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LPG PRODUCT KNOWLEDGE

LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

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Page 1: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG PRODUCT KNOWLEDGE

Page 2: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

PRODUCT KNOWLEDGE

LPG

Page 3: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

IQUEFIED PETROLEUM AS It is a fossil fuel byproduct that exists as gas under normal atmospheric conditions but is changed into liquid by an appropriate change in pressure.

L P G

Page 4: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Cooking, heating, air-conditioning, water heating, refrigeration, incinerating

AT HOME

Page 5: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Chicken brooders, incubators, crop drying, tobacco curing, greenhouse heating, rice threshers

IN THE FARM

Page 6: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

INDUSTRIES Brazing, soldering, ceramic firing, clothes pressing, die casting, drop forging, annealing, hardening

Page 7: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Auto LPG for vehicles such as cars, SUV’s, and forklifts

TRANSPORT

Page 8: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

SUPPLY AND DISTRIBUTION

Page 9: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse
Page 10: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

IMPORTANT MARKINGS

BPS MARK

TARE WEIGHT

REQUALIFICATION DATE

Page 11: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

BULK/INDUSTRIAL 50kg Restaurants Hotels

Farms Industries

LPG STORAGE

22kg Forklifts

11kg Homes Small Restos

Page 12: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

PHYSICAL PROPERTIES

Page 13: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

30-40%

60-70%

PROPANE (C3H8)

BUTANE (C4H10)

VAPOR

LIQUID

Page 14: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

PURE LPG IS COLORLESS AND ODORLESS LPG is as clear as water in liquid form and invisible in vapor form.

Pure LPG has no smell. Ethyl mercaptan is added so any leaks can be detected by scent.

Page 15: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG vapor when released to the atmosphere is heavier than air. LPG vapor will then tend to deposit on the lowest portion in the area.

LPG VAPOR IS HEAVIER THAN AIR

Page 16: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG vapor when released to the atmosphere is heavier than air. LPG vapor will then tend to deposit on the lowest portion in the area.

LPG VAPOR IS HEAVIER THAN AIR

Page 17: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG vapor when released to the atmosphere is heavier than air. LPG vapor will then tend to deposit on the lowest portion in the area.

LPG VAPOR IS HEAVIER THAN AIR

Page 18: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG liquid is light as it weighs only about half as much of the weight of water for the same volume.

LPG LIQUID IS VERY LIGHT

Page 19: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG liquid is light as it weighs only about half as much of the weight of water for the same volume.

LPG LIQUID IS VERY LIGHT

Page 20: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG dissolves natural rubber

Page 21: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG is non-poisonous and environment-friendly

Page 22: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LPG has a calorific value of about 49,500 kilojoules per kilogram.

For an 11-kg cylinder, that amounts to heat enough to boil 5 liters of water everyday for 346 days.

LPG HAS HIGH HEAT CONTENT

Page 23: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

L

Increase in heat comes with increase in pressure

LPG in the liquid phase expands due to any increase in temperature. The liquid inside the tank tries to evaporate, but, since it is trapped inside the confines of the tank, pressure builds up.

Page 24: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

L

Increase in heat comes with increase in pressure

LPG in the liquid phase expands due to any increase in temperature. The liquid inside the tank tries to evaporate, but, since it is trapped inside the confines of the tank, pressure builds up.

Page 25: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

L

ULLAGE

Because of liquid expansion, filling is done only up to 85% capacity. The “free space” is called ULLAGE. Overfilling the tank may result to dangerous hydraulic pressures which may cause the discharge of liquid out of the pressure relief valve, or may even rupture the tank.

15%

85%

Page 26: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LIQUID TO VAPOR EXPANSION

One unit of liquid is equivalent to 250 units of vapor.

250 TANKS VAPOR

1 TANK LIQUID

Page 27: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

COMMERCIAL/ MULTI-CYLINDER Small industrial plant Malls Hotels Restaurants Laundry Shops

Page 28: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

BULK/ INDUSTRIAL Manufacturing plants Large Hotels Malls

Page 29: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

SAFETY

Page 30: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

TRIANGLE OF FIRE

Source of Ignition

Fuel / LPG

Oxygen

Page 31: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

LIMITS OF FLAMMABILITY Air-Fuel Mixture

TOO RICH TO BURN (11-100%)

WILL BURN (2-10%)

TOO LEAN TO BURN (0-2%)

Page 32: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Air-Gas Flammable Mixture

The LFL (Lower Flammable Limit) is around 2% mixture of LPG in air - this means that 1 liter of liquid LPG, when mixed with air will give 12,500 liters of flammable mixture.

Page 33: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

EMERGENCY ACTION PROCEDURES

Eliminate all sources of ignition immediately. Do not switch on/off electrical switches which may cause sparks.

Page 34: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Close the main gas valve to stop the flow of gas.

EMERGENCY ACTION PROCEDURES

Page 35: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Open windows, doors and other openings to increase ventilation.

EMERGENCY ACTION PROCEDURES

Page 36: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Cover leaking portion with wet cloth and/ or spray water to disperse vapor cloud.

EMERGENCY ACTION PROCEDURES

Page 37: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

EMERGENCY ACTION PROCEDURES

If leak is on the cylinder, bring the cylinder to a well ventilated and isolated area.

Page 38: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

EMERGENCY ACTION PROCEDURES

If the escaping vapor catches fire: Shut-off main gas valve as well other valves along the line.

If fire is on cylinder, spray on the upper portion of the cylinder to keep it cool.

Page 39: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Use soapy water when checking for leaks.

SAFETY TIP

Page 40: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Use LPG resistant flexible hose

SAFETY TIP

Page 41: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

SAFETY TIP

Since LPG vapor is heavier than air, it is therefore unsafe to install LPG tanks on the lowest portion of any structure.

Page 42: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

SAFETY TIP

Do not store cylinder in kitchen cabinets without proper ventilation.

Page 43: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

SAFETY TIP

Keep cylinder upright. Never invert or let lie horizontally

Page 44: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Store cylinder away from electrical appliances and other sources of fire/ ignition

SAFETY TIP

1.0 m 3 ft.

3.0 m 10 ft.

Page 45: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Don’t change cylinders in the presence of naked lights.

SAFETY TIP

Page 46: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Don’t use tools to operate cylinder valves.

SAFETY TIP

Page 47: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Don’t drop cylinders off vehicles as it may cause damage to cylinders & valves.

SAFETY TIP

Page 48: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse

Think Safe. Think Solane.

Page 49: LPG - My CMSpiponlinesite.com/wp-content/uploads/...2013-01-R2.pdf · heating, refrigeration, incinerating AT HOME . Chicken brooders, incubators, crop drying, tobacco curing, greenhouse