LONGER LIFE.LOWER COST.980G 3406E AND 3406C REBUILD OPTIONS

980G 3406E AND 3406C

ENGINE

BUTLERMACHINERY.COM/ENGINEREBUILD

980H C15 Engine Level 1 Recondition

INSPECT/TEST• Camshaft• Connecting rods• Coolant system

- Coolant hoses - water pump• Crankshaft• Cylinder block• Cylinder liner• Engine mounts• Engine oil pump• Exhaust & intake manifolds• Fan drive, pulleys, belts & belt tensioner• Flywheel & ring gear• Front gear train• Fuel transfer pump & fuel lines• Fumes disposal & clamps

• Liner protrusion & condition• Piston spray jets• Rocker arm assemblies

- Intake & exhaust- Rocker arm shaft- Unit injector

• Starter and alternator• Turbocharger, after cooler / hoses & clamps• Valve springs, intake valves, seats & guides• Vibration damper• Wiring harnesses, switches & sensors

INCLUDESPARTS/SERVICES PERFORMED• Camshaft bearings• Coolant temperature regulator• Crankshaft thrust plates• Exhaust manifold studs/locknuts &

exhaust sleeves• Gaskets & seals• Main bearings & rod bearings• Recondition or replace oil pump• Piston rings• PM service -oil, fuel and air filters• Turbocharger (mounting) studs/locknuts• Valve spring lock retainers, valve

roto coils & exhaust valves

Out-of-Frame Level 1Out-of-Frame Level 2Out-of-Frame Level 3

Repairs Level 1 Level 2 Level 3

Camshaft bearings X X X

Coolant temperature regulator X X X

Crankshaft thrust plates X X X

Exhaust manifold studs/locknuts & exhaust sleeves X X X

Gaskets & seals for components that are removed X X X

Main bearings & rod bearings X X X

Piston rings X X X

PM service-oil, fuel and air filters X X X

Turbocharger (mounting) studs/locknuts X X X

Valve spring lock retainers, valve roto coils & exhaust valves X X X

Recondition or replace engine oil pump X X X

Replace engine breather X X

Replace serpentine belt, coolant and fuel hoses integral to the engine X X

Replace fuel injectors with Cat Reman X X

Recondition or replace water pump X X

Recondition or replace fuel transfer pump X X

Recondition or replace turbo X X

Dyno test engine X X

Paint engine X X

Sand engine block, polish crank, ceramic cylinder bores and water holes if needed X X

Replace valve seats and valve guides X

Integral engine harness X

Engine related sensors, switches and fuel prime pump X

Replace engine oil cooler with reman X

Recondition or replace cylinder liner packs X

Hard parts found during disassembly and items noted under inspect/test that do not meet Cat reuse guidelines, excludes major castings (engine block, crankshaft, front housing and rear housing)

X

980G 3406E and 3406C Engine Repair Options | Good Running Core

Option Levels *Customer responsible for radiator testing and cleaning. **Additional extended warranties available.

Level 1: Gaskets

Level 2: Gaskets & Bearings

Level 3: Complete Engine Rebuild

Level 4: Reman Engine

Level 5: New Engine

3406E $22,500 (52% of New) $32,650 (75% of New) $37,450 (86% of New) $36,500 (84% of New) $43,500 (100% of New)

3406C $22,130 (50% of New) $33,190 (75% of New) $37,795 (85% of New) $34,550 (78% of New) $44,250 (100% of New)

1 year unlimited hour warranty on parts & labor 1 year unlimited hour parts warranty

*Prices are estimated and subject to change.

980H C15 Engine Level 1 Recondition

INSPECT/TEST• Camshaft• Connecting rods• Coolant system

- Coolant hoses - water pump• Crankshaft• Cylinder block• Cylinder liner• Engine mounts• Engine oil pump• Exhaust & intake manifolds• Fan drive, pulleys, belts & belt tensioner• Flywheel & ring gear• Front gear train• Fuel transfer pump & fuel lines• Fumes disposal & clamps

• Liner protrusion & condition• Piston spray jets• Rocker arm assemblies

- Intake & exhaust- Rocker arm shaft- Unit injector

• Starter and alternator• Turbocharger, after cooler / hoses & clamps• Valve springs, intake valves, seats & guides• Vibration damper• Wiring harnesses, switches & sensors

INCLUDESPARTS/SERVICES PERFORMED• Camshaft bearings• Coolant temperature regulator• Crankshaft thrust plates• Exhaust manifold studs/locknuts &

exhaust sleeves• Gaskets & seals• Main bearings & rod bearings• Recondition or replace oil pump• Piston rings• PM service -oil, fuel and air filters• Turbocharger (mounting) studs/locknuts• Valve spring lock retainers, valve

roto coils & exhaust valves

Out-of-Frame Level 1Out-of-Frame Level 2Out-of-Frame Level 3

980G 3406E and 3406C Engine Level 1 Recondition

980H C15 Engine Level 2 Recondition

INSPECT/TEST• Camshaft• Connecting rods• Crankshaft• Cylinder block• Cylinder liner• Engine mounts• Exhaust & intake manifolds• Fan drive, pulleys, belts & belt tensioner• Flywheel & ring gear• Front gear train• Fuel lines

• Liner protrusion & condition• Piston spray jets• Rocker arm assemblies

- Intake & exhaust- Rocker arm shaft- Unit injector

• Starter and alternator• Valve springs, seats, guides and intake valves• Vibration damper• Wiring harnesses, switches & sensors

INCLUDESPARTS/SERVICES PERFORMED INCLUDES LEVEL 1 RECON PLUS:• Replace engine breather• Replace serpentine belt, turbo coolant

hoses, turbo oil hoses and fuel hosesintegral to engine for filters/housing

• Replace fuel injectors with Cat Reman• Recondition or replace fuel transfer pump• Recondition or replace water pump• Recondition or replace turbo• Dyno test engine• Paint engine• Sand engine block, polish crank, ceramic

cylinder bores and water holes if needed

Out-of-Frame Level 1Out-of-Frame Level 2Out-of-Frame Level 3

980G 3406E and 3406C Engine Level 2 Recondition

980H C15 Engine Level 3 Recondition

INSPECT/TEST• Camshaft• Crankshaft• Exhaust & intake manifolds• Fan drive, pulleys, belts & belt tensioner• Flywheel & ring gear• Front gear train• Fuel lines• Intake valves, valve seats, valve guides

and valve springs

• Liner protrusion & condition• Piston spray jets• Rocker arm assemblies• Intake & exhaust• Rocker arm shaft• Unit injector• Vibration damper

INCLUDESPARTS/SERVICES PERFORMED INCLUDES LEVEL 1 AND 2 RECON PLUS:• Integral engine harness• Engine related sensors and switches• Replace engine oil cooler with Reman• Recondition or replace cylinder• Hard parts found during disassembly

and items noted under inspect/test willbe compared to Cat Reuse guidelines.Parts found not to meet reuse will bereplaced or reconditioned; excludes majorcastings (engine block, crankshaft, fronthousing and rear housing)

Out-of-Frame Level 1Out-of-Frame Level 2Out-of-Frame Level 3

980G 3406E and 3406C Engine Level 3 Recondition

Notes

Notes

SOUTH DAKOTA

NORTH DAKOTA

SIOUX FALLS

HURONPIERRE

RAPID CITY

ABERDEEN

HANKINSON

FARGOJAMESTOWN

BISMARCK

DICKINSON

GRAND FORKS

MINOTDEVILS LAKE

HOOPLE

Butler Values | Our Team • Customer Driven • Integrity • Accountability • Excellence • Safety

BISMARCK | 701.223.08903630 Miriam Ave

DEVILS LAKE | 701.665.3800 7910 Hwy 2 W

DICKINSON | 701.456.1400 2803 I-94 Business Loop E

FARGO | 701.280.31003402 36th St SW

GRAND FORKS | 701.775.42381201 S 46th St

HANKINSON | 701.242.747417040 Hwy 11

HOOPLE | 701.894.63637695 Highway 18 S

JAMESTOWN | 701.251.1400 1910 27th Ave SE

MINOT | 701.852.35081505 Hwy 2, Bypass 2

ABERDEEN | 605.225.6240 4950 E. Hwy 12

HURON | 605.353.1200 1715 US Hwy 14 W

PIERRE | 605.224.540020571 Truck Stop Ave

RAPID CITY | 605.342.48503601 Deadwood Ave N

SIOUX FALLS | 605.336.30103201 N Louise Ave

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