8
OVERVIEW e low-noise cage type double seated control valves are featured with very low operating noise (aerodynamic noise) when they are used to handle compressible fluids (such as stem, air, natural gas, ethylene gas). ese valves operate still more silently than model VDC cage type valves. e cage and valve plug are of a multiple-hole construction. e components for “restriction”, “divergence” and “expan- sion” are laid out in a rational manner to accomplish low- noise pressure reducing action. e valve plug is designed in such configuration that it produces no torque vibration. Further, overall plug is held directly inside the case so that it is resistant against vibration and wear. e valve body can be easily disassembled and reassembled. e trims can be inspected and replaced very rapidly. Components are interchangeable with those of the model VDC cage type valves. SPECIFICATIONS Body Type Straight-through, cast glove valve Nominal size 1-1/2, 2, 2-1/2, 3, 4, 6, 8, 10, 12 inches Pressure Rating • JIS 10K, 16K, 20K, 30K, 40K • ANSI 150, 300, 600 End connections Flange end ; Connection type Pressure rating Applicable standard FF JIS10K JIS B2212-1972 ANSI Class 150 ANSI B16.5-1968 JPI Class 150 JPI-7S-15-1993 RF JIS10K JIS B2212-1972 JIS16K JIS B2213-1967 JIS20K JIS B2214-1967 JIS30K JIS B2215-1967 JIS40K JIS B2216-1967 ANSI Class 150, 300, 600 ANSI B16.5-1968 JPI Class 150, 300, 600 JPI-7S-15-1993 RJ ANSI Class 150, 300, 600 ANSI B16.5-1968 JPI Class 150, 300, 600 JPI-7S-15-1993 Material For body/trim material combinations and operating tem- perature ranges, refer to Table 1. Bonnet • Plain bonnet (0 to 200°C) • Radiator finned bonnet (over 200°C) • Extension bonnet (0°C or less) Gland type Bolted gland Packing/Grease • Grease not provided When V shaped PTFE packing or PTFE yarn packing is used. • Grease provided When graphite packing is used. Note) PTFE: Polytetrafluoroethylene Trim Valve plug Pressure balanced type Cage (Integral, stuck, or split cage) Multiple orifice design Metal seat Linear (LV) Note) For cage design ( integral, stuck, or split cage), refer to Table 1. 9th edition 1 No. SS2-8110-1300 Model VDN Low-Noise Cage Type Double-Seated Control Valves (Rating : ANSI 600 or less)

Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

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Page 1: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

OVERVIEWThe low-noise cage type double seated control valves are featured with very low operating noise (aerodynamic noise) when they are used to handle compressible fluids (such as stem, air, natural gas, ethylene gas). These valves operate still more silently than model VDC cage type valves.The cage and valve plug are of a multiple-hole construction. The components for “restriction”, “divergence” and “expan-sion” are laid out in a rational manner to accomplish low-noise pressure reducing action.The valve plug is designed in such configuration that it produces no torque vibration. Further, overall plug is held directly inside the case so that it is resistant against vibration and wear. The valve body can be easily disassembled and reassembled. The trims can be inspected and replaced very rapidly. Components are interchangeable with those of the model VDC cage type valves.

SPECIFICATIONSBody

TypeStraight-through, cast glove valveNominal size1-1/2, 2, 2-1/2, 3, 4, 6, 8, 10, 12 inchesPressure Rating• JIS 10K, 16K, 20K, 30K, 40K• ANSI 150, 300, 600End connectionsFlange end ;Connection type Pressure rating Applicable

standardFF JIS10K JIS B2212-1972

ANSI Class 150 ANSI B16.5-1968JPI Class 150 JPI-7S-15-1993

RF JIS10K JIS B2212-1972JIS16K JIS B2213-1967JIS20K JIS B2214-1967JIS30K JIS B2215-1967JIS40K JIS B2216-1967ANSI Class 150, 300, 600 ANSI B16.5-1968JPI Class 150, 300, 600 JPI-7S-15-1993

RJ ANSI Class 150, 300, 600 ANSI B16.5-1968JPI Class 150, 300, 600 JPI-7S-15-1993

MaterialFor body/trim material combinations and operating tem-perature ranges, refer to Table 1.

Bonnet• Plain bonnet (0 to 200°C)• Radiator finned bonnet (over 200°C)• Extension bonnet (0°C or less)Gland typeBolted glandPacking/Grease• Grease not provided

When V shaped PTFE packing or PTFE yarn packing is used.

• Grease providedWhen graphite packing is used.

Note) PTFE: Polytetrafluoroethylene

TrimValve plugPressure balanced typeCage (Integral, stuck, or split cage)Multiple orifice design

Metal seatLinear (LV)

Note) For cage design ( integral, stuck, or split cage), refer to Table 1.

9th edition1

No. SS2-8110-1300

Model VDN

Low-Noise Cage TypeDouble-Seated Control Valves

(Rating : ANSI 600 or less)

Page 2: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

Azbil CorporationNo. SS2-8110-1300

Material:For body/trim material combinations and operating temperature ranges, refer to Table 1.

ActuatorTypeSingle acting diaphragm actuator (Type VA)Spring type piston actuator (Type PSA6)Double acting piston actuator (Type DAP)ActionDirect or reverse actionDiaphragmType VA: Cloth-embedded chloroprene rubberSpring rangeType VA

20 to 98 kPa {0.2 to 1.0 kgf/cm2}40 to 120 kPa {0.4 to 1.2 kgf/cm2}60 to 220 kPa {0.6 to 2.2 kgf/cm2}

Type PSA6200 to 390 {2.0 to 4.0}

Supply pressureDiaphragm actuator

Type VA: 120 to270 kPa {1.2 to 2.8 kgf/cm2}Piston actuator

Type PSA6: 500 kPa {5.0 kgf/cm2}Type DAP: 490 kPa {5.0 kgf/cm2}

Air connectionType VA, PSA6:Rc 1/4 internal thread(For VA4 and VA5, Rc1/4 adapter is provided on Rc 1/2 internal thread. Rc3/8 adapter is also possible.)Type DAP:Rc 1/2 internal thread. Rc 1/4 or 3/8 adapter is provided.Ambient temperature-30 to +70°CValve actionAir-to-close (Direct action actuator is combined)Air-to-open (Reverse action actuator is combined)

Optional accessoriesPositioner, pressure regulator with filter, hand wheel, limit switch, solenoid valve, motion transmitter, booster relay, lock-up valve, and others.

PerformanceRated Cv valueRefer to Table 2.Inherent rangeability25:1Allowable differential pressureRefer to Table 3 and Table 4.Leakage specificationRefer to Table 2.Hysteresis errorWithout positioner: Within 3% F.S.With positioner: Within 1% F.S. LinearityWithout positioner: Within ±5% F.S.With positioner: Within ±1% F.S.DimensionsRefer to Table 5 and Table 6.WeightRefer to Table 7.FinishBlue ( Munsell 10B5/10) or silver, or other specified colors.

100

75

50

25

025 50 75 100

Perc

enta

ge

of s

tem

tra

vel (

%)

Cv value (%)

Figure 1. Flow characteristics(Idealistic flow characteristics is indicated in this graph)

2

Page 3: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

No. SS2-8110-1300Azbil Corporation

Table 1. Body / trim material combination, operating temperature ranges, and cage design (°C)

Body materialPlugCage

materialPlugCage

type (inches)

Operating temperature (°C)

Carbon steel(SCPH2)

Stainless steel(SCS24)

CageStack cage

(1 to 8)(10, 12)

-5 to +425

Low alloy steel(SCPH21, 61)

Stainless steel(SCS24)

CageStack cage

(1 to 8)(10, 12)

-5 to +425

Stainless steel(SCS14 hardfacing)

Split cage (3 to 12) 426 to 500

Stainless steel(SCS13)

Stainless steel(SCS14)

CageStack cage

(1 to 8)(10, 12)

-195 to +200

Stainless steel(SCS 14 hardfacing or

Stellite faced seat)Split cage (3 to 12)

-195 to +200201 to 600

(500°C when Atomlloy)

Stainless steel(SCS14)

Stainless steel(SCS14)

CageStack cage

(1 to 8)(10, 12)

-195 to +200

Stainless steel(SCS14 hardfacing)

Split cage (3 to 12)-195 to +200

201 to 600

Table 2. Cv value and rated travel

Nominal size (inches) 1-1/2 2 2-1/2 3 4 6 8 10 12

Port size (inches) 1-1/2 2 2-1/2 3 4 6 8 10 12

Rated Cv value 13 24 37 54 96 210 380 600 860

Rated travel (mm) 25 25 37.5 37.5 37.5 50 75 100 100

Leakage at fully closure(Cv value)

≤ 0.12 ≤ 0.22 ≤ 0.34 ≤ 0.5 ≤ 0.9 ≤ 2.0 ≤ 3.2 ≤ 5.0 ≤ 7.5

3

Page 4: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

Azbil CorporationNo. SS2-8110-1300

Allowable differential pressureTable 3. Air-to-close

Actuator model no.

Supplypressure

kPa{kgf/cm2}

Spring rangekPa{kgf/cm2}

PositionerDifferential pressure kPa {kgf/cm2}

Port size1-1/2 2 2-1/2 3 4 6 8 10 12

VA1D

120 {1.2} 20 to 98{0.2 to 1.0}

790{8.1}

630{6.4}

140 {1.4} 20 to 98{0.2 to 1.0}

1270{13.0}

690{7.0}

1960{20.0}

1570{16.0}

270 {2.8}

40 to 120{0.4 to 1.2}

2550{26.0}

1370{14.0}

3920{40.0}

3920{40.0}

60 to 220{0.6 to 2.2}

3430{35.0}

2160{22.0}2650{27.0}

VA2D

120 {1.2} 20 to 98{0.2 to 1.0}

1080{11.0}

900{9.2}

670{6.8}

460{4.7}

250{2.6}

720{7.3}

620{6.3}

460{4.7}

140 {1.4} 20 to 98{0.2 to 1.0}

1860{19.0}

981{10.0}

670{6.8}

460{4.7}

250{2.6}

2840{29.0}

2260{23.0}

1760{18.0}

1570{16.0}

1180{12.0}

270 {2.8}

40 to 120{0.4 to 1.2}

3730{38.0}

2060{21.0}

1270{13.0}

930{9.5}

520{5.3}

3920{40.0}

3920{40.0}

3920{40.0}

3920{40.0}

3920{40.0}

60 to 220{0.6 to 2.2}

3920{40.0}

3140{32.0}

1960{20.0}

1370{14.0}

780{8.0}

3920{40.0}

3040{31.0}

2650{27.0}

1960{20.0}

VA3D

120 {1.2} 20 to 98{0.2 to 1.0}

1860{19.0}

1470{15.0}

1080{11.0}

770{7.9}

430{4.4}

130{1.3}

1180{12.0}

981{10.0}

770{7.9}

520{5.3}

140 {1.4} 20 to 98{0.2 to 1.0}

3070{31.0}

1670{17.0}

1080{11.0}

770{7.9}

430{4.4}

130{1.3}

3920{40.0}

3820{39.0}

3040{31.0}

2550{26.0}

1960{20.0}

1270{13.0}

270 {2.8}

40 to 120{0.4 to 1.2}

3920{40.0}

3430{35.0}

2160{22.0}

1470{15.0}

860{8.8}

250{2.6}

3920{40.0}

3920{40.0}

3920{40.0}

3920{40.0}

3630{37.0}

60 to 220{0.6 to 2.2}

3920{40.0}

3730{38.0}

3040{31.0}

2550{26.0}

1670{17.0}

520{5.3}

1960{20.0}

1270{13.0}

VA4D

120 {1.2} 20 to 98{0.2 to 1.0}

1670{17.0}

1370{14.0}

610{6.2}

180{1.8}

150{1.5}

1080{11.0}

720{7.4}

550{5.6}

140 {1.4} 20 to 98{0.2 to 1.0}

1470{15.0}

1080{11.0}

610{6.2}

180{1.8}

150{1.5}

3920{40.0}

3920{40.0}

3240{33.0}

720{7.4}

550{5.6}

270 {2.8}

40 to 120{0.4 to 1.2}

3040{31.0}

2160{22.0}

1180{12.0}

180{1.8}

1570{16.0}

3920{40.0}

3920{40.0}

3920{40.0}

3920{40.0}

300{3.1}

60 to 220{0.6 to 2.2}

3920{40.0}

3920{40.0}

2350{24.0}

740{7.5}

610{6.2}

3240{33.0}

2160{22.0}

1570{16.0}

VA5D 270 {2.8} 40 to 200{0.4 to 2.0}

1470{15.0}

120{13.0}

2940{30.0}

2540{26.0}

DAP1000 490 {5.0} -

1960{20.0}3920{40.0}

Note) 1. " " shows a model with standard actuator. 2. The upper figures denote the operating differential pressure. The lower denote allowable differential pressure at full closure. 3. : Positioner is necessary. : Positioner is not necessary.

4

Page 5: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

No. SS2-8110-1300Azbil Corporation

Table 4. Air-to-close

Actuator model no.

Supplypressure

kPa{kgf/cm2}

Spring rangekPa{kgf/cm2}

PositionerDifferential pressure kPa {kgf/cm2}

Port size1-1/2 2 2-1/2 3 4 6 8 10 12

VA1R

140 {1.4} 20 ~ 98{0.2 ~ 1.0}

790{8.1}

630{6.4}

270 {2.8}

40 ~ 120{0.4 ~ 1.2}

2350{24.0}

1860{19.0}

60 ~ 220{0.6 ~ 2.2}

3820{39.0}

2160{22.0}

3920{40.0}

3140{32.0}

VA2R

140 {1.4} 20 ~ 98{0.2 ~ 1.0}

1080{11.0}

900{9.2}

720{7.3}

620{6.3}

460{4.7}

270 {2.8}

40 ~ 120{0.4 ~ 1.2}

3430{35.0}

2650{27.0}

2160{22.0}

1760{18.0}

1370{14.0}

60 ~ 220{0.6 ~ 2.2}

3920{40.0}

3140{32.0}

1960{20.0}

1370{14.0}

780{8.0}

3920{40.0}

3530{36.0}

3040{31.0}

2260{23.0}

VA3R

140 {1.4} 20 ~ 98{0.2 ~ 1.0}

1860{19.0}

1470{15.0}

1180{12.0}

981{10.0}

770{7.9}

250{2.6}520{5.3}

270 {2.8}

40 ~ 120{0.4 ~ 1.2}

3920{40.0}

3920{40.0}

3530{36.0}

3040{31.0}

2260{23.0}

981{10.0}1570{16.0}

60 ~ 220{0.6 ~ 2.2}

3920{40.0}

3920{40.0}

3330{34.0}

2260{23.0}

1270{13.0}

390{4.0}

3920{40.0}

3920{40.0}

3820{39.0}

26.0{2550}

VA4R

140 {1.4} 20 ~ 98{0.2 ~ 1.0}

1670{17.0}

1370{14.0}

1080{11.0}

360{3.7}

300{3.1}

720{7.4}

550{5.6}

270 {2.8}

40 ~ 120{0.4 ~ 1.2}

3920{40.0}

3920{40.0}

3240{33.0}

1470{15.0}

1180{12.0}

2160{22.0}

1570{16.0}

60 ~ 220{0.6 ~ 2.2}

3920{40.0}

3920{40.0}

1760{18.0}

550{5.6}

450{4.6}

3920{40.0}

3240{33.0}

2450{25.0}

VA5R 270 {2.8} 80 to 240{0.8 to 2.4}

1960{20.0}

1765{18.0}

3920{40.0}

3530{36.0}

PSA6R 500{5.0}

200 to 390{0.2 to 4.0}

1960{20.0}3920{40.0}

Note) 1. " " shows a model with standard actuator. 2. The upper figures denote the operating differential pressure. The lower denote allowable differential pressure at full closure. 3. : Positioner is necessary.

5

Page 6: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

Azbil CorporationNo. SS2-8110-1300

DIMENSIONSTable 5. Face-to-face dimensions

Nominal size (inches)

A

JIS 10K FF, RFANSI 150 RF

JIS 16K, 20K, 30KANSI 300 RF

JIS 40K RFANSI 600 RF

ANSI 150 RJ ANSI 300 RJ ANSI 600 RJ

1-1/2 222 235 251 235 248 251

2 254 267 286 267 283 289

2-1/2 276 292 311 289 308 304

3 298 318 337 311 333 340

4 352 368 394 365 384 397

6 451 473 508 464 489 511

8 543 568 610 556 584 613

10 673 708 752 686 724 756

12 737 775 819 749 791 822

Table 6. External dimensions

Nominal size (inches)

Actuator model no.

B

φCDirect action(Air-to-close)

Reverse action(Air-to-open)

P RF P RF

1-1/2VA1D, R 695 845 695 845 300VA2D, R 835 985 835 985 350VA3D, R 1000 1150 1000 1150 450

2VA1D, R 705 855 705 855 300VA2D, R 845 995 845 995 350VA3D, R 1010 1160 1010 1160 450

2-1/2VA2D, R 885 1035 885 1035 350VA3D, R 1055 1205 1055 1205 450VA4D, R 1220 1370 1335 1485 520

3VA2D, R 900 1050 900 1050 350 Figure 2. With model VA

actuatorVA3D, R 1060 1210 1060 1210 450VA4D, R 1225 1375 1340 1490 520

4VA2D, R 915 1070 915 1070 350VA3D, R 1080 1230 1080 1230 450VA4D, R 1245 1395 1360 1510 520

6VA3D, R 1145 1295 1145 1295 450VA4D, R 1310 1460 1425 1575 520VA5D, R 1360 1510 1470 1620 620

8VA4D, R 1430 1575 1540 1690 520VA5D, R 1525 1670 1630 1780 620

10VA5D, R 1760 2015 1890 2145 620PSA6R - - - - 479

DAP1000 - - - - 470

12VA5D, R 1810 2020 1940 2150 620PSA6R - - - - 479 Figure 3. With model PSA6R

actuatorDAP1000 - - - - 470

Note) 1. P: Plain bonnet, RF: radiator finned bonnet.

[Unit: mm]

[Unit: mm]

6

Page 7: Low-Noise Cage Type Double-Seated Control Valves …€¦ · The low-noise cage type double seated control valves are ... The components for “restriction”, ... Multiple orifice

No. SS2-8110-1300Azbil Corporation

Table 7. Weight

Nominal size (inches)

Actuator model no.

Weight

JIS 10K,ANSI 150

JIS 16K, 20K, 30KANSI 300

JIS 40KANSI 600

P RF P RF P RF

1-1/2VA1D, R 37 39 42 44 50 52VA2D, R 48 50 53 55 61 63VA3D, R 76 78 81 83 89 91

2VA1D, R 43 45 43 46 60 63VA2D, R 54 56 54 57 71 74VA3D, R 82 84 82 85 91 102

2-1/2

VA2D, R 60 63 65 68 110 113VA3D, R 88 91 93 96 138 141

VA4D 163 166 168 171 213 216VA4R 188 191 193 196 238 241

3

VA2D, R 81 86 84 88 121 126VA3D, R 109 114 112 117 149 154

VA4D 184 189 187 192 224 229VA4R 209 214 212 217 249 254

4

VA2D, R 97 102 112 117 152 157VA3D, R 125 130 140 145 180 185

VA4D 200 205 215 220 255 260VA4R 225 230 240 245 280 285

6

VA3D, R 235 245 245 255 305 315VA4D 310 320 320 330 380 390VA4R 335 345 345 355 405 415VA5D 335 345 345 355 405 415VA5R 360 370 370 380 430 440

8

VA4D 402 412 442 452 556 576VA4R 427 437 467 477 581 601VA5D 432 442 472 482 586 606VA5R 457 467 497 507 611 631

DAP1000 - - - - - -

10VA5D 600 620 710 730 757 787VA5R 625 645 735 755 782 812

DAP1000 - - - - - -

12VA5D 836 856 976 996 1058 1158VA5R 861 881 1001 1021 1083 1183

DAP1000 - - - - - -

Note) 1. P: Plain bonnet, RF: radiator finned bonnet. 2. For actuators with manual hand wheels, refer to SS2-8210-0100 (model VA actuator) and SS2-8210-0300 (model VP actuator).

[Unit: kg]

7

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(13)

Please read “Terms and Conditions” from the following URL before ordering and use.

http://www.azbil.com/products/factory/order.html

1-12-2 Kawana, FujisawaKanagawa 251-8522 Japan

http://www.azbil.com/

Specifications are subject to change without notice.

No part of this publication may be reproduced or duplicated without the prior written permission of Azbil Corporation.8

9th edition: Feb. 2017

Ordering InformationWhen ordering, please specify ;

1)2)3)4)5)6)7)8)9)

Model Number: VDNValve size × Port size of Cv requiredType and rating of end connectionsBody and trim material, necessity of hardeningPlug characteristics (on-off, equal percentage, linear)Type of bonnetType of actuator, air to diaphragmValve action (direct or reverse)Accessories (positioner, hand wheel, pressure regulator etc.)

10)11)12)13)

14)15)

Special requirement of degreasing, free from copper and etc.Name of flow mediumNormal flow and maximum required flowPressure of flow medium, upstream and downstream pressure at maximum and minimum required flowTemperature and specific gravity of flow mediumViscosity of flow medium, inclusive or exclusive of slurry