36
instructables LOW COST DIY 500€ CNC MILL by Vulcaman Hi, in this Instructable I want to show you, how you can build your own CNC-Mill for less then 500€ less then 500€. I designed this machine for CNC-beginners, who don't want to spend a lot of money for their rst experiences with CNC machines but also expecting a rigid rigid and professional professional looking CNC. This machine is perfect for maker, tinkerer and everyone who wants to start CNC-Machining. In the pricerange of sub 500€ you will not nd any other CNC with these features: 710 Watt spindle 710 Watt spindle motor MGN linear-rails on all axis linear-rails on all axis 1204 ballscrews on all axis ballscrews on all axis e,ective workarea of 250x220mm 250x220mm max. travelspeed of 3000mm/min (at 12V) 3000mm/min (at 12V) high accuracy accuracy of 0.1mm 0.1mm in all axis super rigid rigidportal frame portal frame (out of one piece of wood and aluminium extrusions) Below on this site, you will nd a detailed instruction + a bill of materials (BOM) with links, where you can source the required parts. The complete CNC is build out of CNC milled screen printing wood plates. So assembling will not be a problem. For the build you don't need any expensive tools like (3D-Printers, CNC or Lasers). The only special tool is a M5 and M6 thread cutter. Video of CNC in action: If you like my Instructable, please vote for me in the If you like my Instructable, please vote for me in the Build a Tool Contest Build a Tool Contest You can see the CNC live at You can see the CNC live at Makerfaire Ruhr 2020 Makerfaire Ruhr 2020 https://www.youtube.com/embed/YLLQKw-OYg4 LOW COST DIY 500€ CNC MILL: Page 1

LOW COST DIY 500€ CNC MILL - Instructables

  • Upload
    others

  • View
    8

  • Download
    2

Embed Size (px)

Citation preview

Page 1: LOW COST DIY 500€ CNC MILL - Instructables

instructables

LOW COST DIY 500€ CNC MILL

by Vulcaman

Hi,

in this Instructable I want to show you, how you can build your own CNC-Mill for less then 500€less then 500€. I designed this machinefor CNC-beginners, who don't want to spend a lot of money for their rst experiences with CNC machines but alsoexpecting a rigidrigid and professionalprofessional looking CNC.

This machine is perfect for maker, tinkerer and everyone who wants to start CNC-Machining.

In the pricerange of sub 500€ you will not nd any other CNC with these features:

710 Watt spindle710 Watt spindle motorMGN linear-rails on all axis linear-rails on all axis1204 ballscrews on all axisballscrews on all axise ective workarea of 250x220mm250x220mmmax. travelspeed of 3000mm/min (at 12V)3000mm/min (at 12V)high accuracyaccuracy of 0.1mm0.1mm in all axissuper rigidrigidportal frameportal frame (out of one piece of wood and aluminium extrusions)

Below on this site, you will nd a detailed instruction + a bill of materials (BOM) with links, where you can source therequired parts.

The complete CNC is build out of CNC milled screen printing wood plates. So assembling will not be a problem. For thebuild you don't need any expensive tools like (3D-Printers, CNC or Lasers). The only special tool is a M5 and M6 threadcutter.

Video of CNC in action:

If you like my Instructable, please vote for me in the If you like my Instructable, please vote for me in the Build a Tool ContestBuild a Tool Contest

You can see the CNC live at You can see the CNC live at Makerfaire Ruhr 2020Makerfaire Ruhr 2020

https://www.youtube.com/embed/YLLQKw-OYg4

LOW COST DIY 500€ CNC MILL: Page 1

Page 2: LOW COST DIY 500€ CNC MILL - Instructables

I really like to see, when someone has rebuilded the CNC, so please post a photo of the CNC in the comments with "Imade it" :-)

Change Log:Change Log:

[06.03.2019] Added step "Con gure Estlcam for This Machine" + video of test run[07.03.2019] Added video of CNC in action[15.03.2019] Added photo of Linear Parts

LOW COST DIY 500€ CNC MILL: Page 2

Page 3: LOW COST DIY 500€ CNC MILL - Instructables

Step 1: Mechanical Parts

The complete CNC is designed in Fusion 360, below you will see the complete CNC in an interactive 3D-model:

Required Parts:Required Parts:

CNC-Milled-Parts:CNC-Milled-Parts:

Here are all required CNC-milled parts. You can buy all the CNC-milled parts in my Online Shop. The total cost of all theCNC-milled parts will be 150€ + shipping.

QuantityQuantity DescriptionDescription How the part looks likeHow the part looks like

1xY_Axis_Front

1xY_Axis_Rear

1xY_Axis_Nut

https://myhub.autodesk360.com/ue29b45ee/shares/public/SHabee1QT1a327cf2b7a0789d9104b947823?mode=embed

LOW COST DIY 500€ CNC MILL: Page 3

Page 4: LOW COST DIY 500€ CNC MILL - Instructables

2xPortal_Side

1xPortal

1xX_Motor

LOW COST DIY 500€ CNC MILL: Page 4

Page 5: LOW COST DIY 500€ CNC MILL - Instructables

1xX_Bearing

1xX_Carriage

1xZ_Motor

LOW COST DIY 500€ CNC MILL: Page 5

Page 6: LOW COST DIY 500€ CNC MILL - Instructables

1xZ_Plate_Front

2x(normal+mirror)

Z_Plate_Side

LOW COST DIY 500€ CNC MILL: Page 6

Page 7: LOW COST DIY 500€ CNC MILL - Instructables

1xSpindle_Mount

1xMain_Plate

Aluminium Extrusion Parts:Aluminium Extrusion Parts:

I am trying to use as much standart aluminium extrusion parts, so it will be relativly easy to source the parts.

QuantityQuantity DescriptionDescription LinkLink PricePrice10x 2040 extrusion angle bracket Aliexpress 9,10€ (for 20 pieces)

2x428mm 20x20mm aluminiumextrusion 6mm slot

dold-mechatronik 2,07€

2x400mm 20x40mm aluminiumextrusion 6mm slot

dold-mechatronik 3,70€

2x250mm 20x20mm aluminiumextrusion 6mm slot

dold-mechatronik 2,60€

1x330mm 20x60mm aluminiumextrusion 5mm slot

dold-mechatronik 4,26€

Nuts, Screws and Washers:Nuts, Screws and Washers:

I am trying to be as accurate as possible while counting all the screws and nuts. If you nd any fault on the list, please tellme, so I can update the parts list. Also I recommend to buy some more screws.

QuantityQuantity DescriptionDescription Where to buyWhere to buy PricePrice

84x M3 T-slot Nut Slot 6mmAliexpress

5,60€

40x M4 T-slot Nut Slot 6mmAliexpress

5,60€

4x M4 T-slot Nut Slot 5mmDold-Mechatronik

0,88€

LOW COST DIY 500€ CNC MILL: Page 7

Page 8: LOW COST DIY 500€ CNC MILL - Instructables

32xM4x20mm DIN912cylinderhead screw

local hardware store -

32x M4x16mm DIN912cylinderhead screw

local hardware store -

8xM4x12mm DIN912cylinderhead screw

local hardware store -

8xM3x16mm DIN912cylinderhead screw

local hardware store -

52xM3x12mm DIN912cylinderhead screw

local hardware store -

8xM3x10mm DIN912cylindergead screw

local hardware store -

84xM3x8mm DIN912cylinderhead screw

local hardware store -

6xM5x20mm DIN912cylinderhead screw

local hardware store -

12xM5x10mm DIN912cylinderhead screw

local hardware store

-

16xM6x20mm DIN912cylinderhead screw

local hardware store

-

8x M3 nylon nutlocal hardware store

-

24x M4 nylon nutlocal hardware store

-

8x M3 washerlocal hardware store

-

6x M5 washerlocal hardware store

-

80x M4 washerlocal hardware store

-

16x M6 washerlocal hardware store

-

Linear parts and custom machined ballscrews:Linear parts and custom machined ballscrews:

LOW COST DIY 500€ CNC MILL: Page 8

Page 9: LOW COST DIY 500€ CNC MILL - Instructables

For the CNC mill you will need three custom machined 1204 ballscrews. I have attached a drawing with the dimesions atthe bottom of this step. Additionally you will need MGN12 linear rails, ballscrew, bearings and housings. Because it was alittlebit hard to source all the parts, I contacted a manufacture, who can supply all these parts for a resonable price. Thismanufacture will also make the custom machined ballscrews. You can buy all the parts here: Aliexpress

QuantityQuantity DescriptionDescription

1x1204 Ballscrew 425mm

1x1204 Ballscrew 395mm

1x1204 Ballscrew 200mm

4x400mm MGN12 Linear Rail

2x250mm MGN12 Linear Rail

12xMGN12H Linear Rail Wagon

2xFF10 Ballscrew Bearing

LOW COST DIY 500€ CNC MILL: Page 9

Page 10: LOW COST DIY 500€ CNC MILL - Instructables

Step 2: Electrical Parts

3x24mm 1204 Ballscrew Housing

3x5 to 8mm shaft coupler (rigid ; not the red or exible)

https://www.instructables.com/ORIG/F1B/XKE0/JSOZ3A2X/F1BXKE0JSOZ3A2X.pdf

Download

Electrical Parts for the CNC:Electrical Parts for the CNC:

Here you will nd all the required electronic parts for the CNC mill. For the router you can use the Katsu from Amazon or aMakita RT0700C. Both will t to the CNC-milled parts.

QuantityQuantity DescriptionDescription LinkLink PricePrice1x 710W 230V spindle motor Amazon 59,99€3x inductive limit switches NPN Aliexpress 4,44€3x Nema 17 Motors Aliexpress 33,00 €

1xArduino Uno + CNC-Shield +DRV8825

Aliexpress 9,76€

1x 12V Powersupply 5A Aliexpress 7,05€some wires - -

LOW COST DIY 500€ CNC MILL: Page 10

Page 11: LOW COST DIY 500€ CNC MILL - Instructables

Step 3: The Main Frame

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

32xM3x8mm DIN912 cylinderhead screw

32xM3-T-Slot-Nut 6mm-Slot

2x400mm MGN12 Linear-Rail

4xMGN12H-Linear-Rail-Wagon

1xY_Axis_Front

1xY_Axis_Rear

8xM6x20mm DIN912 cylinderhead screw

8xM6 washer

2x20x40mm aluminium extrusion 6mm slot

What you have to do:What you have to do:

At frist you have to cut eight M6 threads inside the aluminium extrusions. After that you need to attach the MGN12 linearrails to the alumnium extrusions by using the M3x8mm screws. Then you have to take the two wood parts and attachthem to the aluminium extrusion with eight M6x20mm screws.

LOW COST DIY 500€ CNC MILL: Page 11

Page 12: LOW COST DIY 500€ CNC MILL - Instructables

Step 4: Y-Ball-Screw

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

8xM3x16mm DIN912 cylinderhead screw

4xM3-nylon nut

8xM3-washer

1xFK10 Bearing

1x1204-ballscrew housing

1x395mm 1204-ballscrew with custom end-machining

1xNema 17 Stepper Motor

LOW COST DIY 500€ CNC MILL: Page 12

Page 13: LOW COST DIY 500€ CNC MILL - Instructables

Step 5: Y-Ballscrew Plate

1x5x8mm shaft-coupler

What you have to do:What you have to do:

Now it is time to install the Y-ballscrew to the main frame. At rst install the Nema 17-motor to the rear plate and x itwith four M3x16mm screws. Then you can slide the 395mm ballscrew in. Once the ballscrew is in place, attach the FK10bearing at the front plate. The FK10 bearing is xed by four M3x16mm screws and M3-nylon nuts.

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

4xM5x10mm DIN912 cylinderhead screw

1xY_Axis_Nut

What you have to do:What you have to do:

For that step, you have to install the Y_Axis_Nut plate to the ballscrew housing. You do that with four M5x10mm screws.

LOW COST DIY 500€ CNC MILL: Page 13

Page 14: LOW COST DIY 500€ CNC MILL - Instructables

Step 6: The Portal Side

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

4xM4x16mm DIN912 cylinderhead screw

4xM4-T-slot nut 5mm Slot

1x330mm 60x20mm aluminium extrusion 5mm slot

6xM5x20mm DIN912 cylinderhead screw

6xM5 washer

16xM3x12mm DIN912 cylinderhead screw

16xM3 washer

2xPortal_Side

What you have to do:What you have to do:

At rst you have to connect the two Portal_Side plates to the linear wagons. After that you have to attach the 60x20mmextrusion to the Portal_Side plates by using the six M5 screws. Finally connect the ballscrew housing from the previousstep to the extrusion.

LOW COST DIY 500€ CNC MILL: Page 14

Page 15: LOW COST DIY 500€ CNC MILL - Instructables

Step 7: The Main Plate

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

1xMain_Plate

16xM6 hammer nut

What you have to do:What you have to do:

You have to hammer the 16 hammer nuts to the predrilled holes.

LOW COST DIY 500€ CNC MILL: Page 15

Page 16: LOW COST DIY 500€ CNC MILL - Instructables

Step 8: Attach the Main Plate to the Main Frame.

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

8xM4x12mm DIN912 cylinderhead screw

8xM4 T-Slot mut 6mm slot

8xM4 washer

What you have to do:What you have to do:

You have to connect the preassembled Main_Plate to the main frame. The connection is made with eight M4x12mmscrews.

LOW COST DIY 500€ CNC MILL: Page 16

Page 17: LOW COST DIY 500€ CNC MILL - Instructables

Step 9: Portal

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

32xM3x8mm DIN912 cylinderhead screw

32xM3-T-slot nut 6mm slot

8xM4x12mm DIN912 cylinderhead screw

8xM4x20mm DIN912 cylinderhead screw

32xM4 washer

2x400mm MGN12 Linear Rail

4xMGN12H Linear Wagon

2x428mm 20x20mm 6mm slot aluminium extrusions

4x4020 angle bracket

1xportal plate

What you have to do:What you have to do:

At rst you have to connect the linear rail to the aluminium extrusion.Then place the extrusions on the portal plate. Nowscrew the extrusions to the extrusions. Don't forget to place the angle brackets.

LOW COST DIY 500€ CNC MILL: Page 17

Page 18: LOW COST DIY 500€ CNC MILL - Instructables

Step 10: X-Ballscrew

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

4xM3x10mm DIN912 cylinderhead screw

4xM3x16mm DIN912 cylinderhead screw

8xM3 washer

4xM3 nylon nut

1x425mm 1204 Ballscrew

1x1204 24mm Ballscrew housing

1x5x8mm coupler

4xM6x20mm DIN912 cylinderhead screw

4xM6 washer

LOW COST DIY 500€ CNC MILL: Page 18

Page 19: LOW COST DIY 500€ CNC MILL - Instructables

1xNema 17 Motor

1xX_Bearing

1xX_Motor

1xFF10 Bearing

What you have to do:What you have to do:

You have to place the ballscrew between the two linear rails. The connection of the motor and the FF10 bearing is madeby four M6 screws. Don't forget to cut the four M6 threads to the aluminium extrusions.

LOW COST DIY 500€ CNC MILL: Page 19

Page 20: LOW COST DIY 500€ CNC MILL - Instructables

Step 11: X-Carriage

Step 12: Z-Axis Part 1:

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

4xMGN12H Linear Rail Wagon

32xM3x12mm DIN912 cylinderhead screw

32xM3 washer

1xX-Carriage plate

What you have to do:What you have to do:

Connect the X-Carriage plate to the linear wagons by using the M3x12mm screws and the predrilled holes.

What you need for this step:What you need for this step:

LOW COST DIY 500€ CNC MILL: Page 20

Page 21: LOW COST DIY 500€ CNC MILL - Instructables

QuantityQuantity DescriptionDescription

1xZ-Plate_Front

2x250mm MGN12 Linear Rail

2x250mm 20x20 aluminium extrusions

8xM4x16 DIN912 cylinderhead screw

16xM4 washer

8xM4 t slot nut

20xM3x8mm DIN912 cylinderhead screw

20xM3 t slot nut

What you have to do:What you have to do:

Connect the linear rails to the extrusions by using the M3x8mm screws. After that attach the extrusions to theZ_Plate_Front .

LOW COST DIY 500€ CNC MILL: Page 21

Page 22: LOW COST DIY 500€ CNC MILL - Instructables

Step 13: Z-Axis Part 2:

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

1xSpindle_Mount plate

1xZ_Motor plate

4xM6x20mm DIN912 screws

4xM6 washer

What you have to do:What you have to do:

Connect the Spindle_Mount at the bottom of the Z-Axis and the and the Z_Motor plate at the top of the Z-axis. Don'tforget to cut a M6 thread inside the extrusions.

LOW COST DIY 500€ CNC MILL: Page 22

Page 23: LOW COST DIY 500€ CNC MILL - Instructables

Step 14: Z-Axis Part 3:

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

2xZ_Plate_Side

8xM4x16mm DIN912 cylinderhead screw

16xM4 washer

8xM4 T-slot-nut

What you have to do:What you have to do:

Place the Z_Plate_Side plates at the side of the Z-axis. Then connect them with the M4x16mm screws

LOW COST DIY 500€ CNC MILL: Page 23

Page 24: LOW COST DIY 500€ CNC MILL - Instructables

Step 15: Z-Axis Part 4:

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

1xNema17 Motor

4x M3x10mm DIN912 cylinderhead screw

1x200mm 1204 Ballscrew

1x1204 Ballscrew Housing

1x5x8mm shaft coupler

What you have to do:What you have to do:

Attach the Nema 17 motor to the predrilled holes and connect it with four M3x10mm screws. After that connect theballscrew to the Nema 17 motor with the 5x8mm shaft coupler.

LOW COST DIY 500€ CNC MILL: Page 24

Page 25: LOW COST DIY 500€ CNC MILL - Instructables

Step 16: Connect the Z-Axis and the Portal

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

4xM5x16mm DIN912 cylinderhead screw

4x M5 washer

What you have to do:What you have to do:

Slide the Z-Axis into the linear wagons on the X-Carriage. Then connect the Z-ballscrew to the X-Carriage with fourM5x16mm screws.

LOW COST DIY 500€ CNC MILL: Page 25

Page 26: LOW COST DIY 500€ CNC MILL - Instructables

Step 17: Connect the Portal to the Main Frame

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

6x2040 angle bracket

32xM4x20mm DIN912 screws

64xM4 washer

32x M4 nylon nut

What you have to do:What you have to do:

Finally connect the portal to the main frame. You do this by using six additional angle brackets. All the requiered holesare predrilled. Please take a look at the pictures, where the angle brackets are located.

LOW COST DIY 500€ CNC MILL: Page 26

Page 27: LOW COST DIY 500€ CNC MILL - Instructables

Step 18: Prepare the Spindle

Step 19: Attach the Spindle Mount to the Machine

For the connection between the spindle and the machine, I am using the allready existing spindle mount. You simplyneed to remove the plastic part at the bottom of the mount.

What you need for this step:What you need for this step:

QuantityQuantity DescriptionDescription

LOW COST DIY 500€ CNC MILL: Page 27

Page 28: LOW COST DIY 500€ CNC MILL - Instructables

Step 20: Electronics

4xM4x16mm DIN912 cylinder head screw

4xM4 washer

1xSpindle mount

What you have to do:What you have to do:

Place the spindle mount on the Z-axis. Then connect it to the Z-axis with four M4x16mm screws. Once completed, youcan slide the spindle inside the spindle mount.

LOW COST DIY 500€ CNC MILL: Page 28

Page 29: LOW COST DIY 500€ CNC MILL - Instructables

Step 21: Software

For the electronics I am using an Arduino Uno with aCNC-shield. This is the cheapest methode to controll theCNC.

For the connection you have to connect the X-Motor tothe X-Motor-Port, the Y-Motor to the Y-Motor-Port andthe Z-Motor to the Z-Motor Port. Then you have toconnect 12V to the board at the blue terminal pins. Afterthat connect it to your PC and ash the software (GRBLor ESTLCAM) to the Arduino.

Now you should be able to move your machine.

(coming soon):

On the machine there are also holders for inductive12mm end switches in the CNC milled frame. I am stillwaiting for delivery, so when they arrieved, I will updatethe instruction.

LOW COST DIY 500€ CNC MILL: Page 29

Page 30: LOW COST DIY 500€ CNC MILL - Instructables

Step 22: Configure Estlcam for This Machine

To controll the machine you need 3 types of software:

1. CAD software:1. CAD software:

Inside the CAD software you create your 3D-File, whichyou want to manufature. I personally use Fusion360 forthis kind of application.

22.CAM software:.CAM software:

In the CAM software you de ne the tool path of yourCNC machine, here you can also use Fusion360, becauseit has a build in CAM-module.

3. G-code Sender: 3. G-code Sender:

The G-code sender took the G-code le, from the CAM-Software and sends it to the controller of the machine.Because I am using an Arduino as the controller you canuse GRBL as a software on the Arduino and a G-codesender like "Univerversal-Gcode-Sender" or "bcnc"

As an alternative I also want to mention Estlcam. InEstlcam, the CAM and controller part are combined inone software (If you use an Arduino as your controller).Also it is more simple to use compared to other CAMSoftware.

I personally recommend to use Estlcam over GRBL for this CNC because of these aspects:

It is a lot easier to con gurate than GRBLIt has a build in CAM, so you don't need any additional Software

LOW COST DIY 500€ CNC MILL: Page 30

Page 31: LOW COST DIY 500€ CNC MILL - Instructables

Controller and CAM are combined in one Software

Now I want to show you which con guration you have to do, that the machine will work propably:

1. Open Estlcam and go to "Einstellungen" then click on "CNC Steuerung"

2. After

that a window will open with some con gurations. There you will see all the basic values for this machine. Once you haveall the settings like in the picture, connect your Arduino to your computer, select the right COM-Port, click on"Steuerung-Programmieren":

LOW COST DIY 500€ CNC MILL: Page 31

Page 32: LOW COST DIY 500€ CNC MILL - Instructables

3. If the programming of the Arduino was a success, close "Estlcam" and open "CNC-Controller". Now you should be ableto move your machine.

4.Here is a video of the test- le. The test le can be downloaded at the bottom of this step. The feedrate in the test le is

LOW COST DIY 500€ CNC MILL: Page 32

Page 33: LOW COST DIY 500€ CNC MILL - Instructables

Can anyone point me to the .dxf files for the machined parts?

This looks awesome, thanks. Unfortunately not having the cutout files would be a real pain.Someone has to do the work finding all the measurements and from there extrapolate theshapes. You don't even ship the cutouts to Canada. The community needs a truly open-sourcemachine.

Great machine. Love mine. I got great help from Haraldhartmann78. First prosjekt I made aenclosure for the electronics. Second a dustshoe

I built the machine including small changes. control with estlcam incl. limit switches.

Mee to can't seem to find the files for the CNC parts. I am thinking about having them jetted outof alu. Are those files still available?

Hi,

How can I download your parts. I want to do it by different materials, but I dont see and can'tdownload some of your part. If you can, will you share your design with my Fusion 360 [email protected].

Thanks so much and best wish for you!

Hi,

the download button dont run. Whats wrong ?

Greetings

Step 23: CNC-Milled Results

2400mm/min.

https://www.youtube.com/embed/UCR3Zh-baNM

https://www.instructables.com/ORIG/FNX/6PQC/JSUP1W2Z/FNX6PQCJSUP1W2Z.nc

Download

Here I will show you some CNC-milled parts, which where milled on this machine. ( list will be extended in the future )

LOW COST DIY 500€ CNC MILL: Page 33

Page 34: LOW COST DIY 500€ CNC MILL - Instructables

Andreas

The parts list unfortunately lacks the 2 250 mm aluminum profiles required in step 12.

I already informed him in july via email.Step 17 lacks some m4 6mm t-slot-nuts and some shorter m4x12, because you have to mounttwo angle brackets in the portal aluminium profile

I am stuck in my build in this stepp. I ordered the last profile on aliexpress. My steppers waswithout conections, so I orderd a crimp pilers to.

I made it! It works like a charm. I milled some slade plate, too.From the remainder of the cutouts I have milled some clamps and tensioners.Since I photographed every step, I made a stopmotion out of it, have a look.

In the introduction you mentioned "The only special tool is a M5 and M6 thread cutter."The M5 thread cutter isn't mentioned further. I think you have to use it in Step 6 "The PortalSide", right?

Hi,

you only need the thread cutter for the aluminium extrusions, to create the front threads.

Danke für das Gespräch auf der Maker Faire!Viel Glück beim Wettbewerb. Habt meine Stimme.

Freut mich zu höhren, dass es ihnen gefallen hat. Vielleicht sieht man sich irgendwo ja nochmal :-)

Excellent guide, really well made and useful.I have only one question: how did you align axis? How do you guarantee the perfect coplanarityof the X-Y axis and the perpendicularity between the 3 axes? Are there any adjustments?Thank you

Me again. Just voted for you in the Make a Tool competition. Good luck with that.You've probably already thought about crowdfunding: if you were thinking of offering a completekit of parts you'd obviously have some upfront costs in obtaining everything and holding stock. Acrowdfunder would be a great way to get the money to be able to start offering full kits. I am sureit would be popular.

Very nice instructables, one of the very best i have ever seen! Every part explained very well, ican't wait to start building mine! :)

Thanks for your feedback! I can't wait to see your version of the CNC :-)

Are you going to publish your Arduino sketch file ? Please.Don't want to buy frame parts without the ".ino" file.Thanks

Thanks for your feedback. I will publish the config files for the Arduino tomorrow. However, pleasetake a look at Estlcam, it is super easy to configure. In Estlcam you only need to set yourdimensions, steps per mm and max. feedrates. Then Estlcam will flash the Arduino automaticly.And you are done with the configuration.

Thanks for your quick reply, look forward to seeing more, always wanted to make a cnc mill. I amat the other end to you .I'm 75 and still building.

LOW COST DIY 500€ CNC MILL: Page 34

Page 35: LOW COST DIY 500€ CNC MILL - Instructables

I have added a step, where you can see, how the software needs to be configurated. I have alsoadded a video of a test run. Please take a look at step 22.

Thanks for such a detailed instructable, it is very inspiring. I'm currently learning fusion360 forCAD/CAM and gcode.I can't find the files for the CNC milled parts or the fusion file. Will you publish also that file? Will help me a lot to learn from an experienced user! All best /l

Thanks for your feedback. I don't want to publish the Fusion file. But you can use the 3D-Onlineviewer. There is a measurement function, so you can take all the dimensions manually. So withknowing the dimensions it should be possible to reconstruct the CNC. This is also a good trainingto learn fusion 360.

Ok thanks for the fast answer. I thought to get those files or the single parts, there was something related to the online viewer oron the fusion software that I was not catching.Good luck with the project.

There is only 1 type of plywood that is made well enough to not have voids, and be stiff enoughto be successfully used in a CNC machine. That being Baltic Birch and those parts are not BalticBirch. The metric equivalent to 1/2" Baltic Birch has 9 plies all birch. The metric equivalent to 3/4"has 11 plies all birch. It is sold in 1500mm x 1500mm sheets (5' x 5") That machine is likely goodenough for wood projects, but not metal.

Very well-done and well-documented. Nice work!

Can that machine mill aluminum ?

Yes it is possible to mill aluminium on that machine, but do not expect the best results. I think foraluminium sheets with up to 3mm it will work good, but you will not be able to produce aluminiumparts like in my other instructable: https://www.instructables.com/id/DIY-IRONLESS-LINE...If you want to mill aluminium the right way, you need a more rigid frame (out of aluminium) and aspindle, where you can controll the speed. I think if you will build this machine completely out ofaluminium and use a spindle with a speed controll, you would be able to produce parts like in myother instructable.

Congratulations ! I thing you engineered a pretty capable CNC router. I see nothing wrong aboutit. Straighteners for the Xends, a pretty stiff spindle carriage, good rails and correct transmission.Well done !

Thanks for your feedback :-)

WOW, Great instructable... Detail explain on steps.. Did lots of work..

Thanks for your feedback :-)

Can you advise (approx) postage/freight costs for the CNC-Milled parts to Brisbane, Australia.

The shipping costs to australia will be 62€.

Good job, thank you for sharing. Just checking if Nema 17 is good for it or maybe Nema 23 would be a better choise.

For this CNC, a Nema 17 is a good choice, a Nema 23 is kind of over powered for thisapplication. Because of the ballscrew , you will get enough force to cut though material withoutloosing any steps.

LOW COST DIY 500€ CNC MILL: Page 35

Page 36: LOW COST DIY 500€ CNC MILL - Instructables

Thank for this ...The link to your site is no longer valid !!!Super project, not having a CNC (a bit for that I look at your sharing) I would be interested in thisone. Could you give this one?Merci ;)

Thanks for your feedback. That is curious, I have checked all the links and they work correctly.What link do you mean exactly? Do you mean my website? Here is the link for it:https://www.vulcaman.de/

Nicely done. One of the few instructable on CNC's posted that included limit switches in thedesign.

I just wanted to throw this out there, if you're going to build this do not put this in an unheatedshop, damp basement, or unheated garage.CNC's are precision machines. Because it includes wood material, it will shrink or swelldepending on the weather. And. That will destroy any sort of tolerances.

Considering using plastics or metal instead of wood for the frame

Well done! Thank you for sharing your files and plans :D

Thanks for your feedback :-)

Great instructable! Could you please provide the over all dimension. Thanks

The over all dimesions are around 470x510x510mm. You can also take exact mesurements ofevery part you need in the interactive online viewer. There is a measurement function at thebottom.

What you think about how it compares to RS-CNC?

LOW COST DIY 500€ CNC MILL: Page 36