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.................. .......... OCK Load Stabilisation Water-based Adhesive Australia’s #1 Load Stabilising Adhesive Lock NPopproducts Lockboxed or bagged packages together on a pallet, helping to reduce horizontal shifting during transportation. In many cases the effective use of Lock NPopallows customers to use less transport packaging materials, ultimately reducing waste in our environment. With an effortless Popat their destination, the boxes or bags are taken off the pallet, saving packaging costs, reducing damage and providing measureable contributions to our customer’ s substantiality initiatives. Use less stretch wrap or none at all Does not deface your graphics Superior to Hot Melt & Cold Glue Works on more surfaces Increase load stability (including frozen & chilled) Leaves no residue Cleaner and low maintenance Does not tear your packages Reduced maintenance cost FDA approved Signode Australia Toll Free 1800 685 824 Operator interface touch screen Cost of ownership < $500 Modular Design Locknpop Applicator 2.0 Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye kit needed. Fully automated- Self- regulating, stand-alone applicator that handles high speed, high density conveyor lines. Automatic- Adjustments for different package lengths and heights. Ability to interface with other automated equipment Low level alarm to ensure continuous operation. Low maintenance. Air required 90 psi Electrical - 240 VAC Easy fault Display Touch screen PLC Control Create variable patterns with bead -spray control. Versatile Adapts to different types of spray guns Miss fire Glue alarm Adapts to Bead guns High Precision, and no fuss Operation Cost Effective alternative for LocknPop® Stainless Steel Bead or Spray nozzles OHS Friendly and minimal fuss maintenance. www.signode.com.au

Locknpop Applicator 2 - Signode · 2017. 7. 27. · Locknpop Applicator 2.0 Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye

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Page 1: Locknpop Applicator 2 - Signode · 2017. 7. 27. · Locknpop Applicator 2.0 Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye

..................

..........OCK N'POI!

~

Load Stabilisation Water-based Adhesive Australia’s #1 Load Stabilising Adhesive

Lock N’ Pop™ products “Lock” boxed or bagged packages together on a pallet, helping to reduce horizontal

shifting during transportation. In many cases the effective use of Lock N’ Pop™ allows customers to use less

transport

packaging materials, ultimately reducing waste in our environment. With an effortless “Pop” at their

destination, the boxes or bags are taken off the pallet, saving packaging costs, reducing damage and providing

measureable

contributions to our customer’s substantiality initiatives.

• Use less stretch wrap or none at all • Does not deface your graphics

• Superior to Hot Melt & Cold Glue • Works on more surfaces

• Increase load stability (including frozen & chilled) • Leaves no residue • Cleaner and low maintenance • Does not tear your packages

• Reduced maintenance cost • FDA approved

Signode Australia Toll Free 1800 685 824

Operator interface touch screen

Cost of ownership < $500

Modular Design

Locknpop Applicator 2.0

Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye kit needed. Fully automated- Self- regulating, stand-alone applicator that handles high speed, high density conveyor lines. Automatic- Adjustments for different package lengths and heights. Ability to interface with other automated equipment Low level alarm to ensure continuous operation. Low maintenance. Air required 90 psi

Electrical - 240 VAC

Easy fault Display Touch screen PLC Control – Create variable patterns

with bead -spray control.

Versatile –

Adapts to different types of spray guns

Miss fire Glue alarm –

Adapts to Bead guns

High Precision, and no fuss

Operation

Cost Effective alternative

for LocknPop®

Stainless Steel Bead or

Spray nozzles

OHS Friendly and minimal

fuss maintenance.

www.signode.com.au

Page 2: Locknpop Applicator 2 - Signode · 2017. 7. 27. · Locknpop Applicator 2.0 Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye

Equipment

Lock n’ Pop applicators are compact, low cost, easy to use and nearly maintenance free. They come in three convenient

designs to cover any situation – whether you move a thousand pallets a month, or only a few.

Versatile Automatic Applicator

Modular in design, it attaches directly to your packaging line.

• Fully automatic and adjustable with a touch of a button

• Handles 100 containers per minute or more

• Pattern Control adjusts to different package lengths

• Uses electronic dispensing guns with quick-change nozzles.

• Can be set up to interface with internal systems

• Needs less than two square feet on the line

• Operates on regular plant air and power

• Can be adjusted while in operation

Push up start Automatic Applicator

Attaches to your automatic taper, requiring no extra space on

the line.

• Fully automatic and self-regulating with a touch of a button

• Handles 100 containers per minute or more

• Precise, controlled application to the box ,without splatter or over-spray

• Modular construction and effortless makes it easy to transfer to other conveyors in your plant

• Pattern control to different package lengths

• Quick-change nozzle

• Can interface with processing line computers

• Operates on regular plant air and power

Locknpop Robotic Integration

Locknpop can be integrated to suit your process and any

robotic palletising..

• Bead or spray .

• Modular in design

• Precise, controlled Guns to prevent splatter and over-

spray.

Applicator Nozzle ( Bead or Spray )

A complete selection for just the right pattern of spray. Because package types and production operations

are as varied as our customers, we offer a variety of applicator Stainless Steel. We work with you during the packaging evaluation process to determine which is best suited for you.

When and if your needs change, we are happy to re-evaluate.

Pumps

Trouble-free pumps to feed our automatic applicators. Our compact pumps mount conveniently on your Lock n’ Pop adhesive drums, using a uniquely engineered air diaphragm to deliver a consistent flow. The diaphragm moves, but the seals do not, making the entire unit exceptionally reliable. Choose either a single pump to feed one line, or a central pump to feed more.

www.signode.com.au

Features and Benefits

Signode Australia Toll Free 1800 685 824

Page 3: Locknpop Applicator 2 - Signode · 2017. 7. 27. · Locknpop Applicator 2.0 Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye

Pneumatic Housing comprising

Double pump assembly

1 x Air pressure regulator for Pump control

1 x Air pressure gauge

Lockable air isolation valve

Stainless steel fluid regulator and gauge

Pneumatic regulator and gauge

Fluid shut-off valve

Electrical housing comprising

Multiple pattern controller

Fault Message indication

Operator interface touch screen

Password Protection

Non - Glue Detection Alarm

Low adhesive level sensor and warning light

Four / 2 Gun solenoid leads

Sensor lead

Photo-electric sensor

Automatic Bead / Spray Guns

Stainless Steel Application modules

Sub-mounted 24 VDC solenoids with manual override

Single orifice nozzles

Needle stroke adjustment

Air tube kit

Fluid tube kit

Bracketry and frame for Guns

Components

www.signode.com.au Signode Australia Toll Free 1800 685 824

Page 4: Locknpop Applicator 2 - Signode · 2017. 7. 27. · Locknpop Applicator 2.0 Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye

Nestle Purina

By the end of 2012 and into 2013, the annualized

downtime hours have been reduced to less than 5 hours.

This has almost eliminated the risk of injury due to manual

handling. Improvements in the supply chain have been

realized due to the increased stability, reduced pallet

collapses and reduced product load movements which have

continued today.

"The increased load stability provided by Lock n' Pop,

combined with stretch wrap virtually eliminated damage in

shipment".

Asahi Beverages

Lock n' Pop has been in use for more than 3 years

and the system has operated "flawlessly". Not only

is it protecting the graphics quality of the cases, but it's

also ensuring smooth end to end operation of the supply

chain - in the factory, through distribution and also in

Woolworth's warehousing and internal distribution

operations.

After installation of the applicators, further

refinement of application rates reduced the cost

impact of Lock n' Pop while maintaining improved

pallet stability

Signode Australia Toll Free 1800 685 824 www.signode.com.au

Testimonials