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Training Systems Skilled workforce for efficient manufacturing 14.10.2014 Dirk Schönian

Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

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Page 1: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Skilled workforce for efficient manufacturing

14.10.2014 Dirk Schönian

Page 2: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

“Progress lives from the exchange of knowledge”Albert Einstein

“If you think education is expensive, try ignorance”Derek Bok, 1971, President of Harvard University

214.10.2014 Dirk Schönian

Lucas-Nülle Training Systems

Page 3: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Comparison Ghana to Malaysia

• Both got independent in 1957

• Malaysia developed a sound education system

• Today’s average income: Ghana: $ 300 / Malaysia: $ 3000

• Ghana still exports raw products like palm oil, cacao and gold

• Malaysia which imported its first palm oil trees from Africa in the 1950s is

now the largest palm oil producer in the world

→ Educa+on and stability create the change

3

Skilled workforce for efficient manufacturing

Page 4: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

414.10.2014 Dirk Schönian

Skilled workforce for efficient manufacturing

GDP Map: The territory size shows the proportion of worldwide wealth measured as GDP

Page 5: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

5

Skilled workforce for efficient manufacturing

14.10.2014 Dirk Schönian

Lack of skills as constraint for efficiency:

• Technology increases productivity

• But technology needs proper planning, installation and maintenance

• Students gain theoretical knowledge at colleges or universities

• Lack of practical skills/applications

→ Need of specialized further educa+on

Page 6: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Our Key Customers are:

• Universities/Polytechnics

• Technical Colleges

• Vocational Training Institutes

• Industrial and Military Training Institutes

14.10.2014 Dirk Schönian 6

Lucas-Nülle Training Systems

Committed to Technology and Quality

Page 7: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

14.10.2014 Dirk Schönian 7

Lucas-Nülle Training Systems

Industrial Customers:

Page 8: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

14.10.2014 Dirk Schönian 8

Lucas-Nülle Training Systems

Africa's first “SMART-GRID Centre”:

Page 9: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

914.10.2014 Dirk Schönian

Lucas-Nülle Training Systems

Committed to Technology and Quality

Refrigeration and Air-Conditioning Technology

Page 10: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Practice is the highest form of Theory:

• if you tell me I will forget

• if you show me I may remember

• if you let me experience/do I will learn

Added Value through a Blended-Learning solution:

• integration of cognitive and haptic training units

• combining theory, simulation and hands-on training

20% 30%50%

90%

see hear see + hear see+hear+apply

14.10.2014 Dirk Schönian 10

Lucas-Nülle Training Systems

...Theory and practice – at the same time and the same location

Page 11: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

UniTrain-I:

• “Blended Learning” technology

• Small, mobile, modular, inexpensive

• Ideal for 2 students

Advanced Systems:

• Industrial-type Components

• Versatile

• For rotational training

• Ideal for 4 - 5 students

14.10.2014 Dirk Schönian 11

Lucas-Nülle Training Systems

...Theory and practice – at the same time and the same location

Page 12: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Training contents

• Fundamentals of hydraulics and electrohydraulics

• Hydraulic and electrical circuit diagrams

• Hydraulic pumps and motors

• Single-acting and double-acting cylinders

• Directional and flow control valves

• Extending a cylinder and maintaining position

using buttons

• Normally closed end-limit switches

• Feed control with starting conditions

• Start interlock with arbitrary intermediate stopping

• Pressure-dependent control

• Rapid feed/traverse control

• Time-dependent control

• Safety measures

14.10.2014 Dirk Schönian 12

Lucas-Nülle Training Systems

UniTrain-I System - Hydraulics

Page 13: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Training contents

• Basics of pneumatics

• How single- and double-acting cylinders work

• Familiarisation with various directional

control valves

• Operation and design of

electro-pneumatic controls

• Hard-wired controls

• Programmable controls

• Recording displacement/time graphs

• Time-dependent controls

14.10.2014 Dirk Schönian 13

Lucas-Nülle Training Systems

UniTrain-I System – Pneumatics

Page 14: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Training contents

• Parallel operation and programming

• Stand-alone programming (3D model only)

• Professional programming with loops and subroutines

• Manual robot operating procedure

• Programming movements

• Robot coordinate systems

• Velocity and acceleration

• Singularities and symmetries

• Digital inputs and outputs

• Typical programming patterns

• Programming structures

• Concluding experiment

14.10.2014 Dirk Schönian 14

Lucas-Nülle Training Systems

UniTrain-I System – Robotics

Page 15: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

14.10.2014 Dirk Schönian 15

Lucas-Nülle Training Systems

UniTrain-I System – Industrial Process Automation

Page 16: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

• Founded in 1973

• Located in Kerpen, Germany

• 120 employees, 50% M.Sc.EE

• Turn-over 40 Mio Euros p.a.

• 100% dedicated to education

• Provider of turn-key solutions

• Customers in more than 100 countries

• Soft- and Teachware in more than 30 languages

Rolf Lucas-Nülle Dipl. Eng.,

Company Founder, Chairman

16

Lucas-Nülle Training Systems

Committed to Technology and Quality

14.10.2014 Dirk Schönian

Page 17: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

• 4000 individual products

• Lean production on demand

• Highly qualified work force

• Total quality assurance

• Lead-free production

• ISO 9001 certified

Lucas-Nülle Training SystemsMADE IN GERMANY – we stand for QUALITY

14.10.2014 Dirk Schönian 17

Page 18: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Development, production

and distribution of technical

teaching and training systems

in technology. Established: 1973

Development, production and

distribution of training systems

for natural sciences

Established: 1913

Analysis, consulting and training

for the technical industries

Established: 1968

LN GROUP

1814.10.2014 Dirk Schönian

Lucas-Nülle Group

A Network of strong Partners

Page 19: Lucas Nuelle - Dirk Schoenian.ppt [Kompatibilit tsmodus]) Nuelle - Dirk Schoenian.pdfTraining Systems Training contents • Fundamentals of hydraulics and electrohydraulics • Hydraulic

Training Systems

Thank you very much for your attention.

1914.10.2014 Dirk Schönian

Lucas-Nülle Training Systems