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Lubricants for Metalworking Product Portfolio

Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

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Page 1: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

Lubricants for Metalworking

Product

PortfolioProduct Product

Portfolio

Page 2: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

• 2 • • 3 •

Dear Business Partners,and those interested

In keeping with your wish, we are pleased to send information about our lubricant range, with the emphasis on non-cutting metal working, from Raziol Zibulla & Sohn GmbH. We would like you to know that the information provided presents merely a fragment of our extensive product range. We are looking forward to be at your service to answer any questions you may have or if the medium you are interested in is not part of the information provided.

Please note that all the information regarding the use of our products is based on practical experience and differences are possible owing to other machine parameters, material com-positions, etc. We therefore recommend that you should test our lubricants for the intended application including any follow-on processing.

On our Internet sites, at www.raziol.de and www.drylub.de, you can get information on our extensive range of application technology (contact lubrication and non-contact lubrication). The combination of our high-performance lubricants in conjunction with our modern application systems will make cost-effective production possible.

Page 3: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

• 4 • • 5 •

Table of Contents Table of ContentsPage

Hydroforming external lubricantsRAZIOL IHU... specially for

internal high-pressure forming32

Chlorine-free water-miscible lubricantsRaziol BZK ..., ECLF ..., D ECLF ...

for metal-cutting or non-cutting metalworking

34

Chlorine-free minimum-quantity lubricantsRAZIOL D-CLF... mineral oil-free, low-evaporation 36

Special purpose productsfor workshop, upkeep and skin protection

38

Machine cleanersmatched to product characteristic

40

Notes 42

PageEvaporating stamping and drawing oilsRAZIOL CLF 11 fast-evaporating 6

RAZIOL CLF-11 not a dangerous medium 8

RAZIOL CLF 12 is not subject to the 31st BImSchV (Fed. German Air Pollution Control Ordinance)

10

Raziol LC-41 heavy metal-free 12

Raziol LM-11 for incidental contact with foodstuffs 14

Raziol CLF 25...27 E special lubricants for the electro-contact production

16

RAZIOL CLF 1 not a dangerous medium 18

Raziol Drylub®

Drylub WA ... / DCLF ... / ECLF ...

for difficult deep-drawing operations with complicated geometries, for almost all materials.

20

Chlorine-free forming oilsRAZIOL CLF... low aromatics, low oil mist 22

Raziol CLF- ... E high-performance forming oils for (stainless) steel, aluminium

24

Chlorine-free fine blanking oilsRaziol CLF ... F Cutting thicknesses up to 12 mm 26

Chlorine free cutting oilsRaziol CLF ... B / HL for the most stringent demands 28

Chloric forming oilsRaziol FS ... / AL ... / ZO / WKZ ...

for the most difficult forming 30

Page 4: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

• 6 • • 7 •

Steel up to

approx.

[mm]

Yellow metals up to

approx. [mm]

Alumi-nium up to

approx. [mm]

Alloy steel up to

approx. [mm]

Power

CLF 11 L 0.15 0.30 0.30

CLF 11 0.15 0.30 0.30

CLF 11 W 10 0.20 0.40 0.40 0.10

CLF 11 S 0.30 0.50 0.50 0.20

CLF 11 SF 0.50 0.80 0.80 0.30

CLF 11 W 25 0.60 1.00 1.00 0.40

CLF 11 SB 0.80 1.50 1.50 0.50

CLF 11 SG 3.50 5.00 3.50 2.00

Raziol CLF 11 ... series Raziol CLF 11 ... series

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

RESIDUE BEHAVIOUR

CLF 11 L CLF 11 CLF 11 S CLF 11 W 25 CLF 11 SB CLF 11 SF CLF 11 SG

CLF 11 W 10

low in aromatic content chlorine-free

fast-evaporating is not subject to the TRbF

The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with performance-enhancing additives. These additives have been exclusi-vely selected and adapted to provide the oils with outstanding lubricating performance and pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.All Raziol CLF 11… W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the workpiece.The careful selection of low-aromatic base fluids in conjunction with heavy metal-free additives effects an improvement in the work environment.

The ignition point of the Raziol CLF 11… series is > 56 °C, so that all the products of this series are not subject to the TRbF, and can thus be processed under simplified conditions.

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• 8 • • 9 •

Raziol CLF-11 ... series Raziol CLF-11 ... series

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Steel up to

approx.

[mm]

Yellow metals up to

approx. [mm]

Alumi-nium up to

approx. [mm]

Alloy steel up to

approx. [mm]

Power

CLF-11 L 0.15 0.30 0.30

CLF-11 0.15 0.30 0.30

CLF-11 W 10 0.20 0.40 0.40 0.10

CLF-11 S 0.30 0.50 0.50 0.20

CLF-11 SF 0.50 0.80 0.80 0.30

CLF-11 W 25 0.60 1.00 1.00 0.40

CLF-11 SB 0.80 1.50 1.50 0.50

CLF-11 SG 3.50 5.00 3.50 2.00

RESIDUE BEHAVIOUR

CLF-11 L CLF-11 CLF-11 S CLF-11 W 25 CLF-11 SB CLF-11 SF CLF-11 SG

CLF-11 W 10

low in aromatic content chlorine-free

not a dangerous good is not subject tothe TRbF

The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with perfor-mance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating performance and pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.All Raziol CLF-11 … W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece.The careful selection of low-aromatic base fluids in conjunction with hea-vy metal-free additives effects an improvement in the work environment.

The ignition point of the Raziol CLF-11 … series is > 63 °C, so that all the products of this series are not subject to the TRbF, and the dange-rous goods laws, and can thus be processed and transported under simplified conditions.

Page 6: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

• 10 • • 11 •

Raziol CLF 12 ... series Raziol CLF 12 ... series

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

RESIDUE BEHAVIOUR

CLF 12 L CLF 12 CLF 12 S CLF 12 W 25 CLF 12 SB CLF 12 SF CLF 12 SG

CLF 12 W 10

Steel up to

approx.

[mm]

Yellow metals up to

approx. [mm]

Alumi-nium up to

approx. [mm]

Alloy steel up to

approx. [mm]

Power

CLF 12 L 0.20 0.35 0.35

CLF 12 0.20 0.35 0.35

CLF 12 W 10 0.25 0.45 0.45 0.15

CLF 12 S 0.35 0.60 0.55 0.25

CLF 12 SF 0.60 0.90 0.90 0.35

CLF 12 W 25 0.70 1.10 1.10 0.50

CLF 12 SB 0.90 1.75 1.75 0.60

CLF 12 SG 4.00 6.00 4.00 2.50

low in aromatic content chlorine-free

not a dangerous good

is not subject to the TRbF

is not subject toof the 31st BImSchV (Fed. German Air Pollution Control Ordinance)

The Raziol CLF 12 ... series has been developed specially with a view to the requirements for avoiding solvent emissions. None of the products of the CLF 12 ... series is subject to the 31st BImSchV and thus need not be taken into consideration in the solvent balance.

The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with perfor-mance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating per-formance and pressure-absorbent capability. Thus, the tool life is exten-ded and the surface finish of the parts processed is improved.All Raziol CLF 12… W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece. The careful selection of low-aromatic base fluids in conjunction with heavy metal-free additives effects an improvement in the work envi-ronment.

The ignition point of the Raziol CLF 12… series is 103 °C, so that the products of this series are not subject to the TRbF and the dangerous goods laws, and can thus be processed and transported under simpli-fied conditions.

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Raziol LC-41 ... series Raziol LC-41 ... series

RESIDUE BEHAVIOUR

LC-41 L LC-41 LC-41 S LC-41 SB LC-41 SF LC-41 SG

LC-41 SBW LC-41 SFW LC-41 SGW

Steel up to approx.

[mm]

Yellow metals up to approx.

[mm]

Alumini-um up to approx.

[mm]

Alloy steel up to

approx. [mm]

Power

LC-41 L 0.15 0.30 0.30

LC-41 0.15 0.30 0.30

LC-41 S 0.30 0.50 0.50 0.20

LC-41 SW 0.30 0.50 0.50 0.20

LC-41 SF 0.50 0.80 0.80 0.30

LC-41 SFW 0.50 0.80 0.80 0.30

LC-41 SB 0.80 1.50 1.50 0.50

LC-41 SBW 0.80 1.50 1.50 0.50

LC-41 SG 3.50 5.00 3.50 2.00

LC-41 SGW 3.50 5.00 3.50 2.00

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Heavy metal-free chlorine-free

low in aromatic content is not subject tothe TRbF

not a dangerous good

The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with perfor-mance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating per-formance and pressure-absorbent capability. Thus, the tool life is exten-ded and the surface finish of the parts processed is improved.All Raziol LC-41 … W products contain an additive for temporary corrosion protection for indoor storage. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece.The careful selection of low-aromatic base fluids in conjunction with hea-vy metal-free additives effects an improvement in the work environment.

The ignition point of the Raziol LC-41 … series is > 64 °C, so that the products of this series are not subject to the TRbF and the dangerous goods laws, and can thus be processed and transported under simpli-fied conditions.

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• 14 • • 15 •

Raziol LM-11 ... series Raziol LM-11 ... series

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

RESIDUE BEHAVIOUR

LM-11 L LM-11 LM-11 S LM-11 SB

Steel up to

approx.

[mm]

Yellow metals up to

approx. [mm]

Alumi-nium up to

approx. [mm]

Alloy steel up to

approx. [mm]

Power

LM-11 L 0.15 0.30 0.30

LM-11 0.20 0.40 0.40

LM-11 S 0.30 0.50 0.50 0.20

LM-11 SB 0.80 1.50 1.50 0.50

not a dangerous good suitable for Incidental Food Contact (occasional contact with

fast-evaporating

special lubricant

The evaporating metalworking oils for the non-cutting manufacture consist of special volatile hydrocarbons with performance-enhancing additives. The recipe components are specially selected and have FDA (Food and Drug Administration) or NSF (National Sanitary Foundation) registrations. The specified products evaporate, depending on their additive content, in a relatively short time, the additive remains on the surface of the work-piece.

The ignition point of the Raziol LM-11… series is > 62 °C, so that the products of this series are not subject to the TRbF and the dangerous goods laws, and can thus be processed and transported under simplified conditions.

Page 9: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

• 16 • • 17 •

Evaporating special lubricants for the electro-contact production

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

TRbF ADR / IATA Ignition point [°c]

Power

CLF 25 E No Yes > 56

CLF 26 E No No > 62

CLF 27 E No No > 73

low in aromatic content chlorine-free

fast-evaporating

The evaporative special lubricants Raziol CLF 25 E, CLF 26 E and CLF 27 E were developed specially for the manufacture of electrical contact materials and have been approved by renowned manufacturers. These three products are highly ageing-resistant chlorine-free lubricants for copper, brass as well as gold and silver-plated sheets. They have the same degree of additivisation and are different only in the ignition point of the carrier medium.The alloy elements ensure good electrical carry-over resistances even after prolonged intermediate storage times. Surface quality and dimension tolerance are ensured even with a high number of strokes.

Raziol CLF 25 E, CLF 26 E and CLF 27 E evaporate almost completely at the usual tool temperatures.

The three ignition point groups make possible, with regard to the diff-erent safety specifications, the world-wide use of these special products.

good corrosion protection for contact materials

Page 10: Lubricants for Metalworking - schiltz.be · ... with the emphasis on non-cutting metal working, ... W products contain an additive for temporary ... Heavy metal-free chlorine-free

• 18 • • 19 •

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Raziol CLF 1 ... series Raziol CLF 1 ... series

Steel up to

approx.

[mm]

Yellow metals up to

approx. [mm]

Alumi-nium up to

approx. [mm]

Ap-plication

Power

CLF 1 L 0.15 0.30 0.30stamping, light for-

ming

CLF 1 0.15 0.30 0.30stamping, light for-

ming

CLF 1 W 10 0.25 0.40 0.40profiling, drawing, bending

CLF 1 W 25 0.35 0.50 0.50profiling, drawing, bending

low <<< POWER >>> high

CLF 1 L CLF 1 CLF 1 W 10 CLF 1 W 25

low in aromatic content chlorine-free

not a dangerous good is not subject tothe TRbF

The evaporating metalworking oils of the Raziol CLF 1 ... series for the non-cutting manufacture consist of special low-aromatic, volatile hydrocarbons with performance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with outstanding lubricating performance and pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.All Raziol CLF 1 … W products contain an additive for temporary corrosi-on protection for indoor storage. The specified products evaporate, depending on the additive content, in a medium-term period, the additives remain on the surface of the work-piece.The careful selection of low-aromatic base fluids in conjunction with heavy metal-free additives effects an improvement in the work environ-ment.

The ignition point of the Raziol CLF 1 … series is 74 °C, so that the products of this series are not subject to the TRbF, and can thus be processed under simplified conditions.

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• 20 • • 21 •

Raziol Drylub® Raziol Drylub®

Series Raziol Drylub® types

Properties Film-strength

Usage as

Series 03

Raziol Drylub® WA 03 TLT

Polymer wax dispersion with solid lubricant

very high

Forming lubri-cant and foil sub-stitute (surface

protection)

Raziol Drylub® WA 03 TLTi

Polymer wax dispersion with solid lubricant

very high

Forming lubri-cant and foil sub-stitute (surface

protection)

Raziol Drylub® WA 03 T

Polymer wax dispersion with solid lubricant

high Forming lubri-cant

Series 40

Raziol Drylub® WA 40 TK

Polymer wax dispersion with solid lubricant

medium Forming lubri-cant

Series 21

Raziol Drylub® D CLF 21 TE

Polymer wax dispersion with solid lubricant

low

Forming lub-ricant for high performance requirements

Raziol Drylub® ECLF 21 TE

Polymer wax dispersion with solid lubricant

very lowDispersion/ emul-sion for low to me-dium performance

requirements

high <<< FILM STRENGTH >>> low

Drylub WA 03 TLT Drylub Drylub Drylub Drylub

WA 03 TLTi WA 03 T WA 40 TK DCLF 21 TE ECLF 21 TE

no viscosity - change at high temperatures

cost-reducing chlorine-free and mineral-oil-free

Raziol Drylub® has been developed specially for difficult drawing opera-tions with complicated geometries. With Raziol Drylub®, it is possible to carry out deep-drawing processes that are not possible with conventional deep drawing oils. Raziol Drylub® is suitable for almost all materials.

With Raziol Drylub®, a polymer coating is created in the tool. The forma-tion is supported by the temperatures and pressures occurring during the forming process. Investigations have proved that the mean coefficient of friction µ is greatly reduced in the process.

The selected additives guarantee a good tool service life and surface quality simultaneously with a high output.

Generally, coating thicknesses of just 0.2 – 0.5 g /m² are applied.

The de-greasing is done with dilute alkali industrial cleaners.(spray de-greasing).The de-greasing is done with dilute alkali industrial cleaners.

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• 22 • • 23 •

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Colour Viscosity at 40°C [mm²/s]

Applica-tions

Power

CLF 90 amber- coloured 90

Stainless steel, steel, aluminium,

yellow metals

CLF 100 amber- coloured 100

Stainless steel, steel, aluminium,

yellow metals

CLF 180 amber- coloured 180

Stainless steel, steel, aluminium,

yellow metals

CLF 180 S amber- coloured 180 stainless steel,

steel, aluminium

CLF W 100amber-

coloured, opaque

100 Steel, aluminium,yellow metals

CLF W 430amber-

coloured, opaque

430 Steel, aluminium,yellow metals

Chlorine-free forming oils Chlorine-free forming oils

low <<< POWER >>> high

CLF W 100 CLF 90 CLF 100 CLF 180

CLF W 430 CLF 180 S

low in aromatic content chlorine-free

three viscosity classes available

low oil spray

Raziol chlorine-free forming oils consist of specially refined mineral oils or synthetic or native esters with polar and high-pressure (EP) additives. Outstanding lubricating properties and the well apportioned level of addi-tives promote an extended useful life of the stamping and forming tools.

The careful selection of low-aromatic and low oil-mist formulation components effects an improvement in the working environ-ment.

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• 24 • • 25 •

Colour Viscosity at 40°C [mm²/s]

Applica-tions

Power

CLF-65 E amber- coloured 65 stainless steel,

steel, aluminium

CLF-100 E amber- coloured 100 stainless steel,

steel, aluminium

CLF-150 E amber- coloured 150 stainless steel,

steel, aluminium

CLF-200 E amber- coloured 200 stainless steel,

steel, aluminium

CLF-260 E amber- coloured 260 stainless steel,

steel, aluminium

CLF-400 E amber- coloured 400 stainless steel,

steel, aluminium

Raziol CLF- ... E series Raziol CLF- ... E series

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

low <<< POWER >>> high

CLF-65 E

CLF-200 E

CLF-100 E CLF-260 E

CLF-150 E C

LF-400 E

zinc-free chlorine-free

not a dangerous good high wear protection

The new Raziol CLF-… E portfolio includes a zinc-free, chlorine-free series of high-performance forming oils, which was developed specially for the working of stainless steel, steel and aluminium.

High pressure absorbing capacity and high wear protection characterise these new lubricants. The problem-free miscibility of the lub-ricants among one another makes it possible to quickly change products without time-consuming cleaning processes.

These products can attack non-ferrous heavy metals.

six viscosity classes

These products can attack non-ferrous heavy metals.

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• 26 • • 27 •

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Chlorine free fine-blanking oils Chlorine free fine-blanking oils

Colour Viscosity at 40°C [mm²/s]

Applica-tions

Power

CLF 125 F amber- coloured 125

Fine-blanking, stamping, forming

CLF 150 F amber- coloured 150

Fine-blanking, stamping, forming

CLF 250 F amber- coloured 255

Fine-blanking, stamping, forming

low <<< POWER >>> high

CLF 125 F CLF 150 F CLF 250 F

chlorine-free low in aromatics content

three viscosity classesavailable

powerful

The products of this lubricant series were developed for fine blanking and forming operations with a very high degree of difficulty. Depending on the selected product, tool technology used and material quality, cutting thicknesses of up to 12 mm can be reached.

Outstanding lubrication properties and a very balanced additive level contribute to an increased life of the punching and forming tools.

The degrading of the working environment was reduced through a choice of low-aromatic basic oils.

good wetting and adhesion capabilities

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• 28 • • 29 •

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Colour Viscosity at 40°C [mm²/s]

Applica-tions

Power

CLF 19 B amber- coloured 19

Stainless steel, steel, yellow

metals

CLF 18 HL amber- coloured 19 Stainless steel,

steel

CLF 18 HL Spray

amber- coloured

not applicable

Stainless steel, steel

Chlorine-free cutting oils Chlorine-free cutting oils

low in aromatic content chlorine-free

for various application cases

powerful

Raziol cutting oils consist of specially refined mineral oils with perfor-mance-enhancing additives. These polar-bonded and chemically active additives have been exclusively selected and adapted to provide the oils with outstanding lubricating performance. As a result, the useful life of the tools is extended, even with materials that are difficult or very difficult to process, and the surface quality of the processed workpieces is improved. During the processing of soft materials that tend to smear, the-se oils result in a reduction of the material build-up welding on the tool.

Raziol CLF 18 HL might stain yellow metals. Raziol CLF 19 B is available for processing these materials.

Raziol CLF 18 HL is also available in spray cans for easy use in shops (see Special purpose products).

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• 30 • • 31 •

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Colour Viscosity at 40°C

[mm²/s]

Applications Power

FS3 red 35Stainless steel, steel, yellow

metals; stamping, fine-blanking, forming

FS 3 S yellow 34Stainless steel, steel,

yellow metals; stamping and fine-blanking (also

electrical contacts), forming

FS 5 red 63Stainless steel, steel, yellow

metals; stamping, fine-blanking, forming

Al brown 130Stainless steel, steel, yellow

metals; stamping, fine-blanking, forming

ZO brown 125Steel, aluminium,

stamping, fine-blanking, forming

AL V brown 300Stainless steel, steel, yellow

metals; stamping, fine-blanking, forming

WKZ 2000 green 125Stainless steel, steel, yellow

metals; stamping, fine-blanking, forming

Chloric forming oils Chloric forming oils

low <<< POWER >>> high

FS 3 AL ALV

FS 3 S WKZ 2000

FS 5

ZO

containing chlorine powerful

four viscosity classes available

Raziol chlorine-containing forming oils consist of specially selected basic oils with high-performance, chlorine-containing additives.The chlorine content ranges from approx. 18 – 29 weight percent.Dependent of the application area, a different level of viscosity can be selected to ensure the best possible adaptation to the forming process.

Application areas range from tapping, precision blanking up to the most exacting forming jobs of high-alloy materials.

Raziol WKZ has been developed for the commissioning of new tools etc. Its selected additive combination results in an improvement of the tool's contact pattern.

Raziol ZO can make yellow heavy metals discolour.

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• 32 • • 33 •

The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Colour Viscosity at 40°C [mm²/s]

Applications

IHU 340 Mg yellow 340

Basis synthetic ester;The product is specially oriented to the processing of magnesium components;More stable under heat than con-ventional, mineral oil based IHU lubricants

IHU 1000 Mg yellow 1000

Basis synthetic ester;The product is specially oriented to the processing of magnesium components;More stable under heat than con-ventional, mineral oil based IHU lubricants

IHU External lubricants IHU External lubricants

chlorine-free

good temperature resistance

The Raziol IHU - external lubricants have been developed specially for use during internal high-pressure forming. The matching of the alloy elements allows extreme pressure loads without tearing of the lubri-cation film even with long friction surfaces.Outstanding lubrication properties and a very balanced additive level contribute to an increased life of the punching and forming tools.

Raziol IHU 340 Mg and Raziol IHU 1000 Mg are based on synthetic base oils and are hence more temperature-stable than conventional,mineral oil based IHU – lubricants.

good wetting and adhesion capabilities

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• 34 • • 35 •

Colour Viscosity at 40°C [mm²/s]

Applications

BZK II amber- coloured 50

zinc-coated sheet metals; reliable protection from white rust; deep-dra-wing and profile rolling; water mixing ratio: 10 to 30 %

BZK ST amber- coloured 46

steel; very good corrosion protectiondeep-drawing and profile rolling;water mixing ratio: 5 to 30 %

ECLF 100 N amber- coloured 70

steel, aluminium, rust-free sheet me-tals; large-area deep-drawing parts; press and bending jobs; Mixing ratio with water: 5 to 20 %

D ECLF yellow 100Steel, yellow metals, aluminium;ester based, synthetic special purpo-se lubricant; also suitable for cutting jobs; water mixing ratio: 5 to 10 %

ECLF 10 KA white Similar to water

Ready-to-use emulsion with precipi-tation-stable teflon additive; extremely high-performance, for difficult deployments like pipe-ben-ding , but also very well suited as a substitute for evaporating punching and drawing oils; pH-value approx. 7 (neutral range!)

Chlorine free, water soluble lubricants

The above notes on the application range are based on laboratory tests and practical experience. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Please take note of the BG-specifications for

emulsion care.

Information on this can be found on our Website.

www.drylub.de under Infothek.

water-miscible high stability

free of secondary amines

Raziol concentrates for water-miscible lubricants are proven, secondary amine-free water-miscible products for metal-cutting or non-metal cutting working. These lubricant concentrates are made of chemical content ma-terials, which have been selected in accordance with the requirements of labour and environment protection.

Storage: All Raziol cooling lubricants must not be fouled during transport and storage with dirt, water and other substances. When stored, intense heating (e.g. owing to sunlight) or the action of frost should be avoided. Therefore, the storage temperature must be between 5 – 40 °C (frost-free). The max. shelf life of a water soluble coolant-lubricant is typically 1 year.

Preparation: The water for mixing has to be of drinking water quality and, if possible, of medium hardness. You can obtain more information on the water quality from your local water supplier. Avoid excessively low water temperatures. The given concentrations should not be excessively overshot or undershot, since otherwise, there is a danger of corrosion or foam formation. Slowly add the concentrate to the mix of water prepared. The preparation can only be used after an adequate mixing time. The use of an automatic dosing system is recommended.

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The above notes regarding the field of application are based on laboratory tests and experience from practice. These notes do not release the user from his responsibility of checking the suitability of the lubricant for his application.

Colour Viscosity at 40°C [mm²/s]

Applica-tions

Power

D CLF yellow 47 Steel, aluminium, yellow metals

D CLF 21 light yellow 25 Steel, aluminium,yellow metals

D CLF 40 BM

amber- coloured 36

stainless steel, steel, aluminium,

yellow metals

D CLF 40 amber- coloured 40 Stainless steel,

steel, aluminium

Chlorine-free minimum-quantity lubricants

low <<< POWER >>> high

D CLF D CLF 21 D CLF 40 BM D CLF 40

mineral-oil-free chlorine-free

low-evaporation

The reduced consumption through the use of Raziol minimum-quantity lubricants is the precondition for an environment-friendly production. The resulting benefits of this product line include lower disposal costs, no need to tend to cooling lubricants and reduced cleaning costs.

Raziol minimum quantity lubricants are based on refined native or synthetic fatty acid esters or fatty alcohols.The selectively chosen additive combination effectively lubricates the products, This achieves a long useful life of the tool and very good sur-face qualities of the worked workpieces.

The mild odour, the low rate of evaporation coupled with the biodegrada-bility of the base oils make for a significant, positive difference in the workplace.

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Raziol HSL Highly effective hand lotion, acts as an "invisible glove", Protection time up to 4 hours

Special products Special productsfor workshop

for upkeep

WKZ 2000 Spray Tool run-in spray with extremely pressure-resistant lubricating film for improving the contact pattern of tools, reduction of the surface pressure

CLF 18 HL Spray Cutting oil spray for difficult cutting work, good EP- and AW properties, for extended the useful life of the tool

Surface ProtectionShield Spray Special spray for use as corrosion protection, lubricants, rust removers, cleaners and contact sprays

Raziol Pneumo Special lubricant for pneumatic systems

Raziol EKS "Anti-Finger-Print“ - protection for visible stainless steel parts

for skin protection

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General plan Cleaner - lubricant combination

Raziol Plant Cleaner Raziol Plant Cleaner

CLF 11 L Conditioner E Cleaning Fluid Yellow

Solvent-based cleaners for all oil-

based Raziol forming media

Water, surfactant-based cleaners for

all Raziol forming media

except emulsions

Water-based, surfactant-based cleaners for all

Raziol forming media

Operatingconcentration

undiluted (pure) 0.5%-10.0% in waterfor Raziol Drylub 0.5-

50.0% in water

0.5%-10.0% in water

Drylub WA 03 ... suitable suitable

Drylub WA 40 ... suitable suitable

AL ..., FS ..., ZO ..., WKZ ... suitable suitable suitable

FS ... suitable suitable suitable

CLF ... suitable suitable suitable

D-CLF ... suitable suitable suitable

IHU ... suitable suitable suitable

BZK ..., BB ... suitable only with normal cleaning

ECLF ..., D-ECLF ...

suitable only with normal cleaning

The different forming oils require, during the cleaning, a special matching with the cleaning medium.Raziol has a broad, efficient range for these cases.

Plant cleaners are in the dangerous substances class in almost all cases, therefore, please note the information and the instructions in the safety data sheet.

Mixing of water-soluble RAZIOL Cleaners

All water-soluble RAZIOL cleaners are hazardous substances. Therefore, when handling them, in addition to the protective clothing, the personal protective equipment must be worn.

The cleaning solution is always to be prepared by carefully pouring the cleaner into water, never the other way round!

Tailored for product characteristics

Broad range

Wear safety gloves made of nitrile rubber!

Wear tightly closing safety goggles!

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Notes Notes

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Raziol Zibulla & Sohn GmbHHagener Str. 144 + 152 • D-58642 IserlohnTelephone: +49 2374 5000-0Fax: +49 2374 5000-12E-mail: [email protected]: www.raziol.de www.drylub.de

Raziol Schmierstoffe - December 2009

We would be happy to send you additional information material, e.g. on• Roller lubricators

• Nozzles and lubrication points

• Dosing control units

• Exhaust systems