbo bypass retainerRETAINER, Turbo bypass doorBOLT, 3/8-16 x 19/32 long, hex. headWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBRACKET, Magnetic catchMAGNETIC CATCH & SUPPORT ASSY., Bypass doorWASHER, 3/4 long x 1/2 wide x 1/16 thickSCREW, No. 10-32 x 5/8 long, fill. headNUT, No. 10-32 self-lockingWASHER, No. 10 plainSCREW, No. 10-24 x 7/8 long, fill. headGASKET, Differential pressure controllerCONTROLLER ASSY., Differential pressure
CONTROLLER, Diff. pressure (470886-2)ELBOW, 3/8 tube, adj. 90°, inletELBOW, 3/8 tube w/ 3/4 st. thread, 900 (drain)SEAL, Oil, 3/32 dia. sect. x 41/64 I.D.NUT, Flared tube, bulkhead fittingBUSHING, Reducer, 1/4 NPT to 1/8 NPTELBOW, 3/16 tube to 1/8 NPT, 900 (restricted)
WASHER, No. 10 plainSCREW, No. 10-24 x 3/4 long, fill. headHEAT SHIELD, Diff. press. controller
CLAMP, T-BoltHOSE, Air duct, 2-1/2 I.D.
O Quantity Per AssemblyN
A TIO-540 StandardAAAAACEGH
L 1 1 2 2 2 1 1 1 1L A B A B C A A A A
* Refer to latest edition of Service Instruction No. 1396.** Uses "O" Ring, P/N MS29512-06.
7-11
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
33
9
-17 115 25-
C1AE1AG1AH1A
Figure 39. TURBOCHARGER RELATED AND ATTACHING PARTS
7-12
LycomingLycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSDENSITY CONTROLLERS AND RELATED PARTS
FIG.REF.
40
PARTNUMBER
1 733142 75992
LW-10682LW-11908LW-12320
3 LW-160704 LW-106825 76355*6 77461 *7 STD-288 STD-15669 STD-25110 LW-16266-25-1911 7813712 7813813 02A2138014 AN824-315 78191
DESCRIPTION
GASKET, Density controllerCONTROLLER, Density (470654-1)CONTROLLER, Density (470884-4)CONTROLLER, Density (470884-3)CONTROLLER, Density (470884-6)CONTROLLER ASSY., Density
CONTROLLER, Density (470884-4)TEE, 3/8 tubing, adjustable (inlet)TEE, 3/8 tube, adjustable (outlet)
WASHER, No. 10 plainSCREW, No. 10-24 x 3/4 long, fill. head, dr. headWASHER, No. 10 lockCLAMPTUBE ASSY., Fuel pump vent, frontTUBE ASSY., Fuel pump vent, rearELBOW, 1/8 NPT to 3/16 flared tube, 90 (fuel pump) restrictedTEE, 3/16 flared tube, 45ELBOW, 3/16 tube, 45 (air duct)
0 Quantity Per Assembly
A TIO-540 StandardAAAAACEGH1 1 2 2 2 1 1 1 1
* Uses "0" Ring, P/N MS29512-06.
7-13
13
Lycoming Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
8
1
Figure 40. DENSITY CONTROLLERS AND RELATED PARTS
7-14
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, FITTINGS & RELATED PARTS
0N
Quantity Per AssemblyFIG.REF.
41
PARTNUMBER DESCRIPTION
1 LW-12979*2 MS20823-63 LW-12799-6S1304 LW-129745 AN824-66 LW-129757 AN818-68 753719 7688910 STD-3311 STD-67812 LW-38-0.7513 LW-1803814 LW-1696115 STD-3316 STD-67817 LW-38-0.7518 LW-1137319 LW-15592-8-1620 LW-16977*21 LW-1699922 MS20823-623 LW-16266-25-6324 LW-16266-10-8825 STD-86026 STD-42527 STD-670
ELBOW, 1/8 male to 1/4 female, 90ELBOW, 3/8 flared, 1/4 pipeHOSE ASSEMBLYELBOW ASSY., RestrictedTEE, Flared tube, 3/8 tubeADAPTER, Reducing flared tube, 3/8 to 1/4NUT, CouplingGASKET, Turbocharger oil inlet adapterADAPTER, Turbocharger oil inletWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-16 x 3/4 long, hex. headGASKET, Turbocharger oil drain adapterTUBE ASSY., Turbine oil drainWASHER, 3/8 plainWASHER, 3/8 lock, internal teethBOLT, 3/8-16 x 3/4 long, hex. headHOSE, Turbocharger oil drainCLAMP, HoseELBOW, 3/4-14 NPT external, 3/4-14 NPT internal, 90°FITTING, Turbo oil drainELBOW, 3/8 flared, 1/4 pipeCLAMP, (Turbo oil in hose to bracket)CLAMPSCREW, No. 10-32 x 5/8 long, fill. headWASHER, No. 10 plainNUT, No. 10-32 hex., self-locking
A TIO-540 StandardAAAAAC E1 1 2 2 2 1 1 1
L A B A B C A A 1
G H1
A A
* Assemble in accessory housing.
7-15
12
Lycoming Lycoming T10-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
11
A1AAIBA2AA2BA2C
Figure 41. TURBOCHARGER HOSES, FITTINGS & RELATED PARTS
7-16
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, TANK ASSEMBLY AND RELATED PARTS
FIG.REF.42
1234567891011121314151617181920212223242526272829303132
PARTNUMBER DESCRIPTION
MS20822-6-2LW-12799-6S144LW-14437-3LW-130517537176889STD-33STD-678LW-38-0.75LW-18038LW-13928MS20822-3MS20822-3LW-12786-3-25076734AN816-8DLW-13421STD-28STD-415STD-251STD-63STD-33STD-678LW-38-0.75MS29512-08LW-10637LW-13176-8S220LW-10635LW-16266-10-81STD-692STD-425STD-670
ELBOW, 1/8-27 NPT to 3/8 tube, 900 (in acc. hsg.)HOSE ASSY., Turbo oil inletVALVE ASSY., CheckTEE, 3/8 tube (swivel nut on one run)GASKET, Turbo oil inletADAPTER, Turbo, oil inletWASHER, 3/8 plainWASHER, 3/8 internal lockBOLT, 3/8-16 x 3/4 long, hex. headGASKET, Turbocharger oil drain adapterTANK ASSY., Turbocharger oil drain
ELBOW, 1/8-27 NPT to 3/16 flared tube, 900ELBOW, 1/8-27 NPT to 3/16 flared tube (magneto adapter)HOSE ASSY., Turbo drain tank to magneto adapterZIP STRAPNIPPLE, 1/2 tube & 3/8 NPT (assemble in tank)HEAT SHIELD, Turbocharger oil drainWASHER, No. 10 plainSCREW, No. 10-32 x 3/8 longWASHER, No. 10-32 internal lockNUT, No. 10-32 plainWASHER, 3/8 plainWASHER, 3/8 internal lockBOLT, 3/8-16 x 3/4 long, hex. head"O" RING, 41/64 I.D. x 5/64 wallELBOW, 90°, 1/2 tube to 3/4-16 thread (scavenge pump)HOSE ASSY., Turbo oil scavengerBRACKET, Ext. (under hose clamp at inj. inlet housing)CLIP, 13/64 I.D. x 13/64 dia. holeSCREW, No. 10-32 x 1/2 long, rd. hd.WASHER, No. 10 plainNUT, No. 10-32 self-locking
O Quantity Per AssemblyN
A TIO-540 StandardA A A A A C EG H1 1 2 2 2 1 1 1 1
L A B A B C A A A A
7-17
3
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
96
7
15
13
25
26
22-
2 C1AE1AG1AH1A
Figure 42. TURBOCHARGER HOSES, TANK ASSEMBLY AND RELATED PARTS
7-18
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, CONTROLLER AND RELATED PARTS
FIG.REF.43
PARTINUMBER DESCRIPTION
1 LW-12798-4S1302 STD-8603 LW-16266-25-634 STD-4255 STD-6706 72376*7 LW-12879-6S0608 76355**9 72377**10 76355**11 LW-12879-6S08212 LW-1064413 LW-1120114 STD-815 LW-25H1.0016 STD-94917 MS20822-418 AN929-419 LW-12799-6S9020 AN893-1221 MS29512-0822 72377**23 LW-12799-6S10024 LW-11883**25 LW-12799-6S07026 74070**
HOSE, Tee to bypass valve (oil in)SCREW, No. 10-32 x 5/8 long, fill. headCLAMPWASHER, No. 10 plainNUT, No. 10-32 hex., self-lockingELBOW, 1/4 tubing, adj. 90 (bypass valve, oil in)HOSE, Bypass valve to density controller (oil in)TEE, 3/8 tube, adj. st. thread on run (den. cont. oil in)ELBOW, 3/8 flared tube, adj. 90 (bypass valve, oil out)TEE, 3/8 tube, adjustable (controller oil out)HOSE, Density controller to accessory housingCONTROLLER, Differential pressure (470912-1)WASHER, 11/16 O.D. x 9/32 I.D. x 1/16 thickWASHER, 1/4 plainBOLT, 1/4-20 x 1.00 long, hex. hd. dr. hd.BUSHING, Reducer, 1/4 to 1/8 NPTELBOW, 1/4 flared tube & 1/8 NPT, 90CAP ASSY., 1/4 flared tube fittingHOSE, Diff. press. oil outlet to den. cont. outlet teeBUSHING, Reducer, 1/2 tubing to 3/8 tubingSEAL, Oil, 5/64 dia. sect. x 41/64 dia.ELBOW, 3/8 flared tube, adj. 90HOSE, Inlet tee, den. cont. to inlet diff. press. cont.ELBOW, 3/8 tubing, adj. 90° restrictedHOSE, High press. port, diff. cont. to tee on airboxELBOW, 3/8 flared tube, adj. 45
0 Quantity Per Assembly
A TIO-540 StandardAAAAACEGH
L 1 1 2 2 2 1 1 1 1LABABCAAAA
* Uses "O" Ring, P/N MS29512-04.** Uses "O" Ring, P/N MS29512-06.
7-19
1
54
2
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
17
9
10
15
21
A1AA1BA2AA2BA2C
Figure 43. TURBOCHARGER HOSES, CONTROLLER AND RELATED PARTS
7-20
Lycoming Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
TURBOCHARGER AND EXHAUST SYSTEMSTURBOCHARGER HOSES, TUBES AND ATTACHING PARTS
ON
Quantity Per AssemblyFIG.REF.44
PARTNUMBER DESCRIPTION
1 AN6270-3D-02602 767343 LW-16266-25-194 781375 781386 02A213807 AN824-38 781919 LW-12798-4S19010 LW-16266-25-7511 STD-67012 STD-69213 72376*14 72377**15 LW-12877-6S413*16 LW-16266-25-7517 7313618 STD-69219 STD-67020 LW-12877-6S110*21 LW-12877-6S142*22 LW-12877-6S170*23 7313624 LW-16266-25-7525 7673426 STD-69227 STD-67028 7869129 MS9825-1630 STD-69231 STD-2832 STD-670
HOSE ASSY., No. 5 cyl. to diff. press. controllerZIP STRAPCLAMPTUBE ASSY., Fuel pump vent, frontTUBE ASSY., Fuel pump vent, rearELBOW, 1/8 to 3/16 flared tube, 90 (fuel pump) restrictedTEE, 3/16 flared tube, 45ELBOW, 3/16 tube, 45 (air duct)HOSE ASSY., Turbo tee to actuator inletCLAMPNUT, No. 10-32 self-lockingSCREW, No. 10-32 x 1/2 long, rd. headELBOW, 1/4 tube to 7/16 thd., 90° (actuator inlet)ELBOW, 3/8 tube to 9/16 thd., 900 (actuator outlet)HOSE ASSY., Actuator outlet to density press. inletCLAMPBRACKET, Extension, fuel injection lineSCREW, No. 10-32 self-lockingNUT, No. 10-32 self-lockingHOSE ASSY., Density inlet to diff. press. inletHOSE ASSY., Density drain to diff. press. drainHOSE ASSY., Density drain to accessory housingBRACKET, Extension (assemble on sump)CLAMPZIP STRAPSCREW, No. 10-32 x 1/2 long, rd. headNUT, Self-lockingELBOW, 3/8 tube to 3/8 NPT, 450 (acc. hsg. oil return)CLIP, 1-3/16 dia. for no. 10 screwSCREW, No. 10-32 x 1/2 long, rd. headWASHER, No. 10 plainNUT, No. 10-32 self-locking
TIO-540 StandardAAAAACEGH
L 1 1 2 2 2 1 1 1 1L A B A B C A A A A
* Uses "O" Ring, P/N MS29512-04.** Uses "O" Ring, P/N MS29512-06.* Reference latest edition of Service Instruction No. 1396.
7-21
Lycoming
6
31
TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
5
11,19
12,18
.32 10,16,24
26,30
- 2,25
CIAE1AG1AH1A
17,23
Figure 44. TURBOCHARGER HOSES, TUBES AND ATTACHING PARTS
7-22
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
SEAL AND GASKET SET
TIO-540-A1A, -A1B, -A2A, -A2B, -A2C
Part NamePart No. Qty.
77175-1LW-12681LW-1279506B21326LW-14260LW-15619LW-15628LW-18038LW-18638LW-18661MS29512-3MS29512-4MS29512-806E19769-1.0006A19956STD-21306E19769-0.6306E19769-0.9106E19769-1.25STD-1737831361183622246673268315691647045570457714507148171667719737205372075720787209172210723127271173032733147338373818740657430575233753717584576510774397808378084
SEAL AND GASKET SETGASKET, MagnetoGASKET, Oil filter adapterGASKET, Oil sumpSEAL, Tachometer driveGASKET, Exhaust flangeSEAL, CrankshaftGASKET, Turbo oil drainLOCKPLATE, Crankshaft gearSEAL, Shroud tubeSEAL, OilSEAL, OilSEAL, Oil ringGASKET, Oil suction screenSEAL, Vac. & Hyd. pump adaptersSEAL, Fuel pump adapterGASKET, Oil cooler bypass plugGASKET, AnnularGASKET, Oil pressure relief valve (2 max.)RING, External retainingGASKET, Vac. & Hyd. pumpGASKET, Vacuum pump adapterGASKET, Magneto adapterGASKET, Valve rocker shaft coverGASKET, Accessory drive adapterGASKET, Fuel pump adapterGASKET, Prop. drive gear plugGASKET, Oil filter extensionGASKET, Rocker box coverRING, Cylinder base sealLOCKPLATE, Fuel pump idler gear shaftGASKET, Intake pipe flangeGASKET, GovernorSEAL, OilLOCKPLATE, Camshaft gearRING, Oil sealGASKET, Air throttle housingRING, Oil seal, oil level gageRING, Oil seal, intake pipeGASKET, Air inlet housingGASKET, Density controllerLOCKPLATE, Alternator bracketGASKET, Accessory housingGASKETSEAL, Crankshaft oil"O" RINGGASKET, Turbo oil inlet adapterGASKET, V-Band couplingGASKETGASKETGASKET, V-BandGASKET, V-Band coup., 2.00 O.D. tube
12111
12111
241211211111212
12111166161422116111111
24121112
8-1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
SEAL AND GASKET SET
TIO-540-C1A, -E1A, -HIA
Part NamePart No. Qty.
LW-10683LW-10332LW-12272LW-12681LW-1279506B21326LW-13792LW-14260LW-14995LW-18038LW-18638LW-18661MS9068-009MS16625-1081MS29512-8MS29512-1006E19769-1.00STD-21306E19769-0.63STD-58906E19769-1.2506A199568313611836222466224683156916469345703107045570457714817166771973720537207572091723127331473383738187406574068751187537175845759067694077504777227772378246
SEAL AND GASKET SETLOCKPLATELOCKPLATE, Shroud tubeGASKET, MagnetoGASKET, Oil filter adapterGASKET, Oil sumpSEAL, Crankshaft oilSEAL, Tachometer driveSPRINGGASKET, Turbo oil drainLOCKPLATE, Crankshaft gearSEAL, Shroud tubeRING, Oil sealRINGSEAL, Oil ringSEALGASKET, Oil suction screenSEAL, Fuel pump adapterGASKET, Oil cooler bypass plugGASKET, AnnularGASKET, Oil press. relief valve (2 max.)SEAL, Vac. & Hyd. pump adapterGASKET, Vacuum & hydraulic pumpGASKET, Vacuum pump adapterGASKET, Magneto adapterGASKET, Fuel injectorGASKET, Accessory drive adapterGASKET, Fuel pump adapterSPACERSEAL, Shroud tubeGASKET, Prop. drive gear plugGASKET, Oil, filler extensionRING, Seal (cylinder base)LOCKPLATE, Fuel pump idler gear shaftGASKET, Intake pipe flangeGASKET, GovernorSEAL, OilRING, Oil sealRING, Oil seal, oil level gageGASKET, Density controllerLOCKPLATE, Alternator bracketGASKET, Accessory housing"0" RING"O" RINGGASKET, Exhaust flangeGASKET, Turbo oil inlet adapterGASKET, V-Band couplingGASKET, Rocker box coverSEAL, Crankshaft oilGASKET, Fuel injectorGASKET, Turbo bypass retainerGASKET, Turbo bypass doorGASKET, V-Band coupling
11621111611
1221221111122121116
1211616142111111
1212611112
8-2
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
SEAL AND GASKET SETTIO-540-G1A
Part No. Part Name Qty.
LW-12971LW-12272LW-12681LW-1279506B21326LW-13792LW-14260LW-14995LW-18038LW-18638LW-18661MS9068-009MS29512-0806E19769-1.0006E19769-0.6306E19769-1.2506A1995683136118362224662246831569164693457031070455704577148171667719737205372075720917231273314733837381875371748457590677504777227772378246
SEAL AND GASKET SETLOCKPLATE, Shroud tubeGASKET, Magneto adapterGASKET, Oil filter adapterGASKET, Oil sumpSEAL, Crankshaft oilSEAL, Tach drive oilSPRINGGASKET, Turbo oil outletLOCKPLATE, Crankshaft gearSEAL, Shroud tubeRINGSEALGASKETGASKET, AnnularGASKET, AnnularSEAL, OilGASKETGASKET, Accessory adapterGASKET, Magneto adapterGASKET, CarburetorGASKET, Accessory drive adapterGASKET, Fuel pump adapterSPACERSEAL, Shroud tubeGASKETGASKETRING, Cylinder baseLOCKPLATE, Fuel pump idler gear shaftGASKET, 2 bolt flangeGASKET, GovernorSEAL, OilRING, Oil sealRING, Oil sealGASKET, Density controllerLOCKPLATE, Alternator bracketGASKET, Accessory housingGASKET, Turbo oil inletGASKET, V-Band couplingGASKET, Rocker box coverGASKET, Fuel injectorGASKET, Turbo bypass retainerGASKET, Turbo bypass doorGASKET, V-Band coupling
1621111611
122112122141116
121161614212211261113
8-3
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
CYLINDER, PISTON AND RING ASSEMBLY
TIO-540-A1A, -A1B, -A2A, -A2B, -A2C
Part NamePart No. Qty.
05K21109LW-13447LW-16740LW-13622LW-11796LW-1179769532LW-16475LW-13322714817205017C211916238817C19386LW-10545-S7424173857LW-13446 or LW-1407760828LW-117756673271450LW-18661SSP-2272LW-13321
KIT - CYLINDER, PISTON AND RING ASSY.CYLINDER AND HEAD ASSEMBLYVALVE, ExhaustVALVE, IntakeSPRING, Valve, outerSPRING, Valve, innerSEAT, Valve spring, upper, intakeSEAT, Valve spring, upper, exhaustSEAT, Valve spring, lowerRING, Cylinder base sealKEY, Valve, intakeKEY, Valve, exhaustCAP, Valve stem, intakeCAP, Valve stem, exhaustPISTONRING, Piston, compressionRING, Piston, oil regulatingPIN, PistonPLUG, Piston pinPLUG, Piston pinGASKET, Valve rocker shaft coverGASKET, Rocker box coverSEAL, Shroud tubeTAGSEAT, Valve spring, lower, intake
1111221121221112112221411
8-4
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
CYLINDER, PISTON AND RING ASSEMBLYTIO-540-ClA, -ElA, -H1A
Part No. Part Name Qty.
05K21234 KIT - CYLINDER, PISTON AND RING ASSY. 1LW-12433 CYLINDER AND HEAD ASSEMBLY 1LW-19001 VALVE, Exhaust 173938 VALVE, Intake 1LW-11800 SPRING, Valve, outer 2LW-11795 SPRING, Valve, inner 2LW-10077 SEAT, Valve spring, upper, intake 1LW-16475 SEAT, Valve spring, upper, exhaust 165441 SEAT, Valve spring, lower, intake 1LW-13323 SEAT, Valve spring, lower, exhaust 160009 KEY, Valve, intake 217C21191 KEY, Valve, exhaust 217C19386 CAP, Valve stem, exhaust 175413 PISTON, Low compression 174241 RING, Piston 273857 RING, Piston, oil regulator 1LW-14077 PIN, Piston 160828 PLUG, Piston pin 2LW-11775 PLUG, Piston pin 271481 RING, Cylinder base seal 170310 SEAL, Shroud tube, top 2LW-18661 SEAL, Shroud tube, bottom 275906 GASKET, Rocker box cover 1SSP-2272 TAG 1SSP-2472 TAG 1
8-5
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
CYLINDER, PISTON AND RING ASSEMBLY
TIO-540-G1A
Part No. Part Name Qty.
05K21241 KIT - CYLINDER, PISTON AND RING ASSY. 1LW-12433 CYLINDER AND HEAD ASSEMBLY 1LW-19001 VALVE, Exhaust 173938 VALVE, Intake 1LW-11800 SPRING, Valve, outer 2LW-11795 SPRING, Valve, inner 2LW-10077 SEAT, Valve spring, upper, intake 1LW-16475 SEAT, Valve spring, upper, exhaust 165441 SEAT, Valve spring, lower, intake 1LW-13323 SEAT, Valve spring, lower, exhaust 160009 KEY, Valve, intake 217C21191 KEY, Valve, exhaust 217C19386 CAP, Valve stem, exhaust 175089 PISTON 174241 RING, Piston 273857 RING, Piston, oil regulator 1LW-14077 PIN, Piston 160828 PLUG, Piston pin 2LW-11775 PLUG, Piston pin 271481 RING, Cylinder base seal 170310 SEAL, Shroud tube, top 2LW-18661 SEAL, Shroud tube, bottom 275906 GASKET, Rocker box cover 1SSP-2272 TAG 1SSP-2472 TAG 1
8-6
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
CRANKCASE ASSEMBLY AND GOVERNOR STUD KITTIO-540-AlA, -A1B, -A2A, -A2B, -A2C
Part NamePart No. Qty.
LW-12030-SLW-12030*STD-133931C-1431C-16
CRANKCASE ASSY. AND GOVERNOR STUD KITCRANKCASE ASSEMBLYPLUGSTUD (AN Governor)STUD (Woodward Governor)
11644
* See Fig. 1, Page 1-1 for component parts.
8-7
Lycomming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
SERVICE KIT SECTION
CRANKCASE ASSEMBLY AND GOVERNOR STUD KIT
TIO-540-C1A, -E1A, -G1A, -H1A
Part No. Part Name Qty.
LW-11037-SLW-11037*31C-1431C-16
CRANKCASE ASSY. AND GOVERNOR STUD KITCRANKCASE ASSEMBLYSTUD (AN Governor)STUD (Woodward Governor)
1144
* See Fig. 1, Page 1-1 for component parts.
8-8
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEXPART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
AN52-0-10-12AN6-12AN6-12AN6-12AN6-16AN6-16AN6-17AN6-17AN6-21AN6-30AAN6-32AN6-34AAN6C-1 OAAN6C-17AAN6C-20AAN6C-27AAN742-37AN791-2AN814-4LAN815-4AN816-8DAN818-6AN824-3AN824-3AN824-6AN825-4AN825-6AN833-3AN893-12AN914-1AN924-3AN924-6AN924-8AN929-3AN929-4AN931-12S17AN960C516AN6270-3D-0260LW-25-0.63LW-25-0.63LW-25-0.75LW-25-0.81LW-25-0.81LW-25-0.94LW-25-0.94LW-25-1.00LW-25-1.00LW-25-1.13LW-25-1.13LW-25-1.13
ScrewBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltClampElbowPlugNippleNippleNutTeeTeeTeeTeeTeeElbowBushingElbowNutNutNutCap Assy.Cap Assy.GrommetWasherHose Assy.ScrewBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBolt
7-35-75-95-115-75-95-75-111-135-115-91-137-77-77-77-77-36-77-96-157-177-157-137-217-156-76-97-97-196-77-96-77-116-77-193-97-57-211-117-76-76-36-52-27-116-16-31-132-26-1
LW-25-1.13LW-25-1.25LW-25-1.50LW-25-1.75LW-25-1.75LW-25-1.88LW-25-1.88LW-25-2.00LW-25-2.00LW-25-2.00LW-25H 1.00LW-25S0.77LW-25S 1.14LW-25S1.50LW-31-0.94LW-31-0.94LW-31-1.16LW-31-1.16LW-31-1.16LW-31-1.25LW-31-1.31LW-31-2.75LW-31 H.75LW-31 H.75LW-31H1.22LW-31H 1.31LW-31H1.31LW-31H1 .63LW-31H2.00LW-31 S4.10LW-31S4.72LW-31 S5.31LW-38-0.59LW-38-0.59LW-38-0.75LW-38-0.75LW-10077LW-1 0091LW- 10098LW-10119LW-10119LW-10159LW-10160LW-10161LW-10162LW-10163LW-10164LW- 10453LW- 10466LW- 10468
BoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltBoltSeatLinkControllerPlatePlatePipePipePipePipe,PipePipeBoxElbowValve Assy.
6-36-51-131-135-111-132-21-136-37-57-197-57-51-135-75-95-35-55-116-96-77-75-75-95-95-95-117-77-77-57-57-57-97-117-157-173-55-77-117-57-77-17-17-17-17-17-17-97-117-9
9-1
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
LW-10545LW-10635LW-10637LW-1 0644LW-10647LW-10682LW-10799LW-10801LW-10952LW-10952LW-1 0954LW-10959LW-10959LW-10985LW-11021LW-11037LW-11201LW-11223LW-11373LW-11459LW-11485LW-11575LW-11635LW-11635LW-11654LW-11655LW-11656LW-11657LW-11713LW-11750LW-11775LW-11795LW-11796LW-11797LW-11800LW-11866LW-11883LW-1 1908LW-11935LW-11997LW- 12030LW-12093-5LW-12093-6LW-12093-6LW-12098-0-100LW-12098-0-170LW-12098-0-170LW-12098-0-200LW-12125-3LW-12127
PistonBracketElbowControllerDowelControllerSpacerBaffleShimShimBeltDoor Assy.Door Assy.Heat ShieldBearingCrankcase Assy.WasherFlangeHoseBracketTubeBearingShieldShieldClampU-BoltExtensionExtensionSpringRod Assy.PlugSpringSpringSpringSpringNutElbowControllerTube Assy.SealCrankcase Assy.CouplingCouplingCouplingTube Assy.Tube Assy.Tube Assy.Tube Assy.CouplingTransition Assy.
3-17-177-177-191-17-132-37-35-95-115-117-97-117-71-51-17-197-37-155-113-51-55-95-117-37-37-37-31-53-13-13-53-53-53-51-137-197-133-91-51-17-17-37-56-116-96-116-97-57-5
LW-12167LW-12186LW-12191LW-12192LW-12193LW-12194LW-12195LW-12227LW-12231LW-12232LW-12233LW-12237LW-12272LW-12281LW- 12291LW-12317LW-12320LW- 12433LW-12545LW-12545LW-12588LW-12596LW-12604LW-12605LW-12681LW- 12688LW-12689LW- 12707LW-12778LW- 12778LW-12783-6-194LW-12783-6-220LW- 12784-4-310LW-12786-3-073LW-12786-3-250LW-12795LW-12798-4S1 30LW-12798-4S 190LW-12798-4S242LW-12799-6S070LW-12799-6S90LW-12799-6S100LW-12799-6S130LW-12799-6S144LW-12877-4S142LW-12877-6S110LW-12877-6S170LW-12877-6S413LW-12878-4S176LW-12879-6S060
StudNutPipePipePipePipePipeSupport Assy.BraceShimPulleyBracket Assy.LockplatePipeLockplateBracketControllerCylinder Assy.PlugPlugBushingBoltNippleSupport Assy.GasketSeatTurbochargerAdapterValveValveHoseHoseHose Assy.HoseHose Assy.GasketHoseHose Assy.HoseHoseHoseHoseHose Assy.Hose Assy.Hose Assy.Hose Assy.Hose Assy.Hose Assy.HoseHose
7-53-16-56-56-56-56-51-75-115-115-115-113-57-37-71-37-133-36-16-33-73-16-91-74-13-37-54-17-37-56-136-136-157-97-172-47-197-216-117-197-197-197-157-177-217-217-217-216-117-19
9-2
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
LW-12879-6S082LW-12879-6S120LW-12879-6S380LW-12892LW-12950LW-12974LW-12975LW-12979LW-13051LW-13077LW-13176-8S220LW-13192-4S334LW-13321LW-13322LW-13323LW-13347LW- 13421LW- 13434LW-13435LW- 13447LW-13521LW-13522LW-13533LW-13622LW-13641LW-13790LW-13792LW-13795LW-13884LW-13885LW-13896LW-13909LW-13917LW-13923LW-13926LW-13928LW- 14077LW-14078LW-14170LW- 14260LW-14318LW-14321LW-14326LW-14356LW-14437-3LW-14637LW-14637LW- 14649LW- 14649LW-14728
HoseHoseHose Assy.Thrust ButtonTurbochargerElbow Assy.AdapterElbowTeeSpringHose Assy.Hose Assy.SeatSeatSeatPulleyHeat ShieldBracketSupportCylinder Assy.BearingBearingCylinder Assy.ValveCushionShaftSealShaftBearingBearingPlugPumpPump Assy.BushingAdapterTank Assy.PinPinFittingSealAlternatorAlternatorAlternatorAlternatorValve Assy.ShimShimShimShimGage Assy.
7-196-76-93-77-77-157-157-157-173-57-176-93-53-53-55-17-175-115-113-33-13-13-33-54-13-71-51-111-51-51-102-32-33-14-17-173-13-17-72-25-15-15-15-17-175-95-115-95-111-3
LW-14732LW-14774LW- 14820LW-14954LW-14995LW-1 5417LW-1 5429LW-1 5550LW-1 5571LW-1 5572LW-1 5577LW-15590LW-15592-5-04LW-15592-5-04LW-1 5592-5-05LW-15592-8-16LW-15592-8-24LW-1 5592-8-28LW-15619LW-1 5628LW-15849LW-15850LW-15853LW-15858-62-294LW-15858-62-294LW-15858-62-443LW-15952LW-16029LW- 16030LW-1 6047LW- 16048LW-16070LW-16071LW-16152LW-16266-10-13LW-16266-10-13LW-16266-10-38LW-16266-10-75LW-16266-10-81LW-16266-10-88LW-16266-25-19LW-16266-25-19LW-16266-25-25LW-16266-25-31LW-16266-25-50LW-16266-25-63LW-16266-25-63LW-16266-25-63LW-16266-25-63LW-16266-25-75
Gge Assy.Gage Assy.RingBearingSpringTransitionShimPumpStarterStarterStarterHousing Assy.ClampClampClampClampClampClampGasketSealPipePipeShaftClampClampClampSupport Assy.HousingHsg. & Cont. Assy.BearingBearingController Assy.Controller Assy.SpacerClampClampClampClampClipClampClampClampClampClampClampClampClampClampClampClamp
1-31-31-73-13-57-75-112-75-35-35-37-116-136-153-97-156-56-57-11-57-17-12-77-97-117-97-57-117-111-53-17-137-115-56-96-116-116-97-177-157-137-216-156-156-136-96-117-157-196-9
9-3
TEXTRON Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
LW-16266-25-75LW- 16475LW-16740LW-16789LW-16790LW-16791LW-16792LW-16793LW- 16794LW-16901LW-16902LW- 16909LW-16961LW-16965LW-16977LW-16999LW- 18038LW- 18038LW-18085LW-18106LW-18129LW- 18248LW-18291LW- 18638LW-18661LW-18667LW-18759LW-18853LW-18854LW-19001LW- 19042LW- 19080LW- 19082LW- 19083LW- 19096LW-19102LW-19210LW-19227LW-19237LW- 19237LW-19261LW-19262LW-19332-SLW- 19340LW-349290-1LW-349310-1LW-349310-8LW-349370-4LW-720465-2LW-720470-5
ClampSeatValvePipePipeManifold Assy.PipePipeManifold Assy.PipeFlangeManifold Assy.Tube Assy.RodElbowFittingGasketGasketSpringBaffle Assy.BeltRodCoverLockplateSealPinBracketNozzleNozzle Assy.ValveSeatAdapter Assy.Adapter Assy.Drive Assy.Gear RetainerGear RetainerCwt. Assy.Cwt. Assy.Idler ShaftIdler ShaftPulley Assy.Pulley Assy.Rod Assy.Camshaft Assy.MagnetoMagnetoMagnetoMagnetoHarness Assy.Harness Assy.
7-213-53-57-17-17-17-17-17-17-37-37-37-157-57-157-157-157-171-53-95-17-56-31-73-51-95-96-76-93-53-32-72-72-74-14-11-71-75-95-115-115-93-11-94-14-14-14-14-14-1
MS9068-009MS9825-16MS16562-28MS16625-1081MS16625-1125MS16625-1125MS20500-624MS20822-3MS20822-4MS20822-4MS20822-6MS20822-6-2MS20822-6-8MS20823-3MS20823-4MS20823-6MS20823-6DMS20823-8DMS25082-6MS29512-03MS29512-04MS29512-06MS29512-08MS29512-08MS29512-08STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-8STD-28STD-28STD-28STD-28STD-28STD-28STD-33STD-33STD-33STD-33
RingClipPinRingRingRingNutElbowElbowElbowElbowElbowElbowElbowElbowElbowElbowElbowNutSealSealSealSealSealSealWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasher
2-77-212-71-95-95-117-57-176-77-196-97-172-33-56-97-153-32-54-17-97-96-77-117-177-191-132-22-42-52-85-116-16-36-56-76-96-117-57-117-191-137-97-117-137-177-211-31-135-117-9
9-4
Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO.
STD-33STD-33STD-33STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-35STD-63STD-63STD-68STD-82STD-91STD-95STD-110STD-148STD-148STD-160STD-1 60STD-1 60STD-1 60STD-1 60STD-160STD-160STD-1 60STD-1 60STD-1 60STD-1 60STD-160STD-1 60STD-213STD-251STD-251STD-251STD-251STD-251STD-365STD-415STD-420STD-425STD-425STD-425STD-425
PART NAME
WasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherNutNutPinScrewPlugKeyScrewNippleNippleWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherSealWasherWasherWasherWasherWasherPlugScrewNutWasherWasherWasherWasher
PAGE NO.
7-117-157-171-102-22-32-73-95-35-75-116-76-97-37-77-37-177-56-96-32-77-96-76-91-132-22-42-52-76-16-36-56-76-96-117-77-111-116-97-37-97-137-176-37-177-96-96-157-37-15
PART NO.
STD-425STD-425STD-471STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-475STD-514STD-514STD-551STD-551STD-557STD-596STD-596STD-596STD-669STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-670STD-678STD-678STD-678STD-678STD-678STD-678STD-678STD-684STD-690STD-690STD-690STD-692STD-692STD-692STD-692STD-692STD-692
PART NAME
WasherWasherScrewWasherWasherWasherWasherWasherWasherWasherWasherWasherWasherDowelDowelPlugPlugDowelNutNutNutWasherNutNutNutNutNutNutNutNutNutNutNutWasherWasherWasherWasherWasherWasherWasherNippleWasherWasherWasherScrewScrewScrewScrewScrewScrew
PAGE NO.
7-177-196-91-102-32-73-94-15-35-55-116-76-91-16-36-16-31-11-31-135-115-96-96-116-136-157-37-97-117-157-177-197-211-31-135-117-97-117-157-173-95-75-95-111-133-96-96-116-157-3
9-5
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
STD-692STD-692STD-696STD-713STD-713STD-713STD-714STD-737STD-784STD-784STD-860STD-860STD-860STD-860STD-860STD-860STD-860STD-872STD-872STD-872STD-872STD-949STD-1003STD-1065STD- 1164STD-1 164STD-1 173STD-1211STD-1339STD-1339STD-1339STD-1339STD-1342STD- 1353STD- 1373STD-1 409STD-1410STD-1410STD-1410STD-1410STD-1410STD-1410STD-1410STD-1411STD-1411STD-1411STD-1411STD-1411STD-1411STD-1411
ScrewScrewWasherPinPinPinPinKeyPlugPlugScrewScrewScrewScrewScrewScrewScrewNutNutNutNutBushingDowelDowelInsertInsertInsertPlugPlugPlugPlugPlugWasherInsertInsertNutNutNutNutNutNutNutNutNutNutNutNutNutNutNut
7-177-214-15-75-95-112-21-102-56-36-96-136-157-97-117-157-191-135-75-95-117-192-71-76-16-56-11-71-12-26-136-155-113-35-111-131-102-32-73-94-15-35-51-132-42-52-73-56-16-3
STD-1411STD-1411STD- 1420STD- 1420STD-1566STD-1566STD-1685STD-1685STD-1727STD-1727STD-1727STD-1727STD-1737STD-1 774STD-1 774STD-1774STD-1815STD-1821STD-1838STD-1856STD-1864STD-1872STD-1874STD-1896STD-1896STD-1916STD-1925STD-1925STD-1932STD-1932STD-2043STD-2043STD-2044STD-2045STD-2047STD-2048STD-2131STD-2132STD-2154STD-2166STD-2167STD-2180STD-2197STD-2205STD-2209STD-2218STD-2221STD-222125C-925C-9
NutNutNutNutScrewScrewNutNutWasherWasherWasherWasherRingPinPinPinNutHoseBoltScrewNutInsertScrewScrewScrewScrewScrewScrewBushingBushingNutNutNutNutBoltHoseBoltNutBoltElbowScrewHoseWasherWasherBoltNutNutNutStudStud
6-76-112-27-57-117-135-116-155-75-85-116-71-111-112-52-77-73-95-92-47-53-34-17-97-116-153-94-17-57-117-37-57-35-117-36-157-77-77-56-71-113-97-57-51-77-15-95-113-36-3
9-6
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO.
25C-1025C-1125C-1125C-1125C-1225C-2131C-1031C-1231C-1231C-1231C-1331C-1431C-1631C-1931C-2131 CD-2038-1338-1538-1538-1538-1638-2250-151028-B11021102110211021102110211021182-K41182-N41182-Q61182-W58313831360009603296042260430604306080360828609456108461183612476129761298
PART NAME
StudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudStudBallPlugPlugPlugPlugPlugPlugPlugSpark PlugSpark PlugSpark PlugSpark PlugGasketGasketKeyShaftScreenCoverCoverStrapPlugPlugSpringGasketCoverImpellerImpeller
PAGE NO.
2-42-76-16-32-72-13-31-12-13-31-11-11-12-12-12-11-11-16-16-31-11-11-11-51-12-13-33-56-16-37-94-14-14-14-12-52-73-52-26-32-52-71-133-11-71-52-53-92-22-2
PART NO.
6150361681622246238862417650076544166224666106667066713667286673266734675306753667542683156866868759687616915969164692606953169532696036967969796703107038470388703897045570456704577047470484704857113371134714507148171549715967159671610716117164071651
PART NAME
SleeveGuideGasketCapPlugRetainerSeatGasketBushingBushingGuideWasherGasketStudBushingAdapter Assy.BearingGasketSpringTube Assy.Tube Assy.Adapter Assy.GasketInsertPlateSeatHoseStudDowelSealShaftGearGearGasketBracketGasketWasherScreenPipeNutNutGasketRingWasherWasherWasherHookRetainerPlugFitting
PAGE NO.
3-53-34-13-52-51-13-56-93-33-33-33-53-91-11-112-54-12-71-53-93-91-111-113-33-73-56-51-11-13-51-101-101-101-101-31-31-116-16-53-73-73-93-73-72-52-73-93-91-72-5
9-7
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINIDER FLANGE CRANKCASE MODEL ENGINES
NUMERICALPAGE NO.
INDEX (Cont.)PART NO.PART NO. PART NAME PART NAME PAGE NO.
7166471667716687167571699717377190371907719737205072053720577205872060720617206272075720917215272155721797221072242722467225572257723127237672376723767237672377723777237772378725667262672702727037270672706727097271072711727977283472877728977295872960
Gear Assy.LockplateGear Assy.Adapter Assy.ConnectionTube Assy.BushingWasherGasketKeyGasketSeatSeatBushingBushingBushingSealRingBaffle Assy.BushingStudGasketCover Assy.ShaftShroud AssemblyShroud Assy.RingElbowElbowElbowElbowElbowElbowElbowCoverGearShaftTube Assy.Tube Assy.InsertInsertScrewCoverRingRollerCoverBodyGuideBafflePlug
1-111-111-112-76-13-91-71-76-53-51-103-33-31-71-71-71-51-53-91-76-36-53-91-113-53-51-36-157-37-197-217-117-197-211-101-73-73-93-93-36-33-93-96-51-73-91-53-36-36-3
7296272964729657297272974730007301373027730327313673136731367313673152732497325073251732527331473314733467338373383734347343773445734467344873456734587354573546735477354873555735567355773636736487377273810738187385773938739657396673975740657407074070
Thrust ButtonGear Assy.RollerShaftgear Assy.Gear Assy.CouplingCouplingTube Assy.GasketBracketBracketBracketBracketBracketWasherWasherWasherWasherGasketGasketFlangeLockplateLockplateRod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.CouplingRollerNozzle Assy.BushingGasketRingValveBracketSpacerBaffle Assy."0" RingElbowElbow
1-112-71-71-112-54-14-13-96-76-96-116-157-216-111-101-101-101-107-117-136-55-75-93-73-73-73-73-73-73-73-73-73-73-73-73-73-74-11-71-11-72-13-13-56-96-93-91-37-97-19
9-8
Lycoming TIO-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO.
7423074241742787430974313743237432374324743607438974493744947451874637748327503075061750897511875151751527516475283752877530275311753247533075330753327534075371753717538075413754147565675657757617584575845759067599276118761557635576355764227650576510
PART NAME
GuideRingBracket Assy.BearingExtensionStrutStrutBracketFlangeBushingHosePlateBracketBushingBracketSupport Assy.BoltPistonGasketStabilizerStabilizerStabilizerManifold Assy.Body Assy.DowelFuel InjectorHoseHoseHoseManifoldManifoldGasketGasketLinkPistonBracketBushingBushingExtensionGasketGasketGasketControllerSpacerShaft Assy.TeeTeeElbowBracketGasket
PAGE NO.
3-33-16-93-11-35-75-95-96-53-76-153-95-93-76-131-73-13-17-33-33-33-36-92-21-16-77-97-97-116-136-137-157-175-73-16-71-71-71-37-37-53-97-131-91-97-137-192-31-132-4
PART NO.
7653476534765347673476734767347673476762767687676876769767697677076772767777677876779767847678876791768897688977309774617746177467775047752777579777087772177721777227772277723777237775677756778087782377825778527785377981779827798377998780547806178062
PART NAME
ShimShimShimZip StrapZip StrapZip StrapZip StrapHousing Assy.LockwasherLockwasherLocknutLocknutBracketHoseManifold Assy.Manifold Assy.AdapterShaftRollerBaffleAdapterAdapterBushingTeeTeeSpringGasketExtensionSupport Assy.WasherRetainerRetainerGasketGasketGasketGasketBracketBracketValve Assy.StudShaftBase Assy.Housing Assy.StrutStrutBracketHousing Assy.AdapterPipePipe
PAGE NO.
5-75-95-114-16-137-177-216-35-95-115-95-117-56-136-76-76-72-21-77-97-157-171-117-97-131-57-111-31-72-77-97-117-97-117-97-115-75-91-57-52-72-42-47-77-77-76-57-37-37-3
9-9
Lycoming TI0-540 SERIES PARTS CATALOGSTANDARD CYLINDER FLANGE CRANKCASE MODEL ENGINES
NUMERICAL INDEX (Cont.)PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO.
780637806478065780837810978110781277813778137781387813878152781627816278164781647816778167781917819178207782467829078318783667844378481784947861478629786297868778691787537880278965789937902447731247731295139195139110-92873-30210-92879-4301L2141801N19833-21802A2116902A2137702A2138002A21380
PipeFlangeSump Assy.GasketManifoldManifoldTubeTube Assy.Tube Assy.Tube Assy.Tube Assy.ElbowBracketBracketCatchMagnetic CatchWasherWasherElbowElbowHousing Assy.GasketPlunger Assy.Fuel InjectorHeat ShieldSealHeat ShieldHousing Assy.PulleyBearingBall BearingAdapterElbowBracketFuel Injector Assy.Manifold Assy.PumpBushingSpringSpring"O" Ring"o" RingNutLockwasherWasherPlugElbowElbowElbowElbow
7-37-36-17-16-156-156-157-137-217-137-217-117-97-117-97-117-97-117-137-212-17-31-56-96-51-57-112-15-95-95-117-37-216-156-77-32-31-77-37-56-76-94-14-11-102-76-136-72-37-13
02A2138002A2138202M1979906K2119405K21302-105K21302-206A1995606A1995606B2132606B2132606E19769-0.6306E19769-0.9106E19769-1.0006E19769-1.0006E19769-1.2507A1947412A1977012A1977113E1764813E1767613F1775113F1775213F1777613F1777713S1964815B2131915F19957-3515F19957-3615F19957-4715F19957-5515F19957-5715F19957-5815F21362-2416T1946817C1938617C2119117F1935317F2118617F21190187A1939918A1944118D1939418E1939632B1954932B1955132C1955336B 1948437A19773-36737A19773-37637A19773-382
ElbowNippleHoseShim KitStarter KitStarter KitSealSealGasketGasketGasketGasketGasketGasketGasketBracketBracketBracketCrankshaft Assy.Crankshaft Assy.Crankshaft Assy.Crankshaft Assy.Crankshaft Assy.Crankshaft Assy.GearSockerRod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.Rod Assy.SeatCapKeyRocker Assy.Rocker Assy.Rocker Assy.BearingBearingBearingBearingAlternator Assy.Aiternator Assy.Alternator Assy.PulleyBeltBeltBelt
7-212-36-135-55-55-52-52-76-16-32-56-36-16-31-55-51-31-31-71-71-71-71-71-71-71-53-73-73-73-73-73-73-73-33-53-53-73-73-71-51-51-51-55-15-15-15-15-15-15-1
9-10