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..........OCK N'POI!
~
Load Stabilisation Water-based Adhesive Australia’s #1 Load Stabilising Adhesive
Lock N’ Pop™ products “Lock” boxed or bagged packages together on a pallet, helping to reduce horizontal
shifting during transportation. In many cases the effective use of Lock N’ Pop™ allows customers to use less
transport
packaging materials, ultimately reducing waste in our environment. With an effortless “Pop” at their
destination, the boxes or bags are taken off the pallet, saving packaging costs, reducing damage and providing
measureable
contributions to our customer’s substantiality initiatives.
• Use less stretch wrap or none at all • Does not deface your graphics
• Superior to Hot Melt & Cold Glue • Works on more surfaces
• Increase load stability (including frozen & chilled) • Leaves no residue • Cleaner and low maintenance • Does not tear your packages
• Reduced maintenance cost • FDA approved
Signode Australia Toll Free 1800 685 824
Operator interface touch screen
Cost of ownership < $500
Modular Design
Locknpop Applicator 2.0
Versatility- Adaptable to almost any conceivable mounting situation. No remote kit or overhead photo-eye kit needed. Fully automated- Self- regulating, stand-alone applicator that handles high speed, high density conveyor lines. Automatic- Adjustments for different package lengths and heights. Ability to interface with other automated equipment Low level alarm to ensure continuous operation. Low maintenance. Air required 90 psi
Electrical - 240 VAC
Easy fault Display Touch screen PLC Control – Create variable patterns
with bead -spray control.
Versatile –
Adapts to different types of spray guns
Miss fire Glue alarm –
Adapts to Bead guns
High Precision, and no fuss
Operation
Cost Effective alternative
for LocknPop®
Stainless Steel Bead or
Spray nozzles
OHS Friendly and minimal
fuss maintenance.
www.signode.com.au
Equipment
Lock n’ Pop applicators are compact, low cost, easy to use and nearly maintenance free. They come in three convenient
designs to cover any situation – whether you move a thousand pallets a month, or only a few.
Versatile Automatic Applicator
Modular in design, it attaches directly to your packaging line.
• Fully automatic and adjustable with a touch of a button
• Handles 100 containers per minute or more
• Pattern Control adjusts to different package lengths
• Uses electronic dispensing guns with quick-change nozzles.
• Can be set up to interface with internal systems
• Needs less than two square feet on the line
• Operates on regular plant air and power
• Can be adjusted while in operation
Push up start Automatic Applicator
Attaches to your automatic taper, requiring no extra space on
the line.
• Fully automatic and self-regulating with a touch of a button
• Handles 100 containers per minute or more
• Precise, controlled application to the box ,without splatter or over-spray
• Modular construction and effortless makes it easy to transfer to other conveyors in your plant
• Pattern control to different package lengths
• Quick-change nozzle
• Can interface with processing line computers
• Operates on regular plant air and power
Locknpop Robotic Integration
Locknpop can be integrated to suit your process and any
robotic palletising..
• Bead or spray .
• Modular in design
• Precise, controlled Guns to prevent splatter and over-
spray.
Applicator Nozzle ( Bead or Spray )
A complete selection for just the right pattern of spray. Because package types and production operations
are as varied as our customers, we offer a variety of applicator Stainless Steel. We work with you during the packaging evaluation process to determine which is best suited for you.
When and if your needs change, we are happy to re-evaluate.
Pumps
Trouble-free pumps to feed our automatic applicators. Our compact pumps mount conveniently on your Lock n’ Pop adhesive drums, using a uniquely engineered air diaphragm to deliver a consistent flow. The diaphragm moves, but the seals do not, making the entire unit exceptionally reliable. Choose either a single pump to feed one line, or a central pump to feed more.
www.signode.com.au
Features and Benefits
Signode Australia Toll Free 1800 685 824
Pneumatic Housing comprising
Double pump assembly
1 x Air pressure regulator for Pump control
1 x Air pressure gauge
Lockable air isolation valve
Stainless steel fluid regulator and gauge
Pneumatic regulator and gauge
Fluid shut-off valve
Electrical housing comprising
Multiple pattern controller
Fault Message indication
Operator interface touch screen
Password Protection
Non - Glue Detection Alarm
Low adhesive level sensor and warning light
Four / 2 Gun solenoid leads
Sensor lead
Photo-electric sensor
Automatic Bead / Spray Guns
Stainless Steel Application modules
Sub-mounted 24 VDC solenoids with manual override
Single orifice nozzles
Needle stroke adjustment
Air tube kit
Fluid tube kit
Bracketry and frame for Guns
Components
www.signode.com.au Signode Australia Toll Free 1800 685 824
Nestle Purina
By the end of 2012 and into 2013, the annualized
downtime hours have been reduced to less than 5 hours.
This has almost eliminated the risk of injury due to manual
handling. Improvements in the supply chain have been
realized due to the increased stability, reduced pallet
collapses and reduced product load movements which have
continued today.
"The increased load stability provided by Lock n' Pop,
combined with stretch wrap virtually eliminated damage in
shipment".
Asahi Beverages
Lock n' Pop has been in use for more than 3 years
and the system has operated "flawlessly". Not only
is it protecting the graphics quality of the cases, but it's
also ensuring smooth end to end operation of the supply
chain - in the factory, through distribution and also in
Woolworth's warehousing and internal distribution
operations.
After installation of the applicators, further
refinement of application rates reduced the cost
impact of Lock n' Pop while maintaining improved
pallet stability
Signode Australia Toll Free 1800 685 824 www.signode.com.au
Testimonials