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www. copper-manufacture.com Luoyang Hengzheng Copper Co.,Ltd AddressJinyuan Mansion C, Room 507, 38#Taiyuan Road, Jianxi District, Luoyang City, China 471003 Tel:+86-0379-64391187 | Fax:+86-0379-64390787 Email[email protected] | sunji0407@126.com Chinese: www.lyhengzheng.com English: www.copper-manufacture.com Русский: www.hzc-solutions.ru Raw Materials | Machining Factory | Professional Design Team | Strict Quality Control | Experience in project contracting EBCHR cooling bed SAF Contact shoes Pressure ring Copper Chute Crystallizer &crucible Electrode Holder

Luoyang Hengzheng Copper Co.,Ltd--EN

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Page 1: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Luoyang Hengzheng Copper Co.,Ltd

Address:Jinyuan Mansion C, Room 507, 38#Taiyuan

Road, Jianxi District, Luoyang City, China 471003

Tel:+86-0379-64391187 | Fax:+86-0379-64390787

Email:[email protected] | [email protected]

Chinese: www.lyhengzheng.com

English: www.copper-manufacture.com

Русский: www.hzc-solutions.ru

Raw Materials | Machining Factory | Professional Design Team | Strict Quality Control | Experience in project contracting

EBCHR cooling bed

SAF Contact shoes

Pressure ring Copper Chute Crystallizer &crucible

Electrode Holder

Page 2: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Luoyang Hengzheng copper Co., Ltd, located in the Chinese ancient city –

Luoyang. Own 20 years design, machining, manufacturing experiences in all kinds of

copper deep processing products; HZC is keeping exploring new areas and have good

relationships with the scientific research institutions. HZC are the industry leader in

producing copper cooling elements and equipment used in the iron & steel and non-

ferrous metal metallurgy fields, shipbuilding and nuclear power fields. At present we

are the strategic partner with Tenova Group, Saint-Gobain , Baoji Titanium Industry

Co.,Ltd, Sunrui Titanium Precision Casting Co.,Ltd, ALD Vacuum Technology, Clyde

Bergemann Power Group, China Nuclear Power Technology Research Institute etc.

HZC have many advantages and rich experience in manufacturing copper cool-

ing elements and electrode products.

Raw material advantages: Have various sources in complex copper alloys sup-

plies, such as Cr-Cu, Cu-Cr-Zr, bronze, cupronickel etc. We can also customize com-

plex brands copper casting pieces with advantage-raw material: hot rolled wide thick

copper slabs produced by Chinalco Luoyang copper; unique brand of TU1/TU2/

TAG0.1/T2/TP2; other brands include brass, bronze and cupronickel alloys. The max

thickness 140mm, the max depth 3000mm, the max length 6000mm. The max length

of the cutting copper bar can reach 12m. The ingots are reliable and of steady supply,

casted from cathode copper. Copper rube and bar: the max diameter is 420 mm, the

biggest wall thickness 80 mm of the extrusion tube; the max diameter is 360 mm, the

biggest wall thickness 10 mm of the drawn tube; the max diameter is 300 mm of ex-

truding bar and the diameter is 180 mm of the drawn bar. Having closed cooperation

with many manufacturing factories, enjoying the preferential prices. Keep industry

advantage in the forging copper prices.

About Us

Cooperate Partner

Page 3: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

About Us

Technical superiority: a. Experienced senior technical personals in the industry; b.

Solving puzzling questions professionally comprehensively and response speedily; c.

Rich experiences in Optimization of the drawings and drawing inversion of products;

d. Explore new convenient machining process and well know the manufacturing and

machining process.

Copper Cooling elements in metallurgy:

1.Blast furnace Copper cooling stave for steel making

2.Copper cooling jackets and other elements (Outlet, Chute, flue Resistance splash

plate...)for non-ferrous metal (Cu, Ni, Pb, Zn, PGM, Ag, Au, Ferro alloy etc.) smelt-

ing furnace: Ausmet, Isa furnace, Watts furnace, top-blowing furnace, bottom blow-

ing furnace, flash smelting furnace, submerged arc furnace, KIVCET,Ferronickel

electric furnace etc.

3.Cold hearth, copper cooling bed, platform for electronic gun for EB furnace

(EBCHR, EBCHM) , PACHM.

4.Copper contact shoe and Pressure rings for SAF submerged arc furnace Ferro alloy

smelting, copper electrode holder head and electrode plate. 5.Water cooling copper crucible and molds for VAR (Vacuum Arc Remelting ),ESSR

and ESR(Electroslag Remelting) Furnace , EBCHM and PACHM furnace water cool-

ing Flat ingot molds (crystallizer)

Chemical: Copper Shell Coal gasification burner, copper flange, Copper nozzl

Nuclear: Core test section of CHF (critical heat flux) test setup for the study on IVR

(In-Vessel Retention) strategy

Others: Copper heating coil, Copper bush, Copper alloy welding pieces , Copper end

ring, Copper pressure ring, Machining precision Brasses, Non-standard design copper

parts, Tough pitch copper forging piece etc.

Page 4: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Contact shoes and Copper pressure ring for Submerged arc furnace— Ferro

alloy smelting

Core

Technology

SAF assembly site

SAF contact shoes

SAF pressure rings SAF contact shoes

SAF 3D drawing

Page 5: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

EB Furnace(EBCHM)Cold hearth parts-HZC successfully produced the copper

cold hearth core parts of ALD EB furnace, and optimized design of water channels.

The products is produced by forging and machining process.

The cold hearth is mainly used for EBCHM Furnace to remelting and refining re-

fractory and reactive metals.

EB furnace cold hearth and overflow clip EB cold hearth cooling bed

EBCHR furnace cooling bed and overflow lip Installation and commissioning

Page 6: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Water cooled copper molds and dovetail groove of EB furnace (EBCHR).

Pressure platform of electronic gun EB Furnace(EBCHR)

EB furnace is main-

ly employed for the

production of refrac-

tory and reactive

metals (tantalum, ni-

obium, molyb-

denum, tungsten, va-

nadium, hafnium,

zirconium, titanium)

and their alloys.

EB furnace water cooled molds

Dovetail groove of molds EB Furnace

EB Pressure platform of electronic gun

Page 7: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper crystallizer molds for Furnace VAR,ESR,ESSR, Skull furnace.

Copper crucible is used for special steel and Titanium & Alloy smelting.

Copper molds machining site

Copper molds

Page 8: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper crystallizer molds for Furnace VAR,ESR,ESSR, Skull furnace.

Copper crucible is used for special steel and Titanium & Alloy smelting.

Machining copper crucible

Page 9: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper electrode rods for Furnace VAR,ESR,ESSR, Skull furnace. Copper

electrode rods is used for special steel , Titanium & Alloy and refractory and

reactive metals smelting.

Copper electrode rods

Page 10: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper crystallizer, copper crucible & molds for non-ferrous and

ferrous metallurgy.

Page 11: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper electrode holder head and water cooling electrode plate are used

for steelmaking arc furnaces.The electrode holder head is produced in uni-

body by forging and machining process. The working life is five to six times

longer than by casting process.

Copper electrode holder head

Copper water cooling conductive plate

Conductive plate for INTECO Nickel ferroalloy furnace

Page 12: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

HZC blast furnace copper cooling staves’ working life is five to six times

longer than by casting process. We choose cold-rolled sheet as material and

then deep hole drilling, welding, welds inspection, pressure and ultrasonic

test.

Cooler stave—India TATA Steel

Copper cooler stave—Chile CODELCO Copper cooler stave—Romania customers

Cooler stave —Severstal

Page 13: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper water cooling jackets: copper chute, slag tap jackets,copper flue etc. cooling elements for metallurgy furnace(AUSMELT, ISAsmelt, Flash

furnace, KIVCET, Flash converting furnace, Rich oxygen side-blown and

top-blown furnace, Lead & zinc smelting furnace etc.) HZC jackets are pro-

duced by forging and machining process. The working life is five to six

times longer than by casting process.

AUSMELT water cooling jackets

ISASMELT water cooling jackets Converter furnace cooler jackets

Page 14: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper soft connection

Lead & zinc smelting furnace copper flue

Copper chute --South Africa

Copper water cooling jackets: copper chute, slag tap jackets,copper flue etc. cooling elements for metallurgy furnace(AUSMELT, ISAsmelt, Flash

furnace, KIVCET, Flash converting furnace, Rich oxygen side-blown and

top-blown furnace, Lead & zinc smelting furnace etc.) HZC jackets are pro-

duced by forging and machining process. The working life is five to six

times longer than by casting process.

Lead & zinc smelting furnace jackets

Page 15: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

HZC designed and produced the core test section of CHF (critical heat flux)

test setup for the study on IVR (In-Vessel Retention) strategy— CGNPC Chi-

na Guangdong Nuclear Power Corporation.

Nuclear Power

Page 16: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Round water cooling jacket and furnace top rings

Other equipment

Page 17: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Shell Coal gasification copper nozzle (startup burner) for gasification of coal

Chemical

Industry

Copper flange

Page 18: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Copper cooling roof , copper electrode holder & clip , copper heat ring,

copper electrode holder ring for Sapphire Production furnace

Copper electrode holder ring

Copper rings

Copper electrode holder & clip

Copper cooling roof

Page 19: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Monocrystalline and polycrystalline silicon copper electrode elements

Monocrystalline and polycrystalline sili-

con copper electrode elements Water cooling cable

Polycrystalline silicon reduction water cool-

ing furnace electrode Polycrystalline silicon Hydrogenated

furnace water cooling electrode

Polysilicon ingot furnace copper electrode

Page 20: Luoyang Hengzheng Copper Co.,Ltd--EN

www. copper-manufacture.com

Raw Materials | Machining Factory | Professional Design | Project contracting | Strict Quality Control | Transportation

About Products Project case

Cooling system for Glass produce equipment Adenauer

Page 21: Luoyang Hengzheng Copper Co.,Ltd--EN

Hengzheng Advantage

Jinyuan Mansion C, 507, 38#Taiyuan RoadLuoyang City, C 471003 China

+ 86 379 64391187 Tel

+ 86 379 64390787 Fax

[email protected]

www.lyhengzheng.com

www.copper-manufacture.com

Hengzheng Copper Ltd

©2014 Hengzheng Copper Co.,Ltd

1.Raw material: High quality copper slab from CHINALCO Luoyang Cop-

per.

Wide plate mill

2. Advanced updated machining equipment and process

Advanced CNC deep hole drilling. boring miller slot milling machine

3. Experienced in welding.

Largest hot rolling mill: Adopting German-made

reversible cold & hot rolling mill, the largest produc-

tion facility in non-ferrous metals industry in China,

capable of producing copper slab:thickness 3-

150mm, max. width 3.2m, weight 7.5t/pcs, capacity

20,000t/y.

All welders have qualified as per DIN EN 287-3, certi-

fied by WTI/SLV Duisburg GmbH.

HZC also have the SGS welding certificate

Page 22: Luoyang Hengzheng Copper Co.,Ltd--EN

Hengzheng Advantage

Jinyuan Mansion C, 507, 38#Taiyuan RoadLuoyang City, C 471003 China

+ 86 379 64391187 Tel

+ 86 379 64390787 Fax

[email protected]

www.lyhengzheng.com

www.copper-manufacture.com

Hengzheng Copper Ltd

©2014 Hengzheng Copper Co.,Ltd

pull-out test Ultrasonic Testing

Dye-penetrant inspection Endoscopic detection channel

5. Site inspection Customers

Italy customers CNGPC IVR Test setup French customers

6. Production process of copper cooler stave and cooling jacket

4. Quality Test

Ultrasonic Testing

Dye-penetrant inspection

Page 23: Luoyang Hengzheng Copper Co.,Ltd--EN

Quality Assurance

Jinyuan Mansion C, 507, 38#Taiyuan RoadLuoyang City, C 471003 China

+ 86 379 64391187 Tel

+ 86 379 64390787 Fax

[email protected]

www.lyhengzheng.com

www.copper-manufacture.com

Hengzheng Copper Ltd

©2014 Hengzheng Copper Co.,Ltd

Hi-Q material : using high quality copper materials from Luoyang Copper,

which has steady source channel and competitive price. Have various sources in

complex copper alloys supplies, such as Cr-Cu, Cu-Cr-Zr, bronze, cupronickel

etc. We can also customize complex brands copper casting pieces with ad-

vantage-raw material: hot rolled wide thick copper slabs produced by Chinalco

Luoyang copper; unique brand of TU1/TU2/TAG0.1/T2/TP2; other brands in-

clude brass, bronze and cupronickel alloys. The max thickness 140mm,the max

depth 3000mm, the max length 6000mm. The max length of the cutting copper

bar can reach 12m. The ingots are reliable and of steady supply, casted from

cathode copper.Copper rube and bar: the max diameter is 420 mm, the biggest

wall thickness 80 mm of the extrusion tube; the max diameter is 360 mm, the

biggest wall thickness 10 mm of the drawn tube; the max diameter is 300 mm of

extruding bar and the diameter is 180 mm of the drawn bar.

Technical support:

a. Experienced senior technical personals in the industry;

b. Solving puzzling questions professionally comprehensively and response

speedily;

c. Rich experiences in Optimization of the drawings and drawing inversion of

products;

d. Explore new convenient machining process and well know the manufactur-

ing and machining process.

Adopt the most advanced melting & casting equipment and process, advanced

CNC equipments. Experienced in welding. All welders have been qualified as

per DIN EN 287-3, certified by WTI/SLV Duisburg GmbH.

Site inspection, the quality of the products get

consistent high praise of clients.

Perfect, advanced quality assurance system, in-

cluding raw material control, process inspec-

tion, final inspection and test etc. Reliability,

innovation and development,providing the

best quality products and services to every cli-

ent.

Page 24: Luoyang Hengzheng Copper Co.,Ltd--EN

DESIGNING

We have fully equipped Design & Drawing office with AutoCAD & printing fa-

cilities. A team of Engineers/Draftsman manages the Designing & Drawing

unit. We also undertake the design of complete system for projects.

MANUFACTURING

We have complete manufacturing / Fabrication & testing facilities for all our

products as Contact clamps, cooling elements, water cooled cable etc. Our

workshop comprises of pneumatic hammers, cold/hot rolling machines, Heat-

ing/Annealing furnaces, planning machines, shaping machines, Lathe machines,

Drill machines, hydraulic presses, TIG & MIG WELDING facilities.

ERECTION & COMMISSIONING

We have team of Engineers & skilled manpower to carry out Erection & Com-

missioning at Customers site

Technical Service

Jinyuan Mansion C, 507, 38#Taiyuan RoadLuoyang City, C 471003 China

+ 86 379 64391187 Tel

+ 86 379 64390787 Fax

[email protected]

www.lyhengzheng.com

www.copper-manufacture.com

Hengzheng Copper Ltd

©2014 Hengzheng Copper Co.,Ltd

For more information on Luoyang Hengzheng Copper Co.,Ltd call us at +86 379 64391187 or email us at [email protected].

Headquarters

Customers