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Reliable solutions for complex projects
LNG
Nigeria LNG
Cost effective design and execution
KBR has pioneered many LNG innovations which have evolved into industry standards.
This LNG heritage combined with extensive lessons learned provides the most cost effective LNG design available.
In the most challenging locations world-wide, KBR LNG designs & execution methods consistently deliver, on-spec and on-time.
Reliable solutions
KBR works with owners to find the optimum contracting model: LSTK, reimbursable or hybrid, which delivers the best path to project value and success.
KBR delivers reliable plant availability and operability supporting export contract commitments.
Designed with the end in mind, KBR plants consistently achieve on-time start-up, safely.
Proven performance
KBR’s LNG facilities reliably deliver nameplate performance.
This proven performance allows owners to confidently market product and accurately predict project economics.
KBR LNG facilities provide assurance on:
■■ Performance
■■ Operability
■■ Maintainability
■■ Reliability
■■ Committed to Zero Harm to people, environment and property with a safety record that is industry-leading
■■ Responsible for one-third of the world’s operating LNG capacity and the full range of LNG train configurations from 0.5 Mt/a to 8.5 Mt/a, KBR continues to evolve to meet the demands of an ever-changing LNG landscape
■■ Cost effective design born out of 40+ years of LNG studies and development, KBR helps each project achieve the best possible return for all stakeholders
■■ Focus on sustainable solutions working with local, regional and national communities, exceeding project legacy objectives
■■ Global procurement including more than 18,000 companies and vendors in 109 countries around the world
■■ Unrivaled logistics expertise with more than 20+ million tons transported 8+ million miles in the past 12 years
Why KBR
2 3
LNG Heritage Global Contractor of Choice
Tangguh LNG
Phil HunterSenior Vice President – LNG/FLNG Development & Technology
KBR is LNG. We have designed, and continue to design, build and commission some of the largest, complex and most challenging LNG projects around the globe. We have the strength, vision and experience to ensure success regardless of location. We deliver.
35.5 months
EPC Award Date to RFSU World Record Schedule
SEGAS LNG
5 mt/a
Nameplate capacity
SEGAS LNG
20+ million workhours
Best-in-Class HSE Performance
SEGAS LNG
0 lti
54
Right to Use
Reference design offered free and clear when paired with APCI-licensed technology
Rapid Customization
■■ Gas composition
■■ Ambient conditions
■■ Compressor drivers
■■ Seismic codes
■■ Power generation
■■ Product slate
Construction Flexibility
■■ Stick Build
■■ Modular
■■ Hybrid
Wide Application
■■ Skikda LNG, Algeria: rich gas
■■ Kitimat LNG, Canada: lean gas
■■ Chevron-operated Gorgon Project, Australia: fully modular
Working with SEGAS LNG, we achieved a world-record performance for a grassroots project on their Damietta facility in Egypt: 35.5 months from EPC award to RFSU. This was the first LNG train for Egypt, the first train of 5 Mt/a capacity, built in world-record time, and remains an industry benchmark for design and execution.
This Proven Reference Design offers many advantages when adapting to site-specific conditions:
KBR has worked with APCI Technology for over 30 years■■ APCI C3MR technology used in majority of world LNG capacity
■■ ‘Industry standard’ confidence in APCI technology and plant performance
■■ KBR & APCI working relationship: co-developed LNG improvements/enhancements
■■ Renowned ‘Green Book’ FEED technology package
■■ Reliable Main Cryogenic Heat Exchanger supplier
■■ Support for debottlenecking and expansion
Proven Reference Design Rapid customization
SEGAS LNG
76
KBR Delivers Any project, any time, any environment
Any ProjectNo project, large or small, is too challenging. With LNG Centers of Excellence in Houston and London, supported by Perth and Singapore, our global resources deliver any project on-time, safely.
Any TimeKBR has the capacity to execute multiple projects, whether stick-built, modularized or hybrid, in challenging economic times with variable market conditions. KBR’s global reach and market presence provides a strong platform for finding project solutions which add value.
Any EnvironmentKBR has developed LNG facilities in the world’s most demanding locations. Nature reserves in Australia, coral reefs in Yemen, mangroves in Indonesia, pristine coastlines in Africa and Australia — every location requires careful consideration of safety, security, local and indigenous communities, planning requirements, and execution strategy. KBR continues to develop reliable solutions for complex projects sustainably.
Ichthys LNG Project,Darwin, Australia
■■ Joint Venture
■■ Challenging environment
■■ Tropical coastline environment
■■ Greenfield project
■■ Cyclone prone location
■■ Monsoonal weather patterns
FEED ➞■EPC ➞■Commissioning
Tangguh LNG, Indonesia■■ Extremely remote and inaccessible site
■■ Tropical coastline environment
■■ Greenfield development
■■ Highly successful community interface programs
■■ Grassroots
FEED Verification ➞■EPC ➞■Commissioning
Gorgon Project, Barrow Island, Australia
■■ First fully purpose-designed modular LNG facility
■■ Class ‘A’ Nature Reserve
■■ Complex logistics and quarantine requirements
FEED ➞■EPCM ➞■Commissioning
8.9 mtPAof LNG
1.6 mtPAof LPG
Chevron-operated Gorgon Project
Tangguh LNG
9000+ locAl workers
Tangguh LNG
51 lnG trAin
And common modules
Gorgon Project
Ichthys LNG Project
Ichthys Project Onshore LNG Facilities – image courtesy of INPEX
1970 1980 1990 2000 2010
1976Sonatrach GL2ZAlgeriaFEED, EPC
1979Malaysia SatuMalaysiaEPC
1979Skikda GL1KAlgeriaEPC
1981Dome LNGCanadaFEED
1984Woodside NWS Trains 1, 2AustraliaFEED
1985Woodside NWS Trains 1, 2AustraliaEPCm
1989NLNG Trains 1, 2NigeriaFEED
1989Woodside NWS Train 3AustraliaFEED
1990Woodside NWS Train 3AustraliaEPCm
1990Malaysia DuaMalaysiaFEED
1991Qatargas Trains 1, 2QatarFEED
1992NLNG Trains 1, 2NigeriaRe-FEED
1992Malaysia DuaMalaysiaEPC
1997Bontang Train HIndonesiaEPC
1996Ras Laftan Trains 1, 2QatarEPC
1996Bontang Train HIndonesiaFEED
1995NLNG Trains 1, 2NigeriaEPC
1994Oman LNGOmanFEED
1998Woodside NWS Train 4AustraliaFEED
1998NLNG Train 3NigeriaFEED
1998Yemen LNGYemenFEED
1999NLNG Trains 3NigeriaEPC
2005Yemen LNGYemenRe-FEED, EPC
2000SEGAS LNGEgyptFEED
2000MalaysiaTigaMalaysiaEPC
2001SEGAS LNGEgyptEPC
2001Woodside NWS Train 4AustraliaEPCm
2001NLNG Trains 4, 5NigeriaFEED
2002Peru LNGPeruFEED
2002NLNG Trains 4, 5NigeriaEPC
2010Woodside Pluto Trains 2, 3AustraliaFEED
2011KitimatCanadaFEED
2011Woodside BrowseAustraliaFEED
2012INPEX - operated Ichthys LNG ProjectAustraliaEPC
2012Pacific NorthWest LNGCanadaFEED
2014Gulf LNG ExpansionUSAFEED
2014Tangguh LNG ExpansionIndonesiaFEED
2014Coral South FLNGMozambiqueFEED
2015G2 LNGUSAFEED
2015Magnolia LNG (MLNG)USAFEED
2015ConfidentialFEED
2005Chevron-operated Gorgon ProjectAustraliaFEED
2004NLNG Train 6NigeriaEPC
2003NLNG Train 6NigeriaFEED
2003Woodside NWS Train 5AustraliaFEED
2005Tangguh LNG Trains 1, 2IndonesiaEPC
2005Angola LNGAngolaFEED
2007NLNG Train 7NigeriaFEED
2009Chevron-operated Gorgon ProjectAustraliaEPCm
2009INPEX - operated Ichthys LNG ProjectAustraliaFEED
2007Skikda New TrainAlgeriaEPC
2006Olokola LNGNigeriaFEED
2006Skikda New TrainAlgeriaFEED
2006Arzew New TrainAlgeriaFEED
8 9
LNG Pioneer for over 40 yearsKBR has completed hundreds of studies since 1970. In this same timeframe we achieved numerous world LNG Firsts.
A History of Success
Woodside NWS
Kitimat
NLNG
10 11
KBR delivers execution excellence
KBR’s execution strategy shown on our LNG Success Roadmap highlights the steps taken to effectively help you monetize your gas assets. It is a tried, tested and proven roadmap to success.
Cost AssuranceOn-time DeliveryNo Surprises
Early Works Transition
EPC
Studies & Pre-FEED
FEED
With a begin with the end in mind philosophy, KBR regularly achieves a faultless start-up, on-time. Our start-up assurance process begins in pre-FEED,
continues through FEED and right through EPC. Commissioning works closely with all
project stakeholders to help determine the required outcomes.
As the project transitions from FEED to EPC, there exists an opportunity to add real project value through continuing the impetus created in the FEED and making vital decisions to get an immediate start post-FID. These include:
■■ Long Lead Items■■ Necessary early works
commitments■■ Final cost estimate
■■ Early preparation of Purchase Orders
■■ Schedule update(s)■■ Schedule optimization
KBR’s execution strategy provides for an immediate EPC start upon project sanction: including a rapid
start on detailed engineering, procurement, early works, and other necessary steps to help ensure schedule achievement.
As a technology & constructability neutral contractor, KBR works with you to deliver the best solution:
stick built, modular or hybrid. Our lean construction philosophy offers the best path to schedule assurance and faultless start-up.
With hundreds of completed studies and Pre-FEEDs, KBR’s experience and expertise is second to none. We offer a confident pathway to objective project decision making.
KBR understands that a strong FEED, with reliable deliverables, is a prerequisite for project success. With over 20 high quality FEEDs completed since 1990 we offer the confidence of beginning with the end in mind and laying the foundations for a successful project.
Faultless Start-Up
IntegratedStart-up Team
CommenceSite Erection
MechanicalCompletion
ModulesFabrication
PerformanceTesting
FEED ContractorConfirmation
FEEDDevelopment
FEED Deliverables
Pre-FEEDVerification
INITIAL CONCEPT
Procurement
ExecutionPlanning
PROJECTSPEC
EPC BID
Pre-FIDCommitments
FinalEstimate
Cost & Schedule Updates
Commissioning & Start-Up
Modules Testing &Pre-CommissioningMaterials
Delivery
ModulesSub-Contracts
Initial Concept
TechnologySelection
Pre-FEED Deliverables
Basis of Design
System-Based Start-UpProcess Begins
READY FORSTART-UP
FULL OPERATIONS
ISSUEDESIGN
PACKAGE
FIDEPC AWARD
Post FIDCommitments
DetailedEngineering
© 2015 KBR. All Rights Reserved.
KBR Headquarters601 Jefferson StreetHouston, Texas 77002, USA +1 713 753-2000
We Deliver. KBR works alongside clients worldwide to deliver any project, any time, any place—making us a leader in the engineering, construction and services industries.
KBR, Inc. is a global technology, engineering, procurement and construction company serving the hydrocarbons and government services industries, employing over 22,000 people worldwide with customers in more than 80 countries and operations in 40 countries. We are proud to work with our customers across the globe to provide technology, value-added consulting services and integrated EPC skills to help ensure consistent project delivery with predictable results.
www.kbr.com