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PARTS & SERVICE INCINERATORS FLARES BURNERS LOW-NOx DUCT BURNERS DB-LN Series

LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

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Page 1: LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

PARTS & SERVICEINCINERATORSFLARESBURNERS

LOW-NOx DUCT BURNERSDB-LN Series

Page 2: LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

Clean power starts with clean combustion.

As power industries discover the bottom-line value of cleaner, more efficient production, Zeeco is there with the latest combustion and environmental technologies to help advance fossil-fueled operations.

Our mission? To introduce smart solutions to complex problems.

At Zeeco, we engineer end-to-end combustion and environmental systems that play vital roles in economies around the world. Our DB-LN duct burners provide reliable, supplementary firing for utility and process industries that generate thermal power or steam.

Zeeco’s DB-LN burner series minimizes emissions while maximizing fuel flexibility and energy use. Each burner is application-engineered to specific facility, utility, and process conditions using the latest modeling techniques and real-world testing.

The result? Superior performance to handle the heaviest loads on demand.

ProFlame+ Flame Scanner

Lower emissions, better reliability, and exceptional flexibility.ZEECO® DB-LN duct burners are engineered for electric utility facilities, cogeneration plants, independent combined

cycle plants, waste heat recovery steam applications, flue gas reheat for SCR emission reduction projects, and other air heating applications.

• Exceptional fuel flexibility: Zeeco’s DB-LN series efficiently fires gaseous fuels, including cost-saving opportunity fuels, across a variety of heating values, saving significant fuel cost over time.

• Robust and reliable: Materials of construction specifically designed for each application.

• Low-NOx emissions control: Controlled mixing within the combustion zone achieves low NOx and CO emissions levels for supplementary firing systems in new and retrofit applications.

• Optional burner management systems: Reliable and efficient, Zeeco’s burner management systems offer seamless integration into existing plant systems. Turnkey installation, commissioning, and startup availability around the clock.

LOW NOx DUCT BURNERDB-LN Series

Low-NOx Duct Burner

Page 3: LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

Burner Management System

The technical resources to make a smarter difference.Whether we’re retrofitting an existing facility to meet new emissions standards, or designing a comprehensive firing

system for a modern power facility, Zeeco offers the expertise and technical resources to meet the world’s most powerful challenges.

• Global experience, local expertise: With thousands of installations in 75 countries, 21 worldwide locations, and six manufacturing centers, Zeeco is hard at work on virtually every continent.

• Full-line supplier: Extensive portfolio of power, process, package, and duct burners; flaring systems; thermal oxidizers (incinerators); pilots; flame scanners; and burner management and controls systems. We also offer complete aftermarket parts, services, and engineered solutions.

• Advanced modeling and testing: Zeeco employs physical air flow and CFD modeling to simulate flame behavior and interaction under varying conditions, fuel types, and flows. We also perform industrial-scale testing at Zeeco’s Combustion Research and Test Facility, the largest of its kind in the world with one of the largest watertube test boilers.

• Complete turnkey service: Let Zeeco handle the details. Our project management team will assume responsibility for all project phases—from engineering and design to equipment purchase, fabrication, testing, site supervision, installation, and checkout.

Get to know Zeeco.Zeeco is a privately held company that attracts the best and brightest engineers around the world. For more than 35

years, we’ve demonstrated the positive difference working with us can make on complex projects—and our customers are quick to agree. Find out for yourself why Zeeco is the preferred choice for advanced combustion and environmental solutions.

Zeeco’s global headquarters houses office, manufacturing, and research and testing facilities all on a debt-free 250 acre (1 km2) campus near Tulsa, Oklahoma, USA

Physical Air Flow Modeling

Page 4: LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

Zeeco.com

Zeeco Corporate Headquarters22151 East 91st StreetBroken Arrow, Oklahoma 74014 USAPhone: +1 918 258 8551 Fax: +1 918 251 5519E-mail: [email protected]

FLARESBURNERS THERMAL OXIDIZERS PARTS & SERVICE

© 2015 COPYRIGHT ZEECO, INC. ALL RIGHTS RESERVED

ZEECO office, affiliate, sales, representative, or third party representative/licensee offices.

ZEECO® is a registered trademark of Zeeco, Inc. in the U.S. REGISTERED ISO 9001: 2008

ZEECO® combustion and environmental solutions are designed and manufactured to comply with applicable local and international standards as defined by our customers.

CERTIFICATIONS APPLY TO ZEECO HEADQUARTERS.

ZEECO WORLDWIDEHEADQUARTERS ZEECO HOUSTON

ZEECO MEXICO

ZEECO WINFIELDZEECO FRANCE

ZEECO EUROPE

ZEECO INDIA

ZEECO ASIA

ZEECO JAPAN/APPLICOT

ZEECO MIDDLE EAST

ZEECO CHINA

ZEECO BRAZIL

ZEECO CANADA

ZEECO ITALY

ZEEC0 POLAND

ZEEC0 GERMANY

ZEECO AUSTRALIA

ZEECO CONNECTICUT

ZEECO SE ASIA

ZEECO RUSSIA

ZEECO UAE

15–rev 2

Page 5: LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

p

® LOW-NOx DUCT BURNERSystem Upgrades and Retrofit Program

Zeeco Duct Burner System Upgrades and Retrofit Program.

Zeeco’s DB-LN burner series minimizes emissions while

maximizing fuel flexibility and energy efficiency to provide

reliable supplementary firing for power and steam generation.

The ZEECO® duct burner uses a self-supporting design and

does not require any mid span support structure. Each firing

element and flow baffle is designed to grow and expand

independently. This design extends equipment life in the high

temperature and turbulence downstream of a combustion

turbine. ZEECO duct burners are installed in combustion turbine

facilities around the world, including flue gas reheat systems for

SCR NOx reduction and air heating applications.

Common Industry Challenges• Imbalanced flame patterns leading to imbalanced boiler

heat absorption

• Sagging or binding firing elements

• Warped or corroded flame stabilizers

• Warped or corroded duct liners

• Ineffective ignition systems

• Ineffective scanner locations and technology

• Ineffective distribution grid systems

• Improper velocity and air/exhaust gas mixing

• Improper flame length

• Warranty issues and poor equipment performance

Zeeco Duct Burner Benefits• Proper design firing system leads to balanced flame

patterns and boiler heat absorption

• Self-supporting elements

• Engineered for success from start to finish

• Full modeling capabilities, including CFD and physical air flow models.

• Cost-effective system design and engineering

• Guaranteed emissions levels for NOx and CO

• Predictable flame lengths

• Retrofits that eliminate warranty and performance issues

• Comprehensive turnkey installation and startup services available

Smarter Engineering We understand the real day-to-day challenges in the power

and steam industry. That’s why Zeeco engineers use proven

cold flow and CFD modeling to simulate specific process

conditions against actual equipment design, optimizing system

performance and eliminating potential warranty issues. Zeeco’s

smarter engineering abilities minimize start up time, maximize

revenue, and provide reliable results for a system that lasts

significantly longer.

Low-NOx Duct Burner

Page 6: LOW-NOx DUCT BURNERS - GIANTECH Engineering · ® LOW-NOx DUCT BURNER System Upgrades and Retrofit Program Zeeco Duct Burner System Upgrades and Retrofit Program. Zeeco’s DB-LN

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FLARESBURNERS THERMAL OXIDIZERS PARTS & SERVICE

®

17-DB rev3

Low-NOx Duct Burner

Heat Recovery Steam Generators – Duct Burner Systems.Low NOx DB-LN Burners

AR/GS Gas and High Energy Spark Igniters

ProFlame Scanner Systems

Full BMS and Controls Integration

Fuel Delivery Systems and Valve Racks

Site Ports and Cooling Air Systems

Engineering Studies.Environmental Compliance

Efficiency Audits

Fuel Conversions

Capacity Increase

Carbon Footprint Reduction

Why Choose Zeeco?For nearly 40 years, Zeeco has made a positive impact for our customers on even the most complex projects. As a privately

held company that attracts the best and brightest engineers around the world, we understand the basics of success from superior

customer service to innovative engineering and advanced technological solutions. Our diverse work force delivers many years of

combined global power and steam industry experience and a vast resource of technical know-how. Zeeco is a worldwide team of

combustion experts and an unparalleled partnership for the long term. Find out for yourself why Zeeco is the preferred choice for

advanced combustion and environmental solutions.

Turnkey.Coordinating Supply

Equipment Modification

Demolition / Installation

Start-Up

Operator Training

Site Management

Flow Modeling Center.Physical and CFD Modeling

Combustion Air Systems

Flue Gas Recirculation Systems

Over-Fire Air Systems

Exit Gas / Stack Modeling

Selective Catalytic Reduction

On-Site Technical.Start-Up

Installation Supervision

Preventative Maintenance

Service Contracts

Operator Training

Aftermarket Parts

Zeeco Corporate Headquarters

22151 East 91st Street

Broken Arrow, Oklahoma 74014 USA

Phone: +1 918 258 8551

Fax: +1 918 251 5519

Email: [email protected]

Zeeco.comZEECO® is a registered trademark of Zeeco, Inc. in the U.S.

ZEECO office, affiliate, sales, representative, or third party representative/licensee offices. © COPYRIGHT 2017 - ZEECO, INC. ALL RIGHTS RESERVED

ZEECO® combustion and environmental solutions are designed and manufactured to comply with applicable local and international standards as defined by our customers.

CERTIFICATION APPLIES TO ZEECO HEADQUARTERS ONLY.

REGISTERED ISO 9001: 2008

ZEECO MIDDLE EAST ZEECO INDIA

ZEECO JAPAN/APPLICOT

ZEECO ASIA

ZEECO HOUSTON

ZEECO MEXICO

ZEECO WINFIELD

ZEECO BRAZIL

ZEECO UAE

ZEECO ITALY

ZEECO AUSTRALIA

ZEECO CHINA

ZEECO CANADA

ZEECO CORPORATE HEADQUARTERS

ZEECO LOUISVILLE

ZEECO CONNECTICUT

ZEECO RUSSIAZEECO GERMANY

ZEECO EUROPE

ZEECO FRANCE

ZEECO POLAND

ZEECO SE ASIA