LUX-Or LAM2 Kickoff_OPM Overview

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    1 CONFIDENTIAL INFORMATION 2009 M-I L.L.C. 4/1/2014

    LUX-OR LAM2Oracle Process Manufacturing / Inventory (OPM)

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    2 4/1/2014CONFIDENTIAL INFORMATION 2009 M-I L.L.C.

    Agenda

    OPM (Oracle Process Manufacturing) Overview

    Process Flow

    OPM @ M-I SWACO

    Key System Features

    Item Master

    OPM Inventory

    Manufacturing

    Costing

    Month End Close

    ReportingQuestions

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    3 4/1/2014CONFIDENTIAL INFORMATION 2009 M-I L.L.C.

    What is OPM?

    Oracle Process Manufacturing Combines Inventory,

    Manufacturing & Costing

    Inventory Provides Visibility And Control Of Your Supply Across Locations

    Manufacturing Produces New ProductsBy Applying A Process To A Mix OfIngredients

    Costing Calculates Item Costs UsingStandard Or Actual Costing Methods

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    OPM / Inventory Benefits

    Oracle Process Manufacturing (OPM)/Inventory (INV):

    Provides Real - Time On-Hand Inventory Balances (Quantity & Value)

    Ability To Capture And Review The Manufacturing Costs Incurred InProcess Manufacturing Businesses.

    Track Materials Purchased, Consumed During, And Created As A ResultOf Manufacturing

    Allows M-I SWACO To Track Production Batches From IncomingMaterials Through Finished Goods.

    Ability To Respond Rapidly To Inventory Levels

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    OPM Process Flow

    Oracle Process Management (OPM)/Inventory (INV) is Closely Aligned To

    Financial Applications

    Operations

    Finance

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    OPM @ M-I SWACO

    Oracle Environment

    OPM Production Management, OPM Inventory Control, OPM Financials

    Used To Add Item Numbers And Maintain Formulas For Manufactured Fluid &Production Technology Products

    Used to Cost Products (Standard used in US/CanadaActual Used In OtherLocations)

    Used To Create all GL Entries From OPM Transactions, Via Mfg Acct Controller

    New Concepts/Process Changes from Non Oracle Environments

    Global Instance and Implications on Items, Warehouses, Inventory, Etc.

    Standardized Chart of Accounts

    Global Connectivity

    Inventory Transactions Entered & Owned By Field Operations

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    Key System Features

    Item Master

    Perform Item Inquiry

    OPM Inventory

    Track Quantities Located In The Warehouses

    Transfer Goods From Warehouse To Warehouse

    Adjust Inventory Outside Of Normal Processes

    ManufacturingCreate Production Batches

    Convert Items To New UOM

    Cost Management

    Generate Item Costs Via Actual Costing

    Automatically Translates Operational Transactions Into Accounting Entries

    Month End Close

    Financial Reconciliation Between OPM Inventory And Oracle General Ledger

    Reporting

    Inventory Balances & Turn Reports

    Margin & Sales Reports

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    Item Master

    Items Include Raw Materials, Intermediate And Finished Goods, Packaging

    and Services.Item Creation Process Owned Centrally By Supply Chain In Houston

    Items Are Requested Using The Intranet Global Item Master Request Form(As It Is Performed Today)

    Item Master Defines UOM Conversion (Ex. Volume to Mass By Item)

    Finished Goods

    Intermediate Packaging

    Raw Material 1 Raw Material 2

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    Adjust

    Inventory

    Ship

    Inventory

    Inventory Transactions

    Receive

    Inventory

    Manufacture

    Inventory

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    Manufacturing Overview

    Process Manufacturing Creates Products By Processing Raw Materials With

    Blending, Mixing and Reconditioning Process Manufacturing Will Also Convert Items From One UOM To A New

    UOM (Ex. Cutting Big Bags To Bulk Truck)

    Determine EndProduct

    Determine RawMaterials

    DetermineProcessing

    Needed

    ProduceGoods

    Oracle

    Set Up tasks Batch

    ProcessingCreate Batch

    Release Batch

    CompleteBatch

    Close Batch

    Recipe

    Formula Routing

    Operation

    Resource Activity

    Operation

    Activity Resource

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    PO Receipt TransactionsPO Price plus any Acquisition Costs areused to value the item

    Generate Oracle

    Item Costs

    Production BatchesMaterial and resource costs for product are

    captured when a batch is completed.

    Actual Costing

    Inventory MovementsCosts are calculated by warehouse

    Actual Cost AdjustmentsCost Adjustments are made in order to

    capture other cost components

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    In Oracle, Item Costs Are Generated At The Item, Warehouse, Period Level

    Actual Cost Will Capture The Actual Costs From Business TransactionsThroughout OPM - Purchase (PO) Receipts, Warehouse Transfers (OM),Actual Cost Adjustments And Production Batch (PM) Transactions.

    Cost Details Are Processed and Displayed in OPM

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    Daily Warehouse Mgmt Reports

    Suite Of Cognos Reports Will Provide Daily Snapshot Of

    Pending And Existing Inventory Transactions

    OpenPODisplays Warehouse Open Purchase Order Lines, byDelivery Date and Purchase Order Number.

    OM Open OrdersDisplays Open Sales Orders

    Transfers Not ReceivedDisplays Warehouse Transfers NotReceived

    WhseBalInvWarehouse Balance ReportPrompted To ReturnNegative Inventory Only

    Inventory StatusOne Warehouse: Displays Quantities ForInventory Items In A WarehouseOn-hand, Committed Sales, In-

    Transit, Open POs, And Projected Inventory Are Included in Summary

    Unposted Inventory Journals: Displays Any Unposted InventoryQuantities Adjust & Move Journal Transactions That Have Not HadThe Post Journal Step Performed

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    OPM Month End Close Overview

    Month End Close

    OPM Month End Close Is A Requirement For Financial ReconciliationBetween the OPM Inventory Sub System And Oracle General Ledger

    This Process Will Be Completed Once Per Accounting Period Defined Asa Calendar Month Further Defined By Oracle OPM As InventoryCalendars

    M-I SWACO UsuallyPerforms This Process OnThe Last Day Of The Month

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    Prepare For Requirements Gathering

    Examples Of Questions To Be Discussed

    Do You Have Any Statutory Requirements To Value Inventory In AMethod Other Than Actual Costing?

    What Reports Do You Require (Turn Rates, Inventory UOM ConversionsReport, Government Required Reporting)?

    Do You Perform Manufacturing Processes At Any Warehouse Locations?

    What UOM is displayed on your customer facing documents?

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    Enhancements

    Enhancements and Optional Features Delivered Over Time

    Country-Specific Requirements

    Statutory and Customer/Supplier Contracts

    Requirements Approach

    Global Footprint

    Funct io nal i ty Used Global ly

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